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    5Tx5m JIB & STRUCTURE CAL (R0)

    Uploaded by

    Kishan Panchal
    The document provides structural calculations for a 5T x 5.0m radius jib crane with a class II (M4) duty. It calculates bending moments and stresses on the jib and column structures, ensuring they meet allowable limits. Foundation bolts are also designed to support the total overturning moment of the column. Key specifications and safety factor checks are performed to verify the structural integrity of the crane design.

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    5Tx5m JIB & STRUCTURE CAL (R0)

    Uploaded by

    Kishan Panchal
    480 views3 pages
    The document provides structural calculations for a 5T x 5.0m radius jib crane with a class II (M4) duty. It calculates bending moments and stresses on the jib and column structures, ensuring they meet allowable limits. Foundation bolts are also designed to support the total overturning moment of the column. Key specifications and safety factor checks are performed to verify the structural integrity of the crane design.

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    The document provides structural calculations for a 5T x 5.0m radius jib crane with a class II (M4) duty. It calculates bending moments and stresses on the jib and column structures, ensuring they meet allowable limits. Foundation bolts are also designed to support the total overturning moment of the column. Key specifications and safety factor checks are performed to verify the structural integrity of the crane design.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    480 views3 pages

    5Tx5m JIB & STRUCTURE CAL (R0)

    Uploaded by

    Kishan Panchal
    The document provides structural calculations for a 5T x 5.0m radius jib crane with a class II (M4) duty. It calculates bending moments and stresses on the jib and column structures, ensuring they meet allowable limits. Foundation bolts are also designed to support the total overturning moment of the column. Key specifications and safety factor checks are performed to verify the structural integrity of the crane design.

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    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
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    The document discusses structural calculations and design of components for a 5T jib crane with 5m radius including jib, column, and foundation bolts.

    Calculations are shown for bending moment and stresses in the jib, deflection of the jib, stresses and deflection in the column.

    The jib is designed as a fabricated box section and the column as a seamless pipe. Material properties and dimensions of these sections are specified.

    JIB CRANE DESIGN

    STRUCTURAL CALCULATIONS
    ( As per IS-15419 / 3177 / 807) DATE:- 04/07/2014

    5T x 5.0m RADIUS, CLASS II (M4), 3600 JIB CRANE

    (CLIENT:- M/S VGOR )

    TECHNICAL DATA

    Safe Working Load 5.0 T


    Wt. of Hoist 0.7 T
    Height of Lift 5m
    Impact Factor ( M4 Duty) 1.25
    Duty Factor ( M4 Duty) 1.05
    Radius 5.0 m
    Wt. of Jib Frame with slew drive 1.5 T
    Radius of CG of Jib Frame 2.0 m
    Wt. of Column with Slew Bearing 1.5 T

    JIB STRUCTURE FOR CRANE

    CASE-1 :- ( Load at 5.0 m Radius )


    |-----------------5m----------------------|
    Length of Jib 5m
    1.5T

    Vertical Load with Impact on Jib end 5x1.25 + 0.7 = 6.95T 6.95 T
    6
    Bending Moment due to Load with impact 6.95 x 5 = 34.75 Tm = 34.75 x 10 kgmm
    Bending Moment due to self Wt. 1.5 x 2.0 = 3.0 Tm = 3.0 x 106 kgmm
    Total Bending Moment 34.75 + 3.0 = 37.75 Tm = 37.75 x 106 kgmm

    Jib will be made of fabricated box

    Top Flange 300x10


    Bottom Flange 400x20
    Web 670x6

    Properties of Section

    Area 19040 mm2


    N.A. Location 437 mm from top ( 263 mm from bottom )

    Ixx 1441.04 x 106 mm4


    Zxxt 3.3 x 106 mm3
    Zxxc 5.47 x 106 mm3

    Iyy 198.49 x 106 mm4


    Zyy 1.32 x 106 mm3
    Ry 102 mm

    Bending Compressive Stress with impact 37.75 / 5.47 = 6.90 kg/mm2

    P1
    Bending Tensile Stress with impact 37.75 / 3.3 = 11.44 kg/mm2

    Considering 5% Horizontal B.M. 37.75 x 0.05 = 1.89 Tm

    Horizontal Bending Stress 1.89 / 1.32 = 1.43 kg/mm2

    Total Compressive Stress 6.9 + 1.43 = 8.33 kg/mm2

    Total Tensile Stress 11.44 + 1.43 = 12.87 kg/mm2

    Now Considering Jib as cantilever fixed to Pivot

    Effective ‘L’ 1 x 5.0 = 5.0 m. = 5000mm

    Radius of Gyration Ry of Box 102 mm

    L / Ry 5000/102 = 49
    D/T 700/20 = 35
    T/t 20/6 = 3.3
    d/t 670/6 = 112

    As per IS-800(p-57) permissible stress for L/Ry = 49, D/T=35 and IS-2062 Material is 152 Mpa =
    15.5 kg/mm2

    Allowable Stress 15.5/1.05 = 14.76 kg/mm2 hence O.K.

    Deflection of Jib due to Load 5700x53 x109 /( 3x2.04x1441.04x1010 ) = 8.1 mm

    Allowable deflection 5000/250 = 20 mm hence O.K.

    COLUMN FOR JIB CRANE

    Vertical Load on column with impact 6.95 + 1.5 + 1.5 = 9.95 T = 9950 kg

    Total Toppling Moment with impact 37.75 x 106 kgmm

    (Column will be made of 24” NB x Sch. XS seamless pipe)

    Height of Column 6.0 m

    Pipe Outer Dia. 609.6 mm

    Wall Thickness 12.7 mm

    Properties of Section

    Area 23815.25 mm2


    Ixx 1061.2 x 106 mm4
    Zxx 3.48 x 106 mm3
    Ry 211 mm

    Direct Compressive Stress 9950 / 23815 = 0.42 kg/mm2


    Bending Stress 37.75 / 3.48 = 10.85 kg/mm2

    P2
    Total Stress 0.42 + 10.85 = 11.27 kg/mm2

    L/Ry 2x6000 / 211 = 56.8

    As per IS-800(p-39) permissible stress for L/Ry = 57 and IS-2062 Material is 124 Mpa = 12.6
    kg/mm2

    Allowable Stress 12.6 / 1.05 = 12.0 kg/mm2 hence O.K.

    Total Toppling Moment without impact 5.7x5 + 1.5x2 = 31.5 Tm = 31.5 x 106 kgmm

    Height of Column 6.0 m

    Deflection of Column 31.5x106 x62 x106 /( 3x2.04x1061.2x1010 ) = 17.6 mm

    Allowable deflection 6000 / 300 = 20 mm hence O.K.

    Total deflection 8.1 + 17.6 = 25.7 mm

    Allowable deflection (5000+5000)/300 = 33.3 mm hence O.K.

    FOUNDATION BOLTS FOR COLUMN

    Base Plate size 1000 x 1000 x 32

    Total Toppling Moment without impact 31.5 x 106 kgmm

    Total Number of bolts 8 (260+360+260)

    Bolt distance from edge 2@60 + 2@320 + 2@680 + 2@940

    Moment due to bolts 2x602/940 + 2x3202/940 + 2x6802/940 + 2x940


    7.6 + 217.8 + 983.8 + 1880 = 3089.2

    Load per bolt 31.5 x 106 / 3089.2 = 10196.8 kg

    For M.S. bolts Allowable stress 8.4 kg/mm2 (F.S.=5)

    Minimum Area of section 10196.8/8.4 = 1213.9 mm2 (Root Dia. 39.3 mm)

    Bolt Provided M48x5 bolts Root Dia. 41.5 mm O.K.

    X X X X X

    P3

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