327101-H-BOD-0001, Rev.00 Client Markup
327101-H-BOD-0001, Rev.00 Client Markup
327101-H-BOD-0001, Rev.00 Client Markup
327101-H-BOD-0001
CONTRACTOR Document No.
614030-AA00-4BEA-0001
Document Title
HOLD LIST
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COMPANY Document No.: 327101-H-BOD-0001, Rev.00
CONTRACTOR Document No.: 614030-AA00-4BEA-0001 Page 2 of 15
DESIGN BASIS FOR HVAC & BUILDING 100KBPD Topping Refinery, EBED
Florexx International Investments LLC
SERVICES
Table of Contents
1. INTRODUCTION ............................................................................................................................. 4
1.1 General ............................................................................................................................................ 4
1.2 Purpose ............................................................................................................................................ 4
1.3 Scope of Work ................................................................................................................................. 4
2. DEFINITIONS .................................................................................................................................. 5
3. ABBREVIATIONS ............................................................................................................................ 6
4. REFERENCES DOCUMENTS ........................................................................................................ 7
4.1 Project Documents........................................................................................................................... 7
4.2 Codes and Standards ...................................................................................................................... 7
4.3 Rules / Regulations .......................................................................................................................... 8
4.4 Order of Precedence........................................................................................................................ 8
5. DESIGN CONDITIONS.................................................................................................................... 9
5.1. Outdoor Design Conditions ............................................................................................................. 9
5.2. Indoor Design Conditions ................................................................................................................ 9
6. HVAC SYSTEM DESIGN BASIS ................................................................................................... 10
6.1. Minimum Fresh Air Flow Rates ..................................................................................................... 10
6.2. Pressurization Requirements ........................................................................................................ 10
6.3. Noise Criteria ................................................................................................................................ 10
6.4. Filtration Efficiency ........................................................................................................................ 11
7. CAPACITY OF EQUIPMENT ........................................................................................................ 11
7.1. Design Margin ............................................................................................................................... 11
7.2. Acceptable Refrigerants ................................................................................................................ 11
7.3. Design Life .................................................................................................................................... 11
8. HEAT GAINS ................................................................................................................................. 11
8.1. Heat Gains from Equipment and lighting ...................................................................................... 11
8.2. Heat Transmission Coefficients (U Values) .................................................................................. 12
9. DESIGN CALCULATION ............................................................................................................... 12
9.1. Cooling and Heating Loads Calculation ........................................................................................ 12
9.2. Air Flow Calculation ...................................................................................................................... 12
9.3. Ductwork Calculation .................................................................................................................... 12
10. HVAC SYSTEM DESCRIPTION ................................................................................................... 13
10.1. Centralized Direct Expansion (DX) Systems .............................................................................. 13
10.2. Forced Ventilation System .......................................................................................................... 14
10.3. HVAC Controls ............................................................................................................................ 14
10.4. Electrical Power Supply .............................................................................................................. 14
10.5. Surface Protective Painting ......................................................................................................... 15
10.6. Site Conditions and Utility Data ................................................................................................... 15
10.7. Units of Measurement ................................................................................................................. 15
10.8. Material Sourcing ........................................................................................................................ 15
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COMPANY Document No.: 327101-H-BOD-0001, Rev.00
CONTRACTOR Document No.: 614030-AA00-4BEA-0001 Page 3 of 15
DESIGN BASIS FOR HVAC & BUILDING 100KBPD Topping Refinery, EBED
Florexx International Investments LLC
SERVICES
1. INTRODUCTION
1.1 General
FLOREXX (hereafter referred as the COMPANY) has leased a plot of 45 Hectares land in Fujairah Oil
Industry Zone (FOIZ). Fujairah is an emirate on the east coast of the United Arab Emirates, lying
along the Gulf of Oman.
COMPANY has signed a contract with SNC-Lavalin International Inc. (hereafter referred as the
CONTRACTOR) to provide overall EPC CAPEX estimate (+/- 10%) by executing an Extended Basic
Engineering Design (EBED) for 100 kBPD Topping Refinery in Fujairah, UAE.
COMPANY has signed a contract with Ramboll Oil & Gas (hereafter referred as PMC) to provide
Project Management Consultant services for the project.
The project scope includes the refining units and ancillary support units to process 100 kBPD of crude
oil under Phase 1. The product slate will include, Naphtha, Kerosene, Marine Diesel and Fuel Oil as
straight run products produced from Basra Light Crude as a design case and Arabian light crude as a
rating case. Kerosene will be further treated to meet market specification.
The crude oil shall be imported and stored in the Stevedoring company area, then it will be pumped to
the Topping Refinery where it is processed to produce the products and same will be pumped back to
the Stevedoring company area for storage and export through their jetty. Feedstock & products
storage, loading and unloading into the ships is out of the EBED CONTRACTOR scope.
In addition to above; Power, Natural Gas and Water will be imported from the local supply near the
Refinery plot.
Phase 2 development shall include an additional 200 kBPD production to bring the overall capacity of
the plant to 300 kBPD. Phase 2 is not covered in the current scope, but CONTRACTOR to keep
future provision for the same in their design.
1.2 Purpose
The purpose of this document is intended for use during detailed design of the HVAC systems for the
buildings of 100 kBPD Topping Refinery.
1.3 Scope of Work
The scope of this Design Basis for HVAC & Building services shall define the design requirements for
Heating Ventilation and Air Conditioning (HVAC) Systems and Building Services of the Florexx facility
which shall include the following buildings.
A. Administration Building
B. Security Building
C. FEWA Substation Building
D. LER Building Generel.
E. Substation Building for Utility Area Revise the building list based on the
F. Laboratory Building pre-investment discussion & occu-
pancy TQ reply
G. Warehouse Building
H. Workshop Building
I. Central Control Room (CCR) Building
J. Canteen building with Clinic Room
K. Substation Building for Process Area
Fire station building with Clinic Room
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COMPANY Document No.: 327101-H-BOD-0001, Rev.00
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DESIGN BASIS FOR HVAC & BUILDING 100KBPD Topping Refinery, EBED
Florexx International Investments LLC
SERVICES
For the purpose of this document, the words and expressions listed hereunder shall have the
meanings hereby assigned to them except where the context otherwise requires:
Table 2.1 Definitions
CONTRACTOR Party carrying out the Extended Basic Engineering Design for the
overall project
LONG LEAD All equipment item with a delivery time exceeding 12 months
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DESIGN BASIS FOR HVAC & BUILDING 100KBPD Topping Refinery, EBED
Florexx International Investments LLC
SERVICES
3. ABBREVIATIONS
Abbreviation Description
DX Direct Expansion
LV Low Voltage
MV Medium Voltage
RH Relative Humidity
kW Kilo watt
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DESIGN BASIS FOR HVAC & BUILDING 100KBPD Topping Refinery, EBED
Florexx International Investments LLC
SERVICES
4. REFERENCES DOCUMENTS
ASHRAE 52.2 Method of Testing General Ventilation Air Cleaning Devices for
Removal Efficiency by Particle Size
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DESIGN BASIS FOR HVAC & BUILDING 100KBPD Topping Refinery, EBED
Florexx International Investments LLC
SERVICES
ASHRAE 90.1 Energy Standard for Buildings Except Low - Rise Residential
Buildings
AHRI 210/240 Performance Rating of Unitary Air Conditioning & Air- source
Heat Pump Equipment
AHRI 310 / 380 Standard for Packaged Terminal Air Conditioners and Heat
Pumps
NFPA 90A Standard for the Installation of Air Conditioning and Ventilating
System
NFPA 90B Standard for the Installation of Warm Air Heating & Air
Conditioning Systems
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DESIGN BASIS FOR HVAC & BUILDING 100KBPD Topping Refinery, EBED
Florexx International Investments LLC
SERVICES
5. DESIGN CONDITIONS
Canteen 24±2 50 to 60 21 to 24
Chemical Storage NC NC NC -
Guardhouse 24±2 NC 21 to 24 -
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DESIGN BASIS FOR HVAC & BUILDING 100KBPD Topping Refinery, EBED
Florexx International Investments LLC
SERVICES
5. For Classified areas the HVAC equipment shall be selected as per the classified zone
requirement. These areas shall be added based on the Hazardous area classification.
6. For warehouse buildings, the inside conditions shall be defined based on the stored product
temperature & humidity requirements.
7. Noise levels for all the HVAC equipment shall not exceed 85 dBA at 1 m distance from
equipment/enclosure.
6. HVAC SYSTEM DESIGN BASIS
Buildings that require HVAC or Ventilation or Pressurization Systems are listed below. However final
number of buildings shall be defined during detailed engineering stage.
Table 6.1 Type of HVAC system and Redundancy
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DESIGN BASIS FOR HVAC & BUILDING 100KBPD Topping Refinery, EBED
Florexx International Investments LLC
SERVICES
7. CAPACITY OF EQUIPMENT
8. HEAT GAINS
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DESIGN BASIS FOR HVAC & BUILDING 100KBPD Topping Refinery, EBED
Florexx International Investments LLC
SERVICES
Maximum air velocity for selection of outlet air terminals shall be:
Supply air outlet in manned areas : 2 m/s
Supply air outlet in unmanned areas : 5 m/s
Meshes : 3 m/s
Fresh Air Intake : 2 m/s
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DESIGN BASIS FOR HVAC & BUILDING 100KBPD Topping Refinery, EBED
Florexx International Investments LLC
SERVICES
Air from toilets, laboratory rooms and battery rooms shall not be re-circulated. Exhaust fans shall
exhaust air from these rooms. Supply air shall be provided at the low level and return air shall be from
higher level. Supply air to the battery room shall not be from ductwork crossing the battery room and
can be routed through side wall cut-outs. Back draft dampers shall be used for exhaust system for
positive pressure isolation.
The HVAC design shall prevent the formation of potentially hazardous concentrations of flammable
gas mixtures, prevent the ingress of flammable gas-air mixture into non-hazardous areas through
pressurisation and provide a controlled environment for personnel and facilities operation systems.
Duty / Standby fans shall be isolated using a motorized volume control damper on the suction and
back draft dampers on the discharge side.
Isolation dampers shall be provided when redundant equipment is required. Also supply and return
duct entry to the equipment’s shall be provided with isolation dampers. HVAC Control Panels shall be
provided and interfaced with the Fire & Gas System panels and motor control centres.
The system shall deliver air at a temperature, quality and velocity that will not present a health hazard
or discomfort to building occupants. Air intakes shall be located to avoid ingestion of contaminated air
(e.g. exhaust fumes, plumbing vents, smoke and hazardous vapours). Ventilation rates to satisfy air
quality requirements shall, at a minimum, comply with the values specified in ASHRAE Standard 62.
In case of packaged air conditioning unit, the same shall be with local control panel which shall control
the cooling and heating requirement of the rooms it serves and also to communicate the system
running status , failure status , alarm conditions etc., to HVAC control panel.
Packaged air conditioning unit / AHU unit supply/return fan motors shall be in accordance with
Specification for Medium and Low Voltage Motors, Document Number, 327101-E-SPC-0006.
Detailed specifications of all HVAC Equipment shall be referred in Specification for HVAC, Document
Number, 327101-H-SPC-0001.
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COMPANY Document No.: 327101-H-BOD-0001, Rev.00
CONTRACTOR Document No.: 614030-AA00-4BEA-0001 Page 13 of 15
DESIGN BASIS FOR HVAC & BUILDING 100KBPD Topping Refinery, EBED
Florexx International Investments LLC
SERVICES
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DESIGN BASIS FOR HVAC & BUILDING 100KBPD Topping Refinery, EBED
Florexx International Investments LLC
SERVICES
Parameter Unit
Cooling Capacity kW
Heating Capacity kW
Temperature °C
Relative Humidity %
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