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Parts Manual for

QR-25” Series Compressor

Model 5120
Record of Change 105

50221-105 February 1999

INTRODUCTION TABLE OF CONTENTS
This manual provides information for the following
Serial Number Identification .............................. .... 2
QR-25 Series, Model 5120 (Record of Change 105)
compressor versions: Ordering Replacement Parts ................. ............... 2
Quin.Cip Oil .......................... ......... ................. ........2
P Control Version P
plain head assembly & no controls Crankcase Group ........ ................. .........................3
Crankshaft Group ............... ................................... 4
L Control Version L
Bearing Carrier Groups
head assembly with4 unloader towers &
with oil filter ........... ................. .................... .....5.6
a hydraulic unloader
less oil filter ........... ............................ ..............7.8

s Control Version S Connecting Rod & Piston Groups

head assembly with 4 unloader towers & Low Pressure ................................................. 9-1o
a pilot valve High Pressure .............................................. 11-12
Cylinder & Head Groups
LS Control Version LS Control Version P .. ........................ ......... ..... 13-14
head assembly with 4 unloader towers, Control Versions L, S, LS, LVD .. ................15-16
a hydraulic unloader, & a pilot valve
Head Assemblies
with a check valve assembly
Control Version P ................................ ........ 17-20
Control Versions L, S, LS, LVD ............. .....21-28
LVD Control Version LVD
head assembly with 4 unloader towers, Control Groups
a hydraulic unloader, & a pilot valve Version L ...................... ................. ....................29
with a lockout & check valve Version S .................................................... ....... 30
Version LS ........... ........ ..................................... 31
These compressors are aircooled, two stage, four Version LVD ..................................... ................. 32
cylinder, pressure lubricated compressors, with up Shroud Group .................................. .................... 33
to 200 p.s.i. continuous pressure capability (201 to
Pilot Valves .......................................................... 34
250p.s. i. intermittentpress ure capability withproper
configuration; consult factory). The Model 5120 has Pilot Valve Repair Kit ........... ................. .............. 34
a 6“ low pressure piston bore and a 3.25” high Differential Setting Charts .................................. 34
pressure piston bore and a 325” high pressure bore
x 4“ stroke and can be run at 400-1040 r.p.m. Suction Valve Unloader Assemblies ..................35
Gasket Set ..... ..................... .............................. .... 36
Available options included in this manual:
-spin-on oil filter Kits ............. .......................................................... 36
-hooded air filter Recommended Spare Parts ................................ 36
-hooded air filter / silencer
Hydraulic Unloaders ................ ................. ........... 37
Hydraulic Unloader Repair Kits ..... ..................... 37
CHANGES Basic Compressor Repair Kit ...................... ....... 37
since previous printing dated July 1997:
Decals ............... .................................................... 37
The shroud group was updated to provide a better Typical Unit Repair Parts List .. ................... ........ 38
fit between the belt guard and compressor mount-
ing.

Record of Change 105:

Record of Change 105 involved a redesigned dis-
charge valve assembly (the discharge valve center
post was removed and the valve assembly was rede-
signed to be a press-fit valve assembly).

QR5120 QuhcvComrxes.sor
.
50221-105, February 1999 1 3501 Wkmann Lane,QuincyIL-62305-3116
 MODEL &
SERIAL NUMBER
Racord
.— IDENTIFICATION of
Change No. CAUTION !
Follow all safety precautions outlined in the QR-25 Series
instruction manual.

EES==+
SIZE
I

Coltec industries
I
II W~G ! II
QuincY
II II
Do not operate this compressor without a totally enclosed
belt guardor any other required safety equipment.
Compressor Division
@ llrKi31 J

Model & Serial Number

Identification Tag
DANGER !
Air used for breathing or food processing must meet
The model & serial number tag is located on the O.S.H.A. ~940.734 or F.D.A. 21 C.F.R. 178.3570 regulations.
handhole plate side of the crankcase. Fill in the Failure to do so may cause severe injury or death.
numbers from your compressor’s tag in the corre-
sponding spaces provided here and reference this
page when ordering replacement parts.

All replacement parts are to be ordered through

an authorized Quincy Compressor Distributor. In-
sist on genuine Quincy parts only! Failure to do so
may void warranty. QUIN-C/P OIL
. Refer to the chart below to order QUIN-CIP compres-
sor oil from your local Authorized Quincy Distributor.

Package Part No. Description

Barrel 112541D032 55 gal., SAE 10W
Pail 112541P032 5 gal., SAE low
ORDERING Gallon 112541G032 1 gal., SAE low
Gallon Case 112541X032 (4)-1 gal., SAE 10W
REPLACEMENT PARTS Quart 112541Q032 1 qt., SAE low
Prompt service can be rendered on repair parta Quart Case 112541C032 (12)-1 qt., SAE 10W
orders if the following information is given:
Barrel 112542D068 55 gal., SAE 20
Item 1) the model number, record of change Pail 112542P068 5 gal., SAE 20
number, & serial number. Gallon 112542G068 1 gal., SAE 20
Item 2) the exact part number needed. (Do not Gallon Case 112542X068 (4)-1 gal., SAE 20
order by item numbers. ) Quart 112542Q068 1 qt., SAE 20
Item 3) the exact quantity needed. Quart Case 112542C068 (12)-1 qt., SAE 20
Item 4) the preferred type of transportation
Barrel 112543D1OO 55 gal., SAE 30
Pail 112543P1OO 5 gal., SAE 30
Gallon 112543G1OO 1 gal., SAE 30
Gallon Case 112543X1OO (4)-1 gal., SAE 30
Quart 112543Q1OO 1 qt., SAE 30
Quart Case 112543C1OO (12)-1 qt., SAE 30

QR 5120 QuincyCompreswr

50221-105, February 1999 2 3501 Wismann Lane, Quincy IL- 62305-3116

CRANKCASE GROUP 110460-002
Hem Part
Number Qty. Number Description
1 1 6640 crankcase
2 1 4357 bearing cup
3 2 6678 gasket, inspection plate
4 1 6645-1 inspection plate
5 1 110174-1 inspection plate
6 1 6727X oil gauge assembly
6.1 1 6727 oil gauge bayonet
6.2 1 6726 oil gauge knob (N. S. S.; order 6726XO01)
6.3 2 123157-210 “o’’ring, l/8° wide x 1.00 o,d.
7 1 2057 pipe plug, l/2 npt
8 * 1498 bearing adjustment shim, .005 steel
9 * 1498A bearing adjustment shim, .007 plastic
10 * 1498B bearing adjustment shim, .020 steel
11 * 1498C bearing adjustment shim, ,002 steel
12 1 6643 adjustment plate
13 4 123478-N14 hex. screw, 1/2-13 unc x 1,25, grade 5 ( @75 ft.-lbs.)
14 1 5518X1 breather assembly
14.1 1 5518 breather tube
14.2 1 111304 breather filter
14.3 1 6864 breather ball seat
14.4 1 5783 breather ball
14.5 2 1107o5-D15 roll pin, l/8 x 1.12
15 1 6936 breather cap
16 20 110428NO38 flatwaeher, 3/8
17 20 123478-L12 hex. screw, 3/8-16 unc x 1.00, grade 5 (CO30 ft.-lbs.)

Parts for use with diester or phosphate ester synthetic based lubricants
6,3 2 22749-210 “o’’ring, l/8 wide x 1,00 o.d.

N.S.S. = Not Sold Separate

@ Indicates torque value in foot pounds (dry threads)
* Quantity

c)17

QR 5120 QuincyCompressor

50221-105, February 1999 3 3501 Wkmann Lane,QuincyIL-62305-3116

 . ——-

CRANKSHAFT GROUP 110461

Item Part
— Number Qhf. Number Description

1 1 110227-001 crankehafi assembly

1.1 1 7304-lR crankshaft (N, S. S.; order 110227-001)
1.2 1 6651 bearing cone
1.3 1 40775 bearing cone
1.4 3 2755S pipe plug, l/4 npt
1.5 1 110234 orifice, U8 npt
1.6 1 1107O5-F21 roll pin, 3/16 x 1.88
2 1 2851 key
3 1 110558X sheave assembly
3.1 1 8297-lR sheave, 23-U2”, 4G, B section, CCW (N.S.S.; order 110558X)
3.2 2 124571-Q21 hex. screw, 5/8-18 unf x 3.00, grade 5 ( @ 150 fi.-lbs.)
3.3 2 110428WO62 flatwaeher-5/8
3,4 2 123115-1OC luckwaeher, 5/8
3.5 2 1883 square nut, 5/8-18 unf

@ Indicates torque value (dry threads). Tighten multiple bolts, capscrews & hex nuts in a cries-cross or alternating pattern. Bring
each fastener t.a the recommended torque specification in even increments.
N.S.S
Note:

.-

—. QR5120 QuincyCompressof

50221-105, February 1999 4 35(I1 Wismann Lane, QuinCy IL -62305-3116

BEARING CARRIER GROUP 110818-005
(with oil filter)

QR 5120— QuhcvCamrxessor

50221-105, Februarv 1999 5 3501 Wismann Lane, Quincy IL- 62305-3116

 BEARING CARRIER GROUP 110818-005
(with oil filter)

Item Part
—
Number Qty. Number Description
*1 1 110811-003 bearing carrier assembly
1.1 1 110811 bearing carrier
1 3720 bearing cup
2 160005 bushing
* 1,2 1 123157-152 “o’’ring, 3/32 wide x 3.44 o.d.
* 1.3 1 123157-112 “o%ing,3/32widex .690.d.
1.4 1 160002-001 bearing carrier driveshaft
1.5 1 160075-001 driveshaft key
1.6 1 160003 pump gerotor
1.7 1 6285 retaining ring
1.8 1 110813-001 oil pump housing
1,9 6 123777J12 hex. screw, U4-20 unc x 1.00, grade 5 (CZ6 ft.-lbs.)
$ 1,10 2 2719 pipe plug, 1/4 npt, hex socket
1,11 1 5489 adjustment screw
* 1.12 1 123157-011 “o’’ring, 1116 wide x .44 o.d.
1.13 1 124369-P02 jamnut, 9/16-18 unf
1.14 1 1160 spring
1.15 1 112857 needle valve
1.16 1 121160 pipe plug, l/8 npt
2 1 5494 gasket, bearing carrier
8 123478-N14 hex. screw, l/2-13 unc x 1.25, grade 5 ( @75 ft.-lbs.)
$: 1 110822 oil pressure gauge
5 1 6679 gasket
6 1 110660 oil pickup tube
7 2 123115-06C Iockwzwher, 3/8
8 2 123478-L1l hex. screw, 3/8-16 unc x .88, grade 5(@ 25 ft.-lbs.)
9 1 110825 stud
10 1 113159 oil deflector

Maintenance Parts
* 11 1 110814-001 6 nack of oil filters
* 160079 &l Pump Repair Kit
includes “o’’rings, driveshaft, key, pump gerotor, & retaining ring
* 110811XO03 Replacement Bearing Carrier Assembly
includes bearing carrier assembly, oil filter, stud, & bearing carrier gaskets

@ Indicates torque value (dry threads). Tighten multipie bolts, capscrews & hex nuts in a criss-cmss or alternating pattern, Bring
each fastener to the recommended tarque spetilcation in even increments.
* Can not be used with diester or phosphate ester synthetic lubricants.
$ Install with Teflon” tape.

QR 5120 QuincyCompressor

50221-105, February 1999 6 3501 Wismann Lane, Quincy IL- 62305-3116

BEARING CARRIER GROUP 110818-006
(less oil filter)

(’a

QR 5120 QuincyCompressor

50221-105, February 1999 i’ 3501 Wismann Lane,QuincyIL-62305-3116

 BEARING CARRIER GROUP 110818-006
(lessoil filter)
Item Part
Number Qty. Number Description
1 1 110811-002 hearing carrier assembly
1.1 1 110811 besring carrier
1 3720 bearing cup
2 160005 bushing
* 1.2 1 123157-152 “o’’ring, 3132 wide x 3.44 o.d.
* 1.3 123157-112
1 ‘tooling, 3/32 wide x .69 o.d.
1.4 1 160002-001 hearing carrier driveshafl.
1.5 1 160075-001 driveshaft key
1.6 1 160003 pump gerotor
1.7 1 6285 retaining ring
1,8 1 110813 housing
1.9 6 123777-J12 hex screw, U4-20 unc x 1.00, grade 5 (@6 ft-lbs.)
5 1.10 3 2719 pipeplug, l/4np$hexsocket
1.11 1 5489 adjustment screw
* 1.12 1 123157-011 “o’’.ring, l/16 wide x .44 o.d.
1.13 1 124369-P02 jamnut, 9/16-18 unf
1,14 1 1160 spring
1.15 1 112857 needle valve
2 1 5494 gasket, bearing carrier
8 123478-N14 hex. screw, l/2-13 unc x 1.25, grade 5 ( @75 ft.-lbs.)
3: 1 110822 oil pressure gauge
5 1 6679 gasket
6 1 110660 oil pickup tube
7 2 123115-06C lockwasher, 3/8
8 2 123478-L1l hex. screw, 3/8-16 unc x .88, grade 5 (@25 ft.-lbs.)
9 1 113159 oil deflector

Maintenance Parts
* 160079 Oil Pump Repair Kit
includes “o’’rings, driveshaft, key, pump gerotor, & retaining ring
110811XOO2 Replacement Bearing Carrier Assembly
i;cl udes bearing cm;er assy., bearing carier gasket, & oil inlet bracket gasket

Partsfor use with diester or phosphate ester synthetic based lubricants

1.2 1 22749-152 “o’’ring, 3132 wide x 3.44 o.d.
1.3 1 22749-112 “o’’ring, 3132 wide x .69 o.d.
1.12 1 22749-011 “o’’ring, l/16 wide x .44 o.d.
160079-001 Oil Pump Repair Kit
includes “o’’rings, driveshaft, key, pump gerotor, & retaining ring

@ Indicates torque value (dry threads). Tighten multiple bolts, capscrews & hex nuts in a criss-cross or alternating pattern. Bring
each faste;er to the recommended tn;que speciii~tion in” ev~n increments.
* Can not be used with diester or phosphate ester synthetic lubricant.
$ Install with Teflonm tape.

— QR 5120 QuhcyCompressor

50221-105, February 1999 8 3501 Wismann Lane,QuincyiL-62305-3116

CONNECTING ROD & PISTON GROUP 11
(low pressure)
/
QuincyCcrnPeSor
QR 5120
9 3501 Wismann Lane, Quincy IL- 62305-3116
50221-105, February 1999
 CONNECTING ROD & PISTON GROUP 110462
(low pressure)

Item Part
— Number Qty. Number Description

1 1 40081 connecting rod assembly (N. S. S.; order 6655X)

1.1 1 110803 connecting rod (N.S S.; order 6655X)
1.2 1 6443 bushing, connecting rod (NS.S.; order 6443SR)
1.3 2 1344 connecting rod bolt, 7/16-20 unc x 3.25
1.4 2 1319 connecting rod bolt washer
2 2 8648 retaining ring
3 1 8647 piston pin
4 1 8640 piston, LP
5 1 112749 fig spacer
6 1 9146 piston ring
7 2 6656 connecting rod insert (sold in pairs only; see maintenance parts)
8 2 124471-M08 locknut. 7/16-20 unf (@J40 ft.-lbs.)
9 2 112748 oil ring “rail
10 2 6994 spring
11 2 6992 piston ring

Maintenance Pa*
7 1 6656PR connecting rod inserts (1 pair. standard size)
“7 1 6656-O1OPR connecting rod inserts (1 pair, .010 undersize)
*4 1 8640-010 piston, LP (.010 oversize)
4 1 8640-020 Diston, LP (.020 oversize)
1 7527 Piston Ring Set, LP
includes piston ringa, piston rails, piston spring, & spacer
1 5787-010 Piston Ring Set, IF
includes all rings necessary for installing .010 oversize piston
1 5787-020 Piston Ring Set, LP
includes all rings necessary for installing .020 oversize piston
8040X Piston Assembly, LP (Standard)
includes ring set, piston, piston pin, & retaining ring
684OXO1O Pieton Assembly, LP (.010 Oversize)
— includes ring set, pieton, piston pin, & retaining rings
8640X020 Piston Assembly, LP (.020 Oversize)
includes ring set, piston, piston pin, & retaining rings
6655X Replacement Connecting Rod Assembly (Standard)
includes connecting rod assembly, connecting rod inserts, & locknuts
6655XUS Replacement Connecting Rod Aeeembly (.010 Undersize)
includes connecting rod assembly, connecting rod inserts, & locknuts

@ Indicates torque value (dry threada). Tighten multiple bolts, capscrews & hex nuts in a criss-cross or alternating pattern. Bring
each fastener to the recommended torque specification in even increments
* One pair required for each connecting rod assembly.
N.S.S. = Not Sold Separate

QR5120 QuincyCompressor

! 50221-105, February 1999 10 3501 Wtsmann Lane, Quincy IL-62305-31 16

CONNECTING ROD & PISTON GROUP 110463
(high pressure)

Pip mark
y’d
& m
or ‘r
on tcp of r!ng

m
To find the d~hed SKIS of springs,
n
place spring cm flat su!faco and press TOP
GROOVE

==%=?,
Be sum to stagger nng g&ps I

SECOND
GROOVE

\
\
, 1.2 ‘ \ I

GROOVE

% I
I
I

I
_ BOITOM
GROOVE

k Kf’--@ A-!-&
I

I Q
.
2

6-2

QR5120 QuincyCompressor

50221-105, February 1999 11 3501 VVismann Lane, Quincy IL- 62305-3116

- .—. —.—. .

CONNECTING ROD & PISTON GROUP 110463

(high pressure)

Item Part
— Number Qty. Number Description
1 1 110804 connecting rod assembly (N S. S.; order 1108O4X)
1.1 1 110802 connecting rod (N. S. S.; order 1108O4X)
1.2 2 110799-010 needle bearing
1.3 2 1344 connecting rod bolt, 7/16-20 unc x 3.25
1.4 2 1319 connecting rod bolt washer
1.5 1 110801-001 pipe plug orifice
2 2 8648 retaining ring
3 1 110190-004 pieton pin (N. S. S.; order 110190-051)
4 1 5846-001 piston, HP
5 2 112782 oil ring rail
6 1 112783 ring spacer
7 1 6997 piston ring
8 2 124471-M08 locknut, 7/16-20 unf (CJ40 ft.-lbs. )
9 2 6656 connecting rod insert (sold in paire only; see maintenance parts)
10 2 111845 piston ring

Maintenance Parts
*9 1 6656PR connecting rod inserts (1 pair, standard size)
*9 1 6656 -O1OPR connecting rod ineerts (1 pair, .010 undersize)
4 1 5846-011 piston, hp (.010 oversize)
4 1 5846-021 piston, hp (.020 oversize)
8168A Piston Ring Set, HP (Standard) No Color Code
includes piston rings, piston rails, piston spring, & spacer
5766-010 Piston Ring Set, HP (.010 Oversize) (L. Blue)
includes all rings necessary for installing .010 oversize piston
5788-620 Piston Ring Set, HP (.020 Oversize) (Yellow)
includes all rings necessary for installing .020 oversize piston
5846X661 Piston Assembly, HP (Standard)
includes ring set, piston, piston pin, & retaining ring
5S46X011 Piston Assembly, HP (.010 Oversize)
.- includes ring set, piston, piston pin, & retaining ring
5846X021 Piston Assembly, HP (.020 Oversize)
includes ring set, pie ton, piston pin, & retaining ring
1108O4X Replacement Comecting Rod Assembly (Standard)
includes connecting rod assembly, connecting rod inserta, & locknuts
11 OSO4XO1O Replacement Connecting Rod Assembly (.010 Undersize)
includes connecting rod assembly, mnnecting rod inserts, & locknuts

@ Indicates torque value (dry threads). Tighten multiple bolts, capscrews & hex nuta in a criss-cross or alternating Pattern. Bring
each fas~ner to the recommended torque speci%tion in even increments.
* One pair required for each connecting rod assembly.
N.S.S. = Not Sold Separate

.- QR 5120 QuincyCompressor

50221-105, February 1999 12 3501 Wismann Lane,QuincyIL-62305-3116

CYLINDER & HEAD GROUP
(control version P)
QR 5120 QuincyCompressor
50221-105, February 1999 13 3501 Wismann Lane, Quincy IL-62305-31 16
 CYLINDER & HEAD GROUP 110464
(control version P)

Item Paft
Number Qty. Number Description

1 1 7382P head assembly

2 1 7383P head assembly
3 2 7403 gasket, cylinder to head
4 2 7396-1 cylinder
5 2 5827 gasket, cylinder to crankcase
6 4 5828 gasket, companion flange
‘7 2 5858 intake flange
8 8 123478-M15 hex. screw, 7/16-14 unc x 1.50, grade 5
9 10 123478-N16 hex. wrew, l/2-13 uncxl.75, grade5
10 2 110377F2OO air filter
or
10 2 110377H2OO hooded air filter
or
10 2 110377S200 hooded air filter silencer
11 28 123478-N15 hex screw, l/2-13 unc x 1.50, grade 5
12 42 123115-08C lockwasher, 1/2
13 8 90386-M14 counterbore screw, 7/16-14 uncx 1.25, grade 8(@50ft.-lbs. )
14 2 5860 gasket, intercooler to bead
15 1 6658 intercooler
16 2 123478-N25 hex. screw, 1/2- 13 unc x 4.00, grade 5 (@75 R.-lbs.)
17 2 110428WO5O flatwasher-112
18 2 6959 intercooler sleeve
19 12 5863 counterbores crew, l/2-13 unc x4.25, grade 8
20 12 1478-1 fiatwasher
21 1 7445-002 discharge manifold
22 2 90386-N14 counterbore screw, V2-13unc xl.25, grade 8(@50fL-lbs. )

Maintenance Parts
23 2 110377E2OO air filter element
1 7WMX3P Replacement Head Assembly
includes head assembly & gaskets
1 7383XSP Replacement Head Assembly
includes head asaembly & gasket

@ Indicates torque value (dry threads). Tighten mu ltiple bolts, capscrews & hex nuts in a miss-cross or alternating pattern. Bring
each fastener to the recommended torque specification in even increments.

QR5120 QuincyCompressor

50221-105, February 1999 14 3501 Wismann Lane,QuincyIL-62305-3116

CYLINDER & HEAD GROUP
(control versions L, S, LS, & LVD)
m.
— —.
\\AL, $..:: ‘+’@
.-—
QR 5120 QuincyCornpressar
50221-105, February 1999 15 3501 Wkmann Lane, Quincy IL-62305-31 16
 CYLINDER & HEAD GROUP 110465-001
(control versions L, S, LS, & LVD)

Item Part
Number Qty. Number Description
1 1 7382UU head assembly (see pages 21 &23 for parts breakdown)
2 1 7383UU head assembly (see pages 25 & 27 for parts breakdown)
3 2 7403 gasket, cylinder to bead
4 2 7396-1 cylinder
5 2 5827 gasket, cylinder to crankcaee
6 4 5828 gasket, companion flange
7 2 5858 intake flange
8 8 123478-M15 hex. screw, 7/16-14 unc x 1.50, grade 5 (62 50 ft.-lbs.)
9 10 123478-N16 hex. screw, l/2-13 unc x 1.75, grade 5 (C? 65 fi.-lbs.)
10 2 110377F2OO air filter
or
10 2 110377H2OO hooded air filter
or
10 2 110377S200 hooded air filter silencer
11 28 123478-N15 hex. screw, l/2-13 unc x 1.50, grade 5 (6275 ft.-lbs.)
12 42 123115-08C lockwasher, 1/2
13 8 90386-M14 counterbore screw, 7/16-14 uncx 1.25, grade 8(@50ft.-lbe. )
14 2 5860 gasket, intercooler to head
15 1 6658 intercooler
16 2 123478-N25 hex. screw, 1/2-13 unc x 4,00, grade 5 (CZ75 ft-lbs, )
17 2 110428WO5O flatwasher-1/2
18 2 6959 intercooler sleeve
19 12 5863 counterbore screw, l/2-13 uncx 4.25, grade 8(@65ft.-lbs. )
20 12 1478-1 flatwasher
21 1 7445-002 diachargemauifold
22 2 90386-N14 counterbore screw, l/2-13 uncx 1.25, grade 8(@50ft.-lbs. )

Maintenance Parts
23 2 110377E2OO air filter element
1 7382X3L Replacement Head Assembly
includes head assembly &gaekete
1 7383X3L Replacement Head Assembly
includes head aesy., gaaket, fittings, & copper tubes

@ Indicates torque value (dry threads). Tighten multiple bolts, capscrews & hex nute in a criss-cross or alternating pattern. Bring
each fastener t.o the recommended torque specification ineven incrementa.

.— QR5120 QuincyCompressm

50221-105, Februa~ 1999 16 3501 Wismann Lane, QuincylL -62305-3116

LEFTHEAD ASSEMBLY 7382P
(control version P)
QukwyCompressar
Qi?5120
50221-105, February 1999 17 3501 Wismann Lane, Quincy IL-62305-31 16
 * LEFT HEAD ASSEMBLY 7382P
(control version P

Item Part
Number Qty. Number Description

*1 1 7382 head
2 3 6671Xl suction valve assembly
* 2.1 1 6671 valve burnper
2.2 1 2015 valve seat
2.3 1 2036 valve disc
2.4 1 6909 valve spring
2.5 1 1849 stud
3 3 6670XO01 discharge valve assembly
3,1 1 6670-001 valve bumper
3,2 1 5812-001 valve seat
3.3 1 2036 valve disc
3.4 1 6909 valve spring
4 6 6668-lR valve retainer
5 2 7398 valve cuver gasket
6 2 7384 cover plate
6 124571-R15 hex. screw, 3/4-16 unf x 1.50, grade 5 (@60 ft.-lbs.)
$: 6 124369-R02 jamnut, 3/4-16 unf (@ 50 ft.-lbs.)
9 2 2025 valve cover gasket
10 2 6666 cover plate
11 20 7480 hex. screw, 7/16-14 unc x 1.38, grade 5 (C250 ft.-lbs.)
* 12 1 2961-100 pressure relief valve
13 6 2024 valve gasket

Maintenance Parts
3 6671X Replacement Suction Valve Assembly
includes suction valve assembly & valve gasket
3 6670XOI Replacement Discharge Valve Assembly
includes discharge valve assembly & valve gasket

—
* As viewed facing the compressor horn the bearing carrier side,
$ Tighten& torque valve cover plate screws (item 11) before tightening valve clamp screws (item 7).
@ Indicates torque value (dry threads). Tighten multiple bolts, capscrews & hex nuts in a criss-cross or alternating pattern. Bring
each fastener to the recommended torque specification in even increments.

QR5120 QuincyCompressor

50221-105, Februaty 1999 18 3501 Wismann Lane, Quincy IL-62305-31 16

RIGHT HEAD ASSEMBLY 7383P
(control version P)
\
/\
QR5120 QuincyCompre.ssor
50221-105, February 1999 19 3501 Wismann Lane, Quincy IL- 62305-3116
 .—

* RIGHT HEAD ASSEMBLY 7383P

(control version P)

Hem Part
Number Qty. Number Description
—
1 1 7383 head
2 3 6671X1 suctionvalve assembly
2.1 1 6671 valve bumper
2.2 1 2015 valve seat
2.3 1 2036 valve diet
2.4 1 6909 valve spring
2.5 1 1849 stud
3 3 6670XO01 discharge valve assembly
3,1 1 6670-001 valve bumper
32 1 5812-001 valve seat
3,3 1 2036 valve disc
3,4 1 6909 valve spring
4 6 6668-lR valve retainer
5 2 7398 valve cover gasket
6 2 7384 cover plate
6 124571-R15 hex. screw, 3/4-16 unf x 1.50, grade 5 (@ 60 tt.-lbs.)
*: 6 124369-R02 jamnut, 3/4-16 unf F@ 50 ft.-lbs.)
9 2 2025 valve cover gasket
10 2 6666 cover plate
11 20 7480 hex. ecrew, 7/16-14 unc x 1.38, grade 5 (C@50 ft.-lbs.)
: 12 1 2961-100 pressure relief valve
13 6 2024 valve gasket

Maintenance Parts
3 6671X Replacement Suction Valve Assembly
includes suction valve assembly & valve gasket
3 6670X01 Replacement Discharge Valve Assembly
includes discharge valve assembly & valve gasket

* As viewed facing the compressor from the bearing carrier side.

— $ Tighten and torque valve cover plate screws (item 11) before tightening valve clamp screws (item 7).
@ Indicates torque value (dry threa.de). Tighten multiple bolts, capecrews & hex nuts in a criee-cross or alternating pattern. Bring
each faetener to the recommended torque specification in even increments.
N.S.S. = Not Sold Separate

QR5120 GhincyCcfnwSsor
—
50221-105, February 1999 20 3501 Wismann Lane,QuincylL-623W3116
 LEFT HEAD ASSEMBLY 7382UU
(control versions L, S, LS, & LVD)
I
,
i
I ‘-n An (x) 7%
-—- __
—— —-— —— __ ‘--- - -“-l
QR 5120
(3
m’
QuincyCornpressor
50221-}05 , February 1999 21 3501 Wkmann Lane.QuincyIL-62305-3116
 * LEFT HEAD ASSEMBLY 7382UU
(control versions L, S, LS, & LVD)

Item Part
Number QtY. Number Description

1 1 7382 head
2 3 6671Xl suction valve assembly
2.1 1 6671 valve bumper
2.2 1 2015 su~lon valve seat
2.3 1 2036 valve disc
2.4 1 6909 valve spring
2.5 1 1849 stud
3 6 6910 valve spring
4 6 1857 valve pm
5 2 5729 valve platform
6 2 6912-001 unloader pin
7 2 6911 valve retainer
8 4 6668-lR valve retainer
9 2 7398 valve cover gasket
10 1 7385 valve cover plate
11 4 124571-R15 hex, screw, 3/4-16 unf x 1.50, grade 5 (C260 ft.-lbs.)
12 4 124369-R02 jamnut, 3/4-16 unf(C250 ft.-lbs.)
13 2 1556 gasket, valve
14 2 3008 holddown screw/(C960 R.-lbs.)
15 2 7532x unloader piston assembly
16 1 40192 unloader assembly (C? 75 ft.-lbs.), (N. S. S.; order 8272X)
16.1 1 8272 unloader body
16.2 1 1855 diaphragm
16.3 1 1818B diaphragm cover plate
16.4 1 5910 diaphragm disc
16.5 6 7499 hex. screw, l/4-20 unc x .75, grade 2 (@72 in.-lbs.)
17 20 7480 hex. screw, 7/16 14 unc x 1.38, grade 5 (C? 50 ft.-lbs.)
18 1 2961-100 pressure relief valve
19 3 6670XO01 discharge valve assembly
19.1 1 6670-001 valve bumper
— 19.2 1 5812-001 valve seat
19.3 1 2036 valve disc
19.4 1 6909 valve spring
20 1 7384 cover plate
21 2 2025 valve cover gasket
22 1 6666 cover plate
23 1 6908 cover plate
24 1 40055 unloader assembly (C275 ft.-lbs.) (N. S. S.; order 7483X)
24.1 1 7483 unloader body
24.2 1 1855 diaphragm
24.3 1 1818B diaphragm cover plate
24.4 1 5910 diaphragm disc
24.5 6 7499 hex. screw, l/4-20 unc x .75, grade 2 (@ 72 in.-lbs.)
25 6 2024 valve gasket
26 1 110594-005 tube fitting, male comector, l/4 tube x 1/4 npt
27 1 1642 tube fitting, 90° male elbow, l/4 tube x 1/8 npt
28 2 ft. 110515-025 copper tube, l/4 o.d.

continued on page 24

* As viewed facing the compressor from the bearing carrier side.

~ Tighten and torque valve cover plate screws (item 17) before tightening valve clamp screws (item 11).
@ Indicates torque value (dry threads). Tighten multiple bolts, capscrews & hex nuts in a criss-cross or alternating pattern. Bring
each fastener to the recommended torque specification in even increments.
N.S.S. = Not Sold Separate

QR5120 GuhcyCompressor

50221-105, February 1999 22 3501 Wismann Lane, Quincy IL-62305-31 16

 * LEFTHEAD ASSEMBLY 7382UU
(control versions L, S, LS, & LVD)
continued from page 22
... Item Part
Number QtY. Number f)escriDtion

Parts for use with diester or phosphate ester synthetic based lubricants
16.2 1 1855s diaphragm
24.2 1 1855s diaphragm

Maintenance Parts
1 6671X Replacement Suction Valve Assembly
includes suction valve aasembly & valve gasket
2 6671XU Replacement Suction Valve Assembly
includes suction valve assembly, unloader pin springs, valve pins & valve gasket
3 6670X01 Replacement Discharge Valve Aaaembly
includes discharge valve assembly & valve gasket
1 7463x Replacement Unloader Assembly
includes unloader assembly, unloader piston assembly, valve gasket & pipe plug
1 8272X Replacement Unloader Aseembly
includes unloader piston assembly, unloader assembly, & valve gasket

* As viewed facing the compressor from the bearing carrier side.

—
QR 5120 QuiicyCcmpressor

50221-105, February 1999 24 3~1 Wismann Lane, QuincylL-62305-3116

 * RIGHT HEAD ASSEMBLY 7383UU
(control versions L, S, LS, & LVD)
QR5120 ,,
QuincvComoressor
50221-105, February 1999 25 3501 Wismann Lane, Quincy IL- 62305-3116
 * RIGHT HEAD ASSEMBLY 7383UU
(control versions L, S, LS, & LVD)

Item Part
. Number Qty. Number Description

1 1 7383 head
2 3 6671Xl suction valve assembly
2.1 1 6671 valve bumper
2.2 1 2015 suction valve seat
2.3 1 2036 valve disc
2.4 1 6909 valve spring
2.5 1 1849 stud
3 6 6910 valve spring
4 6 1857 valve pin
5 2 5729 valve platform
6 2 6912-001 unloader pin
7 2 6911 valve retainer
8 4 6668-lR valve retainer
9 2 7398 valve cover gasket
10 1 7385 valve cover plate
11 4 124571-R15 hex. screw, 3/4.16 unf x 1.50, grade 5 (6260 ft.-lbs.)
12 4 124369-R02 jamnut, 3/4-16 unf(C250 ft-lbs.)
13 2 1556 gasket, valve
14 2 3008 holdduwn screw(C260 ft.-lbs.)
15 2 7532X unloader piston assembly
16 1 40192 unloader assembly (62 75 fi.-lbs.), (N. S. S.; order 8272X)
16.1 1 8272 unloader body
16.2 1 1855 diaphragm
16.3 1 1818B diaphragm cover plate
16.4 1 5910 diaphragm disc
16.5 6 7499 hex, screw, lf4-20 unc x .75, grade 2 (C272 in.-lbs. )
17 20 7480 hex. screw, 7/16-14 unc x 1.38, grade 5 (@ 50 ft.-lbs.)
18 1 2961-100 pressure relief valve
19 3 6670XO01 discharge valve assembly
19.1 1 6670-001 valve bumper
19.2 1 5812-001 valve seat
19.3 1 2036 valve disc
19.4 1 6909 valve spring
20 1 7384 cover plate
21 2 2025 valve cover gasket
22 1 6666 cover plate
23 1 6908 cover plate
24 1 40055 unloader assembly (62 75 fi.-lbs.) (N. S. S.; order 7483X)
24.1 1 7483 unloader body
24.2 1 1855 diaphragm
24.3 1 1818B diaphragm cover plate
24.4 1 5910 diaphragm disc
24.5 6 7499 hex. screw, l/4-20 unc x .75, grade 2 (@72 in.-lbs.)
25 6 2024 valve gasket
26 1 110594-005 tube fitting, male comector, l/4 tube x l/4 npt
27 1 1642 tube fitting, 90” male elbow, l/4 tube x 3./8 npt
28 2 ft. 110515-025 copper tube, l/4 o.d.

continued on page 28

* As viewed facing the compressor from the bearing carrier side.

$ Tighten and torque valve cover plate screws (item 17) before tightening valve clamp screws (item 11).
@ Indicates torque value (dry threads). Tighten multiple bolts, capscrews & hex nuts in a criss-cross or alternating pattern. Bring
each fastener ta the recommended torque specifkation in even increments.
N.S.S, = Not Sold Separate

...
QR 5120 QuincyCompressor

50221-105, February 1999 26 3501 Wismann Lane,QuincyIL-62305-3116

RIGHT HEAD ASSEMBLY 7383UU
(control versions L, S, LS, & LVD)
continued from page 25
@@
QR 5120 QuincyCompressar
50221-105, February 1999 27 3501 Wismann Lane,QuincyIL-62305-3116
 * RIGHT HEAD ASSEMBLY 7383UU
(control versions L, S, LS, & LVD)
continued from page 26
.—. Item Part
Number Qty. Number Description

Parts for use with diester or phosphate ester synthetic based lubricants
16.2 1 1855S diaphragm
24.2 1 1855S diaphragm

Maintenance Parts
1 6671X Replacement Suction Valve Assembly
includes suction valve assembly & valve gasket
2 6671XU Replacement Suction Valve Assembly
includes suction valve assembly, unloader pin springs, valve pins & valve gasket
3 6670X01 Replacement Discharge Valve Assembly
includes discharge valve assembly & valve gasket
1 7463x Replacement Unloader Assembly
includes unloader assembly, unloader piston assembly, valve gasket & pipe plug
1 8272X Replacement Unloader Assembly
includes unloader piston assembly, unloader assembly, & valve gasket

* As viewed facing the compressor from the bearing carrier side.

.
QR5120 QuincyCompresscx

50221-105, Februa~ 1999 28 3501 Wismann Lane,QuincyIL-62305-311 6

CONTROL GROUP 110861
(control versions L)

Item Part
Number Qty. Number Description
1 1 110827-001 hydraulic unloader assembly
2 1 3324 tube fitting, lf4 tube x 118 npt x l/4 tube
3 3 1642 tube fitting, 90” male elbow, l/4 tube x l/8 npt
4 2 1665 tube fitting, male branch tee, l/4 tube x l/4 tube x IJ8 npt
5 7 ft. 110515-025 copper tube, 1/4 o.d.

Maintenance Parts
113225 Hydraulic Unloader Repair Rit
includes diaphragm, stem assembly, inlet filter & fitting assembly,
spring (0-200 p.s.i.) and spring (201-250 p.s.i. red color code)

Q3
0 4

p!!i=ii!!ii)
~._
—..- /2)

-..———— —

QR5120 QuincvComtxesor
,.
50221-105, February 1999 29 3501 Wismann Lane, Quincy IL-623(X-31 16
 CONTROL GROUP 110862
(control version S)
—
Item Part
Number Qty. Number Description
1 1 110844 pilot valve aasembly
* 1.1 1 110832-140 pilot valve
1.2 1 2616 tube fitting, straight male connector, 3/8 tube x 1/4 npt
1.3 1 6317 mounting etud
1.4 1 160047-J05 set eerew, 114-28 unf x .38, grade 5
1.5 1 2719 pipe plug, lJ4 npt, hex socket
2 1 124351-004 tube fitting, male branch tee, 114 tube x l/4 npt
3 7 m. 110515-025 copper tube, 114 o.d.
4 2 1665 tube fitting, male branch tee, 1/4 tube x l/4 tube x 118 npt
5 2 1642 tube fitting, 90” male elbow, l/4 tube x l/8 npt

Maintenance Parts
6317X1 Mounting Stud Kit
includes mounting stud & setscrew

* See pages 34 & 35 for optional pilot valves that must be used with respective pressure ranges.

V?P

QR5120 QuincyCornpfessor
50221-105, February 1999 30 3501 Wkmann Lane,QuincyIL-6230S311 6
CONTROL GROUP 110863
(control version LS)

Item Part
Number Qty. Number Description
1 1 110845 pilot valve assembly
1.1 1 111422-175 pilot valve
1.2 1 110827-001 hydraulic unloader assembly
1.3 1 6317 mounting stud
1.4 1 160047-J05 set screw, l/4-28 unf x .38, grade 5
1.5 1 7361 brass pipe tee, 114 npt x 1A npt x l/4 npt
1.6 2 1642 tube fitting, 90° male elbow, 1./4 tube x l/8 npt
1.7 1 ft. 110515-025 copper tube, 1/4 o.d.
1.8 1 124393-004 tubefitting,etElightmalemmWtor, lJ4tukxlmnpt
1.9 1 2708 tube fitting, 90” male elbow, l/4 tube x l/4 npt
1.10 1 2616 tube fitting, straight male connector, 3/8 tube x 1/4 npt
2 1 124351-004 tube fitting, male branch tee, 1/4 tube x l/4 npt
3 7 ft. 110515-025 copper tube, l/4 o.d.
4 2 1665 tube fitting, male branch tee, 114 tube x 114 tube x l/8 npt
5 2 1642 tube fitting, 90° male elbow, 1.i4 tube x 1/8 npt

Maintenance Parts
6317X1 Mounting Stud Kit
includes mounting stud & setscrew
1 113225 Hydraulic Unloader Repair Kit
includes diaphragm, stem assembly, inlet filter & fitting assembly,
spring (0-200 p.s.i. ) and spring (201-250 p.s.i. red color code)

* See pages 34 & 35 for optional pilot valves that must be ueed with respective pressure ranges.

(’i--)
07’(9

QR5120 QuhcyCompressor

50221-105, February 1999 31 3501 Wismann Lane, QuincylL -62305-3116

 CONTROL GROUP 110864
(control version LVD)

Hem Part Part

Number Qty. Number Number Description
1 1 110846 pilot valve assembly
1.1 1 111423-140 pilot valve
1.2 1 110827-001 hydraulic unloader assembly
1.3 1 6317 mounting stud
1.4 1 160047J05 set screw, 114-28 unf x .38, grade 5
1.5 1 7361 brass pipe tee, W4 npt x lf4 npt x lJ4 npt
1.6 2 1642 tube fitting, 90” male elbow, l/4 tube x lf8 npt
1.7 1 ft. 110515-025 copper tube, 114 o.d.
1.8 1 124393404 tubefitting,stmightmekmnnectnr, l/4tubexlAnpt
1.9 1 2708 tube fitting, 90” male elbow, l/4 tube x l/4 npt
110 1 2616 tube fitting, straight male connector, 318 tube x 114 npt
2 1 124351-004 tube fitting, mule branch tee, l/4 tube x 1/4 npt
3 7 ft. 110515-025 COPPCW tube, l/4 o.d.
4 2 1665 tube fitting, male branch tee, lf4 tube x IJ4 tube x 1/8 npt
5 2 1642 tube fitting, 90” male elbow, l/4 tube x 1/8 npt

Maintenance Parts
6317X1 Mounting Stud Kit
includes mounting stud & setscrew
1 113225 Hydraulic Unloader Repair Kit
includes diaphragm, stem assembly, inlet filter & fitting assembly,
spring (0-200 p.s.i. ) and spring (201-250 p.s.i. red color code)

* See pages 34 & 35 for optional pilot valves that must be used with respective pressure ranges.

\
f
}

QR5120 QuirqCompressor

50221-105, February 1999 32 3501 WismannLane, QuincylL-62305-31 16

SHROUD GROUP 110470-001

Item Part Part

Number Qty. Number Number Description
1 1 113931-001 shroud assembly, RH
2 1 113932 bracket
3 2 7442 bracket
4 2 7441 bracket
5 1 113933 shroud support
6 8 122151 hex. screw, l/4-20 unc x .75
7 4 22456 speed nut, 114-20 unc
8 1 113931-002 shroud assembly, LH

BRACKET LOCATION i

.
49

QR5120 QuincyCornpfessor

50221-105, February 1999 33 3501 Wismann Lane, Quincy IL-623(X-31 16

.—.... ..

PILOT VALVES Available Pilot Valves

Refer to illustratwns at left to determine pilot valve series; add
dash # listed below per pressure setting.

Pressure Setting
[ir Dash # (p.s.i.) Notes
?C
-997 30-70 adjustable unload pressure /
customer to set, see differen-
tial setting chart
-998 71-150 adjustable unload pressure /
r
customer to set, see differen-
tial setting chart
110832 series pilot valve (control version S) -999 151-250 adjustable unload pressure /
customer to set, see differen-
tial setting chart
tment Additional factory preset valves are available upon request.

Pilot Valve Repair Kit 110832-051

ai
fro ~an be used to repair 110832, 111422 & 111423 series pilot
rece )alves. Customer must spec#y which spring when ordering
Yilot valve repair ktt,

lem Part
e lever # Qfy. Number Description

12 screen
21 filter
31 “o’’ring
41 110832-052 replacement spring, pilot
valve, 30-70 p.s.i. (red color
code)
1 110832-053 replacement spring, pilot
valve, 71-15(I p.s.i. (yellow
—- 111422 series pilot valve (control version LS) color code)
1 110832-054 replacement spring, pilot
valve, 151-250 p.s.i. (green
color code)
51 6196-003 disc

air
rrla Differential Setting Chart

Spring Part # Unload Min. Dif. Max. Dif.

(item 4) (p.s.l.) (p.s.i.) (p.ss.)

110832-052 30 2 4
,,
40 5 8
,!
50 5 8
U
60 5 8
!,
70 5 10
110832-053 80 5 10
,,
90 5 12
,,
100 5 13
,,
unloaders 110 5 15
,1
120 5 15
111423 series pilot valve (control version LVD) ,,
130 5 18
,8
140 5 18
!,
150 5 20
II Not all pilots W~G !
are for use with all compressor systems. Make
1 110832-054
,,
160 5 15
170 5 20
sure that the pilot you order is set within the safe operating ,,
175 5 23
limits of your compressor Failure to heed thts warning ,!
200 5 25
!, 250 10 30
.~

QR5120 Quincv Commesso

S022 1-105, February 1999 34 3501 Wismann Lane, Quincy IL -62305-3116

 unloader assembly, can be converted to constant
SUCTION VALVE speed. Consult your local Quincy Compressor Dis-
UNLOADER ASSEMBLIES tributor for assistance with conversion procedures.

Description Service
The Quincy suction valve unloader assembly con- Periodically check the filter & screens in the inlet of
sists of unloading arrangements on the suction valves, the pilot valve to make sure they are free of obstruc-
having a plunger to contact the suction valve disc tions. If they become clogged, remove and clean or
and an unloader pilot valve (part no.s 110832-***, replace, Inspect the “o’’ring located in the opposite
and 111422-*** & 111423-***) to automatically regu- end of the pilot valve body for wear or damage;
late the passing of receiver pressure to the unload- replace if necessary.
ing arrangement.
Adjustment
Application The unloading pressure is adjustable and is regu-
Suction valve unloader assemblies are recommended lated by turning the hex nut (marked “unload adj .“
for use on Quincy compressors where the compres- in cross sectional illustrations of pilot valves). Turn
sor is to run continuously and a constant pressure is the hex nut clockwise to increase and counterclock-
to be maintained. The purpose is to automatically wise to decrease the unloading pressure.
unseat the suction valve of the compressor when the
air supply is greater than the demand. The differential (difference between unloading
and loading pressure) is set by turning the hex nut
Operation (marked “differential adj .“ in the cross sectional
Unloading occurs when receiver pressure is suffi- illustrations of the pilot valves). Increase the differ-
cient to overcome pilot valve spring pressure, The ential pressure by turning the hex nut clockwise -
check ball is then unseated, allowing receiver pres- decrease by turning counterclockwise. Tighten the
sure to pass to the unloading arrangements. The locknuts after adjustment.
compressor will run unloaded until the receiver
pressure drops to a predetermined level. At this CHECK VALVE ASSEMBLIES
time, the action of the ball is reversed, shutting off
receiver pressure to the unloader arrangement and
venting the unloader to atmosphere. This allows the
compressor to load. The drive, either electric motor
or combustion engine, runs continuously and must
be started and stopped manually.
o 1

Pilot valve 111423-*** can be locked out, for

models equipped with dual control, to provide auto-
matic start/stop operation. The knurled knob at the
top of the pilot can be turned clockwise, until it stops,
to lock it out. A pressure switch is required to stop
the motor, Failure to use a pressure switch, with the
pilot valve locked out, could result in unsafe condi-
tions.

A pressure switch must be incorporated whenever pilot

I Check Valve Assembly Replacement Parts

valve 111423-** is employed as part of the control system. Item Part

# Qty. Number Description

6164X2 Check Valve Assembly

The compressor will operate in the continous run 11 123157-010 “o’’ring
mode if the knurled knob is turned counterclockwise 21 6196-002 disc
until it stops.
6164X3 Check Valve Assembly
(for use with diester or phosphate ester synthetic Lubricants)
Installation 11 22749-010 “o’’ring
The pilot valve is to be connected to the air receiver 21 6196-003 disc
using a minimum of 3/8” o.d. copper tube, Compres-
sors in the field, not equipped with a suction valve

— 5170
QR -. QuincyCompressor

50221-105, February 1999 35 3501 Wkmann Lane,QuincyIL-62305-3116

 I Head Kit K5120A 1 V.I.P. Kit 110516-510
Item Part tern Part
# Qty. Number Description # Qty. Number Description
12 2036 valve disc
1 110822 oil pressure gauge
12 6909 valve spring
4 1855 diaphragm
12 2024 valve gasket
12 1857 valve pin
4 7398 valve cover gasket
valve disc
12 2036
4 2025 valve cover gasket
2 6283 hydraulic unloader filter
4 1556 gasket, valve
12 8909 valve spring
4 1855 diaphragm
12 6910 valve spring
2 7403 gasket, cylinder to head
1 7435 gasket set
2 110377E2OO air filter element
2 5860 gasket, intercooler b head

Piston Pin Kit K5120F

Overhaul Kit K5120C
Item Parl
Item Part # Qtv. Number Description
# Qty. Number Description
2 110190-004 piston pin
2 110377E2OO air filter element 2 8647 piston pin
4 1855 diaphragm 2 6443SR Replacement Con-Rod Bushing
12 2036 valve disc 4 110799-010 needle bearing
4 6656PR connecting rod inserts (1 pair) 2 8648 retaining ring
12 6909 valve spring
1 7435 gasket set
2 8168A ring set --”r.”. v“. . T“-

2 7527A ring set

1 8966 adjustment seal em Pad
I 1 $ Qty. Number Description
4 1556 gasket, valve
Recommended Spare Parts
12 2024 gasket, valve
Item Part 4 2025 gasket, valve cover
# Qty. Number Description 1 5494 gasket, bearing carrier
2 1855 diaphragm 2 5827 gasket, cylinder to crankcase
2 1855S diaphragm 5 5828 gasket, companion flange
2 6671X replacement suction valve assy. 2 5860 gasket, intercooler to head
2 6670X0 1 valve assembly 2 6678 gasket, inspection plate
— 2 6656PR inserts, connecting rod 1 6679 gasket, oil inlet bracket
1 110822 oil pressure gauge 4 7398 gasket, valve cover
1 160079 oil pump repair kit 2 7403 gasket, cylinder to head
1 160079-001 oil pump repair kit
1 110632-051 pilot repair kit
1 7435 gasket set
2 110377E2OO air filter element
1 113225 hydraulic unloader repair kit

QR5120 QuincyCompressar

50221-105, February 1999 36 3501 Wismann Lane,QuincylL-62305-3116

 Hydraulic Unloader l10827-001 &l10827-003* Basic Compressor Repair Kit 110823-510
*Forusewith diest.eror&qbat.ee+terqmtheticluknicants terrr Part
# QJy. Number Description
2 11019O-OO4 pisbmpin
0,, P. ESSU”E
2 110377E2OO air filter element
1 110775-001 “o’’ring kit
4 110799-010 needle bearing
m w r (Am M.m 1 110814 oil filter
12 2036 valve disc
1 3720 bearing cup
1 40775 bearing cone
Notcdl hydmuliz unIcadmnrsembl~s a.mfomse wiihall.sonqzssor 1 4357 bearing cup
systems. Makesw-ethatthe hydmulicunloadwassemblyyouorab 2 6443SR replacement con rod bushing
w wdin theopeti”nglmutsO fyOur~s&m 1 6651 bearing cone
4 6656PR connecting rod inserts
Hydraulic Unloader Assembly Repair Kit 113225 12 6909 valve spring
1 7435 gaaket set
em Part
2 7527 Piston Ring Set, LP
# *. Number Description
2 8168 Piston Ring Set, HP
11 2 8647 piston pin
dkbw
21 4 8648 retaining ring
(includesZ-’’o’’rings)
31
(includesfitting&ecme@
41 @%

Decals
hen-r Part
# Qw. Number Description

11 110831 sexiahlurnber&namep!ate
21 * 127889-A decal, CAUTION!/manual/
“Failure to follow., .“
31 * 127889-B decal, DANGER! /
“Air used for breathing.. ,“
*Notsoldsepara@, omler 127889.

QR5120 QuincyCompressm

50221-105, Februa~ 1W? 37 3501 Wismann Lane, Quincy IL-62305-31 16

 TYPICAL UNIT REPAIR PARTS LIST
Theparts listed here are forstanda~ QR5120 urutsand mmyorrnay not be applwable tospeciall.y built untts. Check wzthyourlacalauthonzed Quinsy
CompressorDistributor forpartsthatcanbe uxdforcmtombuiltunlts. Ma&surethcompmntiyou o&rawmt&with~nthesa feopmtt~limitsof
yoursystem, Zfyou aredoub@dabout whwh components to order, contactyou local Quirwydistributor.
-

(QR5120 simplex - horizontal tank - electric motor)

Part Part Part
Qty Number Number Number Description
l!mgd. mogrd.
1 113271-200 113273-200 tank
1 113279 113283 top plate
1 111136-050 111136-050 tank drain valve
1 111136-100 111136-100 serwce valve
1 110514-300 110514-300 pressure gauge
1 110512-003 110512-003 pressure switch (135-175 psi)
1 110513-200 110513-200 pressure relief valve (200 psi; in tank)
1 121918-141 121918-141 discharge tube
2 111265 111265 ferruldsleeve

25 H.P
3 110258B12O drive belt
1 8310 motor pulley
1 8461 motor pulley bushing
1 111978KO02 belt guard assembly

200v, 30 2301460v, 30
1 40659 7360 25 hp. motor (0. D. P.)

,-
(QR51 20duplex-horizontal tank-electric motor)

Part Part Part

Qty Number Number Number Description

mogal. M.6gal.
1 113468-200 113470-200 tank
2 113283 113283 top plate
1 111136-050 111136-050 tank drain valve
1 111136-100 111136-100 service valve
1 110514-300 110514-300 pressure gauge
2 110512-003 110512-003 pressure switch (135-175 psi)
1 110513-200 110513-200 pressure relief valve (200 psi; in tank)
2 121918-141 121918-141 discharge tube
4 111265 111265 ferruldsleeve

25 H.P
6 110258B12O drive belt
2 8310 motor pulley
2 8461 motor pulley bushing
2 111978KO02 belt guard assembly

200v, 30 230M60v, 30
2 40659 7360 25 h.p, motor (0. D. P.)

Partnurnbemsknwnin itahixapply tatanJ rnountedunits&bose mountd uruts.

QR 5120 QuincyCompressor

50221-105, February 1999 38 3501 Wismann Lane,QuincyIL-62305-3116

 NATIONWIDE
SALES & SERVICE
Quincy Service is always near.
There are Authorized Quincy Distributors located
throughout the United States & Canada that stock
genuine Quincy parts & accessories for a wide
range of Quincy products.

Quincy Service specialists are factory trained and

will help keep you in business. Call for Authorized
Quincy Service.

For reciprocating products

and natural gas engine driven
helical screw products:
call 1-217-222-7700
or fax requests to 1-800-219-9126

For all other helical screw products:

ca// 1-334-937-5900
or fax requests to 1-800-219-9131

Quincy Accept No Substitutes

Compressor Division

Coltec Industries