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Group 2 Electrical Circuit (1/2) : Air-Con Harness

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0% found this document useful (0 votes)
72 views18 pages

Group 2 Electrical Circuit (1/2) : Air-Con Harness

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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GROUP 2 ELECTRICAL CIRCUIT(1/2)

AC COMP RY
R/DRYER 5R 146 146 5R

CS-74
WASHER P/P 145 5W 143 5R
1
MASTER SW 139 1.2Gr 2

30 86

Pa
87a 87 85
ECM POWER RY POWER RY

M
CABIN LAMP RY 138 CS-74A

CN-22
CN-29
FUSE BOX

DO-5
90A CN-95
CAMERA

2
1
2
MASTER SW

1
CR-7

87a 87 85
5W 145

30 86
2
1
87a

3 2

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
87a 87 85

4 5 1
30 86
2

1
2
3
4
5
6
7
8
9
CN-259
30
86

85
87
5W 144
1

30A
ROOM LAMP/CASSETTE 10A
30A
30A
20A
10A
10A

20A
20A
10A
10A
10A
20A
30A
CABIN LAMP(OPTION) 30A
10A
20A
30A
20A
10A
20A
10A
20A
20A
20A
20A
20A
10A
20A
10A
0.8GrW
CS-74

5A
39E 0.8GrW

CR-35

145A
2
1

4
5
6
3
1.2Br
1.2G

CR-45
1.2Br

153
CIRCUIT BREAKER

0.8V
0.8L
0.8L

0.8V

13A 0.8V

87a
CR-9

30
5R 143

86

85
87

00
87a

SENSOR, WATER LEVEL


AIR COPM POWER
OPTION(BEACON)
AIR CON/HEATER
2

30
86

85
87

5
2

4
3
149
150

CS-74B
00 0.8W
BATTERY

148A
148E

00 0.8R
5R 142

00 0.8B

5W
39A
NO. DESTINATION CN-11

SWITCH PANEL

5B
149

PTC POWER
00 SH
1

PRESS SENSOR POWER


13

FUEL HEATER
60

SUPPLY POWER
3W
0.8WOr
2B 129

AC& HEATER
START,STOP
34 0.8WOr

2WR
1

CONVERTER
2

SAFETY SOL
0.8B

WORK LAMP
AC GND CN-60

139 1.2Gr
1 1 30A

DPF OUTLET PRESS


0.8Gr

DPF DELTTA PRESS


23E 0.8W

SOLENOIDE

SOLENOIDE
HEAD LAMP
MCU CONT.

DPF PRESS SENSOR


2W
0.8B
140A 0.8R

START KEY

DOC OUTLET TEMP


MCU_EPPR
60R 60B

DPF OUTLET TEMP


151

CASSETTE
0.8G

CN-245

SENSOR, PRS TEMP


PRE-HEAT

DPF TEMP SENSOR


2R

2V

CLUSTER
BLOWER SIG.

CN-258
2 2

CLUSTER

DOC INLET TEMP


FUEL P/P

SUPPLY POWER
2L 148

RETURN
1
138
AC 24V

WIPER
3

2W

SPARE
2W
3

G3

WIPER
23
34
G2

CIGAR
140

1
HORN
CN-36
FUEL PUMP

21
30

SEAT
CR-1

ECM

ECM
MCU
4 REVERSE FAN 4 12V X 2

AIR PRESS
SIG
3Y 147

AIR TEMP
BREAKER RY
00
00

RETURN
AC CONTROLLER B+

RETURN
5

RETURN
5 G23 1.2B

CD-16
M
150

3 2
1.2G

4 5 1
6 AC COMP 6 141 1.2G TO:STARTER "B" TERM.

A
B
C
39 0.8GrW

14 1.2ROr
FUEL HEATER RY

0.8RW

79 1.2RW

32 0.8RW
78 1.2R
25 0.8Y
7 AC CONDENSOR FAN

56 0.8Or

0.8Gr

18 1.2Or
16 1.2Gr

47 1.2Or
7

50 1.2Br

20 1.2Br
57 3W

23 2W

130 2RW
12 0.8R

86 1.2R
147 3Y

26 0.8V

17 1.2V

131 0.8Y
124 0.8V

134 1.2V

132 0.8L
0.8ROr 10E

CD-95
CD-94
FUEL HEATER

CN-61

CD-10
140 2R

CR-62
126 2Y
75 2L

148 2L
8 ILLUMINATION 8 BATT RY

4
3
4

2
3
00
00
00

1
4

1
3
2
1
87a 87 85

1
30 86

5
2

4
3
AIR-CON HARNESS DO-3

CN-96

00
00
00
141E 0.8G
2

0.8BW
0.8B 4

2B
2Y

0.8Or
CR-46

0.8Br

1.2Br
G24 0.8B

4
1
2
3

2W
2W
2W
2W
1

2W
2W

2B
2B
2B
2B
2B
2B
87a
30
86

85
87

2Br
C29

2B

7A
7E
7A
7E
G21
CN-5

7A
7E
126

159

136

8
8
8
8
8
8
40
18
0.8Y 1 20 SWITCH RTN
1 CLUSTER_TX 1

G31
14 0.8V

0.8V
0.8L

133
2Br
0.8L 2 17 DPF REGEN INHIBIT

2L
2 CLUSTER_RX 2
SH 3G
3 SHIELD 3 CN-249 CUMMINS CONNECTER(J2)

75A
133
122
75
0.8B 4 SH 00
4 CLUSTER_GND 4 1
0.8Gr 5 0.8B 00 CN-173
5 CLUSTER_IG 5 2 1 0.8V
0.8RW 6 0.8W 00 A A
6 CLUSTER_BATT.24V 6 3 2 0.8G
0.8R 00 B
7 ECONO SW_COM 7 4 C B
8 ECONO SW_NO 8
0.8BW 82 CAMERA RESISTOR
9 P_DUMP(SERVICE CONN.) 9
0.8Br 7
10 QUICK COUPLER SW_NO 10
0.8V 8
11 OVERLOAD SW_COM 11
12 OVERLOAD SW_NO 12
0.8VOr 9 CN-2 CN-93
0.8ROr 10A 10 0.8A
13 ILLUMINATION 13 1 1 BATTERY(+)
0.8W 11 00 SH SH 00 9 0.8A
14 HOUR METER SIG. 14 2 2 BATTERY(+)
0.8G 74 00 0.8B 0.8B 00 18 0.8A
15 RS232 RX(SERVICE CONN.) 15 3 11 BATTERY(+)
0.8R 73 00 0.8W 0.8W 00 19 0.8A
16 RS232 TX(SERVICE CONN.) 16 4 12 BATTERY(+)
0.8B 3F 00 0.8R 0.8R 00 20 0.8A
17 GND(SERVICE CONN) 17 5 21 BATTERY(-)
0.8R 12 20 0.8A
18 WIPER CONT_BATT.24V 18 6 22 BATTERY(-)
0.8V 13 1 0.8A
19 WIPER CONT_WASHER P/P DRIVE 19 7 31 BATTERY(-)
0.8V 51A 2 0.8A
20 CAN_Hi(SERVICE CONN) 20 8 32 BATTERY(-)
0.8G 52A 51 0.8V 0.8V 1 3 0.8A
21 CAN_Lo(SERVICE CONN) 21 9 17 CAN_Hi
SH 53A 52 0.8G 0.8G 2 4 0.8A
22 CAN SHIELD 22 10 18 CAN_Lo
53 SH SH 3 5 0.8A
23 CAMERA_2 23 11 3 KEY SWITCH"ON"
0.8GrW 39 54 0.8ROr 0.8ROr 4 6 0.8A
24 WIPER IG 24 12 19 SW&TEMP SENSOR RNT
1.2ROr 14 55 0.8BOr 0.8BOr 5 6 0.8A
25 SPARE 25 13 52 SENSOR SUPPLY
15 56 0.8Or 0.8Or 6 18 0.8A
1.2B REMOTE THROTTLE SW
26 HEAT SEAT_GND 26 57 3W 57A
14
7A 18 0.8A
40
1.2Gr 16 2W 2W
27 CIGAR LIGHTER_IG 27 15 43 OEM SENSOR RTN
1.2V 17 57E 1.2W 1.2W 7A 18 0.8A
28 DC-DC CONVERTER 24V 28 16 56 REMOTE THROTTLE SIG
1.2Or 18 57E 1.2W 1.2W 7A 18 0.8A
29 BREAKER SW_COM(IG) 29 17 55 DPF DELTA PRESSURE
1.2B 19A 57E 1.2W 1.2W 7A 18 0.8A
30 GND 30 19 2B 18 58 DPF OUTLET PRESSURE
1.2B 19E 57E 1.2W 1.2W 7A 18 0.8A
31 GND 31 19 48 DPF OUTLET TEMP
57E 1.2W 1.2W 7A 18 0.8A
32 NC 32 20 45 DPF INLET TEMP
20 18 0.8A
1.2Br CN-3 DPF OUTLET TEMP
33 BEACON SW_COM(IG) 33 57E 1.2W 7A 18 0.8A
54
1.2V 21A 21 2V 1.2W
34 CABIN LIGHT 34 1 13 OUTPUT RTN
0.8BOr 22 57E 1.2W 1.2W 7A 18 0.8A
35 START KEY SW_START 35 2 4 AIR HEAT RY
1.2W 23A 57E 1.2W 1.2W 7A 18 0.8A
36 START KEY SW_COM 36 3 59 DPF REGEN
57E 1.2W 1.2W 7A 18 0.8A
37 CAMERA_3 37 4 44 COOLANT LEVEL
0.8V 21E 57E 1.2W 1.2W 7A
38 CABIN LIGHT 38 5
57E 1.2W 1.2W 7A
39 REVERSE FAN AUTO 39 6 WIF
57E 1.2W 1.2W 7A 21 0.8Br
40 REVERSE FAN MANUAL 40 7 1 14 WIF SIGNAL
0.8BrW 77 57E 1.2W 1.2W 7A 22 0.8V
41 RS232 RX2(GPS) 41 8 2 47 WIF RETURN
0.8GrW 76 57E 1.2W 1.2W 7A
42 RS232 TX2(GPS) 42 57E 1.2W
9
1.2W 7A CUMMINS CONNECTER(J2)
43 NC 43 10
7A
57E 1.2W 1.2W CN-28
44 NC 44 57E 1.2W
11
7A 8 1.2V
1.2W 1
45 NC 45 57E 1.2W
12
7A AC COMP
0.8Y 25 1.2W
46 CASSETTE RADIO_BATT.24V 46 13
0.8V 26 57E 1.2W 1.2W 7A
47 CASSETTE RADIO_IG 47 14 CN-45
0.8B 27 CR-23
48 CASSETTE RADIO_GND 48 15
M
49 SWITCH PANEL_HEAD LIGHT 49
0.8BrW
0.8VW
28
29
69
69
0.8Gr
0.8Gr
16
0.8Gr
0.8Gr
20
20
15 1.2BOr
16 1.2B
2 M
17 1
50 SWITCH PANEL_WORK LIGHT 50
0.8B 00 69 0.8Gr 0.8Gr 20
51 CAMERA GND 51
0.8W 00 69 0.8Gr
18
0.8Gr 20 START RY B+
52 CAMERA SIG. 52 19
FROM BATT.RY STARTER
SH 00
53 CAMERA SHIELD 53 20
54 SWITCH PANEL_PREHEAT 54
0.8Gr 30
RS-1 15 R CN-74
55 SWITCH PANEL_CABIN LAMP 55
0.8YW 31
56 SWITCH PANEL_TRAVEL ALARM 56
32
2 B+
0.8RW 3W/300
57 SWITCH PANEL_IG 57 1 G
0.8B 33
58 SWITCH PANEL_GND 58 17 1.2W 3~
59 START SW_ACC 59
0.8WOr 34 L
35
U
60 START SW_BR 60
0.8GW CD-45
63 0.8V
2
62 0.8Br
1
CR-24 ALTERNATOR
CN-8
1 NC 1
WIF SENSOR 12 1.2GrW
15R
CN-80
2 NC 2 15R
3 NC 3
4 NC 4 GLOW PLUG RY GLOW PLUG
5 GND 5
6 NC 6 C12
7 ACCEL DIAL LED 7 7A 2W
1 AIR PRESS
8 AIR COMP SW POWER 8 7E 2W
2 POWER SUPPLY
9 DPF REGEN 9 8 2B
3 AIR TEMP
10 DPF COM 10 8 2B
4 RETURN
11 DPF INHIBIT 11
ECM J1
12 AIR COMP RY 12
CR-36
CN-7 55 0.8BOr
1
1 PWM SUPPLY 1 54 0.8ROr 4 5 1
2
2 PWM GND 2 132 0.8L
38 3
0.8L
3 PWM TILT SIGNAL 3 4
1.2ROr 14 61 0.8GrW
4 AIR SEAT 4 5 3 2
0.8Or 18
5 BREAKER SW 5 PRE-HEAT RY
0.8BW 40
6 BREAKER SW 6 CR-5
0.8B G42 123 0.8Br
7 HORN 7 1
0.8GrW 41 22 1.2BOr 4 5 1
8 HORN 8 2
131 0.8Y
9 BUTTON 2 9 3
10 BUTTON 2 10 4
CN-263 64 0.8BOr
11 BUTTON 1 11 5 3 2
153 0.8
12 BUTTON 1 12 2 ANTI-RESTART RY
145A 0.8
13 AIR COMP SW 13 1
0.8Gr 42
14 ACCEL DIAL SUPPLY 14 AIR COMP RY CR-13
0.8W 43 50 1.2Br
15 ACCEL DIAL SIGNAL 15 30
0.8B 44 50A 0.8Br 87a 87 85
16 ACCEL DIAL GND 16 86
10 1.2ROr
RH CONSOLE HARNESS CN-4 28 0.8BrW
87
85
1 PWM SUPPLY 1 30 86
87a
2 PWM GND 2
HEAD LAMP RY
3 PWM ROTATE SIGNAL 3 CL-4
4 EM'CY STOP SW 4 G22 1.2B
2
0.8Y 46 10 1.2ROr
5 POWER MAX SW 5 1
0.8BW 81T
6 POWER MAX SW 6
HEAD LAMP
0.8GrW 48
7 ONE TOUCH DECEL 7
0.8BW 81U CL-24
8 ONE TOUCH DECEL 8 G22 1.2B
1
9 BUTTON 2 9 10 1.2ROr
2
10 BUTTON 2 10
11 BUTTON 1 11 HEAD LAMP-REAR
12 BUTTON 1 12
CL-3
G22 1.2B
1
13 EM'CY STOP SW 13 10 1.2ROr
1.2B G41 2
14 SAFETY SW COM 14
15 SAFETY SW NC 15 HEAD LAMP
1.2G 49
16 SAFETY SW NO 16

LH CONSOLE HARNESS CN-12 CL-5


CN-68 G11 2B 2E B
1 1
1.2G 49 128 2RG 1E V
1 2 2
2
1.2V 134 CN-16B
0.8B 67 CR-4 WORK LAMP
1 2A B
SAFETY SOL 2.5k 0.8W 68 130 2RW
30 1
CN-140 2
0.8Gr 69 130A 0.8RW
86
87a 87 85 1A V
2
B 152 3
1 0.8LW 58 128 2RG
0.8Br 7 2.5k
4
87 CL-6
2 0.8BW 59 29 0.8VW 2F B
85 1
5
QUICK CLAMP 0.8Br 123A 87a 30 86 1F V
6 CD-52 2
CD-10 194 0.8Y
1
WORK LAMP RY CL-36
1.2BW 81S CN-16

m
193 0.8L 2G B

rp
Pa 1.2YOr 83 44 0.8B 0.8B 37 2 1
1 CR-2 1G V
43 0.8W 0.8W 99 FAN SPEED 2
2 41 0.8GrW
AIR CLEANER SW 42 0.8Gr
3
0.8Gr 36
124A 0.8V
1
4 5 1 CL-37
CD-2 135 0.8BW
4 124 0.8V
2
1.2BW 81R 3
1 135 0.8BW
1.2YOr 100 5 CN-25
2 G4 0.8B 4 G12 1.2B
6 127 1.2G 1
5 3 2 127 1.2G
FUEL LEVEL 2
CD-1 HORN RY
1.2BW 81Q HORN
C 1 G13 1.2B
1.2LOr 101 1
2 127 1.2G
2
HYD TEMP CN-20

116 0.8RW
CN-242
2
117 0.8LW
0.8Br 103 1
80P

81P
107
85

84

0.8RW 102 ATT FLOW

G32
47E
0.8LOr 120

0.8GW 121
158

136
0.8ROr 80
98
81
0.8ROr

1.2BW
0.8G

0.8V
0.8L

0.8BW
0.8BW

1.2Or

0.8Br

0.8Br
0.8B
CN-1

10

CN-15
2

6
7
8
9
1

4
3

10
11
12
2

6
7
8
9
1

4
3

5
2B 3
1
2
3
4
5

6
7

10
11
2B

1
2
3

4
5
6
7
82

1.2LOr 101

100

106

0.8RW 104
107

151

0.8RW 116

1.2RW 102

117

103
105
0.8GW 121
0.8LOr 120
158
1.2BrW 119
1.2GOr 118

123
122
80
81
3E

3A
71
72

78
79

36
37

53

11
70
51
0.8YW 71

73

52
72

74
0.8GrW 76

38

0.8BrW 77

66

0.8BOr 94
92
0.8OrW 90
88

84

0.8BW 98

91

87
85

86

97

1.2YOr 83

46

31
0.8GrW 48
99

0.8WOr 96
2

0.8VOr 9
3

1.2ROr

1.2YOr
1.2RW

0.8RW
1.2BW

0.8BW

0.8YW

0.8YW
0.8LW

0.8LW

0.8LW
0.8YW
0.8LW

0.8Gr

0.8Gr
0.8Br

0.8Br

1.2Br
0.8W

0.8W

0.8W

0.8W
0.8G

0.8G

0.8G

0.8G

0.8G
1.2R

0.8R

1.2R
1.2B

0.8B

1.2B

0.8V
0.8V

0.8Y

0.8V

0.8Y

1.2B

0.8Y
0.8L

0.8L

0.85

0.85

0.8L
80M

81M

SH
80G

81G
80H

81H

80E

81E

80A

81A
80L

81L

80A

81A
80J

81J
87

88

90

91

92

94

96
8

CN-244

CN-52

CN-53
CN-51
0.8OrW

0.8WOr
1.2ROr

1.2ROr

1.2ROr

1.2ROr

1.2ROr

1.2ROr

1.2ROr
0.8BOr

1.2ROr
1.2BW

1.2BW

1.2BW

1.2BW

0.8YW
1.2BW

1.2BW

1.2BW
0.8LW

1.2BW

0.8Or 47G
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

10
11
12
13
14
15
16
17
18
19
20
21
22
BOOM UP PRESS SENSOR 23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
0.8Br

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
1
2

70
0.8Y

0.8V

47A

1.2BrW 119
107
106

1.2GOr 118
105
0.8RW 104

105
104
1.2ROr 2A

47

1.2ROr
1.2ROr 2E

1.2BW 4E

0.8BW
1.2BW
1.2BW 4A

4
1.2ROr 2
3

6
7

ARM IN_OUT BUCKET IN PRESS


1

TRAVEL PRESS SENSOR(A)

TRAVEL/WORK SELECT SW
REVERSE FAN_MANUAL
BOOM PRIORITY EPPR+
TWO WAY SAFETY SOL
COOLING FAN REVERSE SOL

WORK PRESS SENSOR(A)

BOOM PRIORITY EPPR-

0.8V
TRAVEL LEVER NEUTRAL
RIGHT ROTATE EPPR+
1.2RW

CD-70

CD-71

CD-6

CD-7

CD-35

CD-24
1.2BW

CD-32
CD-31

1.2LOr

1.2GW
RIGHT ROTATE EPPR-

0.8RW
RS485+(TX)-CLUSTER

PTC CAN2
COOLING FAN EPPR+

1.2Or
REVERSE FAN_AUTO
WORK BRAKE PRESS

SWING PRESS SENSOR

ONE TOUCH DECEL SW


LEFT ROTATE EPPR+

0.8W

1.2Or
1.2Br

ATT. PRESS SENSOR

1.2Or
0.8G
COOLING FAN EPPR-

1.2Or

1.2Or
TRAVEL FWD PRESS

LEFT ROTATE EPPR-

COOLANT LEVEL SW
WATER TEMP SENDOR

1.2Br
OVERLOAD SENSOR
1.2G

1.2G

0.8Br
ENG. OIL PRESS SW
AUTO RAMLOCK SW

0.8
0.8
TRAVEL SPEED SOL
1.2L

ATT_CONFLUX SOL.
RETURN C

RETURN C

RETURN C

RETURN C

RETURN C

RETURN C

RETURN C
A
B

A
B

A
B

A
B

A
B

A
B

A
B

PUMP SHIFT EPPR+


RETURN C

1.2B
A
B

N2 PRESS SENSOR

PUMP SHIFT EPPR-


P1 PRESS SENSOR
RS485-(RX)-CLUSTER

FUEL LEVEL SENSOR


RS232C1_RX-HRDT

RESERVE SENSOR
GOV. POTENTIO SIG.

ENG PRE-HEAT RY
FUEL WARMER RY

RIGHT TILT EPPR+


BATT POWER_24V

HYD. TEMP SENDER


RS232C2_RX-RCM

TRAVEL EPPR+(w)
ANTI RESTART RY

RIGHT TILT EPPR-


RS232C2_TX-RCM

ENG OIL FILTER SW


ATT FLOW EPPR+

TRAVEL EPPR-(w)

TRAVEL ALARM SW
BRAKE PRESS FAIL

AIR CLEANER SW
TACHO SENSOR+

N1 PRESS SENSOR
POWER_24V OUT

POWER MAX SOL

P3 PRESS SENSOR

P2 PRESS SENSOR

CD-69
PROGRAM DUMP

ATT_PRESS SOL.

ATT FLOW EPPR-


RS232C1_TX-HRDT

ARM REGEN SOL

RESERVE EPPR+

LEFT TILT EPPR+

RESERVE EPPR+
TACHO SENSOR-
GND_PRESSURE

TRAVEL BUZZER

LEFT TILT EPPR-

RESERVE EPPR-
REVERVE EPPR-

POWER MAX SW

CN-81
RAMLOCK LAMP
POWER_5V OUT

ACCEL DIAL SIG


SUPPLY

SUPPLY

SUPPLY

SUPPLY

SUPPLY

SUPPLY

SUPPLY

RESERVE LAMP
RESERVE LAMP
SUPPLY

TRAVEL Hi-Lo SW
PWM OUTPUT1
RESERVE_DO2
RESERVE_DO1
PWM OUTPUT2

C
RAMLOCK SOL

A
B
ELECTRIC KEY
CAN2 Lo-APTC

TM OIL PRESS
G/A MOTOR(+)

CAN2 Hi-APTC

PWM INPUT_1
PWM INPUT_2

ENG STOP RY

2
CRUISE LAMP

EPPR POWER

1
G/A MOTOR(-)

HOUR METER

CN-133
CN-75

CN-88

CN-66
CN-154

CN-236

CN-149
CN-70
PREHEAT SW
CAN1 Lo-ECM
CD-43

CD-42

CN-135

CN-237
CD-44

CAN1 Hi-ECM

PARKING SW

RESERVE_DI
ROTATE SIG.
CAN_SHIELD

AI RESERVE

BLOWER SIG.

1
2
1
1
1

1
1
RESERVE_DI

2
2
2

2
CRUISE SW

2
2

2
SIG

SIG

SIG

SIG

SIG

SIG

SIG
SIG

AI RESERVE
RETURN C

RETURN C

RETURN
RETURN C
A
B

A
B

GND_MAIN

GND_MAIN
A
B

EPPR GND

SUPPLY
POWER IG

ALT. LEVEL
TILT SIG.
GND_5V
SUPPLY

SUPPLY

SUPPLY

N1 N2 TRAVEL WORK SWING OVER BOOM

SIG
ARM
PRESS PRESS IN_OUT LOAD UP
NC
SIG

SIG

SIG

MAIN PUMP BOOM COOLING ARM TRAVEL POWER ATT. PS ATT. ATT. ATT. BREAKER SOL
BUCKET IN TRAVEL BZ
P2 PRESS P1 PRESS P3 PRESS MCU PRIORITY FAN REGEN HIGH MAX PRESS SAFETY CONFLUX
SOL.
3009A4EC01

4-3
·ELECTRICAL CIRCUIT(2/2)
Service Tool DC/DC CONVERTER CIGARLIGHT INTAKE M/ACT TEMP M/ACT MODE(D/FOOT) MODE(VENT) BLOWER RY
OVERLOAD SW CS-67
12V SOCKET HOUR METER

24V
1

12
12
2 7 2 7

10
ECONO SWITCH

RS232 P_DUMP

4
9
M 1
M 4
M 1
M 4 BLOWER

12V
1 12
2 3 7 3 7

3
1
h
00 0.8Or

12
12

10

RS232_RX
4
3
9

RS232_TX
3 5 5

CN-48
CAN2_Lo

M
CAN2_Hi

GND
CN-139
9 0.8Br

CL-2
CAN_Lo

12V
24V
CAN_Hi

4
2
4

IG 24V

CN-138

5
6
7
5
6
7

5
6
7
1
2
3
4
5
6
7

1
2
3
4

1
2
3
4
1
2
3
4
GND

3
2
1
5

11
1
1
2

8
CS-50
3
2
1

1
2
1

4
2
3
CN-21 6

10
11
12
0.8ROr

9
4

8
1
2
3

6
7
3

11
23F 0.8Or

1.2Gr
1

8
7
7

CS-52

1.2B
7

0.8W
1 WIPER CUT SW

0.8B
0.8Y
3 9

G
23F 0.8Or

B
E

A
F
10

10
11

J
12

1.2Or
R

9
4

8
1
2
3

6
7

24M 1.2B
8

1.2Or
2

1.2V
24L 1.2B

0.8VOr
12 4

0.8Or

0.8Or
Gr

1.2Br
24Q

0.8V

24R 0.8B
9 8

12B
5 3

35E
24V

21
10

CS-53
4A

13
R 10

60
0.8BW
4

0.8Or

27F 0.8Br

60
22
0.8G

0.8G
0.8B

24T 0.8B
9A 0.8Br

0.8G
0.8G
0.8G
0.8G

0.8G
8

0.8R
4

0.8V
0.8B
G 11
AIR-CON HARNESS

61
11

27
10

61
5 24S 0.8B 11 12
L 9

2A B
2 6 12
6 M

6
6
6
6
5
4
3
2
1
62

62

CN-126
Or

7
QUICK CLAMP SW

10
9
8
7
6
5
4
3
2
1
CN-11 NO. DESTINATION

11
WIPER MOTOR
CN-113 1 1 GND

0.8BW
00 0.8B

0.8Y
85 0.8L
22A 1.2V
2 2 BLOWER SIG

73 0.8G

0.8G
0.8R
0.8V
0.8B
1
00 0.8Or
CN-141 2 3 3 FUSE(IG)
G 8

86

59
72
71
70
69
FEED BACK 1 4 4 REVERSE FAN
W 1 BUZZER
MOTOR DRIVE SIG 2 CN-17
L 9 5 5 FUSE(Battery)
MOTOR DRIVE- 3 1
R 10 1 W 0.8W 48 6 6 DPS(COMPRESSOR)
MOTOR DRIVE+ 4 2
B 2 2 B 1.2B 24B 7 7 CONDENSOR FAN
GND 5 3
GrW 3 3 GrW 0.8ROr 65 8 8 ILLUMINATION
VCC 6 4
R 4 4 R 0.8R 14
CONTINUE 24V 7 5
V 5 5 V 0.8V 15
WASHER P/P 8 6
L 6 6 L 0.8L 49
WASHER SIG. 9 7 CN-56
Br 7 7 Br 0.8Br 50
6
INT. SIG 10 8 0.8RW RW
Or 11 1 BATT.24V
WIPER CUT SW 11 84 0.8V WR
2 SIG_3
N.C 12 4 0.8B B
GND
WIPER MOTOR HARNESS
Gr 12 3
FEED BACK 13 1 0.8Y Y
4 TX
WIPER MOTOR CONTROLLER 5 0.8Gr Gr
5 IG 24V
83 0.8G WL
SIG_2
6
80 0.8Y W
CN-170 7 CAMERA SIG
1.2LW 26 2 0.8L L
1 8 RX
1.2B 20A CLUSTER
2
SPARE

10
11
12
13
14
15
16
17
18

10
11
12
13
14
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
CS-82 CN-5
1.2B 20 1 0.8Y
12 1 1 MCU_RX
0.8LW 26A

TEMP MOTOR ACT(+)


11

0
12 2

0
0
0.8L

DUCT SENSOR(GND)
TEMP MOTOR ACT(-)

DPS(COMPRESSOR)
MODE M/ACT(FOOT)
2 2 MCU_TX

BLOWER RELAY(Lo)
11

INLET MOTOR(REC)

1
2
INLET MOTOR(FRE)

MODE M/ACT(PBR)
MODE M/ACT(DEF)

AMBIENT SENSOR
3

TEMP M/ACT(PBR)
0.8B

CONDENSOR FAN
MOTOR ACT(REF)

DUCT SENSOR(+)

W/TEMP SENSOR
MODE M/ACT(M+)
10 3 3 MCU_GND

POWER TR BASE
MODE M/ACT(M-)

FET(FEED BACK)
10

INCAR SENSOR
4 0.8B > > >
GND

REVERSE FAN
4

ILLUMINATION
ILLUMINATION
8 9 4
4 1.2ROr 19 5 0.8Gr

BATTERY(+)
8 5 5 FUSE POWER TR AMBIENT INCAR W/TEMP

FET(GATE)

POWER IG
9 6 0.8RW
7 7 6 6 FUSE SENSOR SENSOR SENSOR
3 7 0.8B DUCT

IG 24V
6 7 7 NC
SENSOR

GND
8 0.8Or
5 8 8 NC

NC
NC

NC
1.2LW 26 59 0.8BW
4 9 9 P_DUMP(MCU)
9 0.8Br
3 10 10 QUICK COUPLING SOL AIR CON & HEATER CONTROLLER(auto)
10 0.8V
1
2 11 11 OVERLOAD PS
12 11 0.8VOr
1 12 12 MCU_OVERLOAD
12 0.8ROr
SPARE SW 13 13 HEAD LAMP RY
13 0.8W
CS-73 14 14 MCU_HOURMETER
0.8B 24K 69 0.8G
12 15 15 RS232_RX(MCU)
12 11 70 0.8R
11 16 16 RS232_TX(MCU)
0.8Gr 82 71 0.8B CS-1 CN-24
10 17 17 GND 1.2Gr 11 0.8G 2
10 0.8YOr 32 14 0.8R
6 9 18 18 FUSE 2
4 15 0.8V 0.8V 3 CN-10 NO. DESTINATION
8 19 19 WASHER P/P 1
9 72 0.8V
20 20 CAN_Hi
CL-1 1 1 NC
3
5 7
1.2Or 23 73 0.8G DOOR SW 1.2Gr 11 SPEAKER-RH
6 21 21 CAN_Lo 3 2 2 NC
0.8B 4A 74 0.8B 0.8Y 1 1 0.8Y
2 3 3 FUSE
II

5 22 22 Shieeld
1.2B 6B 2 0.8G
4 23 23 NC 1 4 4 CASSETTE_RH-
0

0.8G 33 65 0.8ROr 3
24 24 WIPER FUSE 0.8V
3
19
CN-23 ROOM LAMP 5 5 CASSETTE_RH+
1.2ROr 0.8Y 4 4 0.8Y
2 25 25 FUSE
12 1 0.8Gr 82 20 1.2B 2 6 6 CASSETTE_LH-
1 26 26 GND 0.8L 5 5 0.8L
21 1.25Gr 1 7 7 CASSETTE_LH+
REVERSE FAN SW 27 27 FUSE 6 2.0B
CS-23 22 1.2V
28 28 FUSE SPEAKER-LH 8 8 GND
0.8B 24J 23
7 2.0B
1.2Or CL-7 9 9 GND
12 29 29 FUSE
12 11 0.8BrW 58A 24A 1.2B 1.2BrW 8 8 1.2BrW
11 30 30 GND 10 10 BEACON SW
24E 1.2B
31 31 GND
M 1.2B 6A 9 2.0V
10
10 24 2B 11 11 CABIN LIGHT RY
8 9 32 32 NC 10 2.0V
4 0.8Br 27E 27 1.2Br
BEACON LAMP 12 12 CABIN LIGHT RY
8 33 33 FUSE
9 28 2V 28A 1.2V
7 7 34 34 CABIN LAMP RY CL-8 CL-10 CL-9
3
6
29
30
1.2BOr
1.2W
35 35 ANTI RESTART RY 2
2.0V 9 2
2V 10A
2B 7A
10 2.0V
7 2B
2 CABIN HARNESS
5 36 36 FUSE 2B 6 1 1
1.2BrW 58 84 0.8V 1
4 37 37 NC
28E 0.8V CABIN LIGHT
3 38 38 CABIN LAMP RY
32 0.8YOr
2 39 39 MCU_REV FAN AUTO
12 1 33 0.8G
1 40 40 MCU_REV FAN MANUAL
75 0.8L
BEACON LAMP SW 41 41 RS232 RX2
76 0.8Y
CN-125A 42 42 RS232 TX2 ACCEL DIAL LED
0.8W 30E 43 43 NC
CS-83

CN-279
BATTERY POWER 1
85 0.8B 19G
1.2R 47A 0.8L 12 CS-26A
44 44 NC

1
2
KEY "IG" 2 12 11 0.8Or 18A
86 0.8Y
11 5E 0.8BW
NC 3 45 45 NC 2
0.8L 75 35 0.8Y 4E 0.8G
RX232(1)-TX 4 46 46 FUSE 10 1

32 0.8ROr
0.8B 71A 36 0.8V 10 0.8G 15
47 47 FUSE

19F 0.8B
RX232(1)-GND 5 8 9
37 0.8B
48 48 GND 4 0.8V 16 BREAKER SW
RX232(2)-RX 6 38 8
0.8BrW
49 49 HEAD LAMP RY 9 0.8BrW 17
RX232(2)-TX 7 39 0.8VW 7 7 CN-156
RX232(2)-GND 8 50 50 WORK LAMP RY 3 19 1.2B
0.8Y 76 79 0.8L 6 2
RX232(1)-RX 9 51 51 CAMERA GND 31 1.2ROr
80 0.8Y 1
52 52 CAMERA SIG 5
NC 10 81 0.8B 0.8Or 18
53 53 CAMERA SHIELD 4 AIR SEAT
MAIN GND 11 20
1.2B 24H 40 0.8WOr 0.8Gr
54 54 PRE-HEAT
MAIN GND 12 41 0.8Gr
3 CN-8 NO. DESTINATION
RMS 55 55 CABIN LAMP RY 2 15 0.8G
42 0.8YW
56 56 MCU_TRAVEL ALARM SW 12 1 1 1 NC
CN-10 43 0.8RW 1 16 0.8V
57 57 FUSE 2 2 FUSE
1 NC 1 44 0.8B SPARE SW 17 0.8BrW
58 58 GND 3 3 CRAB COM
2 NC 2 45 0.8WOr 18 0.8Or
0.8Y 35A 59 59 POWER RY CS-99 4 4 NC
3 ROOM LAMP 24V 3 46 0.8GW 0.8B 19A 19 1.2B
0.8G 51 60 60 BATT. RY 12 5 5 NC
4 SPEAKER RH- 4
0.8V 53 12 11 0.8GW 21A 20 0.8Gr
5 SPEAKER RH+ 5 11 6 6 CRAB SIG_MCU
0.8Y 52 32 0.8ROr
6 SPEAKER LH- 6
0.8L
10 7 7 ILLUMINATION
55 10 22 0.8L
7 SPEAKER LH+ 7 CS-2 8 9 8 8 NC
1.2B 24F 24 2B 4 22
8 GND 8 30 1.2W 0.8L 23 0.8VW

H0 I
1.2B 24G 1 8 9 9 DPF REGEN
9 GND 9 46 0.8GW 9 0.8L 22A 24 0.8R
58 2 7 10 10 DPF COM

0, I
1.2BrW 7
10 BEACON LAMP 10 47 1.2R 3 25 0.8LW
1.2V 28F 28 2V 3 4 11 11 DPF INHIBIT

H
11 CABIN LIGHT
6
11 26 0.8RW
1.2V 28G 4 1

BR ACC
12

B
12 CABIN LIGHT 12
2 5 12 AIR COMP RY
5 3 0.8GW 21
29 1.2BOr 4
CABIN HARNESS 6
3
0.8RW 26
RH CONSOLE HARNESS

ST C
5
6
2
12 1
START KEY SW 1
CN-116
AIR-COMP SW
0.8B
12 NC CN-7 NO. DESTINATION
44
11 GND
CS-100
43 0.8RW 1 1 NC
10 POWER 24V 1
2 2 NC
9 NC 2
42 0.8YW 3 3 NC
8 TRAVEL ALARM 3 31 1.2ROr
41 0.8Gr

0
7 CABIN LIGHT OUT 0.8VW 23 4 4 FUSE
40 0.8WOr 4 0.8G 4 4 0.8G
6 1 5 5 BREAKER SW

0,1
PRE-HEAT BREAK
49 0.8L 5 B 0.8BW 5 5 0.8BW
0.8W
5 WASHER SIG
R 0.8R 24 2 6 6 BREAKER RY
48 4 6 CS-26 0.8B 6 6 0.8B
4 WIPER MOTOR DRIVE 1 7 GND
50 0.8Br HORN 7
3 INT. SIG
6 7 R 0.8Grw 7 7 0.8Grw
39 0.8VW 0.8R 24A 2 8 8 HORN RY
2 WORK LIGHT OUT 8 CS-5 0.8L 8 8 0.8L
38 0.8BrW
HEAD LIGHT OUT
9 9 NC
1 10 I 9 2 L 0.8L 9 9 0.8L
SWITCH PANEL 0.8LW 25 10 10 NC
8 10 0.8Gr 10 10 0.8Gr
11 11 NC
11 1 Gr 0.8Gr 11 11 0.8Gr
12 11 0.8Br 30 12 12 NC
CN-125 CN-125 12
30A 1.2W CN-142 13 13 AIR COMP RY
1 1
47 1.2R R 77 DPF SW 0.8Gr 12 12 0.8Gr
2 2 + A 14 14 MCU_5V
37A 0.8B 0.8W 13 13 0.8W
3 3 S B 15 15 MCU_ACCEL SIG.
45 0.8WOr R 77 0.8B 14 14 0.8B
4 4 - C 16 16 MCU_SUPPLY GND
GPS CONN. ACCEL DIAL

RH SIDE HARNESS
CS-33
5 5
4 4
LH CONSOLE HARNESS
3 3
2 2
CN-4 NO. DESTINATION
1 1
1 1 NC
EMERGENCY ENGINE STOP SW 2 2 NC
3 3 NC
4 4 NC
0.8Y 4 4 0.8Y
power 1 5 5 MCU_POWER MAX
max B 0.8B 5 5 0.8B
2 6 6 MCU_SIG.GND
36E
37J

0.5ROr 12E

37J

0.5ROr 12E

cs-29 0.8Grw 6 6 0.8Grw


36F

36A
36E

0.5ROr 12F

0.8B 37G
64

25
68

18

64

0.8B 37E
0.5B 37H

0.5B 37H

34
31
0.5BW 67

25
18

52
55
0.5V 36E

34

56
57

34

56
57
0.5B 37K
25
0.5BW 68
18

0.5LgW 66

0.5BW 67

51
17
0.5RW 54

35
0.8ROr 12

53

16

37
64

0.5RW 54
0.5LgW 66

16
0.5BW 68

64
63
68
54
0.5LgW 66
17
16

MCU_DECEL
56
57
0.5LY 25
0.5BW 68
0.5Lg 18
63
31

1 7 7
0.8V 36

decel R 0.8B 7 7 0.8B


0.5BW

8 MCU_SIG.GND
0.8W
0.5LY

0.5RW
0.8W

0.8W
0.5BW

2
0.5Lg

8
0.8G
0.8R
0.8R

0.8Y

0.8V

0.5Y

0.8B
0.5Y

0.5Y

0.8V

0.5Y

0.5Y

0.8Y
0.5B
0.5Y

0.5Y

0.5V
0.5Y

0.5B
0.5Y

0.5Y

0.5L
0.5Y

0.5V

0.5L

0.5L

0.5L

0.8L
0.5L

0.5L

0.5L

0.5L

0.5L
0.5L
0.5V

cs-19 0.8L 8 8 0.8L


9 9 NC
2 L 0.8L 9 9 0.8L
CN-144E

NC
CN-27

10
CN-245E

CN-144A
CN-246

CN-245A

10
CN-27A

10 0.8Gr
10
11
12
13
14
15
16

0.8Gr 10
10
11
12
13
14
15
16
17
18
19
20

1
2
3
4
5
6
7

9
10
11
12

8
1

4
5

4
5

8
2

6
1

4
5

4
5

9
2

6
1

4
5

9
2

10
11
12
3

9
10
11
12
1

4
5

8
2

6
3

11 11 NC
1 Gr 0.8Gr 11 11 0.8Gr
REMOTE AUDIO RX

REMOTE AUDIO TX

REMOCON GND

12 12 NC
ILLUMINATION
ILLUMINATION

EXT VOLUME+

CAR AUDIO(+)
EXT SPK MIC+

REMOTE SIG+

SPK FRT RH+


CAR AUDIO(-)
EXT VOLUME-

EXT SPK MIC-

SPK FRT LH+


REMOTE SIG-

SPK FRT RH-


SPK FRT LH-
PTT(SW SIG)

REMOCON+

13 NC
EXT SPK ON

RS232_GND

CS-4 13
GND(SEND)

GND(JACK)

GND(MAIN)
GND(JACK)

POWER IG

BACK UP+
TEL MUTE
POWER IG

12 12 0.8B
POWER IG

AUDIO_RX

POWER IG

TEL MUTE
RS232_RX
RS232_RX

AUDIO_TX

0.8B
USB(GND)

RX(SEND)
RS232_TX

RS232_TX

TX(SEND)
RX(JACK)

TX(JACK)
USB(+5V)
AUX GND
USB GND

B C
ANT 12V

14 GND
H/F IND+

A
USB(D+)

14
H/F IND-
USB(D-)
USB D+

13 13 0.8V
USB 5V

SPK(+)
USB D-

0.8V
SPK(-)
IND(+)
AUX R
AUX L

15 NC
MIC+

B
GND
MIC+

ACC

15
SIG+

MIC-
TX/S

ILL+
GND
TX/S

MIC-
GND

GND
SIG-

ILL-
NC

NC

NC

14 14 0.8G
NC

NC

0.8G
NC

NC

NC
NC
NC
NC
NC

RX
TX

A C 16 16 SAFETY SOL
REMOTE ASSY USB & SOCKET ASSY REMOTE ASSY HANDSFREE HANDSFREE RADIO & USB PLAYER SAFETY SW

3009A4EC02

4-4
MEMORANDUM

Hyundai heavy industries co., ltd


construction equipment div.

4-5
1. POWER CIRCUIT
The negative terminal of battery is grounded to the machine chassis through master switch.
When the start switch is in the OFF position, the current flows from the positive battery terminal as
shown below.

1) OPERATING FLOW
Battery Battery relay Circuit breaker [CN-60] Master switch [CS-74A]
Fuse box [No.1] I/conn [CN-2 (15, 16)] Engine ECM [CN-93 (1, 2, 11, 12)]
Fuse box [No.2] I/conn [CN-5 (46)] I/conn [CN-10 (3)] Room lamp [CL-1 (2)]
Door switch [CS-1]
Radio & USB player [CN-27 (8)]
Hour meter [CN-48 (1)]
Fuse box [No.3] MCU [CN-51 (2)]
Fuse box [No.4] Master switch [CS-74B] l/conn [CN-5 (36)] Start switch [CS-2 (1)]
RMS [CN-125A(1)]
RMS connection [CN-125 (1)]
Power relay [CR-35 (30)]
ECM power relay [CR-45 (3)]
Fuse box [No.5] l/conn [CN-11 (5)] AC & Heater controller (3)
Blower relay (3)
Fuse box [No.6] I/conn [CN - 5 (18)] I/conn [CN -17 (5)] Wiper motor controller
[CN-141 (7)]
Wiper motor [CN-21 (4)]
Fuse box [No.7] I/conn [CN - 5 (6)] Cluster [CN -56 (1)]

※ I/conn : Intermediate connector

2) CHECK POINT
Engine Start switch Check point Voltage
① - GND (battery 1EA) 10~12.5V
② - GND (battery 2EA) 20~25V
OFF OFF
③ - GND (battery 2EA) 20~25V
④ - GND (fusible link) 20~25V
※ GND : Ground

4-6
cs-33 cN-4
5 5 1
4 4 2 0.8B
cR-45
cs-74 1
3 3 3 0.8WR 4 5 1

MAstER sW
2

EcM
2 2 4 0.8W
5 3
1 1

1
2
6 4
EMERGENcy ENGiNE stOp sW 1.2Gr 3 2

pOWER Ry
5

cs-74B
12
2W cR-35
13

2W
2W
cN-141 30
R 14 0.8WR 87a 87 85
cONtiNUE 24v 7 86
15 2WR
87
cN-17 0.8B
16 85

cONtROllER
WipER MOtOR
cN-21 1 87a 30 86

pOWER Ry
3 1 2
2 3 cN-5
POWER CIRCUIT

3 1 cN-36
5 4

8
7
6
5
4
3
2
1
R R 0.8R 2 30A

cN-56
4 5 3W EcM
4 3 1

y
B

Gr

l
W
5 6 0.8y ROOM lAMp/cAssEttE 10A

Wl
RW

WR
4 2
6 M 2 6 7 1.2R McU 30A

WipER MOtOR
5 3
8 0.8RW 2W stARt KEy 30A
6 4

tX

RX
3y 20A

GND
5R

AiR cON/HEAtER

siG 3

siG 2
7

iG 24v
5

BAtt.24v
cN-125A 0.8R WipER 10A

cAMERA siG
clUstER
0.8W 8
BAttERy pOWER 1 6
0.8RW 10A

RMs
9 clUstER
7

2W
1.2Gr

6 EcM 5A

1.2W
17

c st
5 cs-2 0.8R 0.8R 8
18 McU cONt. 20A
6 9

8
7
5
4
1

6
3

20
19
18
17
16
15
14
138

19 McU EppR 20A

cN-2
3 5 10
2 20 sWitcH pANEl 10A

B
1

Acc BR
4

2W
21 11

1.2W
cAssEttE 10A

H
4 3
22 12
10A

0, i
2 clUstER
1.2W 23 13
20A

stARt KEy sW
1 cONvERtER

i 0 H
24 14
WORK lAMp 30A
31 15

1.2W
30A

0.8WOr
32 cABiN lAMp(OptiON)
16
33 WipER 10A

3
4
1
2
17

4-7
34 HEAD lAMp 20A

0.8A
0.8A
0.8A
0.8A
0.8A
0.8A
0.8A
0.8A

18

4
1

3
35 FUEl HEAtER 30A
1.2W 1.2W

cN-125
cN-27 19

RMs cONN
36 20A
2
1

stARt,stOp

R
32
31
22
21
12
11

Acc 1 20
37
cN-93

HORN 10A
145 8W

ill- 2 38 21
Ac& HEAtER 20A
Nc 3 cN-48 39 22
sAFEty sOl 10A
spK FRt RH- 4 3 42 23
h 2 sEAt 20A
spK FRt lH- 5 0.8y 43 24
1 20A
BAttERy(-)
BAttERy(-)
BAttERy(-)
BAttERy(-)

sOlENOiDE
BAttERy(+)
BAttERy(+)

BAttERy(+)
BAttERy(+)

tEl MUtE 6 44 25
20A

HOUR MEtER
ANt 12v 7 45 ciGAR
0.8y 0.8y 0.8y 26
OptiON(BEAcON) 20A
BAcK Up+ 8 46 27
ill+ 9 47 sOlENOiDE 20A
28
Nc 10 48 pRE-HEAt 10A

0.8y
29
cR-1

spK FRt RH+ 11 57 FUEl pUMp 20A


30

5
4
1

9
8
7
6
3
58

12
11
10
3

REMOcON+ 10A
BAtt Ry

12 spARE

RADiO & UsB plAyER


0.8WOr 0.8WOr

cN-10
59 31
FUsE BOX

REMOcON GND 13
60
spK FRt lH+ 14
90A

30A

Nc 15
2

Gr

Gr
GND 16

0.8y
cs-74A
60R

cN-11 5R
1

1
2
1
1
2

1
2

5R

cl-1
2
cs-74

cN-95

2
cN-60

cs-1

(AUtO)
BAttERy(+) 3 3

DOOR sW
MAstER sW

5R
5R
5W
5W

ciRcUit BREAKER

(12vX2)
BAttERy

ROOM lAMp
3y
4

Ac & HEAtER
cONtROllER
60B

6
1

1 2 1 7
2 8

RElAy
3
5B
5W
3W

cN-51

BlOWER
3 4 4 1.2R

3009A4EL05
BAttERy pOWER 24v 2 cN-245

McU
2 cN-258
1 1
pOWER

ptc pOWER
AiR cOMp
2. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal Battery relay [CR-1] Circuit breaker [CN-60] Master switch [CS-74A]
Fuse box [No.4] Master switch [CS-74B] I/conn [CN-5(36)] Start switch [CS-2(1)]
(1) When start key switch is in ON position
Start switch ON [CS-2 (2)] I/conn [CN-5 (60)] Battery relay [CR-1]
Battery relay operating (all power is supplied with the electric component)
Start switch ON [CS-2 (3)] RMS [CN-125A (2)
RMS conn [CN-125 (2)→(4)] I/conn [CN-5 (59)]
Power relay [CR-35 (86) → (87)] Fuse box [No.10]
ECM power relay [CR-45 (2) → (5)] l/conn [CN-4 (4)]
Emergency engine stop sw [CS-33 (2) → (1)] l/conn [CN-4 (13)] Fuse box [No. 8]
(2) When start key switch is in START position
Start switch START [CS-2 (6)] I/conn [CN-5 (35)] Anti-restart relay [CR-5 (2) → (5)]
l/conn [CN-3 (1)] Start relay [CR-23]

2) CHECK POINT

Engine Start switch Check point Voltage


① - GND (battery)
② - GND (start key)
③ - GND (battery relay M4)
OPERATING START ④ - GND (starter B+) 20~25V
⑤ - GND (starter M)
⑥ - GND (start relay)
⑦ - GND (battery relay M8)

4-8
cs-33
5 5
cR-45
4 4 0.8B
cN-5 1
3 3 0.8WOr 4 5 1
1 2

EcM
2 2 0.8W
2 3
1 1 3 4
1.2Gr
3 2

pOWER Ry
EMERGENcy ENGiNE stOp sW 4 5
5 2W cR-35
cs-74 30
6 0.8WOr 87a 87 85

MAstER sW
cN-125 cN-125 86
77 R 0.8WOr 2WR
4 4 7
87
3 3 8 0.8B
85

1
2
77 R 1.2R
2 2 9 30 86

pOWER Ry
87a
1.2W

cs-74B

RMs cONN
1 1 17

2W
2W
18
19 cN-36
cN-125A
0.8W 20 EcM 30A
pOWER BAttERy 1 1
1.2R 21 ROOM lAMp/cAssEttE 10A
KEy "iG" 2

RMs
STARTING CIRCUIT

22 2
McU 30A
23 3
6 2W stARt KEy 30A
5

st c
cs-2 24 4
1.2BOr AiR cON/HEAtER 20A
6 31 5
5 WipER 10A
3 32 6
2

B
10A

BR Acc
1 clUstER
5R

4 33
1.2R 7
1.2Gr

5A

H
4 3 34 EcM
0.8GW 1.2BOr 0.8BOr 8
20A

0, i
2 35 McU cONt.
1.2W 1.2W 1.2W 9
138

stARt KEy sW
1 36 McU EppR 20A

H 0 i
10
37 sWitcH pANEl 10A
cN-52 11
38 0.8Br
ANti-REstARt Ry 15 cAssEttE 10A

2
12

McU
39 10A
clUstER
57 13
cONvERtER 20A
58 14
0.8WOr 0.8WOr WORK lAMp 30A
59 15
0.8GW 1.2GW cABiN lAMp(OptiON) 30A
60 16
cN-51 WipER 10A
0.8W
Alt. lEvEl 39 17
HEAD lAMp 20A

McU
18

4-9
cN-4 FUEl HEAtER 30A
1 19
0.8y stARt,stOp 20A
0.8y
0.8Br

20
8W

0.8BOr

2
1.2BOr

HORN 10A

1.2W
1.2W
1.2W
3 21
4
2
3

5
1

1.2Gry Ac& HEAtER 20A


145

cR-5

4 22

8
6
7
4
3
2
1

9
5

20
19
18
17
16
15
14
13
12
11
10
sAFEty sOl 10A
5

cN-3
23
sEAt 20A
6 24
20A
3 2
4 5 1

12 sOlENOiDE

1.2W
1.2W
1.2W
1.2Gr 25

3
13 ciGAR 20A
1.2B
1.2G

26

0.8B
0.8G
ANti-REstARt Ry

14 OptiON(BEAcON) 20A
27
15 sOlENOiDE 20A

2
1
28

6
cR-1

DO-3

1.2B
16 pRE-HEAt 10A

1.2BOr
29

DiODE
20A
7

BAtt Ry

FUEl pUMp
30

3W/300
2
1
spARE 10A

2
1
31

Rs-1
FUsE BOX

90A

cR-23
30A

stARt Ry
cs-74A
1

5R

4
1
1
2

60R
1
2

5R
2
cs-74

cN-60
cN-95

ciRcUit BREAKER

15 R
MAstER sW

5R
5R
5W
5W

1.2W
4

(12vX2)

M
BAttERy

l
B+

B+
cN-45

cN-74

AltERNAtOR
3~
stARtER
60B

U
5B

3009A4EL06
5W
3W

cN-245
2 cN-258
1 1
pOWER

ptc pOWER
AiR cOMp
3. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the
ON position.
Charging current generated by operating alternator flows into the battery through the battery relay
[CR-1].
The current also flows from alternator to each electrical component and controller through the fuse box.
1) OPERATING FLOW
(1) Warning flow
Alternator "L" terminal I/conn [CN-3 (14)] MCU alternator level [CN-51 (39)]
Cluster charging warning lamp (Via serial interface)

(2) Charging flow


Alternator "B+" terminal Battery relay(M8) Battery(+) terminal
Circuit breaker [CN-60] Master switch [CS-74]
Fuse box

2) CHECK POINT

Engine Start switch Check point Voltage


① - GND (battery voltage)
② - GND (battery relay)
Run ON ③ - GND (alternator B+ terminal) 20~25V
④ - GND (alternator I terminal)
⑤ - GND (MCU)
※ GND : Ground

4-10
cN-51
GND_MAiN 1
BAtt pOWER_24v 2
pOWER iG 3
pOWER_24v OUt 4 cN-36
GND_pREssURE 5
EcM 30A
pOWER_5v OUt 6 1
GND_5v 7 ROOM lAMp/cAssEttE 10A
G/A MOtOR(+) 8
2
McU 30A
G/A MOtOR(-) 9 3
GND_MAiN 10 stARt KEy 30A
4
cAN_sHiElD 11 20A 5R
AiR cON/HEAtER
pROGRAM DUMp 12 5
WipER 10A

0.8l

0.8B
0.8B
tAcHO sENsOR-

0.8y
13 6
tAcHO sENsOR+ 14 clUstER 10A
pWM OUtpUt2 15 7

5
4
1

9
8
7
6
3

60
59
58
57
24
23
22
21
20
19
18
17
5A

0.8y
0.8B

0.8l
pWM OUtpUt1 EcM

cN-5
16 8
REsERvE_DO2 17 McU cONt. 20A

sH
9

8
7
6
5
4
3
2
1

0.8y
REsERvE_DO1

0.8l
18

0.8B
McU EppR 20A

cN-56
HOUR MEtER 19 10
CHARGING CIRCUIT

tRAvEl BUZZER 20 sWitcH pANEl 10A

y
B

l
Gr

W
WR
RW

Wl
11

McU
cAN1 Hi-EcM 21 cAssEttE 10A
cAN2 Hi-Aptc 22 12
0.8l 10A
Rs485+(tX)-clUstER 23 clUstER
13
Rs232c1_tX-HRDt 24 20A

tX

RX
cONvERtER

siG 2
GND
siG 3

iG 24v
Rs232c2_tX-RcM 25 14

BAtt.24v
WORK lAMp 30A
pWM iNpUt_1

clUstER
26

cAMERA siG
15
pWM iNpUt_2 27 cABiN lAMp(OptiON) 30A
tilt siG. 28
16
WipER 10A
ROtAtE siG. 29 17
Ai REsERvE 30 HEAD lAMp 20A
cAN1 lo-EcM
18
31 FUEl HEAtER 30A
cAN2 lo-Aptc 32 19
0.8y 20A
Rs485-(RX)-clUstER 33 stARt,stOp
20
Rs232c1_RX-HRDt 34 HORN 10A
145 5W

Rs232c2_RX-RcM 35 21
Ac& HEAtER 20A
HyD. tEMp sENDER 36 22
WAtER tEMp sENDOR 37 sAFEty sOl 10A
FUEl lEvEl sENsOR 38 23
0.8W sEAt 20A
Alt. lEvEl 39 24
GOv. pOtENtiO siG. 40 sOlENOiDE 20A
25

5
ciGAR 20A

4-11
26
OptiON(BEAcON) 20A
27

1.2W
1.2W
sOlENOiDE 20A

1.2B

0.8B
28
pRE-HEAt 10A

8
6
7
4
3
2
1

9
5

20
19
18
17
16
15
14
13
12
11
10
29

1
2
20A

cN-3
FUEl pUMp
30
cR-1

DO-3
spARE 10A

DiODE
31
2

1.2W
1.2W
1.2W
BAtt Ry
FUsE BOX

1.2B
90A

30A

1.2BOr
60R

cs-74A

3W/300
2
1
5R

2
1
Rs-1
1
1
2

1
2

5R
2
cs-74

cN-60
cN-95

(12vX2)
ciRcUit BREAKER

BAttERy

cR-23
MAstER sW

5R
5R
5W
5W

stARt Ry
60B

15 R

4
1.2W
5B

3
5W
3W

cN-245
M

l
B+

B+
2 cN-258
cN-45

cN-74
1 1

3~
stARtER
pOWER

U
ptc pOWER
AiR cOMp

3009A4EL07
AltERNAtOR
4. HEAD AND WORK LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box (No.18) Head light relay [CR-13 (30,86)]
Fuse box (No.15) Work light relay [CR-4 (30,86)]
(1) Head light switch ON
Head light switch ON [CN-116 (1)] l/conn [CN-5 (49)] Head light relay [CR-13 (85) → (87)]
Head light ON [CL-3 (2), CL-4 (2), CL-24 (2)]
l/conn [CN-11 (8)] AC & Heater controller illumination ON [4]
l/conn [CN-5 (13)] Remote controller illumination ON [CN-245A (9)]
Cigar light [CL-2]
USB & Socket illumination ON [CN-246 (7)]
Radio & USB player illumination ON [CN-27 (9)]
l/conn [CN-8 (7)] Accel dial LED [CN-279 (2)]

(2) Work light switch ON


Work light switch ON [CN-116 (2)] l/conn [CN-5 (50)] Work light relay [CR-4 (85) → (87)]
l/conn [CN-12 (2)] Work light ON [CL-5 (2), CL-6 (2), CL-36 (2), CL-37 (2)]

2) CHECK POINT
Engine Start switch Check point Voltage
① - GND (fuse box)
② - GND (switch power output)
③ - GND (head light relay)
④ - GND (head light)
STOP ON 20~25V
⑤ - GND (fuse box)
⑥ - GND (switch power output)
⑦ - GND (work light relay)
⑧ - GND (work light)
※ GND : Ground

4-12
cN-246
UsB(+5v) 1
UsB(D+) 2

Nc
UsB(D-) 3

GND
iG 24v
UsB(GND) 4

2
1
cN-36
RX 5 30A

pOWER iG
EcM

cN-279

BAttERy(+)
tX 6 1
0.5ROr ROOM lAMp/cAssEttE 10A

0.8B

illUMiNAtiON
illUMiNAtiON

REvERsE FAN
illUMiNAtiON 7 2

iNcAR sENsOR
0.8ROr

AccEl DiAl lED


McU 30A

pOWER tR BAsE

W/tEMp sENsOR
DUct sENsOR(+)
GND 8

AMBiENt sENsOR
3
stARt KEy 30A

AiR cON & HEAtER


9

DUct sENsOR(GND)
tX/s 4

cONtROllER(AUtO)
pOWER iG 10 AiR cON/HEAtER 20A

UsB & sOcKEt Assy


9
8
7
6
5
4
3
2
1

14
13
12
11
10
5
GND(JAcK) 11 WipER 10A
6
Nc 12 clUstER 10A
7
cN-245A EcM 5A
8

1.2B
pOWER iG 1 cN-5 McU cONt. 20A

0.8ROr
1 9
siG+ 2 McU EppR 20A
3 2 10
siG- sWitcH pANEl 10A

2
2

5
5

4
1
4
1

8
7
6
9
8
7
6

3
3

12
11
10
Nc 4 3 11

cN-8
10A

cN-11
cAssEttE
H/F iND+ 5 4 12
H/F iND- 6 5
1 clUstER 10A
13

0.8RBr
cONvERtER 20A
Mic+ 7 6 14
Mic- 8 2RW WORK lAMp 30A
0.5ROr 7 15
HEAD AND WORK LIGHT CIRCUIT

illUMiNAtiON 9 8 cABiN lAMp(OptiON) 30A


16
REMOtE siG+ 10 9 WipER 10A
17

REMOtE cONtROllER
REMOtE siG- 11 1.2Br HEAD lAMp 20A
10
GND 12 18
11 FUEl HEAtER 30A
cN-27 19
12 stARt,stOp 20A
0.8ROr 0.8ROr
Acc 1 13 20
10A
5

HORN
ill- 2 14 21
Ac& HEAtER 20A
Nc 3 15 22
sAFEty sOl 10A

4-13
spK FRt RH- 4 16 23
sEAt 20A
spK FRt lH- 5 17 24
sOlENOiDE 20A
tEl MUtE 6 18 25
ANt 12v 7
cl-2 19 ciGAR 20A
26
BAcK Up+ 8 20 OptiON(BEAcON) 20A
0.8ROr 27
ill+ 9 RG 21 sOlENOiDE 20A
28
Nc 10 41 pRE-HEAt 10A
29

ciGAR liGHt
spK FRt RH+ 11 42 FUEl pUMp 20A
REMOcON+ 12 30

RADiO & UsB plAyER


43 spARE 10A
REMOcON GND 13 31
44
8
FUsE BOX

spK FRt lH+ 14 45


2B
2RG

Nc 15

2
46
GND 16 47
1
2

cN-116 48
cN-12

0.8BrW 0.8BrW 0.8BrW


HEAD liGHt OUt 1 49
0.8vW 0.8vW 0.8vW
WORK liGHt OUt 2 50
iNt. siG 3 51

3
7

1.2B

WipER MOtOR DRivE 52


1.2B

4
1.2B
4

1.2ROr
1.2ROr
1.2ROr

WAsHER siG 5 53

6
0.8Br
0.8RW

pRE-HEAt 6 54
v
v
v

B
v
B
B

1.2RBr
B

2RG

0.8BrW
0.8vW
2RW

1.2Br
cABiN liGHt OUt 7 55
tRAvEl AlARM 8 56
2
2

1
1
2
1
1
1
1

87
87
2
2
2

85
85
1

86
86
2

30
30

cl-3
cl-4

87a
87a

57
cR-4
cl-5

cl-6

Nc 9

sWitcH pANEl
cl-24
cl-37
cl-36

cR-13

pOWER 24v 10 58
GND 11 59
30 86
30 86

87a 87 85
87a 87 85

Nc 12 60
HEAD lAMp Ry
WORK lAMp Ry

lAMp
HEAD
lAMp

HEAD lAMp-REAR
WORK

3009A4EL08
5. BEACON LAMP AND CAB LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box (No.27) I/conn [CN-5 (33)] Beacon lamp switch [CN-23 (8)]
Fuse box (No.16) Cab light relay [CR-9 (30, 86)]
(1) Beacon lamp switch ON
Beacon lamp switch ON [CS-23 (4)] Switch indicator lamp ON [CS-23 (11)]
l/conn [CN-10 (10)] Beacon lamp ON [CL-7]
(2) Cab light switch ON
Cab light switch ON [CN-116 (7)] I/conn [CN-5 (55)] Cab lamp relay [CR-9 (85) → (87)]
I/conn [CN-5 (34, 38)] I/conn [CN-10 (11)] Cab light ON [CL-8 (2)]
I/conn [CN-10 (12)] Cab light ON [CL-9 (2), CL-10 (2)]

2) CHECK POINT
Engine Start switch Check point Voltage
① - GND (fuse box)
② - GND (switch power input)
③ - GND (switch power output)
④ - GND (beacon lamp)
STOP ON 20~25V
⑤ - GND (fuse box)
⑥ - GND (cabin light relay)
⑦ - GND (switch power output)
⑧ - GND (cab light)
※ GND : Ground

4-14
cN-36

lAMp
EcM 30A
1

liGHt
cABiN
BEAcON
ROOM lAMp/cAssEttE 10A
2
McU 30A

12

M
3
4
9

12
10
3
stARt KEy 30A
4
AiR cON/HEAtER 20A

2
2
1

1
1
2
cl-7
5

cl-9

cl-10
10A

cl-8
WipER

7
8

2
11
6
clUstER 10A

2v

2B
1.2B

2B
2v
7

10
11

5
9
12

4
8

1
2
3
6
7

2B
2v
1.2BrW
EcM 5A

cs-23

BEAcON lAMp sW
8
McU cONt. 20A
9

0.8B
McU EppR 20A

1.2BrW
0.8Br
0.8BrW
10
sWitcH pANEl 10A
11
cAssEttE 10A

8
12

2
clUstER 10A
13
5 20A

2B
2B

2v
2v
cONvERtER

1.2BrW
14
WORK lAMp 30A
15

5
4
1

9
8
7
6
3

12
11
10
2R cABiN lAMp(OptiON) 30A
16

cN-10
cN-5
WipER 10A
1 17

1.2B
1.2B

1.2v
1.2v
HEAD lAMp 20A
2

1.2BrW
18
FUEl HEAtER 30A
3 19
4 stARt,stOp 20A
20
BEACON LAMP AND CAB LIGHT CIRCUIT

5 HORN 10A
21
6 Ac& HEAtER 20A
22
7 sAFEty sOl 10A
23

4-15
8 sEAt 20A
1.2B 1.2B
30 24
1

1.2B 1.2B sOlENOiDE 20A


31 25
ciGAR 20A
32 26
1.2Br 1.2Br 1.2Br OptiON(BEAcON) 20A
33 27
1.2v 1.2v sOlENOiDE 20A
34 28
pRE-HEAt 10A
35 29
FUEl pUMp 20A
36 30
37 spARE 10A
cN-116 0.8v 0.8v 31
38
FUsE BOX

HEAD liGHt OUt 1


2 39
WORK liGHt OUt
iNt. siG 3 51

7
WipER MOtOR DRivE 4 52
WAsHER siG 5 53
pRE-HEAt 6 54
0.8Gr 0.8Gr 0.8Gr
6

cABiN liGHt OUt 7 55


tRAvEl AlARM 8 56
0.8R

Nc 9 57
2v

sWitcH pANEl
0.8Gr

58
2R

pOWER 24v 10
GND 11 59
87
85
86
30

Nc 12 60
87a
cR-9

30 86
87a 87 85

cABiN lAMp Ry

3009A4EL09
6. WIPER AND WASHER CIRCUIT
1) OPERATING FLOW
(1) Key switch ON
Fuse box (No.11) I/conn [CN-5 (57)] Switch panel [CN-116 (10)]
Fuse box (No.6) I/conn [CN-5 (18)] I/conn [CN-17 (5)] Wiper motor controller [CN-141(7)]
Wiper motor [CN-21(4)]
Fuse box (No.17) I/conn [CN-5 (24)] l/conn [CN-17 (4)] Wiper motor controller [CN-141 (6)]
Washer pump [CN-22 (2)]
(2) Wiper switch ON : 1st step (Intermittent)
Wiper switch ON [CN-116 (3)] I/conn [CN-17 (8)] Wiper motor controller [CN-141 (10) → (3)]
Wiper motor intermittently operating [CN-21 (6)]
(3) Wiper switch ON : 2nd step (continual)
Wiper switch ON [CN-116(4)] I/conn[CN-17(2)] Wiper motor controller [CN-141(2) → (4)]
Wiper motor operating [CN-21(2)]
(4) Washer switch ON
Washer switch ON [CN-116 (5)] I/conn [CN-17 (7)] Wiper motor controller [CN-141 (9) → (8)]
I/conn [CN-17 (6)] I/conn [CN-5 (19)] Washer pump [CN-22 (1)] Washer operating
Wiper switch ON [CN-116 (4)] I/conn[CN-17 (2)] Wiper motor controller [CN-141 (2) → (4)]
Wiper motor operating [CN-21 (2)]
(5) Auto parking(when switch OFF)
Switch OFF [CN-116 (4)] Wiper motor parking position by wiper motor controller

2) CHECK POINT
Engine Start switch Check point Voltage
① - GND (fuse box)
20~25V
② - GND (switch power input)
③ - GND (switch power output)
STOP ON 0 ~ 5V
④ - GND (wiper power input)
⑤ - GND (wiper power output) 24V
⑥ - GND (wiper motor) 0 or 24V
※ GND : Ground

4-16
cN-5
1
2
3
4 cN-36
5 EcM 30A

6
cN-21 6 1
ROOM lAMp/cAssEttE 10A
3 1 cs-53 7 2
R Or McU 30A
2 8 3
Gr stARt KEy 30A
5 3 9 4
R 20A
4 10 AiR cON/HEAtER
4 G B
5
0.8R WipER 10A

WipER cUt sW
5 11
l 6
6 M 2 6 12 clUstER 10A

WipER MOtOR
7
13 EcM 5A
8

1
14 McU cONt. 20A
15 9
McU EppR 20A
16 10

4
0.8RW sWitcH pANEl 10A
17 11
0.8R 0.8R 10A
cN-141 18 cAssEttE
G 0.8v 0.8v 12
FEED BAcK 1 19 clUstER 10A
W 13
MOtOR DRivE siG 2
l
cN-17 20
1 cONvERtER 20A
14
WIPER AND WASHER CIRCUIT

MOtOR DRivE- 3 1 21 WORK lAMp 30A


R W 0.8W
MOtOR DRivE+ 4 2 22 15
B B 1.2B cABiN lAMp(OptiON) 30A
GND 5 3 23 16
GrW GrW 0.8ROr 0.8ROr 0.8GrW 0.8GrW WipER 10A
vcc 6 4 24 17
R R 0.8R HEAD lAMp 20A
cONtiNUE 24v 7 5 25 18
v v 0.8v FUEl HEAtER 30A
WAsHER p/p 8 6 26 19
1

l l 0.8l
WAsHER siG. 9 7 27 stARt,stOp 20A
Br Br 0.8Br 20
iNt. siG 10 8 28 HORN 10A
Or 21
WipER cUt sW 11 29 Ac& HEAtER 20A
1.2B 1.2B 22
N.c 12 30 sAFEty sOl 10A

WipER MOtOR cONtROllER


Gr 1.2B 1.2B
FEED BAcK 13 31 23
sEAt 20A

4-17
32 24
sOlENOiDE 20A

5
33 25
ciGAR 20A
34 26
35 OptiON(BEAcON) 20A
27
36 sOlENOiDE 20A
28
37 pRE-HEAt 10A
29
38 FUEl pUMp 20A
39 30
spARE 10A
40 31
FUsE BOX

41
42
0.8v
0.8v

0.8GrW
0.8GrW

43
2
1

44
2
1

DO-5

45
cN-22

DiODE
M

46
cN-116 47
HEAD liGHt OUt 1
WAsHER pUMp

48
WORK liGHt OUt 2
0.8Br 49
iNt. siG 3 50
0.8W
WipER MOtOR DRivE 4 51
0.8l
WAsHER siG 5 52
pRE-HEAt 6 53
cABiN liGHt OUt 7 54

3
tRAvEl AlARM 8 55
Nc 9 56

sWitcH pANEl
0.8RW 0.8RW 0.8RW
pOWER 24v 10 57
GND 11 58
Nc 12 59
60

3009A4EL10
2
cN-51

REtURN
REtURN
GND MAiN 1

-
+

s
0.8R

siG
BAtt pOWER_24v 2
0.8RW

B
A

c
pOWER iG 3

REtURN

AccEl DiAl
cN-142
DOc iNlEt tEMp
pOWER 24v OUt 4

B
W
Gr
DpF OUtlEt tEMp
DOc OUtlEt tEMp

DpF DElttA pREss


DpF OUtlEt pREss
GND pREssURE 5
0.8Gr
pOWER 5v OUt 6
0.8B

4
3
2
1

pREss sENsOR pOWER 4


1
2
3

c
B
sUpply pOWER A
GND 5v 7

5
4
1

9
8
7
6
3

16
15
14
13
12
11
10
DpF tEMp sENsOR

DpF pREss sENsOR


cD-94

cD-95

cD-16

WAtER lEvEl sENsOR

cN-7
G/A MOtOR(+) 8

2B
2B
2B
2B

RH cONsOlE
2W
2W
2W
2W
tRAvEl BUZZER 20
0.8v
cAN1 Hi-EcM 21
cAN2 Hi-Aptc 22
Rs485+(tX)-clUstER 23
cN-36
3W EcM 30A

6
5
4
3
2
Rs232c1 tX-HRDt 24 1
ROOM lAMp/cAssEttE 10A

cN-16
Rs232c2 tX-RcM 25
2
pWM iNpUt 1 26 0.8R McU 30A
3

0.8B
0.8W
0.8Gr
pWM iNpUt 2 27 stARt KEy 30A
4
CONTROLLER CIRCUIT

tilt siG. 28
AiR cON/HEAtER 20A
ROtAtE siG. 29 5
WipER 10A
Ai REsERvE 30 6
0.8G clUstER 10A
cAN1 lo-EcM 31 7
0.8Or EcM 5A
32 8
0.8RW McU cONt. 20A
cN-52 9
0.8R McU_EppR 20A
FUEl WARMER Ry
10
16 sWitcH pANEl 10A
cN-126
ENG pRE-HEAt Ry 17 11
10 cAssEttE 10A
ENG stOp Ry 18 12
9 J iG 24v clUstER 10A
REvERvE EppR 19 13
8 H cAN2 lo cONvERtER 20A

McU
cOOliNG FAN EppR- 20 14
0.8W 7 G cAN2 Hi
AccEl DiAl siG 21 0.8G WORK lAMp 30A
6 F cAN lo 15
WORK BRAKE pREss 22 0.8v cABiN lAMp(OptiON) 30A
5 E cAN Hi 16
BOOM Up pREsss sENsOR 23 WipER 10A
4 D GND 17

2
1
HEAD lAMp 20A

60
59
58
57
27
26
19

25
24
23
20

22
21
3 c Rs232 tX

cN-5
18
sERvicE tOOl

cN-53 FUEl HEAtER 30A

4-18
2 B Rs232 RX 19

0.8v
0.8G
Att FlOW EppR+ 1 stARt,stOp 20A
1 A Rs232 p DUMp
RiGHt tilt EppR+ 2 20
HORN 10A
lEFt tilt EppR+ 3 21
0.8R Ac& HEAtER 20A
EppR pOWER 4 22
sAFEty sOl 10A
RiGHt ROtAtE EppR+ 5 23

5
4
1

6
3
sEAt 20A
lEFt ROtAtE EppR+ 6

cN-16B
24
sOlENOiDE 20A

B
7

Gr
tRAvEl EppR+(w)

lW
BW
1.2RW 25
pUMp sHiFt EppR+ 8 ciGAR 20A
26
BOOM pRiORity EppR+ 9 OptiON(BEAcON) 20A
27
REsERvE EppR+ 10 sOlENOiDE 20A
Att FlOW EppR - 11 28
pRE-HEAt 10A
sH

2W

29
0.8v
0.8G

RiGHt tilt EppR - 12

1.2W
1.2W
1.2W
1.2W
1.2W
1.2W
1.2W
1.2W
0.8Or

FUEl pUMp 20A


0.8BOr
0.8ROr

lEFt tilt EppR - 13 30


spARE 10A

8
6
8
6

7
4
3
2
1
7
4
3
2
1

9
5
9
5

20
19
18
17
16
15
14
13
12
11
10
20
19
18
17
16
15
14
13
12
11
10

EppR GND 14 31
cN-2

cN-3
FUsE BOX

RiGHt ROtAtE EppR - 15


lEFt ROtAtE EppR - 16

1.2W
1.2W
1.2W
tRAvEl EppR-(w) 17
1.2Br
pUMp sHiFt EppR- 18
BOOM pRiORity EppR - 19

0.8Br
REsERvE EppR - 20

0.8RW
REv FAN MANUAl 21
REvERsE FAN_AUtO 22
0.8v

9
8
7
5
2

4
1
0.8G

6
3

10
0.8A
0.8A
0.8A
0.8A
0.8A
0.8A
0.8A
0.8A
0.8A
0.8A
0.8A
0.8A
0.8A
0.8A
0.8A
0.8A
0.8A
0.8A

cN-1
4
3
2
1
A
B
c

Br
RW
cN-93
cN-173
A

B
REsistOR

1
2
17 cAN_Hi
18 cAN_lo

cN-75
32 BAttERy(-)
31 BAttERy(-)
22 BAttERy(-)
21 BAttERy(-)

59 DpF REGEN
BAttERy(+)
BAttERy(+)

12 BAttERy(+)
11 BAttERy(+)

AiR HEAt Ry
13 OUtpUt RtN

3009A4EL11
MAiN pUMp
45 DpF iNlEt tEMp

44 cOOlANt lEvEl
KEy sWitcH"ON"

52 sENsOR sUpply

43 OEM sENsOR RtN

55 DpF DEltA pREss

54 DpF OUtlEt tEMp


48 DpF OUtlEt tEMp
58 DpF OUtlEt pREss
40 REMOtE tHROttlE sW

56 REMOtE tHROttlE siG


19 sW&tEMp sENsOR RNt
cN-51
GND MAiN 1
BAtt pOWER 24v 2

pa
3

cD-10
pOWER iG

c 1
2
2
1
pOWER 24v OUt 4

cD-1

HyD tEMp
cD-2
2

6
5
4
1

3
5

FUEl lEvEl
GND pREssURE

cN-259

cAMERA
pOWER 5v OUt 6

1.2BW
1.2yOr

AiR clEANER sW

1.2BW
1.2BW

1.2lOr
1.2yOr
GND 5v 7

0.8B

0.8Gr
G/A MOtOR(+) 8
cN-36
G/A MOtOR(-) 9
3W EcM 30A

0.8l
0.8l
0.8y

0.8y
0.8B
0.8B

0.8Gr

0.8RW
GND MAiN 10 1

0.8l
0.8y
0.8y
0.8B
ROOM lAMp/cAssEttE 10A

0.8Gr
0.8RW
cAN sHiElD 11 2
McU 30A

5
4
1

9
8
7
6
3

60
59
58
57
53
52
51
21
20
19
18
17
3

cN-5
8
7
6
5
4
3
2
1
stARt KEy 30A
REsERvE DO1 18 4

cN-56
20A

sH
HOUR MEtER 19 AiR cON/HEAtER

0.8l
0.8y

0.8B

0.8Gr

0.8B
y
B

l
5

Gr

0.8W
W

0.8RW
Wl
WR
RW
tRAvEl BUZZER 20 WipER 10A
0.8v 6
cAN1 Hi-EcM 21 0.8RW clUstER 10A
Monitoring CIRCUIT

cAN2 Hi-Aptc 22
7
0.8l 0.8Or EcM 5A

tX

RX
GND
8

siG 3

siG 2
Rs485+(tX)-clUstER 23

iG 24v
McU cONt. 20A

BAtt.24v
Rs232c1 tX-HRDt 24 9

clUstER
cAMERA siG
McU EppR 20A
Rs232c2 tX-RcM 25 10
sWitcH pANEl 10A
pWM iNpUt 1 26 11
pWM iNpUt 2 27 cAssEttE 10A
12
tilt siG. 28 0.8Gr clUstER 10A
13
ROtAtE siG. 29 cONvERtER 20A
14
Ai REsERvE 30 WORK lAMp 30A
0.8G 15
cAN1 lo-EcM 31 cABiN lAMp(OptiON) 30A
cAN2 lo-Aptc 32 16
0.8y WipER 10A
Rs485-(RX)-clUstER 33 17
HEAD lAMp 20A
Rs232c1 RX-HRDt 34 18
FUEl HEAtER 30A
Rs232c2 RX-RcM 35 19
1.2lOr
HyD. tEMp sENDER 36 stARt,stOp 20A
20

McU
WAtER tEMp sENDOR 37 HORN 10A

4-19
1.2yOr 21
FUEl lEvEl sENsOR 38 Ac& HEAtER 20A
Alt. lEvEl 22
39 sAFEty sOl 10A
GOv. pOtENtiO siG. 40 23
sEAt 20A

5
4
1

6
3
24
cN-53 20A

cN-16B
sOlENOiDE
25

Gr
Att FlOW EppR+ 1

lW
BW
ciGAR 20A
RiGHt tilt EppR+ 2 26
OptiON(BEAcON) 20A
lEFt tilt EppR+ 3 27
sOlENOiDE 20A
EppR pOWER 4 28
RiGHt ROtAtE EppR+ 5 pRE-HEAt 10A
29
sH

2W
0.8l

20A

0.8B
0.8v
0.8y

FUEl pUMp
0.8G

lEFt ROtAtE EppR+ 6

0.8W
1.2W
0.8Gr
0.8Or
0.8Or

0.8lW

0.8BW

30
tRAvEl EppR+(w) 7 spARE 10A
31

8
6
8
6

7
4
3
2
1
7
4
3
2
1

9
5
9
5

20
19
18
17
16
15
14
13
12
11
10
20
19
18
17
16
15
14
13
12
11
10

pUMp sHiFt EppR+ 8

cN-3
FUsE BOX

cN-2

BOOM pRiORity EppR+ 9


sH
0.8l

2W
0.8W
0.8Gr

0.8l
REsERvE EppR+ 10

0.8y
0.8v
0.8G

1.2W
0.8Or
0.8Or

0.8BOr
0.8ROr

Att FlOW EppR- 11


RiGHt tilt EppR- 12
lEFt tilt EppR- 13
EppR GND 14
RiGHt ROtAtE EppR- 15
lEFt ROtAtE EppR- 16
tRAvEl EppR-(w) 17
sH

0.8v
0.8G
0.8l

0.8A
0.8A
0.8A
0.8A
0.8A
0.8A
0.8A
0.8A
0.8A
0.8A
0.8A
0.8A
0.8W
0.8Gr

pUMp sHiFt EppR- 18


4
3
2
1
A
B
c

BOOM pRiORity EppR- 19


2

4
1

REsERvE EppR- 20
cN-93
cN-173
cN-249

REv FAN MANUAl 21


REsistOR
cAMERA

17 cAN Hi

REvERsE FAN AUtO 22


18 cAN lo

1.2yOr
AiR clEANER sW 23
32 BAttERy(-)
31 BAttERy(-)
22 BAttERy(-)
21 BAttERy(-)

59 DpF REGEN
BAttERy(+)
BAttERy(+)

12 BAttERy(+)
11 BAttERy(+)

AiR HEAt Ry
13 OUtpUt RtN

Nc 24

3009A4EL12
45 DpF iNlEt tEMp

44 cOOlANt lEvEl
KEy sWitcH"ON"

52 sENsOR sUpply

43 OEM sENsOR RtN

55 DpF DEltA pREss

54 DpF OUtlEt tEMp


48 DpF OUtlEt tEMp
58 DpF OUtlEt pREss
40 REMOtE tHROttlE sW
19 sW&tEMp sENsOR RNt

56 REMOtE tHROttlE siG


CD-70

N1
SUPPLY A
SIG B

PRESS
RETURN C
CD-71

N2
SUPPLY A
SIG B

PRESS
RETURN C
CD-6
SUPPLY A
SIG B
RETURN C

TRAVEL
CD-7
SUPPLY A

C
SIG B

Horn

2
2

1
1
Brea

Decel

A
Power
RETURN C

SIG
SIG
SIG

2
1
2
1
CS-26A

C
1
2

CS-5

CD-2

CD-1
FUEL LEVEL

HYD TEMP
max CS-29
ker CS-26

CS-19
CD-35

L
L

B
B

SUPPLY
R
R

SUPPLY
SUPPLY
Gr
Gr

RETURN
RETURN
RETURN
BREAKER
SUPPLY A

A
B
C
SIG B

SAFETY SW

B
A

C
B
A
B
A

C
C
1
1
1
1

2
2
2
2

CS-4

PUMP1 PRESS

PUMP3 PRESS
RETURN C

PUMP2 PRESS

CD-44
CD-43

CD-42

BUCKET IN
CD-24
SUPPLY A
SIG B
RETURN C
CD-31
SUPPLY A
SIG B
RETURN C
CD-32
SUPPLY A
SIG B

9
8
7
5
2

4
1

6
3
RETURN C

2
2

5
5

4
1
4
1

9
8
7
6
9
8
7
6

3
3

10
16
15
14
13
12
11
10
16
15
14
13
12
11
10

CN-4
CN-7

CN-1

WORK ARM IN OUT SWING OVERLOAD BOOM UP


CN-51
ELECTRIC CIRCUIT FOR HYDRAULIC

GND MAIN 1
BATT POWER 24V 2
POWER IG 3
POWER 24V OUT 4 CS-50
GND PRESSURE 5 1
POWER 5V OUT 6 2 12
2
GND 5V 7 3
G/A MOTOR(+) 8 4
G/A MOTOR(-) 9
5
GND MAIN 10
6
CAN SHIELD 11 3
7 7
PROGRAM DUMP 12 9
8
4
OVERLOAD SW

9 8
HOUR METER 19 10
TRAVEL BUZZER 20 10
CAN1 Hi-ECM 21 11
11 12
CAN2 Hi-APTC 22 12
RS485+(TX)-CLUSTER 23 CS-67
RS232C1 TX-HRDT 24 1
RS232C2 TX-RCM 25 2 12
2
PWM INPUT 1 26 3
PWM INPUT 2 27
4
TILT SIG. 28
5
ROTATE SIG. 29
6
AI RESERVE 30 3
7 7
CAN1 Lo-ECM 31 9
8
CAN2 Lo-APTC 32 4
RS485-(RX)-CLUSTER 33 9 8
10
10
QUICK COUPLING SW

RS232C1 RX-HRDT 34
RS232C2 RX-RCM 35 11
11 12
HYD. TEMP SENDER 36 12
WATER TEMP SENDOR 37
FUEL LEVEL SENSOR 38 CN-113
ALT. LEVEL 39
1
GOV. POTENTIO SIG. 40
2
6

9
8
7

10

12

60
59
58
57
35
34
33
32
31
30
29
28
27
11

CN-52
CN-5

BUZZER
ARM REGEN SOL 1
COOLING FAN REV. SOL 2
RAMLOCK SOL 3
CN-140
ATT CONFLUX SOL. 4 2
ATT PRESS SOL. 5 1
TWO WAY SAFETY SOL 6

4-20
POWER MAX SOL 7
TRAVEL SPEED SOL 8
QUICK COUPLER SOL

RESERVE EPPR+ 9
COOLING FAN EPPR+ 10
11
ENG PRE-HEAT RY 17
ENG STOP RY 18 CN-36
REVERVE EPPR-

MCU
19 ECM 30A
COOLING FAN EPPR- 20 1
ROOM LAMP/CASSETTE 10A
ACCEL DIAL SIG 21 2
WORK BRAKE PRESS 22
MCU 30A
3
BOOM UP PS SENSOR 23 START KEY 30A
SWING PRESS SENSOR 24
4
AIR CON/HEATER 20A
ARM IN&OUT/BUCKET IN PS 25 5
WIPER 10A
TRAVEL PS SENSOR(A) 26 6
N2 PRESS SENSOR
CLUSTER 10A
27 7
TRAVEL FWD PRESS 28 ECM 5A
8
P1 PRESS SENSOR 29 MCU CONT. 20A
OVERLOAD SENSOR 30 9
MCU EPPR 20A
ATT. PRESS SENSOR 31 10
SWITCH PANEL 10A
RESERVE SENSOR 32 11
BRAKE PRESS FAIL 33 CASSETTE 10A
12
TM OIL PRESS 34 CLUSTER 10A
WORK PS SENSOR(A) 35 13
CONVERTER 20A
P3 PRESS SENSOR 36 14
WORK LAMP 30A
N1 PRESS SENSOR 37 15
P2 PRESS SENSOR
CABIN LAMP(OPTION) 30A
38
16
BLOWER SIG. 39 WIPER 10A
17
AI RESERVE 40 HEAD LAMP 20A
18
CN-53 FUEL HEATER 30A
19
ATT FLOW EPPR+ 1 START,STOP 20A
RIGHT TILT EPPR+ 2 20
HORN 10A
LEFT TILT EPPR+ 3 21
AC& HEATER 20A
EPPR POWER 4 22
RIGHT ROTATE EPPR+ 5 SAFETY SOL 10A
23
LEFT ROTATE EPPR+ 6 SEAT 20A
TRAVEL EPPR+(w) 7 24
SOLENOIDE 20A
PUMP SHIFT EPPR+ 8 25
CIGAR 20A
BOOM PRIORITY EPPR+ 9 26
OPTION(BEACON) 20A
RESERVE EPPR+ 10
27
ATT FLOW EPPR- 11 SOLENOIDE 20A
28
RIGHT TILT EPPR- 12 PRE-HEAT 10A
LEFT TILT EPPR- 13 29
FUEL PUMP 20A
EPPR GND 14 30
SPARE 10A
RIGHT ROTATE EPPR- 15 31
FUSE BOX

LEFT ROTATE EPPR- 16


TRAVEL EPPR-(w) 17
PUMP SHIFT EPPR- 18
BOOM PRIORITY EPPR- 19
RESERVE EPPR- 20
REVERSE FAN MANUAL 21
REVERSE FAN AUTO 22
2

5
4
1

9
8
7
6
3

12
11
10

AIR CLEANER SW
CN-15

23
NC 24
AUTO RAMLOCK SW 25
TRAVEL/WORK SELECT SW 26
PARKING SW 27
PREHEAT SW 28
COOLANT LEVEL SW 29
4
2
3

5
1

POWER MAX SW 30
CR-62

1
1
1
1

1
1
1
1
1
1

2
2
2
2

2
2
2
2
2
2
1
2

TRAVEL ALARM SW
1
2

39
CD-69

ONE TOUCH DECEL SW 40


CN-66
CN-88
CN-70
CN-68
3 2
4 5 1

CN-242
CN-237
CN-149
CN-236
CN-135
CN-133
CN-154

B SIG
BREAKER RY

CN-81

TRAVEL BZ

A SUPPLY

C RETURN
ARM REGEN

POWER MAX
SAFETY SOL

ATT
ATT
TRAVEL-HIGH

ATT
COOLING FAN

3009A4EL13
BOOM PRIORITY

ATT FLOW
ATT PS

PRESS SOL

SAFETY SOL

BREAKER SOL
CONFLUX SOL

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