9 Safety Protection Device

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Safety Protection Device Table of Contents 9-1

9 Safety Protection Device

9.1 Warnings and Notices.....................9-2 9.3 Pretension Seat Belt System........9-43


9.1.1 Warnings and Notices...........................................9-2 9.3.1 Specifications.........................................9-43
9.3.1.1 Fastener Tightening Specifications..................9-43
9.2 Airbag System.................................9-3
9.2.1 Specifications...........................................9-3 9.3.2 Description and Operation......................9-44
9.2.1.1 Fastener Tightening Specifications....................9-3 9.3.2.1 Description and Operation................................9-44

9.2.2 Description and Operation........................9-4 9.3.3 System Working Principle.......................9-45


9.2.2.1 Description and Operation..................................9-4 9.3.3.1 System Working Principle................................9-45

9.2.3 System Working Principle.........................9-5 9.3.4 Component Locator................................9-46


9.2.3.1 System Working Principle..................................9-5 9.3.4.1 Component Locator..........................................9-46

9.2.4 Component Locator..................................9-7 9.3.5 Schematic...............................................9-47


9.2.4.1 Component Locator............................................9-7 9.3.5.1 Schematic.........................................................9-47

9.2.5 Schematic.................................................9-9 9.3.6 Diagnostic Information and Procedures.....9-


48
9.2.5.1 Schematic...........................................................9-9
9.3.6.1 Visual Inspection..............................................9-48
9.2.6 Diagnostic Information and Procedures.....9- 9.3.6.2 Driver Seat Belt Warning Lamp Inoperative.....9-49
10 9.3.6.3 Front Passenger Seat Belt Warning Lamp
9.2.6.1 Visual Inspection..............................................9-10 Malfunction...................................................................9-51
9.2.6.2 Fault Diagnostic Code (DTC) Table.................9-10
9.3.7 Removal and Installation........................9-55
9.2.6.3 Scan toll and the vehicle can not communicate...9-
13 9.3.7.1 Front Seat Belt Buckle replacement.................9-55
9.2.6.4 Warning lamp Always On.................................9-14 9.3.7.2 Rear Seat Belt Buckle Replacement................9-56
9.2.6.5 SRS warning lamp always off...........................9-17 9.3.7.3 Front Seat Belt Retractor Replacement...........9-57
9.2.6.6 Relevant DTC Code Diagnostic.......................9-18 9.3.7.4 Rear Seat Belt Retractor Replacement............9-59
9.2.6.7 Airbag Control Module Terminal Table.............9-27 9.3.7.5 Front Seat Belt Height Adjuster Replacement......9-
61
9.2.7 Removal and Installation........................9-31
9.2.7.1 Airbag Control Module Replacement...............9-31
9.2.7.2 Driver Front Airbag Replacement.....................9-32
9.2.7.3 Clock Spring Replacement...............................9-34
9.2.7.4 Passenger Front Airbag Replacement.............9-35
9.2.7.5 Curtain Airbag Replacement (If equipped).......9-36
9.2.7.6 Front Collision Sensor Replacement................9-39
9.2.7.7 Side Collision Sensor Replacement (If equipped)...
9-40
9.2.7.8 Passenger Recognition Sensor Replacement......9-
41
9.2.7.9 Side Airbag Replacement.................................9-41

EC718/EC718RV EC715/EC715RV 10/2009


9-2 Warnings and Notices Safety Protection Device

9.1 Warnings and Notices undeployed inflator module as normal shop waste.
Undeployed inflator modules contain substances that
9.1.1 Warnings and Notices could cause severe illness or personal injury if their
Airbag System Warnings sealed containers are damaged during disposal. Use the
following deployment procedures to safely dispose of an
Warning! undeployed inflator module. Failure to observe the
This vehicle is equipped with airbag system. Fail to follow following disposal methods may be a violation of federal,
the correct procedures will lead to the following state, or local laws
conditions:
SIR Inflator Module Handling and Storage Warning
– Accidental airbag deployment
Warning!
– Airbag inoperative when needed
Warning: When carrying an undeployed inflator module:
Warning!
– Do not carry the inflator module by the wires or
Strictly abide by the following criteria in order to avoid the connector.
above situation:
– Make sure the air bag opening points away from you
– Refer to the airbag system components view, and others.
determine whether you are repairing the airbag Warning!
system components, surrounding components or the
Warning: When storing an undeployed inflator module:
circuits.
make sure the airbag opening point away from the
– If you are servicing the airbag system components, surface on which the inflator module rests. Don not point
surrounding components or the circuits, deactivate the the airbag opening to the ground. Do not place any
the airbag system. Refer to "Battery Disconnect items onto the airbag module. Provide free space for the
Warning" in "Warnings and Notices". airbag to expand in case of an accidental deployment.
SIR Deployed inflator Modules Are Hot Warning Do not have the undeployed airbag module soaked in
water or come into contact with other liquids.
Warning!
Do not place the undeployed airbag module near the fire
Warning: After deployment, the metal surfaces of the SIR
source or a high-temperature area. Prevent personal
component may be very hot. To help avoid a fire or
injury caused by accidental airbag deployment.
personal injury:
Airbag Collision Sensor Handling Warning
– Allow sufficient time for cooling before touching any
metal surface of the SIR component. Warning!
– Do not place the deployed SIR component near any Warning: Do not hit or shake airbag system collision
flammable objects. sensors. Before supply power to the collision sensors,
ensure the collision sensors firmly tightened. Failure to
SIR inflator Module Coil Warning
follow the correct procedures may cause airbag
Warning! accidental deployment or inoperative, resulting in
Warning: Improper routing of the wire harness assembly personal injury.
may damage the inflatable restraint steering wheel
module coil. This may result in a malfunction of the coil,
which may cause personal injury.

SIR inflator Module Disposal Warning


Warning!
Warning: In order to prevent accidental deployment and
the risk of personal injury, do not dispose of an

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Safety Protection Device Airbag System 9-3

9.2 Airbag System


9.2.1 Specifications
9.2.1.1 Fastener Tightening Specifications

Specifications
Applications Model
Metric (Nm) US English (lb-ft)

Curtain Airbag Retaining Bolt M6 × 16 7-10 5.2-7.4

Side Airbag Retaining Bolts M6 × 16 4-4.5 3.0-3.2

Driver Front Airbag Bolts M6 × 16 8.5-9.5 6.3-7.0

Passenger Front Airbag Bolts M6 × 16 7-9 5.2-6.6

Side Collision Sensor Retaining Bolt M6 × 20 7-9 5.2-6.6

Frontal Collision Sensor Bolts M6 × 20 7-9 5.2-6.6

Airbag Electronic Control Unit Retaining Bolt M6 × 20 7-9 5.2-6.6

Airbag Control Module Bracket Bolts M6 × 20 7-9 5.2-6.6

EC718/EC718RV EC715/EC715RV 10/2009


9-4 Airbag System Safety Protection Device

9.2.2 Description and Operation distance between passenger and airbag. Each inflatable
module has a detonating circuit, controlled by the airbag control
9.2.2.1 Description and Operation
module. When the airbag control module detects the collision
Note impact is large enough, it deploys the airbag. Airbag control
module continuously monitors the airbag system electrical
Airbag system is unable to replace the seat belt
components. When a circuit failure is detected, the airbag
functions. If seat belts are not used, when the airbag is
control module will set a DTC code and turn on airbag warning
deployed, it may cause serious personal injury. Geely
lamps to inform the driver. The steering column has adopted
Automotive reminds you to wear and tighten your seat
energy-absorbing design. In the event of frontal impact, it will
belts. Only when seat belts are tighten, during a collision
contract, reducing the risk of driver injury.
system, airbag can provide supplementary protection for
the occupants. Airbag control module receives the sensor signals to determine
the severity of the collision. When the signal value is greater
Airbag System Description than the memory settings, airbag ignition control module
Airbag system consists of the following components: commands to start the corresponding inflatable airbag system
modules. When confronted with a large enough collision, front
– Airbag Warning Lamp
airbags and seat belt pretensioners will be activated; When
– Instrument Cluster confronted with a large enough side collision, side airbags,
curtain airbags and seat belt pretensioners will be activated.
– Airbag Control Module Front Collision Sensor (Left / Right)
When airbag control module confirms the collision signal, it will
– Driver Side Collision Sensor send "collision unlock doors and stop fuel supply" signal to the
bus within 20 ms, a total of 30 cycles (100 ms a cycle, a total
– Passenger Side Collision Sensor
of 3 s) . When BCM and EMS receive more than three
– Passenger Recognition Sensor consecutive signals, respectively, unlocking doors and
stopping fuel supply will be implemented.
– Driver Front Airbag

– Passenger Side Airbag

– Driver Seat Belt Pretensioner

– Passenger Seat Belt Pretensioner

– Driver Side Airbag

– Passenger Side Airbag

– Driver Curtain Airbag

– Passenger Curtain Airbag

– Inflator Module Coil

– Airbag System Wiring Harness

– Steering Wheel and Steering Column

Beside seat belts, airbag system provides additional protection


to passengers and it is a passive safety system. Airbag system
includes multiple inflatable protection module, distributed in
different locations of vehicles, including steering wheel,
instrument units, front seat back, the roof rails. In addition to
inflatable protection module, the vehicle can be equipped with
seat belt pretensioner. When a collision occurs, it will fasten
seat belts, inflatable the module, at the same time increase the

EC718/EC718RV EC715/EC715RV 10/2009


Safety Protection Device Airbag System 9-5

9.2.3 System Working Principle Front Collision Sensor (Left / Right)


9.2.3.1 System Working Principle Front collision sensors are used to enhance the airbag system
performance. Front collision sensor is an acceleration sensor,
Airbag Warning Lamp which sends the acceleration signal to the airbag control
Airbag warning lamp is located inside the instrument cluster module. Front collision sensor can help determine the severity
assembly, used to notify the driver airbag system failures and of a frontal collision. Airbag control module uses the measured
examine whether the airbag control module is communicating acceleration values to calculate and compare these calculated
with the instrument panel. Turn the ignition key to "ON" values with values stored in the memory. When the calculated
position, the airbag control module carry out system self-test. value exceeds the value stored, the airbag control module will
If the system is normal, warning lamps flash 7 s and off. If a issue a positive ignition command (electric current signal) to
malfunction is detected, airbag control module will store a activate the front airbag and seat belt pretensioner.
diagnostic trouble code (DTC), and then through the CAN-Bus
serial data bus, instruct the instrument cluster to light the airbag
Driver Side Collision Sensor, Passenger Side
warning lamp. After the vehicle starts, airbag control module
Collision Sensor
will continue to test each loop. If there is a malfunction, airbag Each side collision sensor includes a sensing device for
control module will communicate with the instrument cluster monitoring vehicle acceleration to send vehicle lateral
through the CAN-Bus serial data bus, the airbag warning lamp acceleration signal to the airbag control module. Side collision
will be lit in 5 s. If there is a fault, airbag may fail to deploy, or sensors can determine the severity of the side collision. Airbag
deploy when the crash does not reach the set collision severity. control module uses the measured acceleration values to
If the airbag warning lamp is lit, please repair the vehicle at the calculate and compare these calculated values with values
authorized service station as soon as possible. Before the stored in the memory. When the calculated value exceeds the
repair is completed, the airbag warning lamp will not be off. value stored, the airbag control module will send a positive
ignition command (electric current signal) to activate the curtain
Airbag Control Module airbags, side airbags and seatbelt pretensioners.
Note
Passenger Recognition Sensor
Airbag control module has a back up power supply,
Passenger recognition sensor is located inside the passenger
which can deploy the airbag, even if the battery voltage
seat cushion assembly and used to sense whether the
is lost during a collision. Disconnect the battery negative
passenger seat is occupied by a passenger. It is a variable
cable for at least 90s to empty the stored power supply,
resistance-type pressure sensor and senses the pressure
before carry out the airbag system repair.
through the resistance changes. When the passenger seat is
Airbag control module is a microprocessor, which is the airbag occupied by a passenger, the seat belt warning lamp will be lit
system control center. When a collision happens, the airbag to inform the driver to remind the passenger to fasten the seat
control module will compare the signal from the sensor with the belt.
value stored in the memory. When the generated signal
exceeds the stored value, the airbag control module will Driver Front Airbag, Passenger Front Airbag
command (electric current signal) to deploy airbags. When the
Driver front airbag, passenger front airbag module includes a
airbags are deployed, the airbag control module will record the
shell, inflatable airbag, a detonating device and gas generating
status of airbag systems, and light the airbag indicator on the
agent. When the front collision impact force is large enough,
instrument cluster. After the vehicle starts, airbag control
the airbag control module will command the front airbags to
module will continue to monitor the airbag system electrical
deploy. Electric current flows through the ignition and activates
components and circuits. If an airbag control module
the gas generating agent to rapidly produce large amounts of
malfunction is detected, it will store a diagnostic trouble code,
gas. The gas inflates the airbag. The airbag, once filled with the
and light the airbag warning lamp to inform the driver that a
gas, will deflate through holes in the airbag. Airbag control
malfunction exists.
module harness connector (driver front airbag, passenger front
airbag deployment circuits) has a short film. When the
connector is disconnected, the airbag deployment short circuit
will prevent the airbag accidental deployment during the repair.

EC718/EC718RV EC715/EC715RV 10/2009


9-6 Airbag System Safety Protection Device

Driver Seat Belt Pretensioner, Passenger Seat with the value in the memory. When the signal exceeds the
Belt Pretensioner stored value, the airbag control module commands the curtain
airbag to deploy. When the passenger side collision happens,
Driver seat belt pretensioner, passenger seat belt pretensioner
it requires the driver side airbag, driver curtain airbag are not
module includes a shell, a detonating device and gas
deployed, while the passenger side airbag, passenger curtain
generating agent. The ignition device is part of the seat belt
airbag deploy. Airbag control module continuously monitors
pretensioner deployment circuit. When a vehicle front or side
whether the airbag deployment circuit is faulty. In the event of
collision impact force is large enough, the airbag control
a fault, it will light the airbag indicator. Airbag control module
module will command (electric current signal) the electric
harness connector (airbag deployment circuit) has a short film.
current flow through the ignition to detonate the gas generating
When the connector is disconnected, the airbag deployment
agent and rapidly produce a large amount of gas. The reaction
short circuit will prevent the airbag accidental deployment
produced gas will make the seat belt pretensioner quickly
during the repair.
tighten the seat belt. Airbag control module harness connector
(airbag deployment circuit) has a short film. When the Clock Spring
connector is disconnected, the airbag deployment short circuit
Airbag clock spring is located in the steering column below the
will prevent the airbag accidental deployment during the repair.
steering wheel. When the steering wheel rotates, the clock
Driver Side Airbag, Passenger Side Airbag spring maintains continuous electrical contact between the
airbag deployment circuit and the driver front airbag. The
Driver side airbag and passenger side side airbag are located
steering wheel clock spring connector is equipped with a short
in the driver seat back and passenger seat back respectively.
film which can short the driver front airbag deployment circuit,
Side airbag modules include airbags, detonating devices and
in order to prevent the airbag accidental deployment during the
gas generating agent. The detonating device is part of the
repair.
airbag modules deployment circuit. When a side impact force
is large enough, the side collision sensor will detect the collision Airbag System Wiring Harness
and send a signal to the airbag control module. Airbag control
Airbag system connects sensors, the control unit, inflatable
module will compare the signal from the side collision sensor
modules, airbag deployment circuits and CAN bus serial data
with the value in the memory. When the signal exceeds the
circuits together through the waterproof harness. The airbag
stored value, the airbag control module commands the side
system deployment circuit connectors are yellow to facilitate
airbag to deploy. When the passenger side collision happens,
identify them. For airbag system wiring harness repair, please
it requires the driver side airbag, driver curtain airbag are not
refer to the appropriate testing and repair procedures in this
deployed, while the passenger side airbag, passenger curtain
manual.
airbag deploy. Airbag control module continuously monitors
whether the airbag deployment circuit is faulty. In the event of Steering Wheel and Steering Column
a fault, it will light the airbag indicator. Airbag control module
The steering wheel and steering column have adopted energy-
harness connector (airbag deployment circuit) has a short film.
absorbing designs to absorb energy when the driver and the
When the connector is disconnected, the airbag deployment
steering wheel come into contact. When a vehicle front collision
short circuit will prevent the airbag accidental deployment
happens, the driver may be contacted directly with the steering
during the repair.
wheel, or the impact will be loaded into the steering wheel and
Driver Curtain Airbag, Passenger Curtain steering column. The steering column will shrink down to
Airbag absorb some of the collision energy, thereby help to reduce the
driver personal injury. After a collision, you must check the
Driver curtain airbag, passenger curtain airbag are located on
steering wheel and steering column damage.
the left and right roof rails, from the A-pillar extends to the C-
pillar. Curtain airbag module includes airbags, a detonating
device and gas generating agent. Detonating device is part of
the curtain airbag deployment circuit. When a side impact force
is large enough, side collision sensors will detect the collision
and send a signal to the airbag control module. Airbag control
module will compare the signal from the side collision sensor

EC718/EC718RV EC715/EC715RV 10/2009


Safety Protection Device Airbag System 9-7

9.2.4 Component Locator


9.2.4.1 Component Locator

1 2 3

6 5 4
FE09-1001b

Legend

1. Passenger Front Airbag 5. Passenger Side Airbag (Located inside the seat back)
2. Passenger Curtain Airbag 6. Driver Side Airbag and Clock Spring
3. Driver Curtain Airbag
4. Driver Side Airbag (Located inside the seat back)

EC718/EC718RV EC715/EC715RV 10/2009


9-8 Airbag System Safety Protection Device

1 2 3 4

7 6 5

FE09-1002b

Legend

1. Front Collision Sensor (Right) 6. Driver Seat Belt Pretensioner


2. Airbag Control Module 7. Front Collision Sensor (Left)
3. Driver Side Collision Sensor
4. Passenger Side Collision Sensor
5. Passenger Seat Belt Pretensioner

EC718/EC718RV EC715/EC715RV 10/2009


Safety Protection Device Airbag System 9-9

9.2.5 Schematic
9.2.5.1 Schematic

Instrument Cluster

CAN-Bus

Driver Front Air Bag


Passenger Recognition Sensor

Passenger Front Air Bag

Left Front Collision Sensor


Driver Side Air Bag

Passenger Side Air Bag


Right Front Collision Sensor Airbag Control Module
Driver Curtain Air Bag

Driver Side Collision Sensor


Passenger Curtain Air Bag

Driver Seat Belt Pretensioner


Passenger Side Collision Sensor
Passenger Seat Belt Pretensioner

FE09-5101b

EC718/EC718RV EC715/EC715RV 10/2009


9-10 Airbag System Safety Protection Device

9.2.6 Diagnostic Information and Procedures


9.2.6.1 Visual Inspection

– Confirm Fault Symptoms

During diagnostic, the most difficult situation is that there is not any symptom. In this case, the technician must thoroughly analyze
the described fault, and then simulate the conditions and the environment when the fault occurs. Even for a very experienced
technician, if the fault system has not been confirmed before the diagnostic, it is likely to ignore a number of important things,
and misjudge a fault, which will lead to diagnostic failure.

– Check the easy to access system components to identify whether there is a significant damage or potential failure.

– Connectors and vibration pivot joints should be thoroughly examined. If it is a vibration caused fault, it is recommended to use
vibration method.

1. With a finger to gently shake the possible faulty part and inspect for malfunction.

2. Shake the connector vertically and horizontally gently.

3. Shake the wiring harness vertically and horizontally gently.

9.2.6.2 Fault Diagnostic Code (DTC) Table


Airbag Control Module Status

DTC Code Description

B1021 Driver Front Airbag Circuit Short To GND

B1026 Passenger Front Airbag Circuit Short To GND

B1031 Driver Seat Belt Circuit Short To GND

B1036 Passenger Seat Belt Circuit Short To GND

B1041 Driver Side Airbag Circuit Short To GND

B1046 Passenger Side Airbag Circuit Short To GND

B1051 Driver Curtain Airbag Circuit Short To GND

B1056 Passenger Curtain Airbag Circuit Short To GND

B1022 Driver Front Airbag Circuit Short To + B

B1027 Passenger Front Airbag Circuit Short To + B

B1032 Driver Seat Belt Circuit Short To + B

B1037 Passenger Seat Belt Circuit Short To + B

B1042 Driver Side Airbag Circuit Short To + B

B1047 Passenger Side Airbag Circuit Short To + B

B1052 Driver Curtain Airbag Circuit Short To + B

B1057 Passenger Curtain Airbag Circuit Short To + B

B1023 Driver Front Airbag Low Resistance

B1028 Passenger Front Airbag Low Resistance

B1033 Driver Seat Belt Low Resistance

EC718/EC718RV EC715/EC715RV 10/2009


Safety Protection Device Airbag System 9-11

DTC Code Description

B1038 Passenger Seat Belt Low Resistance

B1043 Driver Side Airbag Low Resistance

B1048 Passenger Side Airbag Low Resistance

B1053 Driver Curtain Airbag Low Resistance

B1058 Passenger Curtain Airbag Low Resistance

B1024 Driver Front Airbag High Resistance

B1029 Passenger Front Airbag High Resistance

B1034 Driver Seat Belt High Resistance

B1039 Passenger Seat Belt High Resistance

B1044 Driver Side Airbag High Resistance

B1049 Passenger Side Airbag High Resistance

B1054 Driver Curtain Airbag High Resistance

B1059 Passenger Curtain Airbag High Resistance

B1025 Driver Front Airbag Configuration Error

B102A Passenger Front Airbag Configuration Error

B1035 Driver Seat Belt Configuration Error

B103Ax Driver Side Airbag Configuration Error

B1045 Driver Side Airbag Configuration Error

B104A Passenger Side Airbag Configuration Error

B1055 Driver Curtain Airbag Configuration Error

B105A Passenger Curtain Airbag Configuration Error

B1071 Left Front Collision Sensor Voltage Error

B1076 Right Front Collision Sensor Voltage Error

B1081 Driver Side Collision Sensor Voltage Error

B1086 Passenger Side Collision Sensor Voltage Error

B1072 Left Front Collision Sensor Circuit Open

B1077 Right Front Collision Sensor Circuit Open

B1082 Driver Side Collision Sensor Circuit Open

B1087 Passenger Side Collision Sensor Circuit Open

B1074 Left Front Collision Sensor Configuration Error

B1079 Right Front Collision Sensor Configuration Error

B1084 Driver Side Collision Sensor Configuration Error

EC718/EC718RV EC715/EC715RV 10/2009


9-12 Airbag System Safety Protection Device

DTC Code Description

B1089 Passenger Side Collision Sensor Configuration Error

B1074 Left Front Collision Sensor Sampling Error

B1079 Right Front Collision Sensor Sampling Error

B1084 Driver Side Collision Sensor Sampling Error

B1089 Passenger Side Collision Sensor Sampling Error

B1012 Battery Voltage Too High

B1011 Battery Voltage Too Low

B1075 Left Front Collision Sensor Saturation Error

B107A Right Front Collision Sensor Saturation Error

B1085 Driver Side Collision Sensor Saturation Error

B108A Passenger Side Collision Sensor Saturation Error

B1075 Left Front Collision Sensor Error

B107A Right Front Collision Sensor Error

B1085 Driver Side Collision Sensor Error

B108A Passenger Side Collision Sensor Error

B1073 Left Front Collision Sensor Communication Error

B1078 Right Front Collision Sensor Communication Error

B1083 Driver Side Collision Sensor Communication Error

B1088 Passenger Side Collision Sensor Communication Error

B1002 Driver Front Airbag Deployment

B1003 Passenger Front Airbag Deployment

B1006 Driver Side Airbag Deployment

B1007 Passenger Side Airbag Deployment

B1004 Driver Seat Belt Deployment

B1005 Passenger Seat Belt Deployment

B1008 Driver Curtain Airbag Deployment

B1009 Passenger Curtain Airbag Deployment

U1603 CAN Bus Interrupted

U1100 CAN ABS Data Lost

U1130 CAN EMS Data Lost

EC718/EC718RV EC715/EC715RV 10/2009


Safety Protection Device Airbag System 9-13

9.2.6.3 Scan toll and the vehicle can not communicate


Connect scan tool to the datalink connector (DLC Data Link Connector) and turn the ignition switch to "ON" position. Operate scan
tool, if the display shows the communication error message, then the vehicle or the scan tool is faulty.

– If the scan tool can communicate with another vehicle, then check the DLC Data Link Connector. Refer to relevant content
in2.2.7.2 Control System Check.

– If the scan tool can not communicate with other vehicles, then the the scan tool may be faulty. Please refer to the scan tool
manual or consult the manufacturer.

EC718/EC718RV EC715/EC715RV 10/2009


9-14 Airbag System Safety Protection Device

9.2.6.4 Warning lamp Always On


Schematic:

EC718/EC718RV EC715/EC715RV 10/2009


Safety Protection Device Airbag System 9-15

Diagnostic Steps:

Step 1 Use scan tool to access airbag control module.

(a) Check DTC.


Yes Refer to 9.2.6.6 Relevant DTC Code
Diagnostic

No

Step 2 Check the battery.

(a) Turn the ignition to "ON" position.


(b) Measure battery voltage with a multimeter.
Standard Voltage: 11-14 V
(c) Turn the ignition switch to "OFF" position.
(d) Confirm whether the voltage is Standard Value:.
No Check and replace the battery or the charging
system. Go to step 8

Yes

Step 3 Check airbag control module and its wiring harness connector.

(a) Turn the ignition switch to "OFF" position.


(b) Disconnect the battery negative cable and wait for at least
90s. Refer to 2.11.8.1 Battery Disconnection.
(c) Check whether the connector is properly connected to the
airbag control module.
No Correctly connect the connector. Go to step 8

Yes

Step 4 Check wiring harness (airbag control module power supply, ground).

(a) Disconnect airbag control module connector IP35.


(b) Connect the battery negative cable and wait for at least 2s.
Airbag Control Module 1 Harness Connector IP35
Refer to 2.11.8.1 Battery Disconnection.
(c) Turn the ignition switch to "ON" position.
(d) Measure voltage between connectors IP35 terminal No.11
and vehicle body ground with a multimeter.
Standard Voltage: 11-14 V
(e) Turn the ignition switch to "OFF" position.
1 2 3 4 5 6 (f) Measure voltage between connectors IP35 terminal No.16
and vehicle body ground with a multimeter.
7 8 9 10
Standard Resistance: Less than 1 Ω
11 12 13 14 15 16 Data normal?
FE09-5104b
No Repair or replace the wiring harness. Go to
step 8

EC718/EC718RV EC715/EC715RV 10/2009


9-16 Airbag System Safety Protection Device

Yes

Step 5 Check the wiring harness (instrument cluster power, ground).

(a) Disconnect the battery negative cable and wait for at least
90s. Refer to 2.11.8.1 Battery Disconnection.
(b) Disconnect the instrument cluster connector IP03.
Instrument Cluster Harness Connector IP03 (c) Connect the battery negative cable and wait for at least 2s.
Refer to 2.11.8.1 Battery Disconnection.
(d) Turn the ignition switch to "ON" position.
16 15 14 13 12 10 9 8 7 6 5 4 3 2 1 (e) Measure voltage between IP03 terminals No.24,32 and the
32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 body ground respectively with a multimeter.
Standard Voltage: 11-14 V
(f) Turn the ignition switch to "OFF" position.
(g) Measure resistance between IP03 terminals No.15,16 and
the body ground respectively with a multimeter.
FE09-5105b Standard Resistance: Less than 1 Ω
Data Normal?

No Repair or replace the wiring harness. Go to


step 8

Yes

Step 6 Replace the instrument cluster.

(a) Replace the instrument cluster. Refer to 11.7.7.1 Instrument


Cluster Replacement.
(b) Connect the battery negative cable and wait for at least 2s.
Refer to 2.11.8.1 Battery Disconnection.
(c) Turn the ignition switch to "ON" position.
(d) Check the airbag warning lamp status.
Is the airbag warning lamp still on after the ignition is off?

No System normal

Yes

Step 7 Replace the airbag control module.

(a) Replace the airbag control module. Refer to 9.2.7.1 Airbag


Control Module Replacement.
Next

Step 8 Confirm the repair has been completed.

(a) Turn the ignition switch to "ON" position and observe the
warning lamp status to confirm the system is normal.
(b) Use scan tool to check whether there is a historical fault and
clear the historical DTC code.

EC718/EC718RV EC715/EC715RV 10/2009


Safety Protection Device Airbag System 9-17

9.2.6.5 SRS warning lamp always off


Schematic:
Refer to 9.2.6.4 Warning lamp Always Onin the schematic.

Diagnostic Steps:

Step 1 Check the battery.

(a) Measure the battery voltage.


Standard Voltage: 11-14 V
Is the voltage specified value?

No Check and replace the battery or the charging


system. Go to step 5

Yes

Step 2 Check the instrument cluster connector.

(a) Turn the ignition switch to "OFF" position.


(b) Disconnect the battery negative cable and wait for at least
90s. Refer to 2.11.8.1 Battery Disconnection.
Are the connectors properly connected to the instrument cluster?

No Properly connect the connector. Go to step 5

Yes

Step 3 Check the wiring harness (instrument cluster power and ground).

(a) Turn the ignition switch to "OFF" position.


(b) Disconnect the instrument cluster connector IP03.
(c) Turn the ignition switch to "ON" position.
Instrument Cluster Harness Connector IP03 (d) Measure voltage between connector IP03 terminals No.
24,32 and the body ground respectively with a multimeter.
Standard Voltage: 11-14 V
16 15 14 13 12 10 9 8 7 6 5 4 3 2 1 (e) Turn the ignition switch to "OFF" position.
32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 (f) Measure resistance between connector IP03 terminals No.
15,16 and the body ground respectively with a multimeter.
Standard Resistance: Less than 1 Ω
Are the voltage and resistance specified values?

No Check the fuses, repair or replace the wiring


FE09-5105b
harness. Go to step 5

Yes

Step 4 Replace the instrument cluster.

(a) Replace the instrument cluster. Refer to 11.7.7.1 Instrument


Cluster Replacement.

EC718/EC718RV EC715/EC715RV 10/2009


9-18 Airbag System Safety Protection Device

Next

Step 5 Confirm the repair has been completed.

(a) Turn the ignition switch to "ON" position, observe the warning
lamp status to confirm that the system is normal.
(b) Use scan tool to check whether there is a historical failure
and clear the historical DTC code.

9.2.6.6 Relevant DTC Code Diagnostic


Collision Sensor Malfunction
Note
This workshop manual only diagnoses the left front collision sensor, other sensors diagnostics are similar. Please refer
to "Left Front Collision Sensor Diagnostic".

Left Front Collision Sensor

DTC Code Description Diagnostic

1. Turn the ignition switch to OFF, disconnect the battery negative


cable and wait for 90s and above, re-connect the battery negative

B1071 Left Front Collision Sensor Voltage Error cable.

2. Check whether there is a fault. If the fault still exists, replace the
sensor. Refer to 9.2.7.6 Front Collision Sensor Replacement.

1. Check whether the circuit between the airbag control module and
the sensor wiring harness is open. Otherwise repair the fault part.
B1072 Left Front Collision Sensor Circuit Open
2. Check whether the wiring harness connector is connected properly.
Otherwise properly connect the harness connector.

Check whether the sensor signal pin and ground and the airbag control
Left Front Collision Sensor
B1073 module definition pin is connected correctly. If the connection is not
Communication Error
correct, replace the wiring harness.

Left Front Collision Sensor Replace the sensors. Refer to 9.2.7.6 Front Collision Sensor
B1074
Configuration Error, Sampling Error Replacement.

1. Measure the ECU power supply voltage. If the voltage does not meet
the requirements, check the charging system. Refer
Left Front Collision Sensor Saturation to2.11.7 Diagnostic Information and Procedures.
B1075
Error, Left Front Collision Sensor Error
2. If the voltage is normal, replace the sensor. Refer to 9.2.7.6 Front
Collision Sensor Replacement.

Schematic:
Refer to 9.2.6.4 Warning lamp Always Onin the schematic.

Diagnostic Steps:

Step 1 Check the wiring harness (airbag control module power supply, ground).

EC718/EC718RV EC715/EC715RV 10/2009


Safety Protection Device Airbag System 9-19

(a) Turn the ignition switch to "OFF" position.


(b) Disconnect the battery cable and wait for at least 90s.
Airbag Control Module 1 Harness Connector IP35
(c) Disconnect the airbag control module connector IP35.
(d) Connect the battery cable and wait for at least 2s.
(e) Turn the ignition switch to "ON" position.
(f) Run all the electronic system components (defroster, wipers,
headlamps, heater blower, etc.).
(g) Measure voltage between connectors IP35 terminal No.11
1 2 3 4 5 6 and the body ground with a multimeter.
Standard Voltage: 11-14 V
7 8 9 10
(h) Turn the ignition switch to "OFF" position.
11 12 13 14 15 16 (i) Measure resistance between connectors IP35 terminal No.
FE09-5104b 16 and the body ground with a multimeter.
Standard Resistance: Less than 1 Ω
Are the voltage and resistance specified values?

No Check the fuses, repair or replace the wiring


harness

Yes

Step 2 Check the wiring harness connector.

(a) Disconnect the airbag control module harness connector


IP36.
(b) Disconnect the left front collision sensor wiring harness
connector CA11.
Are the two wiring harness connectors normal?

Yes Replace the wiring harness connectors.

No

Step 3 Check the left front collision sensor wiring harness (open circuit).

(a) Measure resistance between IP36 terminal No.7 and CA11


terminal No.2 with a multimeter.
Airbag Control Module 3 Harness Connector IP36
(b) Measure resistance between IP36 terminal No.8 and CA11
terminal No.1 with a multimeter.
Standard Resistance: Less than 1 Ω
Is the resistance specified value?

No Replace the left front collision sensor wiring


harness.
1 2 3 4 5 6
7 8 9 10
11 12 13 14 15 16
FE09-5109b

EC718/EC718RV EC715/EC715RV 10/2009


9-20 Airbag System Safety Protection Device

Left Front Collision Sensor Harness


Connector CA11

2 1

FE09-5110b

Yes

Step 4 Check the left front collision sensor wiring harness (if short circuit between lines).

(a) Measure resistance between connector CA11 terminals No.


1 and 2 with a multimeter.
Standard Resistance: 10 kΩ or higher
Is the resistance specified value?

No Replace the harness

Yes

Step 5 Check the left front collision sensor wiring harness (whether the circuit is short to ground).

(a) Measure resistance between CA11 terminal No.1 and the


vehicle body ground with a multimeter.
(b) Measure resistance between CA11 terminal No.2 and the
vehicle body ground with a multimeter.
Standard Resistance: 10 kΩ or higher
Is the resistance specified value?

No Replace the harness

Yes

Step 6 Check the left front collision sensor wiring harness (short to power supply).

(a) Connect the battery negative cable and wait for at least 2s.
(b) Turn Turn the ignition switch to "ON".
(c) Measure voltage between CA11 terminals No.1 and 2
respectively and the body ground with a multimeter.
Standard Voltage: Less than 1 V
Is the voltage specified value?

No Replace the harness

EC718/EC718RV EC715/EC715RV 10/2009


Safety Protection Device Airbag System 9-21

Yes

Step 7 Replace the left front collision sensor.

(a) Disconnect the battery negative cable and wait for at least
90s. Refer to 2.11.8.1 Battery Disconnection.
(b) Replace the driver front collision sensor. Refer to
9.2.7.6 Front Collision Sensor Replacement.
Is the system working properly?

Yes System normal

No

Step 8 Replace the airbag control module.

(a) Replace the airbag control module. Refer to 9.2.7.1 Airbag


Control Module Replacement.
(b) Confirm the repair completed.
Next

Step 9 System normal.

Actuator Malfunction
Note
The workshop manual only diagnoses the driver airbag and driver seat belt pretensioner, the rest actuators diagnostics
are similar. Please refer to "Driver airbag and driver seat belt pretensioner Diagnostic".

Driver Airbag Malfunction

DTC Code Description

B1021 Driver Front Airbag Short To GND

B1022 Driver Front Airbag Short To + B

B1023 Driver Front Airbag Low Resistance

B1024 Driver Front Airbag High Resistance

B1025 Driver Front Airbag Configuration Error

Schematic:
Refer to 9.2.6.4 Warning lamp Always Onin the schematic.

Diagnostic Steps:

Step 1 Check the wiring harness (Airbag Control Module - power, ground).

EC718/EC718RV EC715/EC715RV 10/2009


9-22 Airbag System Safety Protection Device

(a) Turn the ignition switch to "OFF" position.


(b) Disconnect the battery negative cable and wait for at least
Airbag Control Module 1 Harness Connector IP35
90s. Refer to 2.11.8.1 Battery Disconnection.
(c) Disconnect the airbag control module connector IP35.
(d) Connect the battery negative cable and wait for at least 2s.
(e) Turn the ignition switch to "ON" position.
(f) Run all the electronic system components (defroster, wipers,
headlamps, heater blower, etc.).
1 2 3 4 5 6 (g) Measure voltage between connector IP35 terminal No.11
and the body ground with a multimeter.
7 8 9 10
Standard Voltage: 11-14 V
11 12 13 14 15 16 (h) Turn the ignition switch to "OFF" position.
FE09-5104b (i) Measure resistance between connector IP35 terminal No.16
and the body ground with a multimeter.
Standard Resistance: Less than 1 Ω
Are the voltage and resistance specified values?

No Check the fuses, repair or replace the wiring


harness.

Yes

Step 2 Check the clock spring connector.

(a) Disconnect the battery negative cable and wait at least 90s.
Refer to 2.11.8.1 Battery Disconnection.
(b) Check whether the clock spring connector is damaged,
whether the retaining buckle is damaged.
Yes Replace the clock spring

No

Step 3 Check the circuit between the airbag control module and driver front airbag.

(a) Disconnect the battery negative cable and wait for at least
90s. Refer to 2.11.8.1 Battery Disconnection.
(b) Disconnect the clock spring harness connector form the
driver front airbag.
(c) Disconnect the airbag control module harness connector.
Note
Before removal, please measure the airbag control
module harness connector IP35 Terminal No.1 and 2
short films. Please install the wiring harness connector
short film before installing the connectors.
Note
Note: Do not use a multimeter to measure the driver
airbag, otherwise it might set off airbag and cause
serious injuries.
(d) Measure resistance between airbag control module IP35
Terminal No.1 and 2 and the body ground with a multimeter.
Standard Resistance: 10 kΩ or higher

EC718/EC718RV EC715/EC715RV 10/2009


Safety Protection Device Airbag System 9-23

(e) Measure resistance between airbag control module IP35


Terminal No.1 and 2 and the airbag wiring harness connector
with a multimeter.
Standard Resistance: Less than 1 Ω
(f) Measure resistance between airbag control module IP35
terminal No.1 and terminal No.2 with a multimeter.
Standard Resistance: 10 kΩ or higher
(g) Connect the battery negative cable and wait for at least 2s.
(h) Turn the ignition switch to "ON".
(i) Measure voltage between airbag control module IP35
terminal No.1,2 and the body ground with a multimeter.
Standard Voltage: Less than 1 V
Are measured values specified values?

Yes Go to step 6

No

Step 4 Check the wiring harness between the clock spring and the airbag control module.

(a) Disconnect the clock spring harness connector IP20.


(b) Measure resistance between harness connector IP20
terminal No.1 and IP35 terminal No.2 with a multimeter.
Clock Spring 2 Harness Connector IP20
Measure resistance between harness connector IP20
terminal No.2 and IP35 terminal No.1 with a multimeter
(Check for open circuit).
Standard Resistance: Less than 1 Ω
(c) Measure resistance between harness connector IP20

2 1
terminal No.1 and No.2 with a multimeter (Check for short
circuit).
Standard Resistance: 10 kΩ or higher
(d) Measure resistance between harness connector IP20
FE09-5111b terminal No.1,2 and the body ground with a multimeter
(Check for short to ground).
Standard Resistance: 10 kΩ or higher
(e) Connect the battery negative cable and wait for at least 2s.
Refer to 2.11.8.1 Battery Disconnection.
(f) Turn the ignition switch to "ON".
(g) Measure voltage between harness connector IP20 terminal
No.1,2 and the body ground with a multimeter (Check for
short to power supply).
Standard Voltage: Less than 1 V
Are measured values specified values?

No Replace the IP20 wiring harness.

EC718/EC718RV EC715/EC715RV 10/2009


9-24 Airbag System Safety Protection Device

Yes

Step 5 Replace the clock spring.

(a) Replace the clock spring. Refer to 9.2.7.3 Clock Spring


Replacement.
(b) Connect various connectors.
(c) Connect the battery negative cable and wait for at least 2s.
Refer to 2.11.8.1 Battery Disconnection.
(d) Turn the ignition switch to "ON".
(e) Connect scan tool to clear stored DTC.
(f) Read the DTC.
DTC exist?

No System normal

Yes

Step 6 Replace driver front airbag.

(a) Connect the clock spring and airbag control unit harness
connector.
(b) Replace driver front airbag.
(c) Connect the battery negative cable and wait for at least 2s.
(d) Turn the ignition switch to "ON".
(e) Connect scan tool to clear stored DTC.
DTC exist?

No System normal

Yes

Step 7 Replace the airbag control module.

(a) Turn the ignition switch to "OFF" position.


(b) Disconnect the battery negative cable and wait for at least
90s. Refer to 2.11.8.1 Battery Disconnection.
(c) Replace the airbag control module. Refer to 9.2.7.1 Airbag
Control Module Replacement.
(d) Connect the battery negative cable and wait for at least 2s.
Refer to 2.11.8.1 Battery Disconnection.
(e) Turn the ignition switch to "ON".
(f) Connect scan tool to clear the stored DTC.
(g) Confirm the repair completed.
Next

Step 8 System normal.

EC718/EC718RV EC715/EC715RV 10/2009


Safety Protection Device Airbag System 9-25

Left Front Seat Belt Retractor Malfunction


DTC Code Description

B1031 Driver Seat Belt Short To GND

B1032 Driver Seat Belt Short To B

B1033 Driver Seat Belt Low Resistance

B1034 Driver Seat Belt High Resistance

B1035 Driver Seat Belt Configuration Error

Schematic:
Refer to 9.2.6.4 Warning lamp Always Onin the schematic.

Diagnostic Steps:

Step 1 Check the wiring harness (Airbag Control Module - power, ground).

(a) Turn the ignition switch to "OFF" position.


(b) Disconnect the battery negative cable and wait for at least 90
Airbag Control Module 1 Harness Connector IP35
s. Refer to 2.11.8.1 Battery Disconnection.
(c) Disconnect the airbag control module connector IP35.
(d) Connect the battery negative cable and wait for at least 2 s.
Refer to 2.11.8.1 Battery Disconnection.
(e) Turn the ignition switch to "ON" position.
(f) Run all the electronic system components (defroster, wipers,
1 2 3 4 5 6 headlamps, heater blower, etc.).
(g) Measure voltage between connectors IP35 terminal No.11
7 8 9 10
and the body ground with a multimeter.
11 12 13 14 15 16 Standard Voltage: 11-14 V
FE09-5104b (h) Turn the ignition switch to "OFF" position.
(i) Measure resistance between connectors IP35 terminal No.
16 and the body ground with a multimeter.
Standard Resistance: Less than 1 Ω
Are voltage and resistance values specified values?

No Check the fuses, repair or replace the wiring


harness.

Yes

Step 2 Check the left front seat belt retractor harness connector.

(a) Check the left front seat belt retractor SO25 wiring harness
connector is connected correctly.
No Connect the harness connector properly.

Yes

Step 3 Check the left front seat belt retractor circuit.

EC718/EC718RV EC715/EC715RV 10/2009


9-26 Airbag System Safety Protection Device

(a) Disconnect the battery negative cable and wait for 90s and
above. Refer to 2.11.8.1 Battery Disconnection.
Airbag Control Module 2 Harness Connector SO08 (b) Disconnect the airbag control module harness connector
SO08.
Note
Before measure, please remove the airbag control
module harness connector SO08 terminal No.5,6 short
films. Before installing the wiring harness connector,
1 2 3 4 5 6 7 8
install the short films first.
9 10 11 12 13 14 15 16 (c) Disconnect the driver seat belt pretensioner wiring harness
17 18 19 20 21 22 23 connector SO25.
(d) Measure resistance between connector SO08 terminals No.
FE09-5113b 5 and connector SO25 terminal No.1 with a multimeter.
Measure resistance between connector SO08 terminals No.
6 and connector SO25 terminal No.2 with a multimeter
Driver Seat Belt Pretensioner Harness
(Check for open circuit).
Connector SO25
Standard Resistance: Less than 1 Ω
(e) Measure resistance between connector SO08 terminal No.5
and terminal No.6 with a multimeter (Check for short circuit).
Standard Resistance: 10 kΩ or higher
(f) Measure resistance between connector SO08 terminal No.5

2 1 and and the body with a multimeter. Measure resistance


between connector SO08 terminal No.6 and and the body
with a multimeter (Check for short to body ground).
Standard Value: 10 kΩ or higher
(g) Connect the battery negative cable and wait for a moment.
E09-5114b
(h) Turn the ignition switch to "ON".
(i) Measure voltage between connector SO08 terminal No.5 and
and the body with a multimeter. Measure voltage between
connector SO08 terminal No.6 and and the body with a
multimeter (Check for short to power supply).
Standard Voltage: Less than 1 V
Are measured values specified values?

No Replace the harness

Yes

Step 4 Replace the driver seat belt retractor.

(a) Disconnect the battery negative cable and wait for at least
90s. Refer to 2.11.8.1 Battery Disconnection.
(b) Replace the driver seat belt retractor. Refer to 9.3.7.3 Front
Seat Belt Retractor Replacement.
(c) Install short films and connect the wiring harness connector.
(d) Connect the battery negative cable and wait for at least 2s.
Refer to 2.11.8.1 Battery Disconnection.
(e) Turn the ignition switch to "ON".
(f) Connect scan tool to clear stored DTC.
(g) Read the DTC,.

EC718/EC718RV EC715/EC715RV 10/2009


Safety Protection Device Airbag System 9-27

DTC exist?

No System normal

Yes

Step 5 Replace the airbag control module.

(a) Replace the airbag control module. Refer to 9.2.7.1 Airbag


Control Module Replacement.
(b) Confirm the repair completed.
Next

Step 6 System normal.

9.2.6.7 Airbag Control Module Terminal Table

Airbag Control Module 1 Harness Connector IP35

1 2 3 4 5 6
7 8 9 10
11 12 13 14 15 16
FE09-5106b

Terminal Terminal
Name Wiring Status Specified Conditions
ID Descriptions

1 Driver Front Airbag Positive 0.5 G/R Working Voltage 12 V, Initiation


Loop Resistance
Normal Point Current 1.2 A, Duration 2
2 Driver Front Airbag Negative 0.5 B/R 1.8-2.4 Ω
ms

Driver Curtain Airbag Working Voltage 12 V, Initiation


3 0.5 B/R Loop Resistance
Negative Normal Point Current 1.2 A, Duration 2
1.8-2.4 Ω
4 Driver Curtain Airbag Positive 0.5 G/O ms

Passenger Front Airbag Working Voltage 12 V, Initiation


5 0.5 G/W Loop Resistance
Positive Normal Point Current 1.2 A, Duration 2
1.8-2.4 Ω
6 Passenger Airbag Negative 0.5 B/W ms

7 -- -- -- -- --

8 -- -- -- -- --

EC718/EC718RV EC715/EC715RV 10/2009


9-28 Airbag System Safety Protection Device

Terminal Terminal
Name Wiring Status Specified Conditions
ID Descriptions

Can Bus
9 CAN_H 0.5 L/B Communication High Normal Protocol KWP2000
Voltage

10 -- -- -- -- --

Ignition
11 IG2 0.5 G/O Power Supply Switch Battery Voltage
"ON"

12 -- -- -- -- --

Passenger Curtain Airbag


13 0.5 G/L Working Voltage 12 V, Initiation
Positive Loop Resistance
Normal Point Current 1.2 A, Duration 2
Passenger Curtain Airbag 1.8-2.4 Ω
14 0.5 B/L ms
Negative

Can Bus
15 CAN_L 0.5 Gr/O Communication, Low Normal Protocol KWP2000
Voltage

16 Ground 0.5 B Body Ground Always Ground

Airbag Control Module 3 Harness Connector IP36

1 2 3 4 5 6
7 8 9 10
11 12 13 14 15 16
FE09-5107b

Terminal Terminal
Name Wiring Status Specified Conditions
ID Descriptions

1 -- -- -- -- --

2 -- -- -- -- --

3 -- -- -- -- --

4 -- -- -- -- --

5 -- -- -- -- --

6 -- -- -- -- --

EC718/EC718RV EC715/EC715RV 10/2009


Safety Protection Device Airbag System 9-29

Terminal Terminal
Name Wiring Status Specified Conditions
ID Descriptions

Left Front Collision Sensor


7 0.5 W Real-Time Continuous
Positive
Transfer Acceleration Normal Working Voltage 5.5-6.5 V
Left Front Collision Sensor Value
8 0.5 BR
Negative

Right Front Collision Sensor


9 0.5 BR/W Real-Time Continuous
Negative
Transfer Acceleration Normal Working Voltage 5.5-6.5 V
Right Front Collision Sensor Value
10 0.5 W/V
Positive

Airbag Control Module 2 Harness


Connector SO08

1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
17 18 19 20 21 22 23

FE09-5108b

Terminal Terminal
Name Wiring Status Specified Conditions
ID Descriptions

Working Voltage 12 V, Initiation


Normal Loop
1 Driver Front Airbag Positive 0.5 G/B Normal Point Current 1.2 A, Duration 2
Resistance 1.8-2.4 Ω
ms

Working Voltage 12 V, Initiation


Driver Front Airbag Negative Normal Loop
2 0.5 B/G Normal Point Current 1.2 A, Duration 2
Side Resistance 1.8-2.4 Ω
ms

Passenger Front Airbag


3 0.5 B/W Working Voltage 12 V, Initiation
Negative Normal Loop
Normal Point Current 1.2 A, Duration 2
Passenger Front Airbag Resistance 1.8-2.4 Ω
4 0.5 G/W ms
Positive

Driver Seat Belt


5 0.5 G/L Working Voltage 12 V, Initiation
Pretensioner Positive Normal Loop
Normal Point Current 1.2 A, Duration 2
Driver Seat Belt Resistance 1.8-2.3 Ω
6 0.5 B/L ms
Pretensioner Negative

EC718/EC718RV EC715/EC715RV 10/2009


9-30 Airbag System Safety Protection Device

Terminal Terminal
Name Wiring Status Specified Conditions
ID Descriptions

Passenger Seat Belt


7 0.5 B/R Working Voltage 12 V, Initiation
Pretensioner Negative Normal Loop
Normal Point Current 1.2 A, Duration 2
Passenger Seat Belt Resistance 1.8-2.3 Ω
8 0.5 G/O ms
Pretensioner Positive

Driver Seat Belt Buckle


9 0.5 W - -
Positive
Normally Closed
Driver Seat Belt Buckle
10 0.5 G - -
Negative

Passenger Seat Belt Buckle


11 0.5 G/R - -
Negative
Normally Closed
Passenger Seat Belt Buckle
12 0.5 W/B - -
Positive

Driver Side Collision Sensor


13 0.5 W Real-Time Continuous
Positive
Transfer Acceleration Normal Working Voltage 5.5-6.5 V
Driver Side Collision Sensor Value
14 0.5 BR
Negative

Passenger Side Collision


15 0.5 BR/W Real-Time Continuous
Sensor Negative
Transfer Acceleration Normal Working Voltage 5.5-6.5 V
Passenger Side Collision Value
16 0.5 W/V
Sensor Positive

17 -- -- -- -- --

18 -- -- -- -- --

19 -- -- -- -- --

20 -- -- -- -- --

21 -- -- -- -- --

22 -- -- -- -- --

23 -- -- -- -- --

EC718/EC718RV EC715/EC715RV 10/2009


Safety Protection Device Airbag System 9-31

9.2.7 Removal and Installation


9.2.7.1 Airbag Control Module Replacement
Removal Procedure
Warning!
Refer to "Battery Disconnect Warning" in "Warnings and
Notices".
1. Disconnect the battery negative cable. Refer to
2.11.8.1 Battery Disconnection.

Note
Start removal 90s after the battery negative is
disconnected.

2. Remove the center console cup holder. Refer to


3.3.8.9 Shift Lever Replacement.

3. Remove the rear air duct.

FE09-0001b

4. Remove the airbag control module retaining bolts.

5. Disconnect the airbag control module wire harness


connector and remove the airbag control module.

FE09-0002b

EC718/EC718RV EC715/EC715RV 10/2009


9-32 Airbag System Safety Protection Device

Installation Procedure:
1. Install the airbag control module retaining bolts.

Torque: 8 Nm (Metric) 5.9 lb-ft (US English)

2. Connect the airbag control module wiring harness


connector.

FE09-0002b

3. Install the rear air duct.

4. Install the center console cup holder.

5. Connect the battery negative cable.

FE09-0003b

9.2.7.2 Driver Front Airbag Replacement


Removal Procedure
Warning!
Refer to "Battery Disconnect Warning" in "Warnings and
Notices".

EC718/EC718RV EC715/EC715RV 10/2009


Safety Protection Device Airbag System 9-33

1. Disconnect the battery negative cable. Refer to


2.11.8.1 Battery Disconnection.

Note
Start removal 90s after the battery negative is
disconnected.

2. Remove the driver front airbag retaining screws on both


sides.

FE09-0005b

Warning!
Refer to "Supplement Protection System Warning" in
"Warnings and Notices".
3. Disconnect the clock spring and the driver front airbag
wiring harness connector.

4. Disconnect the horn wiring harness connector and


remove the driver front airbag.

FE09-0006b

Installation Procedure:
1. Connect the horn harness connector and the clock spring
harness connector.

2. Tighten the driver front airbag retaining screws. Before


tightening the retaining screws, preload the retaining
screws first.

Torque: 9 Nm (Metric) 6.6 lb-ft (US English)

3. Connect the battery negative cable.

FE09-0007b

EC718/EC718RV EC715/EC715RV 10/2009


9-34 Airbag System Safety Protection Device

9.2.7.3 Clock Spring Replacement


Removal Procedure
Warning!
Refer to "Battery Disconnect Warning" in "Warnings and
Notices".
1. Disconnect the battery negative cable and wait for the
90s. Refer to 2.11.8.1 Battery Disconnection.

2. Adjust the steering wheel to a straight state and locked.

3. Remove the driver front airbag. Refer to 9.2.7.2 Driver


Front Airbag Replacement.

4. Remove the steering wheel. Refer to 7.3.6.3 Steering


Wheel Replacement.

5. Remove the steering column upper and lower shield


panels. Refer to 11.4.8.1 Headlamp Switch
Replacement.
FE09-0008b

6. Disconnect the clock spring harness connector and


remove the clock spring.

FE09-0009b

EC718/EC718RV EC715/EC715RV 10/2009


Safety Protection Device Airbag System 9-35

Installation Procedure:
1. Connect the clock spring harness connector and install
the clock spring to the steering column.

Note
Do not unplug the clock spring locking pin.

FE09-0010b

2. Install the steering column upper and lower shield panels.

3. Install the clock spring

4. Unplug the clock spring locking pin.

5. Install the steering wheel.

6. Install the driver front airbag.

7. Connect the battery negative cable.

FE09-0011b

9.2.7.4 Passenger Front Airbag Replacement


Removal Procedure
Warning!
Refer to "Battery Disconnect Warning" in "Warnings and
Notices".
Warning!
Refer to "Supplement Protection System Warning" in
"Warnings and Notices".

EC718/EC718RV EC715/EC715RV 10/2009


9-36 Airbag System Safety Protection Device

1. Disconnect the battery negative cable. Refer to


2.11.8.1 Battery Disconnection.

2. Remove the glove box. Refer to 12.8.3.2 Glove Box


Replacement.

3. Remove the instrument panel. Refer to


12.8.3.1 Instrument Panel Replacement.

4. Disconnect passenger front airbag wiring harness


connector.

5. Remove the passenger front airbag.

FE09-0018b

Installation Procedure:
1. Install the passenger front airbag.

2. Connect the passenger front airbag wiring harness


connector.

3. Install the instrument panel.

4. Install the glove box.

5. Connect the battery negative cable.

FE09-0019b

9.2.7.5 Curtain Airbag Replacement (If


equipped)
Removal Procedure
Warning!
Refer to "Battery Disconnect Warning" in "Warnings and
Notices".

EC718/EC718RV EC715/EC715RV 10/2009


Safety Protection Device Airbag System 9-37

1. Disconnect the battery negative cable. Refer to


2.11.8.1 Battery Disconnection.

2. Remove the headliner. Refer to 12.9.1.1 Headliner


Replacement.

3. Disconnect the curtain airbag harness connector.

FE09-0026b

4. Disconnect the curtain airbag front retaining cord.

FE09-0027b

5. Remove the curtain airbag retaining clips with a plier.

FE09-0028b

EC718/EC718RV EC715/EC715RV 10/2009


9-38 Airbag System Safety Protection Device

6. Remove the curtain airbag retaining retaining bolts and


remove the curtain airbag.

FE09-0029b

Installation Procedure:
1. Install the curtain airbag.

FE09-0030b

2. Install and tighten the curtain airbag retaining bolts,


preload the curtain airbag retaining nut first until the cord
and retaining buckle installed, and then tighten the curtain
airbag retaining bolts.

Torque: 10 Nm (Metric) 7.4 lb-ft (US English)

FE09-0031b

EC718/EC718RV EC715/EC715RV 10/2009


Safety Protection Device Airbag System 9-39

3. Fix the curtain airbag retaining Cord.

Note
Cord can not be distorted.

FE09-0032b

4. Install the curtain airbag retaining clips.

FE09-0033b

5. Connect the curtain airbag harness connector.

6. Install the headliner.

7. Connect the battery negative cable.

FE09-0034b

9.2.7.6 Front Collision Sensor Replacement


Removal Procedure
Warning!
Refer to "Battery Disconnect Warning" in "Warnings and
Notices".

EC718/EC718RV EC715/EC715RV 10/2009


9-40 Airbag System Safety Protection Device

1. Disconnect the battery negative cable and wait for at least


90s. Refer to 2.11.8.1 Battery Disconnection.

2. Remove the battery and the battery bracket. Refer to


2.11.8.2 Battery Replacement.

3. Disconnect the left front collision sensor wiring harness


connector.

4. Remove left front collision sensor retaining bolts and


remove the left front collision sensor.

FE09-0039b

Installation Procedure:
1. Install and tighten the left front collision sensor retaining
sensors retaining bolts.

Torque: 8 Nm (Metric) 5.9 lb-ft (US English)

2. Connect the left front collision sensor wiring harness


connector.

3. Install the battery and the battery bracket.

4. Connect the battery negative cable.

Note
Right Front Collision Sensor Replacement is the
FE09-0040b
same.

9.2.7.7 Side Collision Sensor Replacement (If


equipped)
Removal Procedure
Warning!
Refer to "Battery Disconnect Warning" in "Warnings and
Notices".

EC718/EC718RV EC715/EC715RV 10/2009


Safety Protection Device Airbag System 9-41

1. Disconnect the battery negative cable and wait for 90s.


Refer to 2.11.8.1 Battery Disconnection.

2. Remove the center upper pillar trim panel. Refer to


12.9.1.4 Center Pillar Trim Panel Replacement.

3. Disconnect the side collision sensor harness connector.

4. Remove the side collision sensor retaining bolts and


remove the sensor.

FE09-0043b

Installation Procedure:
1. Install the side collision sensor and tighten the retaining
bolts.

Torque: 8 Nm (Metric) 5.9 lb-ft (US English)

2. Connect the side collision sensor harness connector.

3. Install the center upper pillar trim panel.

4. Connect the battery negative cable.

FE09-0044b

9.2.7.8 Passenger Recognition Sensor


Replacement
Refer to 11.11.8.6 Electric Seat Cushion Replacementremoval
procedure.

9.2.7.9 Side Airbag Replacement


Note
If the side airbag has been deployed, please replace the
front seat back.

EC718/EC718RV EC715/EC715RV 10/2009


9-42 Airbag System Safety Protection Device

1. Refer to 11.11.8.4 Electric Seat Back


Replacementremoval procedure.

FE09-0041b

EC718/EC718RV EC715/EC715RV 10/2009


Safety Protection Device Pretension Seat Belt System 9-43

9.3 Pretension Seat Belt System


9.3.1 Specifications
9.3.1.1 Fastener Tightening Specifications

Specifications
Applications Model
Metric (Nm) US English (lb-ft)

Front Left / Right Seat Belt Retractor


US English 7 / 16 × 25 40-50 29.5-36.9
Assembly

Front Left / Right Seat Belt Buckle Retaining


US English 7 / 16 × 32 40-50 29.5-36.9
Bolts

Front Left / Right Seat Belt Retaining Bolts US English 7 / 16 × 35 40-50 29.5-36.9

Front Height Adjuster Retaining Bolts M10 × 26 30-40 22.1-29.5

Rear Seat Left / Right Seat Belt Retractor


US English 7 / 16 × 25 40-50 29.5-36.9
Retaining Bolts

Front Left / Right Seat Belt Guide Ring


US English 7 / 16 × 37 40-50 29.5-36.9
Retaining Bolt

Rear Sear Left / Right Seat Belt Retaining


US English 7 / 16 × 35 40-50 29.5-36.9
Bolts

Rear Middle Seat Belt Retaining Bolts US English 7 / 16 × 25 40-50 29.5-36.9

Rear Seat Left / Right Seat Belt Buckle


US English 7 / 16 × 25 40-50 29.5-36.9
Retaining Bolts

Rear Seat Belt Mounting Bracket Retaining


M10 × 25 30-40 22.1-29.5
Bolts

EC718/EC718RV EC715/EC715RV 10/2009


9-44 Pretension Seat Belt System Safety Protection Device

9.3.2 Description and Operation a top strap, the seat will need to be anchored. Passengers
should not be allowed to sit at locations where the seat belts
9.3.2.1 Description and Operation
are being used to secure the child seat.
Seat Belt

Front seats and rear seats all have seat belts, which are the
primary protection measure. In the following circumstances,
the seat belts can be hold the passengers in seats, and reduce
the impact force:

– Front Collision

– Rear Collision

– Side Collision

– Overturn Caused Collision

All vehicles are equipped with emergency locking retractor


function. Seat belts have automatic locking feature. Locking
feature is activated when the seat belt quickly pulled entirely
from the retractor. Locking feature prevents seat belt pulled out
by more than allowed retractor position. It is recommended to
use self-locking function to retain the child seat. When
completely roll back seat belt to the retractor, the feature is
canceled. Canceling the locking feature, seat belts are
unlocked. Canceling the locking feature, seat belts can be
pulled from the retractor. The vehicle is also equipped with the
airbag system. Refer to "Airbag System" in
the9.2.2.1 Description and Operation.

Seat Belt Warning Lamp


Driver seat belt and passenger seat belt warning lamps are
located in instrument cluster and multi-instrument display to
remind driver and passenger to tighten their seat belts.

Child Seat Protection System


Warning!
NEVER use a rear-facing child restraint in the front seat
of this vehicle. If a forward-facing child restraint is
suitable for your child, ALWAYS move the front
passenger seat as far back as it will go and then install
the child restraint. Be sure the child restraint position
does not conict with any additional requirements
provided by the manufacturer. For more information.
Refer to the vehicle owners manual and the instruction
that came with the child restraint.
The child seat may only be used in a forward facing seating
location. The child seat should be installed and secured
according to the manufacturer’s directions. If the child seat has

EC718/EC718RV EC715/EC715RV 10/2009


Safety Protection Device Pretension Seat Belt System 9-45

9.3.3 System Working Principle


9.3.3.1 System Working Principle

Front Seat Belt System


Front seat belt system includes the driver and passenger seat
belt pre-tensioner retractor, passenger recognition sensors, as
well as two front seats safety switches.

Passenger recognition sensor is used to detect whether the


passenger seat is occupied. If it is detected to be empty, the
passenger seat belt warning lamp will go off. Two front seat belt
switches are located in the seat locks for seat belt warning lamp
and buzzer control.

1. Driver Seat Belt Warning Lamp

When the ignition switch is at ON, if the driver seat belt is


not tightened, airbag control module detects the driver seat
belt status and send signals to the instrument cluster
through the CAN bus. Instrument cluster driver seat belt
warning lamp flashes and buzzer sounded 4 s to remind
driver to wear seatbelt.

2. Passenger Seat Belt Warning Lamp

When the ignition switch is at ON, the passenger


recognition sensor detects whether the passenger seat is
occupied and send signals to the airbag control module.
Airbag control module tests seat belt status and send a
signal to the instrument cluster, which sends a signal to
request to light or turn off the passenger seat belt warning
lamp.

Rear Seat Belt System


Rear seat belt system includes the following components:

– The center rear seat belt retractor is located under the rear
shelf trim panel and is attached to the rear shelf body panel.

– The center rear seat belt buckle and the outer seat belt
buckle are located in the center of the seat cushion and they
are attached to the rear oor pan.

EC718/EC718RV EC715/EC715RV 10/2009


9-46 Pretension Seat Belt System Safety Protection Device

9.3.4 Component Locator


9.3.4.1 Component Locator
Passenger Recognition Sensor

FE09-1003b

EC718/EC718RV EC715/EC715RV 10/2009


Safety Protection Device Pretension Seat Belt System 9-47

9.3.5 Schematic
9.3.5.1 Schematic

Instrument Cluster

Dedicated Data Cable

Instrument Panel

CAN Bus

Passenger Recognition Sensor

Driver Seat Belt Switch Airbag Control Module

Passenger Seat Belt Switch

FE09-5201b

EC718/EC718RV EC715/EC715RV 10/2009


9-48 Pretension Seat Belt System Safety Protection Device

9.3.6 Diagnostic Information and Procedures


9.3.6.1 Visual Inspection

– Confirm Fault Symptom

In diagnostic, the most difficult situation is that there is no symptom. In this case, technician must thoroughly analyze the described
fault, and then simulate the fault occurring conditions and environment. Even for a very experienced technician, if carry out
diagnostics without verifying the fault, it is likely to ignore a number of important things, and even make misjudgments. This will
result in the diagnostic can not be continued.

– Check the easy to access system components to identify whether there is a significant damage or a potential malfunction.

– Connectors pivot and vibration support parts should be thoroughly examined. If possible, for vibration caused failure, it is
recommended to use vibration method:

1. With a finger, gently shook the part that may be faulty and check for malfunction.

2. Gently shake the connector vertically and horizontally.

3. Gently shake the wiring harness vertically and horizontally.

– Vehicle Inspection

A. Check the driver seat belt warning lamp:

a. Turn the ignition switch to "ON".

b. When the driver seat belt is released, check whether the driver seat belt warning lamp is flashing.

c. When the driver is seat belt fastened, check whether the driver seat belt warning lamp is off.

B. Check the passenger seat belt warning lamp:

a. Turn the ignition switch to "ON".

b. When the passenger seat belt is released, check whether the passenger seat belt warning lamp is flashing.

c. When the passenger is seat belt fastened, check whether the passenger seat belt warning lamp is off.

EC718/EC718RV EC715/EC715RV 10/2009


Safety Protection Device Pretension Seat Belt System 9-49

9.3.6.2 Driver Seat Belt Warning Lamp Inoperative


Schematic:

EC718/EC718RV EC715/EC715RV 10/2009


9-50 Pretension Seat Belt System Safety Protection Device

Diagnostic Steps:

Step 1 Use scan tool to access airbag control module.

(a) Check for DTC.


Yes Repair according to the DTC.

Yes

Step 2 Use scan tool to carry out active test.

(a) Use "active test" function to control the driver seat belt
warning lamp, while observing whether the warning lamp
status (ON / OFF) is changed.
No Replace the instrument cluster assembly

Yes

Step 3 Check the driver seat belt lock assembly.

(a) Disconnect the driver seat belt lock connector SO21.


(b) Test whether the driver seat belt switch status meets the
following requirements with a multimeter.
(c) Release the seat belt, measure resistance between terminal
1 and 2.
Standard Resistance: Less than 1 Ω
(d) Fasten the seat belt, measure resistance between terminal 1
and 2.
Standard Resistance: 10 kΩ or higher
Data normal?

No Replace the driver seat belt lock assembly

Yes

Step 4 Check the wiring harness (driver seat belt lock to airbag control module).

(a) Disconnect the driver seat belt lock connector SO21 and the
airbag control module connector SO08.
Passenger Seat Belt Switch Harness (b) Measure resistance between the connector SO21 terminal 2
Connector SO21 and the connector SO08 terminal 10 with a multimeter.
(c) Measure resistance between the connector SO21 terminal 1
and the connector SO08 terminal 9 with a multimeter.
Standard Resistance: Less than 1 Ω
(d) Measure resistance between the connector SO21 terminal 2

1 2 and the body ground with a multimeter.


Standard Resistance: 10 kΩ or higher
Data normal?

No Repair or replace the wiring harness or


FE09-5202b
connector.

EC718/EC718RV EC715/EC715RV 10/2009


Safety Protection Device Pretension Seat Belt System 9-51

Airbag Control Module 2 Harness


Connector SO08

1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
17 18 19 20 21 22 23

FE09-5203b

Yes

Step 5 Replace the airbag control module.

(a) Replace the airbag control module. Refer to 9.2.7.1 Airbag


Control Module Replacement.
(b) Confirm the repair completed.
Next

Step 6 System normal.

9.3.6.3 Front Passenger Seat Belt Warning Lamp Malfunction


Schematic:
Refer to 9.3.6.2 Driver Seat Belt Warning Lamp Inoperativein the circuit diagram.

Diagnostic Steps:

Step 1 Check the instrument cluster wiring harness.

(a) Check the wiring harness connector IP01 to the instrument


Instrument Cluster Harness cluster harness and connectors.
Connector IP01 (b) With a multimeter, measure voltage according to the
following table.

Instrument
Signal Name Voltage Current
Cluster Terminal

2 Power Supply 12 V 1A
1 2 3 4 5 6 5 Body Ground 1A
7 8 9 10 11 12
Passenger Seat
6 5V 20 mA
Belt
FE09-5205b Data normal?

No Repair or replace the wiring harness or


connector

EC718/EC718RV EC715/EC715RV 10/2009


9-52 Pretension Seat Belt System Safety Protection Device

Yes

Step 2 Check the instrument cluster.

(a) Adjust the clock display, and check whether it works properly.
No Replace the instrument cluster.

Yes

Step 3 Check the passenger recognition sensor.

(a) Disconnect the passenger recognition sensor connector


SO18.
(b) With a multimeter measure sensor resistance according to
the following conditions.
(c) Measure resistance value when the passenger seat is
occupied with a multimeter.
Standard Resistance: Less than 100 Ω
(d) Measure resistance value when the passenger seat is not
occupied with a multimeter.
Standard Resistance: 10 kΩ or higher
Data normal?

No Replace the passenger recognition sensor

Yes

Step 4 Check the wiring harness (passenger recognition sensor to airbag control module).

(a) Disconnect the airbag control module connector IP36.


(b) Measure resistance between the connector SO18 terminal 2
Passenger Recognition Sensor SO18 and the connector IP36 terminal 15 with a multimeter.
(c) Measure resistance between the connector SO18 terminal 1
and the connector IP36 terminal 16 with a multimeter.
Standard Resistance: Less than 1 Ω

(d) Measure resistance between the connector SO18 terminals

1 2 1,2 and the body ground with a multimeter.


Standard Value: 10 kΩ or higher
Data normal?

No Repair or replace the wiring harness /


connector
FE09-5206b

EC718/EC718RV EC715/EC715RV 10/2009


Safety Protection Device Pretension Seat Belt System 9-53

Airbag Control Module 3 Harness Connector IP36

1 2 3 4 5 6
7 8 9 10
11 12 13 14 15 16

FE09-5207b

Yes

Step 5 Check the wiring harness (airbag control module - the passenger seat belt lock).

(a) Disconnect the passenger Seat Belt Lock connector SO20


and the airbag control module connector SO08.
Passenger Seat Belt Buckle Harness (b) Measure resistance between the connector SO20 terminal 2
Connector SO20 and connector SO08 terminal 11 with a multimeter.
(c) Measure resistance between the connector SO20 terminal 1
and connector SO08 terminal 12 with a multimeter.
Standard Resistance: Less than 1 Ω

1 2
(d) Measure resistance between the connector SO20 terminals
1,2 and the body grounds with a multimeter.
Standard Value: 10 kΩ or higher
Data normal?

No Repair or replace the wiring harness or


FE09-5208b
connector

Airbag Control Module 2 Harness Connector SO08

1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
17 18 19 20 21 22 23

FE09-5209b

Yes

Step 6 Replace the passenger seat belt lock assembly.

(a) Replace the passenger seat belt lock assembly. Refer to


9.3.7.1 Front Seat Belt Buckle replacement.

EC718/EC718RV EC715/EC715RV 10/2009


9-54 Pretension Seat Belt System Safety Protection Device

Is the passenger seat belt warning lamp normal?

Yes System normal

No

Step 7 Replace the instrument cluster.

(a) Replace the instrument cluster. Refer to 11.7.7.1 Instrument


Cluster Replacement.
Is the passenger seat belt warning lamp normal?

Yes System normal

No

Step 8 Replace the airbag control module.

(a) Replace the airbag control module. Refer to 9.2.7.1 Airbag


Control Module Replacement.
(b) Confirm the repair completed.
Next

Step 9 System normal.

EC718/EC718RV EC715/EC715RV 10/2009


Safety Protection Device Pretension Seat Belt System 9-55

9.3.7 Removal and Installation


9.3.7.1 Front Seat Belt Buckle replacement
Removal Procedure
1. Remove the front seat. Refer to 11.11.8.1 Front Electric
Seat Replacement.

2. Remove the front seat side trim. Refer to 11.11.8.2 Seat


Side Trim Panel Replacement.

3. Remove the front seat belt buckle retaining bolts.

FE09-0042b

Installation Procedure:
1. Install and tighten the front seat belt buckle retaining bolts.

Torque: 45 Nm (Metric) 33 lb-ft (US English)

2. Install the front seat side trim.

3. Install the front seat.

FE09-0042b

EC718/EC718RV EC715/EC715RV 10/2009


9-56 Pretension Seat Belt System Safety Protection Device

9.3.7.2 Rear Seat Belt Buckle Replacement


Removal Procedure
1. Remove the rear seat. Refer to 12.7.3.4 Rear Seat
Cushion Replacement.

2. Remove the rear seat belt buckle retaining bolts.

FE09-0004b

Installation Procedure:
1. Install and tighten the rear seat belt buckle retaining bolts.

Torque: 45 Nm (Metric) 33 lb-ft(US English)

2. Install the rear seat.

FE09-0004b

EC718/EC718RV EC715/EC715RV 10/2009


Safety Protection Device Pretension Seat Belt System 9-57

9.3.7.3 Front Seat Belt Retractor Replacement


Removal Procedure
1. Remove the front seat belt to the center pillar lower
retaining bolt cover.

FE09-0012b

2. Remove the front seat belt to the center pillar lower


retaining bolt.

FE09-0013b

3. Remove the center pillar lower panel. Refer to


12.9.1.4 Center Pillar Trim Panel Replacement.

4. Remove the front seat belt to the center pillar upper


retaining bolt cover.

FE09-0014b

EC718/EC718RV EC715/EC715RV 10/2009


9-58 Pretension Seat Belt System Safety Protection Device

5. Remove the front seat belt to the center pillar upper


retaining bolt.

6. Remove the front seat belt pretensioner retaining bolt.

FE09-0015b

Installation Procedure:
1. Install the front seat belt pretensioner and tighten the
retaining bolt.

Torque: 45 Nm (Metric) 33 lb-ft (US English)

2. Install the front seat belt to the center pillar upper retaining
bolt.

Torque: 45 Nm (Metric) 33 lb-ft (US English)

FE09-0015b

3. Install the center pillar lower panel.

4. Install the front seat belt to the center pillar lower retaining
bolt.

Torque: 45 Nm (Metric) 33 lb-ft (US English)

FE09-0013b

EC718/EC718RV EC715/EC715RV 10/2009


Safety Protection Device Pretension Seat Belt System 9-59

5. Install the front seat belt to the center pillar lower retaining
bolt cover.

FE09-0016b

6. Install the front seat belt to the center pillar upper retaining
bolt cover.

FE09-0017b

9.3.7.4 Rear Seat Belt Retractor Replacement


Removal Procedure
1. Remove the rear seat cushion. Refer to 12.7.3.4 Rear
Seat Cushion Replacement.

2. Remove the rear right side armrest. Refer


to "12.7.3.6 Rear Seat Armrest Assembly Replacement.

3. Remove the rear parcel shelf. Refer to 12.9.1.7 Rear


Parcel Shelf Replacement (Sedan).

4. Remove rear seat belt bolt lower panel retaining bolt.

FE09-0021b

EC718/EC718RV EC715/EC715RV 10/2009


9-60 Pretension Seat Belt System Safety Protection Device

5. Fold down the rear seat back.

6. Remove the rear seat belt retractor retaining bolts.

FE09-0022b

Installation Procedure:
1. Install and tighten the rear seat belt retractor retaining
bolts.

Torque: 45 Nm (Metric) 33 lb-ft (US English)

FE09-0023b

2. Install the rear parcel shelf.

3. Install and tighten the rear seat lower panel retaining bolts.

Torque: 45 Nm (Metric) 33 lb-ft (US English)

4. Lift the rear seat back.

5. Install the right rear seat back.

6. Install the rear seat.

Note
To replace the rear middle seat belt and the rear left
seat belt. Refer to the above procedure.
FE09-0024b

EC718/EC718RV EC715/EC715RV 10/2009


Safety Protection Device Pretension Seat Belt System 9-61

9.3.7.5 Front Seat Belt Height Adjuster


Replacement
Removal Procedure
1. Remove the center pillar seat belt retaining panel
retaining bolt cover.

FE09-0014b

2. Remove the center pillar seat belt retaining panel


retaining bolt.

FE09-0035b

3. Remove the center pillar upper and lower panel. Refer to


12.9.1.4 Center Pillar Trim Panel Replacement.

4. Remove the front seat belt height adjuster retaining bolt,


and remove the height adjuster.

FE09-0036b

EC718/EC718RV EC715/EC715RV 10/2009


9-62 Pretension Seat Belt System Safety Protection Device

Installation Procedure:
1. Install the front seat belt height adjuster, and tighten the
retaining bolt.

Torque: 35 Nm (Metric) 25.8 lb-ft (US English)

FE09-0037b

2. Install the center pillar upper and lower panel.

3. Install the center pillar seat belt retaining panel retaining


bolt.

Torque: 45 Nm (Metric) 33 lb-ft (US English)

FE09-0038b

4. Install the center pillar seat belt retaining panel retaining


bolt cover.

FE09-0017b

EC718/EC718RV EC715/EC715RV 10/2009

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