Scribd
Upload
251 views5 pages

Cutting Section: Technichal Team'S S.O.P

1. The document outlines standard operating procedures for cutting sections, including requirements for pre-production meetings, cutting plans, pilot cuts, bulk cutting, bundling, and quality checks. 2. Key steps include mini marker approval by quality and production managers, proper placement of patterns, numbering of all cut parts, and loading of bundles by PO, ratio, and color. 3. Quality departments must ensure technical teams follow SOPs and quality parameters are met, and conduct quality training every other day.

Uploaded by

dpnair
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
251 views5 pages

Cutting Section: Technichal Team'S S.O.P

1. The document outlines standard operating procedures for cutting sections, including requirements for pre-production meetings, cutting plans, pilot cuts, bulk cutting, bundling, and quality checks. 2. Key steps include mini marker approval by quality and production managers, proper placement of patterns, numbering of all cut parts, and loading of bundles by PO, ratio, and color. 3. Quality departments must ensure technical teams follow SOPs and quality parameters are met, and conduct quality training every other day.

Uploaded by

dpnair
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
You are on page 1/ 5

CUTTING SECTION

TECHNICHAL TEAM'S S.O.P


1 PP MEETING TO BE DONE BY ALL HEADS WITH REPORT CONSISTING OF SIZESET, RISK ANALISYS, TRIM
CUTTING CHECK LIST, MINI MARKER, OB CHART, PP SAMPLE, BUYER COMMENTS & MAIN FILE.
2 MAKE THE CUTTING PLAN AS PER THE PO, RATIO,DELIVERY WITH THE FABRIC FLOW CHART FROM THE
3 FABRIC FLOW CHART NEED THE FOLLOWING DETAILS -PO WISE QTY,COLOUR WISE QTY,SHADE WISE Q
4 ALL THE DUPLICATE PATTERN SHOULD BE CHECKED AND SIGNED BY QAM
5 BEFORE STARTING THE BULK CUTTING DO THE PILOT CUTTING WITH COVERING ALL SIZES
6 PILOT CUTTING SHOULD BE PROPERLY AUDITED BY PM,CUTTING INCHARGE AND QAM
7 PROCEED THE BULK CUTTING,BASED ON THE PILOT CUTTING REPORT AND BATCH DRY RUN REPORT
DISPLAY THE SAMPLES WITH BUYER CMMENTS,IPP MEETING MINUTS,SIZE SET COMENTS,TRIM/SWATCH
1 MARKER APPROVAL'S
2 MINI MARKER APPROVAL TO BE SIGNED OFF BY FM, PM, QAM, FABRIC INCHARGE, CUTTING INCHARGE.
ALL RATIO MINI MARKER COPY TO BE SIGNED BY QAM & FILED.
MINI MARKER TO BE DISPLAYED IN THE CUTTING FLOOR & SPERADING QA TO CONFIRM CUTTING BASE
1 SPREADING
CHECK ALL THE PATTERNS TO BE PLACED ASPER THE WAY&GRAIN LINE,. ENSURE ALL COMPONENTS A
2 ENSURE THERE SHOULD NOT BE ANY OVER LAPPING PARTS. ALL NOTCHES SHOULD BE IN PLACE & CO
3 USE THE CSV MARKER FOR THE DYED LOT BASED ON THE FABRIC CHECKING REPORT
4 PREPARE THE LAY SLIP AS PER THE PLAN.( PO WISE ,RATIO WISE AND COLOUR WISE)
5 GIVE THE COLOUR CODING SYSTEM FOR THE DEFERRENT SHRINKAGE/SHADE
COMPARE THE FIRST LAY LENGTH AND WIDTH WITH THE LAY SLIP AND IT SHOULD BE SINGNED BY QA &
6 LAY HIGHT IS DEPEND ON THE FABRIC BUT KEEP MAXIMUM LAY HEIGHT SHOULD BE 4"
7 DON’T MIX THE SHADES IN THE LAY,IF ANY UNAVOIDABLE SITUATION, GIVE A SEPERATION BETWEEN TH
AND AFTER CUTTING DO THE NUMBERING SHADEWISE.
8 CUTTER SHOULD BE WEAR THE METAL GLOVES WHILE CUTTING
9 CHECK TO SEE THAT ALL CUTTING BLADES ARE SHARP AND ARE CUTTING PROPERLY ON DAILY BASIS
10 MAINTAIN THE BLADE REPLACEMENT LOG
11 AFTER COMPLETING THE LAY- COUNT BOTH END OF THE LAY AND IT SHOULD BE TALLY WITH THE LAY S
CHECK THE LAY TENSION AND ALIGNMENT OF MARKER
1 CHECK ALL LAY TOP STICKERS ARE PLACED PROPRLY WITH CORRECT INFORMATIONS( CUT NO:,SIZE,S
2 GIVE THE NUMBERING PLACEMENT IN ALL POSSIBLE PARTS FOR AVOIDING GUM MARK ON GARMENT
3 END BITS KEEP PROPERLY WITH THE FOLLOWING DETAILS - CUT NO: SHADE, ROLL NO:,FACE SIDE AND
4 AFTER CUTTING THE LAY, CHECK THE TOP/MIDDLE /BOTTOM PARTS WITH THE HARD PATTERN.(NOTCH
COMPULSORY USE MASK EVERYBODY
NUMBERING
1 DISPLAY ALL THE CUT PANELS IN THE SECTION WITH PARTS NAME AND INDICATION OF THE NUMBERIN
2 USE THE PROPER GUM STICKER FOR NUMBERING DEPEND ON FABRIC NATURE ( LOW GUM,MEDIUM GU
3 ALL PARTS NUMBERING TO BE DONE IMMEDIATELY (CUT NO:WISE)
4 DO THE NUMBERING ON THE SPECIFIED PLACES
5 DEFECTIVE PANELS TO BE REPLACED FROM THE SAME ROLLS
6 GIVE THE COLOUR CODING SYSTEM FOR THE DEFERRENT SHRINKAGE/SHADE
7 CUT PANELS MOVEMENT SHOULD BE IN THE TROLLEYS WITH LAY SLIP, CHECK LIST AND CUT NO: DETA
RELAY
1 DISPLAY THE APPROVED MOCK AS PER THE MATCHING PARAMETERS AND WITH THE COMMENTS .
2 WHILE CUTTING THE RELAY PANELS, CUT MAXIMUM TWENTY LAYS AT A TIME.
FUSING
1 DISPLAY FUSED MOCKS AND FUSING STANDARDS AS RECOMMENDED ( TIME, TEMP: PRESSURE)
2 CALIBRATE THE FUSING MACHINE TWICE IN A DAY (BEFORE STARTING THE PRODUCTION AND AFTER L
BUNDLING
1 CUT BUNDLES TO BE AUDITED BEFORE LOADING.,AND SEND THE REPORT ALONG WITH THE BUNDLES
2 LOADING SHOULD BE PO WISE, RATIO WISE AND COLOUR WISE
IE'S ROLE
1 FABRIC FLOW ( STYLE WISE,PO WISE AND COLOUR WISE)
2 PREPARE CUTTING CHECK LIST
3 PREPAIRING THE CUTTING PLAN
4 PREPAIRING THE LOADING PLAN
5 MONITORING THE DAILY PRODUCTION HOURLY BASIS
6 GENARATE THE DAILY PRODUCTION REPORT
QUALITY SYSTEM
1 QUALITY DEPARTMENT HAS TO CROSS CHECK THE TECHNICAL TEAM'S S.O.P IS FOLLOWED
2 MAKE SURE THE QUALITY PARAMETERS ARE ACHIEVED PROPERLY
3 MAINTAIN THE ALL PROCES QUALITY REPORTS
4 QUALITY TRAINING TO BE CONDUCTED EVERY ALTERNATE DAY & RECORD TO BE MAINTAINED.
, RISK ANALISYS, TRIM CARD, FABRIC SWATCH CARD, SHADE CARD,
& MAIN FILE.
LOW CHART FROM THE STORES
SE QTY,SHADE WISE QTY AND SHRINKAGE WISE QTY

ALL SIZES

CH DRY RUN REPORT


COMENTS,TRIM/SWATCH CARDS, AND MESUREMENT CHART

E, CUTTING INCHARGE.

ONFIRM CUTTING BASED ON THE APPROVED MINI MARKER

RE ALL COMPONENTS ARE PLACED AS PER THE LAY SLIP.


ULD BE IN PLACE & COMPARE THE MARKER PATTERN WITH HARD PATTERN AND IT SHOULD BE SIGNED BY QA

LD BE SINGNED BY QA & CUTTER

PERATION BETWEEN THE LAY-

PERLY ON DAILY BASIS

E TALLY WITH THE LAY SLIP

ATIONS( CUT NO:,SIZE,SHADE AND QTY)


MARK ON GARMENT
LL NO:,FACE SIDE AND METRAGE
ARD PATTERN.(NOTCH LOCATION AND SHAPES)

ION OF THE NUMBERING PLACEMENT


( LOW GUM,MEDIUM GUM AND HIGH GUM)

IST AND CUT NO: DETAILS( SIZE ,SHADE AND QTY)

H THE COMMENTS .

MP: PRESSURE)
DUCTION AND AFTER LUNCH)

G WITH THE BUNDLES


FOLLOWED

E MAINTAINED.

You might also like