Installation and Maintenance Instructions Reverse Acting Rupture Disc Assemblies
Installation and Maintenance Instructions Reverse Acting Rupture Disc Assemblies
WARNING 2. Inspect the rupture disc for damage. Look for dents,
• Read these instructions carefully and completely before scratches or dings in the seat area or dents in the dome of
attempting to unpack, install or service the rupture disc the rupture disc (See Figure 1).
and holder. 3. If foreign material is present, carefully clean the rupture
• Do not vent a rupture disc assembly to an area where it disc with a solvent that is compatible with your media.
would endanger personnel.
• Install the rupture disc assembly in such a way that
equipment in the area will not prevent rupture disc from
opening or be damaged by system discharge.
• A baffle plate on the outlet end of vent piping does NOT
necessarily prevent potentially dangerous discharge.
• Piping should be braced to absorb shock when the rupture
disc ruptures.
• Install the enclosed DANGER sign in a conspicuous
location near the zone of potential danger.
• 1” (DN25) Axius is not suitable for liquid systems at burst
pressures less than 20 PSIG (1.38 BARG) with an inlet
piping length greater than 10 IN (25 cm) Figure 1 - Check for Damage
• ¾” (DN20) Axius is not suitable for liquid systems at burst
pressures less than 30 PISG (2.07 BARG) with an inlet NOTE: Handle rupture disc holders with care. Damage to
piping length greater than 8 IN (20 cm) the rupture disc holder could affect the performance of the
• ATLAS not suitable for liquid systems in sizes 14” and rupture disc. Do not install or use a rupture disc that has
larger. been damaged!
• Spiral wound gaskets are not suitable for the following
sizes and flange ratings: B. NEW HOLDER
• 1” (DN20 & DN25) – All flange ratings 1. Carefully take the rupture disc holder apart by removing
• 1.5” (DN40) – 900-2500 ANSI and JIS 40k, 63k the sideclips or capscrews and discard the white shipping
• 2” (DN50) – 900-2500 ANSI and JIS 30k, 40k, 63k protector (See Figure 2).
• 3” (DN80) – JIS 30k, 40k, 63k 2. Inspect the seat area for scratches, dents, nicks or dirt.
• 4” (DN100) – JIS 30k, 40k, 63k Flaws may adversely affect sealing and burst pressure.
• If the rupture disc features a fluoropolymer liner, do not 3. If necessary, clean dust or dirt on the seat area with a
remove this component. solvent that is compatible with your media.
INSPECTION/PREPARATION
A. NEW RUPTURE DISCS
WARNING: Always handle the rupture disc with extreme Figure 2 - Insert Holder (Top) and Pre-torqueable Holder
caution. Nicks, dents, scratches or foreign material may result
in leakage or affect the burst pressure. Read the rupture disc C. EXISTING HOLDER
tag completely before installing to confirm that the size and 1. For insert style holders, carefully remove the rupture disc
type are correct for your system. assembly from piping.
2. Separate rupture disc holder components.
1. Carefully remove the rupture disc from its packaging 3. Remove old rupture disc.
container. 4. Inspect the seat area of the rupture disc holder. Look for
scratches, nicks, corrosion or deposits left from the media.
704 SW 10th Street · P.O. Box 610 · Blue Springs, Missouri 64013-0610 U.S.A. · (816) 229-3405 · www.fike.com
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5. Check to make sure the gasket faces of the assembly are CAUTION: Be careful to not allow the male seat
flat by placing a straight edge across the face. If faces are component to strike or damage the dome of the rupture
not flat, holder is not suitable for use (See Figure 3). disc!
ASSEMBLY
WARNING: Before attempting to assemble the rupture disc
and rupture disc holder, confirm that the seat area of the Figure 5 – Alignment pin fitting in tag slot. (ATLAS sizes
rupture disc is designed to fit the rupture disc holder. 14” and larger”)
1. Place holder component with female seat on a work
surface (See Figures 4, 5, & 6). WARNING: For ATLAS sizes 14” and larger, ensure that
the alignment pin in the holddown fits into the tag slot of
base (see Figure 5) and check the gap (see Figure 7).
Fragmentation or leaking can occur if this feature is not
aligned properly.
6. Rotate component with male seat to align sideclip holes.
7. If holder configuration is Insert, install sideclips and tighten
securely.
8. If holder configuration is TQ, turn assembly over to access
capscrew holes (depending on design).
Note: It may be beneficial to move/tilt or support the
holder to first install a few capscrews evenly around the
perimeter before turning the assembly over.
9. If holder configuration is TQ or TQ+, lubricate uncoated
capscrews with a light oil such as SAE grade 20. Lubricate
both the threads and the underside of the head. Install
lubricated capscrews and tighten until recessed and snug
in the holder (see Figure 6).
Figure 4 - Insert Holder
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Figure 6 – Pre-torqueable Holder WARNING: Double check the orientation of the rupture disc.
(TQ+ configuration shown) Verify flow arrows on the holder and disc tag are pointed in the
same direction as process flow.
10. Check gap between base and holddown. The gap must be
the same size on all sides of the assembly. This can be 3. If necessary, clean threads on studs and nuts. Wire
assured by measuring the distance between the holddown brushing is usually sufficient. Oil studs with a light oil such
and base at various places around the circumference of as SAE grade 20. Do not use studs and nuts that show
the assembly. Adjust pre-assembly screws if necessary to evidence of galling.
provide an even gap (See Figure 7). 4. Finger-tighten flange studs and nuts.
5. Refer to Appendix A to obtain torque value. Locate
nominal disc size and flange rating. This is the
recommended torque value.
6. Using the crisscross pattern shown in Figure 8, apply
torque in 4 steps of 25% increments. For example, if the
torque required from Appendix A is 100 ft-lb, the torque
should be applied in 25 ft-lb increments. Apply 25 ft-lb to
each nut, then 50 ft-lb, then 75 ft-lb, etc. For larger
Figure 7 - Gap Inspection
quantities of bolts than shown below, use a similar
crisscross pattern.
11. If holder configuration is TQ or TQ+, torque capscrews to NOTE: Follow the torque instructions in this document
values shown in Table 2 using crisscross pattern in 20% unless a specific torque requirements is stated on the
increments until the full torque is achieved on all Rupture Disc and/or Rupture Disc Holder Tag.
capscrews.
Capscrew Torque
Size ft-lb N-m
1/4” 4 5
5/16” 8 11
3/8” 12 16
7/16” 20 27
1/2” 30 41
5/8” 60 81
3/4” 100 136
7/8” 160 217
M8 10 14
M10 17 23
M12 29 39
M24 221 300
WARNING: For installations directly under a pressure relief 8. Experience has shown that, in some installation
valve that utilize a spool/spacer, ensure spool/spacer is conditions, it may be necessary to re-torque the flange
installed between the outlet of the holder and inlet of the bolting after the system has operated through normal
pressure relief valve. SRLO, XLO, and ATLAS-LO holder pressure and temperature cycles. Under normal operating
sizes 12” and smaller are not suitable for direct-coupling to a conditions, the rupture disc is recommended to be
pressure relief valve; they must utilize a high-profile holddown, replaced yearly. Severe operating conditions may require
spool, or a suitable spacer. Atlas holders 14” and larger that the rupture disc be replaced more often.
require a spool piece if under a pressure relief valve. Refer to
Fike Technical Bulletin TB8105 for code requirements.
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Appendix A – Stud Torque Values
Equation 1: T2 = (T1/K1)*K2 where T1 and K1 are the Fike default torque and nut factor values.
NOTE: Torque values in Tables 1 to 3 are recommended values, but may be increased up to 50% to achieve an increased gasket seal.
If the torque values are unsatisfactory, consult factory.
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Table 4 – Stud Torque Values – ASME (ATLAS/ATLAS-LO)
NOTE: Torque values for Atlas sizes 14” and larger in Tables 4 to 6 were determined by considering ASME PCC-1 and ASME Section
VIII Division 1 Mandatory Appendix II guidelines. Torque values in Appendix A are based on a nut factor K= 0.2. Adjustment to the
torque should be considered if the installation utilizes bolting/lubrication with a nut factor other than K= 0.2. The following expression
may be used for correction:
Equation 1: T2 = (T1/K1)*K2 where T1 and K1 are the Fike default torque and nut factor values.
704 SW 10th Street · P.O. Box 610 · Blue Springs, Missouri 64013-0610 U.S.A. · (816) 229-3405 · www.fike.com
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P/N 06-251-1-26 May, 2018 Specifications are subject to change without notice. Page 5