Electric Locomotive
Electric Locomotive
INTRODUCTION
Because of urban rail vehicles frequent start-up, braking process, the braking
energy is considerable. The improvement of electric traction energy efficiency for urban
rail vehicles has been the primarily objective for some countries and research institutions
in recent years. Statistics show that apart from certain percentage energy (usually 20%
~30%) being absorbed by other adjacent train, the rest braking energy is mainly
consumed by braking resistance, which leads to both massive energy waste and
temperature increment in tunnel and platform. Now, the energy-saving technology for
urban railway is mainly focused on how to carry out the braking energy recycling. A
variety of methods have been proposed as the use of inverter technology and the use of
various energy storage devices (super-capacitors, fly-wheel, hydraulic devices, etc.).
Although as surveyed above, substantial research has been done on the braking energy
recapture and reuse, there are still many important problems that need to be addressed
further.
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2. HISTORY OF ELECTRIC LOCOMOTIVE OVER INDIAN
RAILWAYS
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G-goods, P-passenger, M-Mixed; both goods and passenger, S-Used for shunting – there
is noelectric loco developed exclusively for the purpose of shunting, U-Electric multiple
units, Railcars
Therefore, WAG7 shall mean-
"W" means broad gauge
"A" mean AC electric traction motive power
"G" means suitable for Freight service
"7" denotes that this locomotive is chronologically the seventh electric locomotive model
usedby the railways for freight service.
1925-1957
Year 1925 was the foundation laying period of Electric Traction on Indian
Railways. On Feb 3,Harbour branch of the erstwhile GIPR from Victoria Terminus (now
called CST) to Kurla 16 Kmwas the first electrify on 1500V DC and EMUs procured
from Cammell Laird andUerdingenwagonfabrik were used. During the same month, the
first electric loco EF/1 (laterWCG-1) "crocodile" was introduced.This was the period of
DC traction but electrified only 529 RKM. Electrification was confinedmainly to
Mumbai Sub-urban area. Traffic density of sub-urban area associated with ghatsection of
Karjat-Pune and Kasara-Igatpuri justified the need for electrification of this
section.Historical documentations related to justification of electrification of these
sectionsThereafter, electrification progressed very fast and the section upto Pune and
Igatpurienergized in 1926 and from Colaba to Borivilli in 1928 and finally completed
upto Virar in 1936.The work on Madras MG sub-urban section upto Tambaram started in
1928 and completed onMay 11, 1931 with 1500V DC traction and introduction of MG
EMU services. The section waslater on converted into 25kV AC system in the year
1965.Electrification of Sheoraphulli--Tarakeshwar branch 142 km of Eastern Railway on
3000V DCcompleted in Nov. 1957. The operation was limited to EMU operation only
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and 3000V DC locosprocured for operation on this line was suitably converted to operate
on 1500V DC system inMumbai Sub-urban area. This section later on converted into
25kV AC in the year 1967.With AC traction coming up beyond Igatpuri, it became
necessary to develop dual voltagelocomotive with different versions following the
development of AC locos.
1956-1971
On the recommendations of SNCF, 25kV AC traction was decided as standard
voltage forundertaking electrification and also chosen as technical consultant.An
organization called the Main Line Electrification Project -- which later became the
RailwayElectrification Project and still later the Central Organization for Railway came
into existence toundertake Railway Electrification works over Indian Raiwlays."Mixed
Traffic" locomotives were ordered from European 50 cycle Group (a consortium of
8manufacturers of electrical loco equipment in France,Germany, Belgium and
Switzerland associated with 4 mechanical locomotive builders).
1972-1990
There were many problems associated with the working of BO-BO design bogie
with fullysuspended motor of WAG1&4 class of locomotive. This has called upon Indian
RailwayEngineers to develop suitably designed locomotive to meet the specific
requirement of heavyhaul and gradient. CO-CO bogie design with axle hung and nose-
suspended motor of WDM2loco was well established by that time and it was decided to
suitably adopt the design and gavebirth to WAM4 and WAG5 class of locomotive.
WAG1&4 class of locomotive later on transferredfrom SER to SC and WR in the year
1980 for operation in plain territory.
1990-
GTO and IGBT devices were developed successfully to control the voltage and
frequency of input supply thus opening a gate-way for bringing three phase induction
motor to work as Traction motor. It was only the power handling capability and
switching frequency
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3. AN ELECTRIC LOCOMOTIVE
There are three types of locomotive operating over Indian Railways with different
power conversion configuration.
1. Single phase transformer with Tap changer of 32 notches at primary side and two
secondary winding to feed two circuits of three traction motors connected in parallel,
using bridge rectifier to convert AC into DC. (WAM4, WAG5, WAG7)
2. Single Phase transformer with two secondary feeding to Thyristor base controlled
rectifier converting AC` into controllable DC (WAG6A, B&C)
3. Single phase transformer with step down output fed to line side and load side converter
using three phase traction motor. Converter-Inverter sets converts AC into DC link
Voltage and used for traction purpose either directly and after converting into three
phases.
The operation of electric locomotive involves the current collection by a
pantograph continuously touching the overhead wire, running over the bus-bar on the
locomotive roof to surge arrester and Vacuum circuit breaker. Output of vacuum circuit
breaker is connected to the transformer through condenser bushing or cable head
termination. The output of the transformer is fed to power converter and controller as
shown in the diagram for different class of locomotive. The output of the power converter
and controller which is either controlled DC or three phase AC with variable voltage and
variable frequency is fed to the suitable traction motor. Traction Motor drives the wheel
through reduction gears. The locomotive is supported on the wheel through bogie/bolster
and suspension system. The Locomotive is a collection of technologies prevailing and
developed exclusively for the purpose or modified to the existing one. There is hardly
any field of engineering not finding its role in the design and development of Electric
Locomotive. Therefore, knowledge of Electric Locomotive provides an opportunity to
know the adaptability and application of different technologies for a purpose. How a
locomotive works and what is there in store for you is made available in subsequent
chapters.
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4. HOW A LOCOMOTIVE WORKS A TRAIN?
When we were child, looking at the mammoth size of steam engine powering the
train was a wonderful sight. The wheel in front of the loco pilot was assumed to be
driving wheel similar to road vehicle. Self steering rail-wheel profile is the reason for
negotiating on curve and the wheel in frontof the loco pilot is controlling the input of
steam was understood much later. Rail Technologies has remained confined to very few
attached to Railways profession either directly or indirectly. Whereas road technologies
have opened up large opportunities of door to door transportation withaccessibility to
remote corners of the land and very high level of job creation at manufacturing, sale,
maintenance, distribution network of fuel etc. It is the automobile transport which has led
the manufacturing innovations, setting new standards in production technology,
development ofmaterial for maintenance free concepts etc. Rail transport took a back seat
with air and road transport advancing very fast. In road as well as air, the fossil fuel is
directly converted into mechanical energy to drive the vehicle except for Battery driven
road vehicle. Why there is a so much ofresearch to develop use of electric power through
plug or solar energy charging battery to drive road vehicle? While searching an answer to
this basic question, plannersand policy makers realizing the environment and energy
benefits of Rail transport, it has nowstarted moving toward driving seat. There are three
types of locomotive developed namelySteam, Diesel and Electric.
Steam Locomotive
Steam Locomotive has always been a subject of curiosity among generation from
the timeintroduced over Indian Railways. This was also for the reason that this was the
only mode ofmechanical transport as road transport was not invented at that time.
Railways have mainlybeen identified by its rhythm sound most popularly called chuk-
chuk gaadi. Source of motivepower in a steam locomotive is coal, fuel energy of which is
used to generate steam at highpressure. The high pressure steam works a piston driving
the wheel through crank connection.With advancement of technologies led to
introduction of electric and diesel locomotive replacingsteam locomotive which has now
gone into oblivion. Steam locomotive now only runs historicalor tourist trains to show
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case the history of Railways. With the advent of electricity and electricalmotor, and many
advantages associated with electric and diesel traction, it replaced the steamtraction. For
Electric traction, basic fuel is still coal only, but efficient use in large power
houses,electricity driving traction motor with better maneuverability of speed and traction
control favoredthe change.
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Fig. Pantograph and other Roof Equipment
Single Phase transformer with two secondary feeding to Thyristor base controlled
rectifier converting AC` into controllable DC (WAG6A,B&C). The circuit configuration
is same as above except diode bridge rectified is replaced by thyristor base controlled
bridge rectifier.
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The transformer is step down transformer without having winding for different
steps and controlled output is obtained by controlling through firing angle of thyristor.
Indian Railways did not pursue this technology because of development of GTO with
three phase traction motor. Presently Indian Railways is having only 18 locomotives and
working in a dedicated Vishakapatnam-Kirandul route of VSKP division of ECOR.
Single phase transformer with step down output fed to line and load side converter using
three phase traction motor. Converter Inverter set converts AC into DC link and then
three phases AC.
Fig. Converter Inverter set converts AC into DC link and then three phases AC.
Step by step action taken by Loco pilot to energize the locomotive and work a train
Step by step action for car driver is take ignition, press the clutch, take first gear
and start the car with step by step change of gear depending on the speed.
For locomotive during start
1. Start baby compressor working on Battery Voltage and build up pressure to 6 Kg.
2. Raise the pantograph and close the Vac. circuit breaker as soon the pantograph touches
the over head wire.
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3. With this three phase power supply will not will be available to work the auxiliary
machines. Start the main compressor to built pressure in the locomotive and brake and
feed pipe of the train.
4. Check the continuity of pressure with the guard of the train.
5. Exchange the signal with the guard about the readiness of the train.
6. Take traction notch slowly keeping a watch on the traction motor current which should
be in green/yellow zone. The train starts rolling. If it does not, means brake not released.
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5. CONVECTIONAL BRAKING SYSTEM
Brake is an integral part of any transport. For slowing or stopping the motion of a
vehicle, or to restrain it from starting to move again, some kind of braking is required. In
the conventional braking process, the kinetic energy of the moving part is usually
converted into heat by friction and getting lost. Thus braking not only results into loss of
energy and brake wear, as seen in Figure (1); it also needs additional energy for brake
application, e.g., disc or drum brakes on automobiles, see Figure (2).
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Alternatively, in regenerative braking, most of the kinetic energy (E = ½mv2) is
recovered and stored in a flywheel, a capacitor, a battery for later use or fed back to the
grid instantaneously. As mass or velocity increases (high speed passenger trains or heavy
haul freight trains), a significant amount of energy gets lost where regenerative braking is
not used. Dynamic brakes dissipate the electric energy regenerated as heat through a bank
of resistors thus savingon brake wear but they are not regenerative in true sense.
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6. REGENERATIVE BRAKE
General
The most common form of regenerative brake involves using an electric motor as
an electric generator. In electric railways the generated electricity is fed back into the
supply system, whereas in battery electric and hybrid electric vehicles, the energy is
stored chemically in a battery, electrically in a bank of capacitors, or mechanically in a
rotating flywheel. Hydraulic hybrid vehicles use hydraulic motors and store energy in
form of compressed air.
Limitations
Traditional friction-based braking is used in conjunction with mechanical
regenerative braking for the following reasons:
• The regenerative braking effect drops off at lower speeds; therefore the friction brake is
still required in order to bring the vehicle to a complete halt. Physical locking of the rotor
is also required to prevent vehicles from rolling down hills.
• The friction brake is a necessary back-up in the event of failure of the regenerative
brake.
• Most road vehicles with regenerative braking only have power on some wheels (as in a
two wheel drive car) and regenerative braking power only applies to such wheels because
they are the only wheels linked to the drive motor, so in order to provide controlled
braking under difficult conditions (such as in wet roads) friction based braking is
necessary on the other wheels.
• The amount of electrical energy capable of dissipation is limited by either the capacity
of the supply system to absorb this energy or on the state of charge of the battery or
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capacitors. Regenerative braking can only occur if no other electrical component on the
same supply system is drawing power and only if the battery or capacitors are not fully
charged. For this reason, it is normal to also incorporate dynamic braking to absorb the
excess energy.
• Under emergency braking it is desirable that the braking force exerted be the maximum
allowed by the friction between the wheels and the surface without slipping, over the
entire speed range from the vehicle's maximum speed down to zero. The maximum force
available for acceleration is typically much less than this except in the case of extreme
high-performance vehicles. Therefore, the power required to be dissipated by the braking
system under emergency braking conditions may be many times the maximum power
which is delivered under acceleration. Traction motors sized to handle the drive power
may not be able to cope with the extra load and the battery may not be able to accept
charge at a sufficiently high rate. Friction braking is required to dissipate the surplus
energy in order to allow an acceptable emergency braking performance. For these reasons
there is typically the need to control the regenerative braking and match the friction and
regenerative braking to produce the desired total braking output. The GM EV-1 was the
first commercial car to do this. Engineers Abraham Farag and Loren Majersik were
issued two patents for this brake-by-wire technology.
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Leeds in some detail.These included tramway systems at Devonport (1903),Rawtenstall,
Birmingham, Crystal Palace-Croydon (1906) and many others. Slowing down the speed
of the cars or keeping it in hand on descending gradients, the motors worked as
generators and braked the vehicles. The tram cars also had wheel brakes and track slipper
brakes which could stop the tram should the electric braking systems fail. In several cases
the tram car motors were shunt wound instead of series wound, and the systems on the
Crystal Palace line utilized series-parallel controllers. Following a serious accident at
Rawtenstall, an embargo was placed on this form of traction in 1911. Twenty years later,
the regenerative braking system was reintroduced. Regenerative braking has been in
extensive use on railways for many decades. The Baku-Tbilisi-Batumi railway
(Transcaucasus Railway or Georgian railway) started utilizing regenerative braking in the
early 1930s. This wasespecially effective on the steep and dangerous Surami Pass. In
Scandinavia the Kiruna to Narvik railway carriesiron ore from the mines in Kiruna in the
north of Sweden down to the port of Narvik in Norway to this day. The railcars are full of
thousands of tons of iron ore on the way down to Narvik, and these trains generate large
amounts ofelectricity by their regenerative braking. From Riksgränsen on the national
border to the Port of Narvik, the trainsuse only a fifth of the power they regenerate. The
regenerated energy is sufficient to power the empty trains back upto the national
border.Any excess energy from the railway is pumped into the power grid to supply
homes andbusinesses in the region, and the railway is a net generator of electricity.An
Energy Regeneration Brake was developed in 1967 for the AMC Amitron. This was a
completely batterypowered urban concept car whose batteries were recharged by
regenerative braking, thus increasing the range of theautomobile.Many modern hybrid
and electric vehicles use this technique to extend the range of the battery pack.
Examplesinclude the Toyota Prius, Honda Insight, the Vectrix electric maxi-scooter, the
Tesla Roadster, the Nissan Leaf, theMahindra Reva and the Chevrolet Volt.
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motor fields. The rolling locomotive or multiple unit wheels turn the motor armatures,
and the motors act as generators, either sending the generated current through onboard
resistors (dynamic braking) or back into the supply (regenerative braking). Compared to
electro-pneumatic friction brakes, braking with the traction motors can be regulated faster
improving the performance of wheel slide protection. For a given direction of travel,
current flow through the motor armatures during braking will be opposite to thatduring
motoring. Therefore, the motor exerts torque in a direction that is opposite from the
rolling direction.Braking effort is proportional to the product of the magnetic strength of
the field windings, multiplied by that of thearmature windings.Savings of 17% are
claimed for Virgin Trains Pendolinos. There is also less wear on friction braking
components.The Delhi Metro saved around 90,000 tons of carbon dioxide (CO2) from
being released into the atmosphere byregenerating 112,500 megawatt hours of electricity
through the use of regenerative braking systems between 2004and 2007. It is expected
that the Delhi Metro will save over 100,000 tons of CO2 from being emitted per year
onceits phase II is complete through the use of regenerative braking.Another form of
simple, yet effective regenerative braking is used on the London Underground which is
achieved byhaving small slopes leading up and down from stations. The train is slowed
by the climb, and then leaves down aslope, so kinetic energy is converted to gravitational
potential energy in the station.Electricity generated by regenerative braking may be fed
back into the traction power supply; either offset againstother electrical demand on the
network at that instant, or stored in lineside storage systems for later use.
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electronics has this been possible with AC supplies, where the supply frequency must
also be matched (this mainly applies to locomotives where an AC supply is rectified for
DC motors).A small number of mountain railways have used 3-phase power supplies and
3-phase induction motors. This results in a near constant speed for all trains as the motors
rotate with the supply frequency both when motoring and braking.
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THERMODYNAMICS
KERS Flywheel
The energy of a flywheel can be described by this general energy equation,
assuming the flywheel is the system:
Where:
Where:
• ‘m’ is the mass of the car.
• ‘v’ is the initial velocity of the car just before braking.
The flywheel collects a percentage of the initial kinetic energy of the car, and this
percentage can be represented by. The flywheel stores the energy as rotational kinetic
energy. Because the energy is kept as kinetic energy and not transformed into another
type of energy this process is efficient. The flywheel can only store so much energy,
however, and this is limited by its maximum amount of rotational kinetic energy. This is
determined based upon the inertia of the flywheel and its angular velocity. As the car sits
idle, little rotational kinetic energy is lost over time so the initial amount of energy in the
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flywheel can be assumed to equal the final amount of energy distributed by the flywheel.
The amount of kinetic energy distributed by the flywheel is therefore:
Regenerative Brakes
Regenerative braking has a similar energy equation to the equation for the
mechanical flywheel. Regenerative braking is a two-step process involving the
motor/generator and the battery. The initial kinetic energy is transformed into electrical
energy by the generator and is then converted into chemical energy by the battery. This
process is less efficient than the flywheel. The efficiency of the generator can be
represented by:
Where:
• Winis the work into the generator.
•Wout is the work produced by the generator.
The only work into the generator is the initial kinetic energy of the car and the
only work produced by the generatoris the electrical energy. Rearranging this equation to
solve for the power produced by the generator gives thisequation:
Where:
• ∆t is the amount of time the car brakes.
•m is the mass of the car.
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• v is the initial velocity of the car just before braking.
The efficiency of the battery can be described as:
Where:
The work out of the battery represents the amount of energy produced by the regenerative
brakes. This can be represented by:
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7. REGENERATION IN ELECTRIC LOCOMOTIVES WITH DC
TRACTIONMOTORS
Out of all modes of transportation system, only Indian Railways (IR) has been
matching with theburgeoning growth of the economy of India by maintaining the unit
price in spite of steep rise infuel prices .To stay competitive, we have to develop creative
solutions to cut down theexpenditure on fuel . Worldwide , there is a trend to make
railroad more energy-efficient.Understanding the significance of Rail Industry in US
Economy ,US has laid down stress onenergy efficiency in transportation. As a result, the
railroads , their manufacturers and the federal government have embarked on a
cooperative effort to further improve railroad fuel efficiency, i.e. 25% by 2010 and 50%
by 2050. Some of the Fuel efficiency measures havealready taken by US Rail road since
2005 and 16% of energy efficiency has been achieved so far. Among various other
measures taken by US Railroad , energy recovery during braking isthe most significant
one.Energy regenerated/recovered during braking is used – to meet hotel load
requirement bystoring it in super capacitor/batteries , to be used by other trains in the
sections and to feedbackto the national grid and take credit for the energy delivered. A
study carried out by UIC suggeststhat all type of services, e.g. freight , passenger –
suburban , mainline, intercity has potential ofregenerating energy from 15% to 45%
depending upon type of terrain/section,speed,etc,including DC traction.Railways are the
most efficient mode of transport in any country and electric traction is the mostenergy-
efficient mode of traction. DC Electric traction on IR started in 1925 in Mumbai
suburbanarea whereas 25KV 50Hz electric traction started in early 1960s with tap
changer technology. IRhas been manufacturing tapchanger locomotives till date which
are still its workhorse .Over3000 nos. of 25 KV AC 50Hz locomotives are in service on
IR and will be serving for next twoand half decades. All freight locomotives are provided
with rheostat braking .All new passengerlocomotives are also being manufactured with
rheostat braking and there is drive to provide thistype of braking in older locomotives
also. In all these locomotives, energy during braking arenot being recovered as these all
are fitted with uncontrolled rectifier bridge to feed tractionmotors .
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IR has acquired electric locomotives with three-phase technology in late 90s.These
locomotivesare capable of generating power during braking and draw traction power at
unity power factor. Approximately, 15% energy is being regenerated in freight
locomotives , 20% in passengerlocos and 30% in EMUs. But such locomotives form only
6% of total locomotive holding and therest of the locomotives are dissipating energy in
resistance grid during braking. Energy to thetune of INR 18.75 billion is being lost during
braking , if captured back , the same amount willsaved on energy bill.Because of
converter inverter sets with microprocessor control , locomotives with three-
phasetechnology are able to regenerate energy during braking. Now with advent in
technology ofpower electronics, control electronics and higher density energy storage
devices , it is possibleto regenerate energy during braking back to the grid or use the
regenerated energy for hotelload with high density energy storage devices.IR can adopt
microprocessor controlled IGBT based converter in place of existing tap changerand
uncontrolled rectifier in huge fleet of DC traction motor fitted locomotives to regenerate
braking energy. Such retro fitment , will not only feedback the energy recovered from
braking ,but will also have unity power factor operation , better slip slide control,
constant speed control, less maintenance of locomotive and trailing stocks, etc. Energy
regenerated can earn carbon credits under Kyoto Protocol.
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In country like US , for making rail road more energy-efficient ,major area of
research identifiedin the report of “Rail Road and Locomotive technology Roadmap”
year 2002, prepared byCanter of Transportation Research Argonne National Laboratory ,
US Department of Energy arelisted below :
It can be seen from above that the Energy Recovery during braking is one of the
key area offocus. With more diesel locomotives in service, if US Railroad can have an
action plan forenergy-saving to this extent, with more percentage of electric locomotives
we can save stillmore.The traction power systems is said to be receptive if a train or
locomotive can use regenerativebraking. If there are no other trains in the section that can
absorb the power and if thesubstation is not designed to back feed into the supply grid,
regenerative braking results in riseof OHE voltage rising above a predetermined limit,
whereby the train control system detects thenon-receptivity of the line. If the line is not
receptive, the regenerative braking is not going to beeffective and so the train resorts to
using friction or rheostat electric brake. Even if the line isreceptive, feeding power back
to the supply grid is not always possible because of practicalconstraints in the design of
the substation equipment, such as fault detection in the 132kVsupply system. Poor
regenerated power factor control can result in false fault detection bysupply distance
protection relays. Hence,suitable augmentation in power system is required formaking it
receptive for regenerative energy.Railways like Queensland and New Zealand have
evolved a PWM controlled rectifier which hasreplaced the existing rectifier and with
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control electronics and to successfully regenerate thebraking power. With the use of
control electronics and suitable topology of rectifier , not onlyregeneration has been
achieved , but the complete locomotive operation is on unity powerfactor. In some of the
subways/underground rapid mass transit systems , e.g. Madrid, Cologne,Dresden,
Bochum and Beijing, SIEMENS have tried super capacitors to store energy whilebraking
and to use it while accelerating.
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tractive force is supplied only by the locomotive and (mechanical) braking force
isdistributed along the entire train. The situation is somewhat improved in double
traction, i.e. witha train hauled by two locomotives.IR has provided energy meters which
record energy consumed during the journey , regeneratedback to the grid ,energy
dissipated in resistance grid during braking and coasting time as it isalways told that to
conserve energy , first of all start measuring it. It can be concluded that there is very high
potential of energy saving on IR to the tune of 25%can be achieved for main line services
and 30% on sub-urban services.
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Fig. Power Circuit Of Electric Traction With DC Traction Motors
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years.High power regenerative PWM DC Motor drives have been developed. It is
expected that the power converter system would be a novel combination of existing
topologies utilizing state- of the art microprocessor and digital signal processing control
system technology. Many topologiesfor converter-chopper can be possible, however, now
there are two converter configurationsunder consideration and these are – a) the voltage
sourced PWM rectifier cascaded with a two quadrant buck converter chopper and b) the
current sourced PWM rectifier.
Fig. Voltage Source & Buck Converter Fig. Current source PWM
rectifier
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Current source PWM rectifier configuration
The current source PWM rectifier configuration ( Fig.3) is derived from the basic
buck converterand so capable of voltage reduction. This makes it suitable as a DC Motor
drive. Essentially, itis the ‘Dual” of the voltage sourced converter. This means that series
inductor becomes shuntcapacitors and shunt capacitors becomes series inductors. Voltage
sources become currentsources and vice-versa.The switching configuration is based on
the requirement of voltage amplitude and waveform.The current sourced converter
therefore has a shunt capacitor at its input and a series inductorin its output. For the
voltage sourced converter the current is controlled by the difference involtages across a
series inductance. For the current sourced converter the input voltage is controlled by the
difference in currents flowing through a shunt capacitor. This then requireshe supply to
be a current source. However the current source may be replaced by a voltagesource in
series with an inductance. A suitable control system controls the input current
bymanipulation of the capacitor voltage which in turn is manipulated by the converter
PWMswitching. This configuration makes the system behave much the same as if the
input was acurrent source. The current sourced converter is capable of reverse power
flow. The buckderived current source converter is capable of controlling the motor
armature current andtherefore the tractive effort through its required range. However to
get braking effort it isrequired to reverse the armature voltage. This may he achieved by
reversal of the field current.The armature current remains in the same direction.
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taken care of separately during braking.Such arrangement will cut a number of
maintenance intensive equipment: such as tap changer, SMGR, reversers, CTFs, MVRF
and DBR units ,etc. The work can be taken up during MTR oflocomotives which can
enhance not only the working life of the locomotive, but will make thelocomotive more
energy efficient with a payback period of only 5-6 years.
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8. DESIGN OF THE SUPER-CAPACITOR BRAKING ENERGY
RECOVERY SYSTEM
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Fig. The principle of super-capacitor braking energy recovery system
The function ofAuxiliary Control Unit (ACU) is to detect the capacity ofthe
super-capacitor and determine whether the power isenough to support the AC consumers
and DC consumers(air-conditioning and lighting etc). If the capacity of thesuper-
capacitor reached the threshold value, the supercapacitorwill supply the power consumed
to the consumersthrough a DC/DC converter and a DC/AC converter, asshown in fig.1,
otherwise the auxiliary electrical powersupply will be in work.In order to verify the
effectiveness of the suggesteddesign, a set of experimental platform was set-up. Since
theimpossibility to reproduce into laboratory the real movingmass and the power of real
rail vehicle, theelectromechanical drive has been scaled in the power(3:19).The test
platform including a 30kw AC induction motor,transducer, speed and torque sensor, three
level fly wheel,power test instrument, power analysis instrument, supercapacitor,super-
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capacitor braking control unit, AC and DCconsumers and various DC/DC and DC/AC, as
show in fig.During the braking the super-capacitor was chargingthrough the special
DC/DC, when the voltage of supercapacitoris higher than the set-point, the AC and
DCconsumers (2kw lighting) will be supplied by the supercapacitor,otherwise the AC
and DC auxiliary power willsupply the power. Fig. is the waveforms of speed, torque,
DC-line voltage and braking current which were acquiredfrom the test platform
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Fig. the waveforms of speed, torque, DC-line voltage and braking current
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9. MATHEMATICAL MODEL
The whole traction system for urban railway transportation contained these key
components (as show in fig.1): power supply unit, traction motor, driven control unit,
super-capacitor unit etc..
Equation of voltage:
(1)
Where,
winding resistance
Equation of torque:
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(2)
Equation of movement:
(3)
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(4)
(5)
(6)
Equation of torque:
(7)
Equations of movement:
(8)
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(9)
(10)
During the braking, speed decrease from n1 to n2 andreleased the kinetic energy:
(11)
If supposed that all the kinetic energy of the mechanicalsystem were convert into
regenerative energy of the DC sideof the inverter, then:
(12)
For the urban railway vehicles, if the maximal DC-line voltage marked as Umax,, and the
normal voltage marked as Unom, the braking energy should be absorbed by braking unit
expressed as:
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(13)
E. Super-capacitor model
The selection of super-capacitor is decided by the charging and discharging time, braking
period and output power. The super-capacitor unit is made of many cells and these cells
are assembled by series and parallel connection. Let me supposed that a branch were
composed of Nseries cells connected in series, and Nparallel branches connected in
parallel to form a set of super-capacitor unit. The capacity of the super-capacitor unit
described as:
(14)
Equivalent resistance of the super-capacitor unit:
(15)
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Where, Ccell is capacity of the cell, Rcell is resistance of the cell, Csup-C is capacity of
the super-capacitor unit, Rsup-C is resistance of the super-capacitor unit. According to
the characteristic of the super-capacitor, the energy saved can be expressed as:
(16)
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10.ANALYSIS
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Fig. Voltage stability of different KERS
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energy lost while braking. Fuel consumption is the main aspect targeted by hybrid cars.
This is to conserve and protect the non-renewable and natural resources. It is seen (from
figure 5) that 40% of fuel consumption reduction takes place if super-capacitors are
prioritized as storage device. Second being flywheel with 27% followed by hydraulic
energy system and batteries with 18% and 15% fuel consumption reduction respectively.
Batteries contribute least because they have short life and less conversion capacity as
compared to other storage devices since their maximum and minimum temperature range
is very small.
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Fig. Comparison of fuel consumption of different KERS
Cost is the main drawback of every Hybrid vehicle.Causes of high cost are the materials
used in making thesevehicles and their storage technologies. Figure 6 shows thatflywheel
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system is the cheapest after batteries with 15% and6%. However, flywheels are currently
use because of theefficiency they give in this low cost. Batteries cannot storeenough
energy and hence charge and discharge quickly. Hydraulic systems are the most
expensive of them all Followed by super-capacitorswith 47% and 32% respectively.
11.CONCLUSION
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12. REFERENCES
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