312 Excavator Electrical System: Area A
312 Excavator Electrical System: Area A
312 Excavator
B - 110-2546 Speed_Sensor
CONN11 B - 110-2546 CONN52 B - 110-2546
6 Contacts E-9 C-8
D Safety Relay Travel Press Sw
CONN28 F - 6C-9361 CONN58 B - 110-2546
AREA A
E-2 A-8
Electrical System
Z - 6C-9362 Travel Speed Solenoid
CONN15 A - 113-1159 CONN54 B - 110-2546
D-6 A-8
A/C Unit Trenching Solenoid
CONN19 A - 113-1159 CONN63 E - 6C-9117
D-4 D-2
H - 4I-5463 ?? F - 6C-9361
CONN15 A - 113-1159 CONN31 E - 6C-9117
5 Contacts E-6 D-2
Heater Unit Action Alarm
22 11 25
6BL1-UP
CONN44 B - 110-2546 CONN61 G - 113-7621
2 13 A-11 C-2
2 10 20 9 Governor Actuator Air Heater Sw
8 7 CONN27 G - 113-7621 CONN26 G - 113-7621
4
11 10 C-2 D-3
27 Engine Speed Dial Low Idle Sw
CONN58 A - 113-1159 CONN22 H - 4I-5643
23 D-12 B-3
A - 113-1159 Lower Washer Sw
CONN62 A - 113-1159 CONN20 J - 7Y-3868
18 E-2 F-3
Not Used Horn Sw
3
5
1 22 8 C CONN33 Z - 6C-9362 CONN7 R - 7Y-8105
3 F-2 B-7
Lower Wiper Motor Converter
30 3 E A
4 5 1 26 B CONN12 C - 7Y-8139 CONN37 B - 110-2546
7
24 21
17 C-6 E-1
6 23 D F - 6C-9361 A/C Clutch Solenoid
21 16 24 4 Contacts
5
F 18 16 CONN30 E - 6C-9117 CONN59 S - 113-0506
E-2 A-10
6 4 14 25 28 4 13 32 19 9 7 Monitor Eng Shutdown Solenoid
33 34 CONN36 F - 6C-9361
14 17 6 2 15 5 12 29 15 12 E-1
3 1 20
Y - 6C-8839
19
CONN32 F - 6C-9361
F-2
Upper Wiper Motor
H CONN12 F - 6C-9361
C-7
R - 7Y-8105
G CONN43 C - 7Y-8139
1 B-6
Speaker
2 CONN21 H - 4I-5463
3 Contacts C-3
Lower Wiper Switch
CONN29 R - 7Y-8105
B-7
A Converter
* = Connectors located in controller compartment. C = Connectors located in operator’s left console.
A = Connnectors located in lower cab. D = Connectors located in relay panel.
B = Connectors located in operator’s right console. E = Connectors located near pilot manifold.
A
MACHINE HARNESS CONECTOR AND COMPONENT LOCATIONS
9 HH
This indicates that the component has a wire connected to it that is connected to ground. RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
4 2
It has a coil that makes an electromagnet when current flows through it. The electromagnet
1
3 4 B can open or close the switch part of the relay.
5
1 B
5
This indicates that the component does not have a wire connected to ground. It is grounded CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
by being fastened to the machine. much current flows through it. This does not destroy the circuit breaker and it can be reset to
8
become part of the circuit again.
7
L12
MOTOR MOTOR 506-PU 306-GN A755-PK 200-BK
L19 L12
A756-BU +1
CONN 5 CONN 33
112-PU-14 112-PU-14 A757-GY + S
200-BK A L 112-PU-14 112-PU-14 A758-BR MOTOR
L20 L5 L5 -
200-BK 1 308-YL 112-PU-14 112-PU-14 105-BR
124-GN-14
578-BU 2 310-PU 112-PU-14 310-PU
185-YL-14
B739-WH
B731-WH
B790-OR
B740-OR
B730-OR
J
A757-GY
A763-GY
A769-GY
A758-BR
B789-BR
A756-BU
B786-BU
A768-BU
A768-BU
A755-PK
B956-PK
A877-YL
B955-YL
B751-YL
HORN SW
410-WH
3 105-BR 112-PU-14 308-YL 200-BK
513-OR
513-OR
403-GN
113-OR
113-OR
320-OR
501-GN
306-GN
309-GY
118-GY
310-PU
105-BR
500-BR
578-BU
129-BU
152-BU
519-PK
308-YL
308-YL
103-YL
120-YL
615-YL
4 185-YL-14 101-RD-14 309-GY 6I-5088
ENG/PUMP J
5 129-BU B786-BU 320-OR
CONT CAB/CHASSIS LAMP HORN KEY SW
F 4I-5383
6 124-GN-14 10A
BOOM LAMP
10A
DOME LAMP
114-GN 101-RD-14 10A
REFUELING
105-BR 578-BU CONN 20 UPPER F
7 320-OR 10A 10A 103-YL 10A 168-GN B790-OR J WIPER MOTOR
A A877-YL RADIO ENG/PUMP CONT BACKUP 6C-8438
8 10A 15A 184-BU 15A 185-YL-14 B740-OR CONN 32
CONN 2 MONITOR TRAVEL ALARM CIGAR LIGHTER CONN 23
2
1
506-PU 513-OR 9 10A 10A 121-YL 10A 129-BU B789-BR
L13
SOLENOID WASHER/WIPER A/C HEATER L12 L6 L6 A 3
HYD OIL TEMP SENSOR 10 491-PK 200-BK 519-PK 10 10A 10A 118-GY 20A 124-GN-14 B739-WH 1
LOWER WASHER/WIPER NEUTRAL N
IMPLEMENT SW 17 A771-PU 200-BK 578-BU 10A 10A 152-BU 10A B751-YL 4
L13 START SW 615-YL ATCH
TRAVEL SW 19 B737-GN 578-BU 308-YL 1 500-BR A763-GY 2
9W-2150 200-BK CAB LAMP
142-BU-14
TRENCHING SOLENOID 8 B965-GY 491-PK 410-WH 2 501-GN 152-BU +
FUSE Z MOTOR 5I-8250
LEVEL FINISH SOLENOID 7 B964-YL A771-PU A758-BR 3 103-YL 185-YL
113-OR
149-PU
115-PK
120-YL
TRAVEL SOLENOID 1 763-BU B737-GN A757-GY 4 118-GY 10A 9W-1442 185-YL S +1
15A 9W-1441 GROUND STRAP A A -
FUEL LEVEL SENSOR 22 495-GN B965-GY A756-BU 5 152-BU A768-BU 307-OR
501-GN
118-GY
200-BK
20A 9W-1446 7G-1060 L7
GOV ACTR SENSOR 21 A761-PU B964-YL A755-PK 6 120-YL A769-GY
COOLANT SENSOR 9 492-GY 763-BU B786-BU 7 B730-OR 306-GN
ENG OIL PRESS. SW 18 405-GY 495-GN B956-PK 8 615-YL 103-YL B731-WH
ENG PICKUP SENSOR + 6 788-YL A761-PU B955-YL 9 152-BU B956-PK
L19
ENG PICKUP SENSOR - 12 A762-PU 492-GY B789-BR 10 113-OR 120-YL 120-YL B955-YL B731-WH
2 1
ALTERNATOR (P TERM.) 3 D746-PK 405-GY B790-OR CONN 6 113-OR 113-OR 410-WH A768-BU
A L 3
A770-PK
BOOM RAISE SW 15 D764-GN 788-YL B739-WH 500-BR 500-BR 403-GN 185-YL
4
TRAVEL ALARM 14 321-BR A762-PU B740-OR 118-GY 118-GY 129-BU B730-OR
L8 BACKUP 5
ENG SHUTDOWN RELAY 13 332-BU D746-PK B730-OR 501-GN 501-GN 113-OR A769-GY Z
WIPER WASHER CHASSIS PLATFORM RESISTOR 6 CONN 62
ATTACHMENT 20 D764-GN B731-WH CONN 3 615-YL 615-YL 118-GY A770-PK 307-OR
OPTION SOLENOID 2 332-BU A768-BU RELAY RELAY HORN 501-GN 102-8015 K K 306-GN A CONN 28
4
2
3
COOLANT LEVEL SW 5 321-BR 877-YL A L 7Y-5490 7Y-5490 RELAY 500-BR K K 576-PK 576-PK 3 F
ENG OIL LEVEL SW 4 308-YL 184-BU 1 184-BU 118-GY 7Y-5490 120-YL PUMP 152-BU 152-BU 1
CONN 17 BACKUP SW
6
8
9
10
5
1
2
7
3
4
HYD OIL LEVEL SW 11 410-WH A983-BU 2 786-GN 118-GY 792-OR 501-GN A983-BU 320-OR 320-OR 103-YL 575-YL 575-YL 4
OPTION SENSOR 16 A758-BR 792-OR 3 332-BU 308-YL 615-YL A A 3T-4405 200-BK 200-BK 2
OPTION SW 1 23 A757-GY 791-PK 4 506-PU 500-BR 118-GY 118-GY 506-PU 114-GN 322-GY 615-YL
OPTION SW 2 24 A756-BU 121-YL 5 200-BK 501-GN A877-YL 103-YL PROVISION
B731-WH
B730-OR
L14 L14
A769-GY
A768-BU
A A755-PK 786-GN 6 121-YL 501-GN 519-PK FOR ATCH MONITOR
200-BK
185-YL
KEY SW 13 308-YL B786-BU 332-BU 7 791-PK 792-OR 124-GN-14 7Y-5500
MONITOR ALARM 27 410-WH B956-PK 506-PU 8 792-OR 506-PU 200-BK E
THROTTLE DIAL S4 29 A758-BR B955-YL 200-BK 9 A983-BU A983-BU 320-OR B955-YL 3 DATA +
L4 L4
THROTTLE DIAL S3 39 A757-GY B789-BR 491-PK 10 877-YL 121-YL 306-GN B956-PK 4 DATA -
THROTTLE DIAL S2 38 A756-BU B790-OR A771-PU 184-BU 576-PK 113-OR 1 +BATTERY
PROVISION L9 L9
E THROTTLE DIAL S1 37 A755-PK B739-WH B737-GN 332-BU 152-BU 201-BK 2 GROUND E
LOW IDLE SW 36 B786-BU B740-OR B965-GY 403-GN B CONN 11 877-YL 575-YL F Y
RELAY PANEL
HEATER UNIT CONN 30
RS485 - 40 B956-PK B730-OR B964-YL 403-GN YL L 200-BK 200-BK 4
L7
107-1995 L7 N
RS485 + 30 B955-YL B731-WH 763-BU 309-GY 786-GN 786-GN 307-OR 615-YL 3
L15 A ATCH
BACKUP SW 2 20 B789-BR A768-BU 495-GN 309-GY WH/GN R 791-PK 615-YL 1 615-YL
BACKUP SW 1 19 B790-OR 877-YL A761-PU 330-YL WH/BU S 365-YL 1 124-GN-14 200-BK 2 200-BK CAB LAMP
GOV ACTR - 7 B739-WH 184-BU 492-GY 200-BK BK GROUND 4 519-PK SERVICE 5I-8250
E E METER CONN 36
GOV ACTR + 6 B740-OR A983-BU 405-GY D746-PK P 115-PK 615-YL 149-PU 616-BU 168-GN 323-WH 3 615-YL 403-GN + -
501-GN
WH/YL
118-GY
200-BK
200-BK
200-BK
615-YL
EPR VALVE - 9 B730-OR 792-OR 788-YL D746-PK 607-PK 5 103-YL 6T-7337
EPR VALVE + 8 B731-WH 791-PK A762-PU 2 200-BK-14
L15
L16
BACKUP SW 3 28 A768-BU 786-GN D746-PK B L SAFETY CIGAR 200-BK 200-BK
RELAY CAB/CHASSIS BOOM ATCH CONN 15 LIGHTER
200-BK-14
GLOW 23 877-YL 267-BK D764-GN CONN 4 1 129-BU
+B (24V) 1 184-BU 266-BK 200-BK 3 094-2080 LAMP RELAY LAMP REFUELING 9W-0335 E
200-BK
200-BK
WASHER RELAY 25 A983-BU 235-BK 200-BK 6 7Y-5490 RELAY RELAY
7Y-5490 7Y-5490
142-BU-14
327-PK-10
WIPER MOTOR RELAY 35 792-OR 235-BK 200-BK 2 142-BU-14
109-OR-6
101-RD-4
D764-GN
B737-GN
L17
877-YL-4
B965-GY
A763-GY
A769-GY
A761-PU
A762-PU
D746-PK
A771-PU
D746-PK
D746-PK
A768-BU
B964-YL
B751-YL
323-WH
CHASSIS LAMP RELAY 14 791-PK 321-BR 267-BK 7 322-GY 607-PK
495-GN
113-OR
513-OR
403-GN
403-GN
403-GN
405-GY
492-GY
309-GY
309-GY
309-GY
322-GY
763-BU
616-BU
491-PK
200-BK
607-PK
306-PK
788-YL
365-YL
BOOM LAMP RELAY 24 786-GN 513-OR 266-BK 4 365-YL 616-BU
3 519-PK 235-BK 5 323-WH 323-WH CAB
ATCH
4 121-YL 235-BK 8 607-PK 365-YL A/C UNIT
L16 L16 ALT E
11 9 616-BU 322-GY
A
A
107-1994
10 10 BREAKER A 113-OR 1 RD ACTION
4
1
2
7
8
5
9
6
3
10
7
PWM OUT -
10
9
3
4
5
6
8
1
2
9S-0174 PLATFORM ALARM
2
3
1
5
6
4
18 1 124-GN-14 410-WH 2 BK
PWM OUT + L 3E-6328
17 101-RD-14 200-BK 4 519-PK
B
B
OPTION RELAY 3 KK KK L6 L5 L5 CONN 31
26 109-OR-6 101-RD-14 308-YL 3 615-YL
B 60A L
B956-PK
L
B955-YL
OPTION RELAY 2
410-WH
16 101-RD-6 200-BK 112-PU-14 5 103-YL
403-GN
113-OR
129-BU
200-BK
OPTION RELAY 1 KK LL KK
15 109-OR-6 109-OR-6 112-PU-14 2 200-BK-14
RS232C RxD B LL L20
31 101-RD-6 112-PU-14 CONN 15
RS232C TxD CONN 58 CONN 9 CONN 10 CONN 8 GG
21 101-RD-4 112-PU-14
L18
B FF JJ
34 A A 877-YL-4 L 112-PU-14
L5
HARNESS CODE 4 MM 327-PK-10
33 267-BK 4 267-BK 327-PK-10
HARNESS CODE 3 BLOCK AS. B HEATER MAIN
32 266-BK 3 266-BK
L2
HARNESS CODE 2 22 265-BK 2 7Y-5499 RELAY RELAY WINDSHIELD
L9
L6
HARNESS CODE 1 12 264-BK 1 085-5353 3T-0376 SW.
200-BK
A757-GY
A758-BR
A756-BU
B786-BU
A755-PK
GND 5 235-BK 9G-2795
307-OR
309-GY
105-BR
310-PU
200-BK
200-BK
308-YL
GND L DOME
2 235-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
D 306-PK D
LAMP
B739-WH
B790-OR
B740-OR
L
A763-GY
B789-BR
B751-YL
A 200-BK 101-RD-4 877-YL 096-0721
152-BU
152-BU
578-BU
576-PK
200-BK
DD
575-YL
185-YL
CONN 1 200-BK BK-00 BK-00 GG FF
200-BK 109-OR-10 306-GN 103-YL
CONN 60
L17 L17 A A A
267-BK 330-YL 200-BK ONE TOUCH
501-CN
500-BR
B CONN 25
3
4
2
7
8
9
1
6
5
10
DISCONNECT SW LOW IDLE SW
1
2
266-BK F
513-OR
1
2
321-BR
519-PK
121-YL
3
2
5
1
4
CONN 18
4
1
6
7
8
9
2
5
3
10
START RELAY PLATFORM
AIR HEATER RESISTOR H H G 2
113-2375 200-BK
L3
7W-1251 CONN 24
BK-00
ATCH A A ATCH CHASSIS 1
REFRIGERANT SW TRAVEL G CONN 63
2 513-OR 121-YL 1 B786-BU
(NOTE A) 1 519-PK 321-BR 2 ALARM
501-GN
CONN 26
118-GY
500-BR
200-BK
L10
200-BK
200-BK
615-YL
3T-1444 330-YL
CONN 39 CONN 45
RELAY PANEL
L1
RADIO AM/FM AM RADIO
BK-00
CONN 61 ABBREV COLOR
ATCH ATCH ATCH G AIR HEATER
ANTENNA ANTENNA RADIO SW. RD RED
7Y-3990 7Y-3990 7Y-5433 A877-YL 2 WH WHITE
308-YL 1 7X6387
OR ORANGE
L8
AA BB CC G YL YELLOW
RD-00 BK-00 BK-00
PK PINK
BK BLACK
SPEAKER (+)
L10
B956-PK
SPEAKER (-)
B955-YL
CONN 27 GY GRAY
410-WH
501-GN
113-OR
403-GN
118-GY
500-BR
129-BU
200-BK
200-BK
120-YL
103-YL
615-YL
PU PURPLE
ANTENNA
ILLUMI (+)
POS NEG POS NEG 200-BK 1 COM
BACK UP
ENGINE BR BROWN
ACC (+)
A755-PK 2 S1
A756-BU 3 S2 SPEED DIAL GN GREEN
GND
L3 L3 7Y-5465 BU BLUE
CONN 13 A757-GY 4 S3
B739-WH
B740-OR
B790-OR
C
A763-GY
C
L18
B789-BR
B751-YL
BATTERY A758-BR 5 S4
152-BU
152-BU
578-BU
200-BK
576-PK
A A
185-YL
575-YL
3T-5760
CONN 14 SYMBOL DESCRIPTION
1
5
6
7
3
4
2
6
9
3
7
1
8
4
5
2
10
9X-3404(NOTE B)
B F E BLADE, SPADE, RING,
6
2
7
8
3
9
1
4
5
ATCH A/C IMPLEMENT SWING C BR PREHT OR SCREW TERMINAL
A771-PU 1 135-BU TO RADIO 309-GY
CLUTCH CONN 37 PRESSURE SW OFF
200-BK 2 CONN 57
SOL B 102-8041 CONN 21 ON CIRCUIT CONNECTED
142-BU-14
327-PK-10
210-BK
L2
CONN 51
109-OR-6
101-RD-4
D764-GN
200-BK-6
200-BK-6
B737-GN
A763-GY
B965-GY
A769-GY
877-YL-4
D746-PK
A761-PU
A762-PU
A771-PU
A768-BU
START
B751-YL
B964-YL
1 513-OR 576-PK 1
513-OR
403-GN
113-OR
495-GN
512-GN
306-PK
309-GY
492-GY
405-GY
322-GY
511-BR
616-BU
763-BU
200-BK
200-BK
200-BK
200-BK
200-BK
607-PK
491-PK
200-BK
788-YL
365-YL
103-YL
120-YL
615-YL
L11 L11 ATCH SWITCH ACC CIRCUIT NOT CONNECTED
2 200-BK 152-BU 2 308-YL
575-YL 3 7X6388
( RH CONSOLE ) 308-YL ELECTRICAL CONNECTION
H
R C F GOV SPEED TO VEHICLE STRUCTURE
BACKUP SW CHANGE SW R1
3 3 INTERNAL ELECTRICAL
120-YL 1 1 3T-4405 7N-8008 CONNECTION TO SURFACE
L21
B CONNECTOR
109-OR-6 200-BK 200-BK 200-BK 2 TRAVEL SW CONN 12 B740-OR B790-OR
CONN 12 2 3 2 3
403-GN D764-GN D764-GN 102-8041 A763-GY B790-OR 185-YL B789-BR
CONN 52 CONN 7 1 1 ATCH WIRE, CABLE,
ALTERNATOR B 513-OR 495-GN B790-OR B789-BR
6 6 R2 COMPONENT
109-2362 B L D746-PK D746-PK 616-BU R B739-WH B789-BR
ATCH 5 5 CONN 22 L# CIRCUIT GROUPING
P ALT 109-OR-6 322-GY 2 BK-18 GROUND B751-YL B789-BR 200-BK B790-OR
501-GN
118-GY
500-BR
200-BK
200-BK
200-BK
615-YL
L22 SPEAKER 4 4 PROVISION FOR DESIGNATION
E R 403-GN
L21 L21
607-PK 1 RD-18 + BATTERY B789-BR B790-OR 152-BU 1
309-GY 309-GY 323-WH C 7Y-5505 H H H H 578-BU 2 ATCH SWITCH
7X6387 C IDENT PART NO. LOC
200-BK-6 200-BK-6 365-YL 2 WH/BK-18 GROUND H 307-OR
B 492-GY 200-BK 1 WH/RD-18 +12 VOLT ( RH CONSOLE ) 105-BR
B B
405-GY 200-BK 3 G
306-PK 491-PK D764-GN 1 BOOM HARNESS AS.
L1
CONN 43
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
RAISE SW R ATCH CONVERTER
101-RD-4 B964-YL 200-BK 2 CONN 29
142-BU-14 CONN 50 102-8042 7T-8000 A 113-1159 D-10
200-BK
200-BK
323-WH
MOTOR 200-BK 200-BK 200-BK
325-PK
200-BK
GAUGE CIRCUIT.
365-YL
491-PK 616-BU 200-BK DD 7Y-3947 D-9
EE L22
763-BU B 322-GY 200-BK EE 8R-1461 A-9
200-BK
200-BK
235-BK
200-BK
200-BK
200-BK
RD-00
1
2
1
2
RD-00 A769-GY WIPER/WASHER CIRCUIT. 365-YL
CONN 44
B B LEVEL
A A
325-PK
365-YL
5V+ 24V+ OR 1 113-OR 200-BK-10 142-BU 1 FINISH HEATER AND AIR CONDITIONER CIRCUIT. THIS SCHEMATIC IS FOR THE 312 EXCAVATOR.
GND GND BK 2 200-BK 200-BK B964-YL 2 4I-5674 CHASSIS
SIG SIG PU 3 A761-PU 200-BK CONN 53 COMPONENTS ARE SHOWN INSTALLED ON AFULLY
4 A763-GY 200-BK GROUND CIRCUIT. OPERABLE MACHINE WITH THE KEY AND ENGINE OFF.
EE CONN 48
ENG GOV 5 B751-YL 200-BK-6 ATCH
ACTR 325-PK 1 325-PK REFUELING SW UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAGE.
4I-5496 BU B PROPORTIONAL ENGINE SHUTDOWN CIRCUIT. 2 PP 5C-6108 + - B
CHASSIS A768-BU 1 REDUCING 607-PK CHASSIS NOTE A : NORMALLY OPEN BEFORE REFRIGERANT CHARGE.
B PP
A769-GY 2 VALVE 200-BK LAMP
M 5I-8368 AIR INLET HEATER CIRCUIT. 5I-8251 NOTE B : USE WITH COLD WEATHER.
CONN 56
ATCH ATCH
YL ALL DASHED LINES ARE ATTACHMENTS. REFUELING REFUELING
PUMP SW AS. PUMP
105-9894 6C-5572
(113-5978)
12 11 10 9 8 7 6 5 4 3 2 1