Attachment: Painting Procedure
Attachment: Painting Procedure
Attachment: Painting Procedure
IH
STEEL Attachment
PAINTING PROCEDURE
A
New Issue
.QC Manager Client
Painting Eng .
Description Date Checked By Accepted By
Rev
Prepared by
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I S T
Attachment
H
E E L
INDEX
A. Scope of Work
8. Reference
C. Surface Preparation
D. Coating Application
E. Painting procedure
G. Documentation
H. Inspection
I. Acceptance Criteria
J. Certification
K. Attachment
I STE
Attachment
H EL
A. Scone of work:
This Procedure set out preparation. application & inspection requirements for painting
and protective coating of (Platforms, staircase. penthouse, ladders, handrails, steel
structure & stack).
B. REFERANCE:
Code Standard
ISO 1461 Specs. For hot dipped galvanized
coati ngs on iron and steel articles
lSO 19840 Methods of testin g paints
ISO 2808 Part CS Determination of film thickness
ISO 12944-4 Preparation of steel substrate before
app lication of pain t
ISO 12944-7 Paint systems - execution and
su pe rvisio n of paint work
ISO 12944-8 Paints systems - Develo pment of
specifications for new work
Client Specification Approved Painting and Coating
(G RN /00/M/09- - 002/OO/00 I) Systems
IAHA059687 Rev.A
C. Surface Pre.R_aration:
- Prior to blasting, the surfaces that are not to be coated (e.g. markings,
Designation plates, flange faces, sight glasses) shall be appropriately
Protected.
- The surfaces to be coated shall be free from contamination (e.g. welding slag,
Welding spatter, dust, oil, grease salt, mill scale, laitance, rust, old coatings).
H EL
0. Coatine; application:
- The contractor shall insure that all the regulations regarding health protection
and occupational safety are observed during the performance of the surface
preparation and coating work and during the use the selected coating materials.
supervision during all the work operation. The supervision personnel shall be
suitably qualified and experienced. The contractor for the relevant assemblies
shall be responsible in this connection.
-The location of the control surface for the relevant assemblies shall
be selected by all the contracting parties together.
-All surface preparation and coating work on control surface shall be performed in
the presence of representative of all contracting parties, who shall confirm that
the control surface conform to the specification.
-The contractor for the coating systems shall comply with local regulations on
health protection and occupational safety in relation to the use of solvents and
- Prior to any others test, the coating shall be subjected to a visual check should
be limited to coaling defects (e.g. spray dazzle ,areas left uncoated ,inclusions
of dirt, blisters , porosity ,sags ,tears ,brush marks).Areas in which the blasting
material has remained under the coating shall be blasted again and recoated.
• The wet film thickness shall be measured on a random basis with a comb-type
gauge immediately after applying the coating material.
- The dry film thickness shall be measured after adequate hardening or curing of
the coating. (Calibration of gauge according to equipment manufacture).
- To observe the specified total film thickness, the thickness of each individual
layer should be measured. .(measurement according to SSPC.)
I H
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STEEL
Attachment
D.3 Personnel:
- Qualified blasters & painters to be involved in paint activity.
D.4- Supervision:
- Qualified paint inspector to supervise paint activities and to advise for normal
and trouble painting issues.
G. Documentation:
The quality assurance records shall comply with the requirements laid down in
lSO J 2944-7 & 12944-8 and by the contractor performing the coating work for
the
Relevant assemblies. The requisite quality assurance documents shall be as follows
Individually for each assembly:
* Standard from for the specified coating system for each assembly.
* Standard form for the reports on corrosion-preventive work for the selected
control Surfaces.
* Sketch showing the location of the control surfaces for the coating work.
* Technical Data Sheets relating to the coating materials specified.
H. lnsJ!ection:
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STEEL
At achment
Check point
Inspection Inst. I Standard 1 Limits I Duration
Climatic Condition I
Relative I ISO 8502-4 I . I 3 / day
I
Hygrometer Max 85%
humidity Dew ISO 8502-4 St Dp + 3°C(ln Door)
DP calculator
point
St Op + 4°C(Out Door) 3 I day
Steel temperature Thermometer 1 3 / day
ISO 8502-4 I Max 50°C
Surface preparation
Cleonliness I ISO Standard I ISO 8501 I Min Sa2 ½ or St 2 as per I Shift
paint type
Roughness I Comparator I ASTM 4417 I Fine to course I Shift
30-85 µm
Paint Application
W.F.T. WFTcomb ASTM4414 As per paint type&
Shift
D.F.T. OFT Digital ASTM specs. As per paint
Gauge 1005 type& specs.
I. Acceptance criteria:
Refer to manufacturer data sheet & client specs...
J. Certification:
- All consum able certificates validity will be guaranteed upon
individual Batch number which will be used during application.
K. Attachments:
I. Painting Report.
., Painting procedure.
IH
STEEL
�
Attachment
Painting System
(Steel Structural - plates - angels)
Surface Preparation
SP 10 (SSPC), SA 2 ½ (ISO 8501)
Primer Coat
Final Coat
-Climatic Condition:
- relative humidity not more than 85% .
- Maximum allowed steel temperature for paint application not more than 50 °c.
- Steel temperature to be minimum 3 °c (In Door) &4 °c (Out Door) higher than the
Recorded dew point.
- Windy & rainy condition should stop painting activities according to iso 8502-4
Guidance on the estimation of the probability of condensation prior to
paint Application:-
- equipment
- sling hygrometer
- dew point
- steel thermometer
- hygrometer chart
- using whirling hygrometer according to BS-2842
- Dust and contamination rejected after sur face preparation according to BS-7079 PT.A-
ISO 8501
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COL-1023 1 86 Ace
COL-1024 1 87 Ace
COL-1026 1 89 Ace
COL-1001 1 82 Acl::
COL-101S 2 76 Ace
COL-1016 1 7S Ace
COL-1017 1 79 Ace
COL·l019 l 78 Acl::
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SG-4009 5 85/86/89 A«
SG-4011 10 75/8S/86/75/78 Ace
SG-4000 20 9-0/86/84/85/86/87/8'>/81/9-0/92
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BR-1023 l 84 Ace
BR-1024 l Bl Ace
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finish Coat: WFT 80 µm finish coat: on 50 µm
hardtopxp
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BR·l027 l 75 Ace
BR-1028 l 74 Ace
BR·l029 1 79 Ace
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BR-1002 2 75 Ace
BR-1003 1 78 Ace
BR-1012 1 75 Ace
BR•1013 1 76 Ace
BR•1014 1 85 Ace
BR·l021 1 BS Ace
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8R-10 30 2 77 Ace
BR•10 31 2 76 Ace
BR-10 32 2 75 Ace
BR-1033 2 75 Ace
BR-1034 1 BO Ace
BR-10 36 1 81 Ace
BR-1038 1 86 Ace
BR-1040 1 79 Ace
BR-1041 1 95 Ace
BR-1042 1 96 Ace
BR-1043 1 76 Ace
BR-1044 2 75 Ace
BR-104S 1 78 Ace
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BR•1046 2 78 Ace
BR·1047 2 8S Ace
81\.1050 1 105 Ace
BR-10S1 1 136 Ace
BR-1052 1 10S Ace
BR-1054 1 7S Ace
SG-4016 2 95 Ace
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BR-2011 2 78 Act
BR-2012 2 75 Ace
BR-20 13 1 78 Ace
BR·2014 2 79 Ace
BR·201S 1 76 Ace
BR-2016 2 84 Ace
BR-2017 1 86 Ace
BR•2018 6 84/77/86 Ate
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BR,1063 2 75 Ace
BR·10G4 2 79 Ace
BR-1065 4 76/79 Ace
BR-1066 4 84/85 Ace
BR-1067 16 85/86/89/84/82/85/89/90 At.c
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BR-1071 4 76 Ace
BR-1072 4 78 Ace
BR-1074 26 77 Ace
BR-107S 26 7S Ace
BR-1076 8 79 Ace
BR-1078 48 78 Ace
BR-1079 48 72 Ace
BR-1082 24 75 Ace
BR-1083 24 78 Ace
BR-1084 6 90 Ace
BR-1085 16 76 Ace
BR-1086 12 98 Ace
BR-1087 8 95 Ace
BR-1088 14 94 Ace
BR-1089 2 75 Ace
BR-1090 2 78 Ace
BR-1091 2 95 Ace
BR-1092 2 95 Ace
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BR-1094 74 75 Ace
BR-1095 26 77 Ace
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Bfl-1101 2 86 Ace
BR-1102 7 82/85/86/84 Ace
Pl-1011 1 94 Ace
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611-1111 6 142/132/135 A«
BR-1112 6 138/135/139 Ace
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BR-1116 6 130/129/133 Ac
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BR-1117 6 129/1211/135 Ac
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PL-1034 7 125/128/133/137 Ace
PL-1015 l 152 Ac
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PL-1014 14 149/142/1S3/15B/154/133 Ac
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B-R 1056 12 140/129/132/135/137 Au
PL-100S 2 17S Ac
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Pl-1001 10 155/125/127/142/139 Ac
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PL-1002 10 155/154/146/133/135 Ac
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PL-1003 13 139/135/139/138/137/136/133 Ace
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PL-1023 2 78 Ace
PL-1024 2 79 Ace
PL-1025 l 77 Ace
PL-1028 2 86 Ace
PL-1029 l 85 Ace
AN-2002 12 77/79/78/76/75/79
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SG-4017 19 136/138/134/132/139/137/135/136/134/142 Ac
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SG-4017 19 129/125/126/127/128/129/125/128/129/140 Ac
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SG-4017 19 142/14S/147/143/148/146/149/152/150/153 Ac
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SG-4017 19 126/127/125/126/129/128/127/125/129/131 Ac
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SG-4017 20 130/135/139/137/139/134/13S/137/145/149 Ace
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BR-1120 20 129/127/126/128/129/127/152/148/129/186 c
BR·l120 20 134/139/138/U6/135/137/139/132/130/139 Att
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1111-1058 20 140/142/140/148/146/149/145/147/145/147 A«
1111-1058 6 125/128/129 Ace
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Pt-1006 20 125/129/125/127/128/12S/126/134/139/140
PL-1006 20 Ul/48/149/148/147/146/149/149/145/152
PL·1006 18 131/13S/139/l37/13S/l34/136/l32/l39/142
PL-1007 20 139/13S/138/137/136/139/13S/132/134/138 Ace
PL-1007 20 1S6/152/157/139/148/149/147/14S/146/14B
PL•l007 25 125/128/129/127/131/130/139/135/137/136
PL-1008 20 142/143/145/145/138/135/139/137/138/132 Ace
Pl·lOOB 20 125/128/129/127/129/126/131/138/136/137
Pl.·1008 24 142/149/148/146/147/148/149/14S/143/IS2/1S9/157
PL-1009 2D 125/130/13S/131/136/138/132/135/134/139 Ace
PL-1009 20 l'l<J/130/138/129/127/128/126/139/134/140
PL-1009 20 142/149/142/148/146/147/149/145/!4S/143
PL-1009 20 152/156/157/152/132/134/1S2/1S9/1S6/l54
PL-1009 11 12S/129/128/132/136/135
Pl-1012 20 42/145/149/ll.8/149/147/146/145/149/145 Ace
Pl.·1012 20 165/1S9/13S/13S/139/142/148/143/149/143
PL·l0ll 20 125/128/129/126/127/158/153/129/143/138
PL•1012 2D 130/138/139/13S/132/134/137/136/132/139
PL-1012 11 142/145/146/149/142/145
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AN-2001 20 80/85/86/89/87/85/83/82/84/BS A«
,\N-2001 12 75/78/79/7S{76/77 Ace
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EQUIPMENT
CALIBRATION CERTIFICATE
General Infonnation
--- Calibration Date : 24/06/2019 --- Due Date : 23/06/2020
--- Certificate No : QEG - 206
--- Issued For : IDEAL HOME FOR STEEL FABRICATION
Device Description
--- Device Calibration: Painting MC.
--- Manufacturer : KALTENBASH
--- Modelffype : KPC 2500.
--- Serial No 550000000231
--- Received conditions: New ■ Used D Renewed D
Results
--- Random readings of the volts and amperes were taken during the process and
- All machine-related connections are in good condition and are free of any visible defects &
Accuracy in di · acceptab . -· - · . · ""·
--- There is n ljle,ge ofhydra . . onn ectio air conne· ; ns .. rJ · I
--We Certify · · e Reading tha' - Been , . ed In Acco ce ffi , e .'..i
Requiremenls Of The -
1r-
Last Revi m i i . 1 fThe 1, :r,, ure . ,•• _ e coaect. This t IValid ·
e Year Calibratio C For
Starting e Calibration Datte ess
--- The qu gineering group 11
respo• e of non- : ce with the
Re ui. ts. fo r utine ma ,, ce or e1@ of breaka ding, "El": 'ff_i.@=
:m.m,.==r:l_-P8r=io d of Vahd1 --1s certificate. ·:; " \"..=..,_·"'"'
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Quality Engineering Group j ...,. ... ., ;..::-,J
DT, NOT and supervision Engin ring
Consultant Emineer ... Fou:id Far.il1.1t 5i-.-E: E: L. _ ...,_ m
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EQUIPMENT
CALIBRATION CERTIFICATE
General Information
--- Calibration Date : 24/06/2019 --- Due Date : 23/06/2020
--- Certificate No : QEG - 207
--- Issued For : IDEAL HOME FOR STEEL FABRICATION
Device Description
-- Device Calibration: SHOTBLAST MACHINE.
-- Manufacturer : KALTENBACH
--- Model/Type : SPRINT 1504.
--- Serial No : 11234/311242
--- Received conditions: • Used D Renewed D
Results
--- Random readings of the volts and amperes were taken during the process and were found
Within acceptable limits .
- All machine-related connections are in good condition and are free of any visible defects &
Accuracy in di acceptab
--- There is no I onnectio
--We Certify Been dure ess th
Last Revi e Calibra
Starting alibration
--- The qu gineering gro
Requi for routine mAil,lllnr.e or... evell of breakalal.redding, d& I [LP¥- iod
of Validit
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nd pl' Jh, z. mM-,;&,llai,ptZlp-'f'f
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