DATASHEET

LUST
KP100

OTHER SYMBOLS:

RGB ELEKTRONIKA AGACIAK CIACIEK

SPÓŁKA JAWNA

Jana Dlugosza 2-6 Street

51-162 Wrocław www.rgbelektronika.pl
Poland

[email protected]
+48 71 325 15 05

www.rgbautomatyka.pl

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 SMARTDRIVE
Frequency Inverters
VF1000 Series S/M/L
(0,37 - 22 kW)
Technical Specifications

ANTRIEBSTECHNIK
CONTENTS

CHAPTER 1 Frequency inverter VF1000S (0.37 - 0.75 kW)

Design and layout 1-2
Technical Specifications 1-3
Dimensional drawings 1-4
Power and control connections 1-6
Control connections, VF1000S,xx 1-7
Ordering Informations 1-8
Design codes 1-9

CHAPTER 2 Frequency Inverter VF1000M (1.1 - 4 kW)

Design and layout 2-1
Technical Specifications 2-2
Power and control connections (230 V devices) 2-4
Power and control connections (400/460 V devices) 2-5
Ordering Informations 2-6
Design codes 2-7

CHAPTER 3 Frequency Inverters VF1000L and VF1000L, HF (4 - 22 kW)

Design and layout 3-1
Technical Specifications 3-2
Technical data VF1000L, HF (to 800/1600 Hz phase-sequence frequency) 3-3
Dimensional drawings 3-4
Power and control connections 3-5
Ordering Informations 3-6
Design codes VF1000L and VF1000L, HF 3-7

CHAPTER 4 Accessories for VF1000S/M/L

Mains filters 4-2
Line chokes 4-4
Interface adapters for KEYPAD connection 4-6
Control unit KEYPAD KP100 4-6
SMARTCARD 4-6
Braking resistor accessories for VF1000M 4-7
Brake choppers BC1300/1400 for VF1000S 4-8
Brake chopper unit BC4000 for VF1000L 4-10
Accessories to PROFIBUS-DP 4-12
User information 4-14

1-1
CHAPTER 1 FREQUENCY INVERTER VF1000S
Design and layout

14

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Legend No. Function No. Function

1 Control unit KEYPAD KP100 1) 9 Integral potentiometer P1,

programmable
2 LCD display panel (140 seg.)
10 Socket for KEYPAD KP100
3 Membrane keypad
11 Jumper strip (concealed behind control conn.)
1)
4 SMARTCARD
12 Terminal strip, control connections detachable
5 KEYPAD KP100 cable (length 0.35 m)
13 Terminal strip, power connections detachable
6 Connection point for protective
earth and screen 14 Heat sink

7 LED H1 (red), ”error” indicator 15 Name plate

8 LED H2 (green), ”on” indicator 16 Housing cover

Regulations and Conformity under the terms of Machinery All VF1000S devices
standards Directive 89/392/EEC

UL-recognized, FILE: E146022 All VF1000S devices

EMC Compliance with technical standards All VF1000S devices,

EN50081-1 (interference emission: with use of an appropriate mains
residential environment) filter 1)
EN50082-2 (interference immunity:
industrial environment)

1)
For further information see ”Accessories”

Issue: March 1997

1-2
CHAPTER 1 TECHNICAL SPECIFICATIONS VF1000S

Des. Dim. VF1104S VF1202S VF1204S VF1402S

Output motor-side Rec. rated power with P W 375 375 750 750
4-pole standard motor

Device power referred to S VA 670 840 1400 1450

mains voltage1)

Voltage U V 3x0...110 3x0...230 3x0...400/460

Rated current1) (110 V) IN A 3,2 - - -

Rated current1) (230 V) IN A - 1,9 3,2 -

Rated current1) (400/460 V) IN A - - -

1,9/1,7

Continuous current1) (110 V) 1,1xI N A 3,5 - - -

Continuous current1) (230 V) 1,1xI N A - 2,1 3,5 -

Continuous current1) (400/460 V) 1,1xIN A - - -

2,1/1,9

Overload current1) for 60 s 1,5xIN A 4,8 2,9 4,8 2,9

Phase-sequence frequency f Hz 0 ... 400

Frequency resolution - % 0,1 from FMAX (0,05 Hz min.)

Input mains-side
Mains voltage U V 1 x 110 1 x 230 +15/-20% 3 x 400 -15%
+30/-20% 3 x 460 +10%

Asymmetry of mains voltage - % - ≤3

Frequency F Hz 48 ... 62

Rec. mains fusing I AT 1 x 10 1 x 10 1 x 10 3 x 10

Efficiency 1) 3)
η % 95 96 95 94

3)
Power loss PV W 30 25 35 45
Ambient conditions
Cooling air temp. (1000 m above TN °C 0 ... 40
sea level)

Type of cooling Convection

Relative air humidity rF % 15 ... 85, non-condensing (VDE0160)

Power reduction as a function of ∆PT %/°C 2,5 in range 40 ... 50 °C

cooling air temperature

Power reduction as a function ∆PH %/m 5 per 1000 m above seal level,
of mounting height max. 2000 m above seal level

Storage temperature TL °C -25 ... +55 (VDE0160)

Transport temperature TT °C -25 ... +70 (VDE0160)

1) Referred to power stage
switching frequency of 8 kHz
2) Not for VF1000S,G8 + Permissible vibration 2 g (IEC 68-2-6)
VF1000S,G10
3) At rated voltage and rated
current
Protection - - (IP20, VBG4, NEMA 1)2)

Mounting - - Vertical wall mounting

Issue: March 1997

1-3
CHAPTER 1 DIMENSIONAL DRAWINGS VF1000S,xx

Des. Dim. Value Dimensional drawing

Standard Mass M kg ca.0,9 E

A A
VF1000S F

Protection IP20 Dimen-

sions
A mm 32,5
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C D PE 4
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D mm 170 U
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W 8
+ 9
E mm 65 - 10

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B
F mm 133
G
G mm 20
Design Mass M kg ca.0,8
G G F
1)
VF1000S,G8
Protection IP00 Dimen- B mm ∅ 4,8 B

sions + +

C mm 183
C D
D mm 170

E mm 63
+ +

F mm 110
E
G mm 20
Design Mass M kg ca.1,1
VF1000S,K1

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D mm 196,5
C D

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F1 mm 67,5 B

F mm 133

1)
Control unit KEYPAD KP100 cannot be connected to the frequency inverter with this device version.

1-4 Issue: March 1997

CHAPTER 1 DIMENSIONAL DRAWINGS VF1000S,xx

Des. Dim. Value Dimensional drawing

A A
Design Mass M kg ca.1,0

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B mm ∅ 4,8

C mm 232,5
+ +

C D
D mm 220

E mm 65

F mm 133

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E

Design Mass M kg ca.1,2

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VF1000S, G10, FA, K2

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D mm 246,5

E mm 63
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I mm 232.5 F
E

Design M3 Screen bottom

VF1000S, M3 or connection L F3
VF1000S, M4

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9
Dimen- B mm +

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E mm 65

L mm 30,0 W 8
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- 10 M3

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B
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1)
Control unit KEYPAD KP100 cannot be connected to the frequency inverter with this device version.

Issue: March 1997

1-5
CHAPTER 1 POWER AND CONTROL CONNECTIONS VF1000S

Single-phase feed
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VF1202S
K1 Y X3
VF1204S UR = 10 V
SI + +

L1 L1 1
PE N 2 FSIN
N 3 STR
4 STL
5 S1IND
M U 6 S2IND
V 7
3 W 8 S1OUT
+ 9 S2OUT
SOUTA
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V 7
3 W 8 S1OUT
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X5 Power connections X1 Des. Control connections

L1,N, Mains connection 1 x 110V forVF1104S 1 UR 10 V for reference potentiometer

Mains connection 1 x 230 V for VF1202S
2 FSIN Reference frequency input
or VF1204S
0-10 V, 2-10 V, 0-20 mA, 4-20 mA

L1,L2,L3 Mains connection 3 x 400/460 V for 3 STR Start-Right input

VF1402S
4 STL Start-Left input
U,V,W Motor connection
5 S1IND Programmable input, digital
+,- Connection for dc-link or ext. brake
6 S2IND Programmable input, digital
chopper (BC1300/1400)
7,11 Frame Controller reference point
- , PTC Connection for motor PTC
8 S1OUT Prog. output LOW activev
K1 Connection example, line contactor
9 S2OUT Prog. output LOW active
Y Connection example for external
mains filter 10 SOUTA Prog. output analog

Connection point for protective X3 Socket for control unit

earth and screen KEYPAD KP100

Issue: March 1997

1-6
CHAPTER 1 CONTROL CONNECTIONS VF1000S,xx

VF1000S, I1 X1 Des. Control section I1

1 UE Feed voltage for SOUTF, 10-15 V
2 PWM Reference frequency, +

0-100 % PWM, 20-100 % PWM 1 UE

2 PWM
3 STR Start-Right input 3 STR
4 STL Start-Left input 4 STL
5 S1IND
5 S1IND Programmable input, digital
6 S2IND
6 S2IND Programmable input, digital 7
8 S1OUT
7/11 Frame Control connection reference point
9 S2OUT
8 S1OUT Prog. output LOW active 10 SOUTF
9 S2OUT Prog. output LOW active 11
+

10 SOUTF Prog. output with PWM or X1

clock signal

VF1000S, I5 or X1 Des. Control section I5, I7

VF1000S, I7 1 UR 10 V ref. for reference potentiometer
2 FSIN Reference frequency +

0-10V, 2-10V, 0-20 mA, 4-20 mA I5 1 UR

2 FSIN
0-100 % PWM, 20-100 % PWM I7 3 STR
3 STR Start-Right input 4 STL
5 RxD
4 STL Start-Left input
6 TxD RS232
5 RxD Interface RS232 7 GND
8 S1OUT
6 TxD Interface RS232
9 S2OUT
7 GND Interface reference point 10 SOUTA/SOUTF
8 S1OUT Prog. output LOW active 11
+

9 S2OUT Prog. output LOW active X1

10 SOUTA Prog. output
with analog signal I5
with PWM or clock signal I7
11 Frame Control connection reference point

VF1000S, I6 X1 Des. Control section I6

1 No function
2 FSIN Reference frequency +

0-100 % PWM, 20-100 % PWM 1

2 PWM
3 STR Start-Right input 3 STR
4 STL Start-Left input 4 STL
5 A
5 A R/T A for RS485
6 B RS485
6 B R/T B for RS485 7 GND
7 GND Interface reference point 8 S1OUT
9 S2OUT
8 S1OUT Prog. output LOW active 10
9 S2OUT Prog. output LOW active 11
+

10 No function X1
11 Frame Control connection reference point

Issue: March 1997

1-7
 CHAPTER 1 ORDERING INFORMATIONS FOR VF1000S

General The standard version of the VF1000S frequency inverter is identified by the type designation.
Other non-standard designs are identified by suffix design codes appended to the order
designation.
Each design code has its own special meaning (see design versions of VF1000S and
VF1000S,xx). For inverters not quoted in the list design codes not given here are also used.
From the design options shown, only one design version per terminal location may be ordered.

Order/type V F 1 x x x S
designation
Baureihe
Series S S
Dauerstrom effektiv
Continuous current
Mains voltage: 11==110
Netzspannung: 110 V
V
22==230
230VV
44==400
400VV
SMARTDRIVE VF1000
Gerätefamilie SMARTdevice
DRIVE family
VF1000

Standard design: • Analog reference input, 2 digital control inputs

• Varnished all-metal housing with plastic cover for KEYPAD
KP100 mounting, protection IP20
• Cold-plate design
• Live automatic circuit-breaker thermostat and
thermistor evaluation
• Operation Manual in German

Non-standard V F 1 x x x S
design code , , , , ,
The design code is separated by a comma, and can be written
in any order.

Example VF1204S, G8, I1

Reference input, PWM

Housing design G8 (IP00)

Issue: March 1997

1-8
CHAPTER 1 DESIGN CODES OF THE VF1000S

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VF1000S VF1000S,G10,FA VF1000S,G19,FA

Standard design: • Analog reference input, 2 digital control inputs

• Varnished all-metal housing with plastic cover for KEYPAD KP100
mounting, protection IP20
• Cold-plate design
• Live automatic circuit-breaker thermostat and thermistor evaluation
• Operation Manual in German

Terminal Design Short description

location code
Standard Analog reference input, 2 digital control inputs
I1 PWM reference input
Control I5 Analog reference input + RS232 to terminals
section
I6 PWM reference input + RS485 to terminals
I7 PWM reference input + RS232 to terminals

Standard Varnished all-metal housing with plastic cover for KEYPAD KP100
mounting, protection IP20
Housing
G8 Housing protection IP00, terminals without covering, no mounting
option for KEYPAD KP100

Standard Cold-plate design

Cooling
K1 Heat sink, for use on thermally insulated mounting surfaces

Standard Attach screen to earthing point

M3 EMC earthing clamp (on underside of housing) for ease of
Mounting screen attachment
M4 EMC earthing clamp (on top and underside of housing) for ease of
screen attachment
Only one design version per terminal location is possible.

Note: The KEYPAD KP100 control unit must be ordered separately. For further information see
”Accessories”.

Issue: March 1997

1-9
 CHAPTER 1 DESIGN CODES OF THE VF1000S, G10, FA

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VF1000S VF1000S,G10,FA VF1000S,G19,FA

Standard • Analog reference input, 2 digital control inputs

VF1000S, G10, FA • All-metal housing, protection IP00, terminals without covering,
no mounting option for KEYPAD KP100, (G10)
• Cold-plate design
• With built-in mains filter (FA) to comply with limit curve
class A (industrial environment)
• Live automatic circuit-breaker thermostat and thermistor evaluation
• Operation Manual in German

Terminal Design Short description

location code
Standard Analog reference input, 2 digital control inputs
I1 PWM reference input
Control I5 Analog reference input + RS232 to terminals
section
I6 PWM reference input + RS485 to terminals
I7 PWM reference input + RS232 to terminals

Standard Cold-plate design

Cooling
K2 Heat sink, for use on thermally insulated mounting surfaces

Standard Two EMC earthing clamps for ease of screen attachment

Mounting (suitable for cable feed from above)
M3 EMC earthing clamp (on underside of housing) for ease of
screen attachment

Standard With built-in mains filter (FA) to comply with limit curve class A
Integral
mains (industrial environment)
filter FB With built-in mains filter to comply with limit curve class B
(residential environment)
Attention:
Inverter type VF1402S is not available with built-in mains filter (FB).
To comply with limit curve class B an external mains filter must be
used (see ”Accessories”).
Only one design version per terminal location is possible.

Note: The KEYPAD KP100 control unit must be ordered separately. For further information see
”Accessories”.

Issue: March 1997

1-10
CHAPTER 1 DESIGN CODES OF THE VF1000S, G19, FA

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VF1000S VF1000S,G10,FA VF1000S,G19,FA

Standard • Analog reference input, 2 digital control inputs

VF1000S, G19, FA • Varnished all-metal housing with metal cover for KEYPAD KP100
mounting, protection IP20, (G19)
• Cold-plate design
• With built-in mains filter (FA) to comply with limit curve class A
(industrial environment)
• Live automatic circuit-breaker thermostat and thermistor evaluation
• Operation Manual in German

Terminal Design Short description

location code
Standard Analog reference input, 2 digital control inputs
I1 PWM reference input
I5 Analog reference input + RS232 to terminals
Control
section I6 PWM reference input + RS485 to terminals
I7 PWM reference input + RS232 to terminals
C8 INTERBUS-S interface for remote bus connection
C2 CAN-Bus interface
Attention: It is not possible to combine designs C2,C8,CP and FB.
To comply with limit curve class B an external mains filter must be
used (see ”Accessories”)
CP Prepared for PROFIBUS Gateway type CP-DP1 (see "Accessories")

Cooling Standard Cold-plate design

K2 Heat sink, for use on thermally insulated mounting surfaces

Mounting Standard Two EMC earthing clamps for ease of screen attachment
M3 EMC earthing clamp (on underside of housing) for ease of
screen attachment

Integral Standard With built-in mains filter (FA) to comply with limit curve class A
mains (industrial environment)
filter
FB With built-in mains filter to comply with limit curve class B
(residential environment)

Attention: Inverter type VF1402S is not available with built-in mains

filter (FB).To comply with limit curve class B an external mains filter
must be used (see ”Accessories”).

Only one design version per terminal location is possible.

Note: The KEYPAD KP100 control unit must be ordered separately. For further information see
”Accessories”.

Issue: March 1998

1-11
CHAPTER 2 FREQUENCY INVERTER VF1000M

Design and layout

19 2

1
15 41 21 14

+
42 22
43 23
44 24
3 45 25 4
46 26
n.c. 26 17
23 33
29 34
36 35 VAL

Hz
47
5 48 16 12
49
50

Gerät:

Ausg:
Netz:

SN:-
Typ:
51
6 52 stop
return
start
enter 13
7
11

RB RB +
SMART
CARD
8

-
PE PE L3 N/L2 L1
9 10

U
V
W

Legend No. Function No. Function

1 LED H2 (green), ”on” indicator 11 EMC earthing clamps for ease of
screen attachment
1)
2 LED H1 (yellow), ”error” indicator 12 Control unit KEYPAD KP100
1)
3 Terminal strip, control outputs 13 SMARTCARD
4 Terminal strip, control inputs 14 Jumper strip J1 to J6
5 Term. strip for design C9 (RS485) 15 Connection point for protective earth
or C12 (RS232) and screen
6 Term. strip for design PTC or PT1 16 Name plate
7 Socket for KEYPAD KP100 17 D-sub plug-in connections for design C2
(CAN-BUS) or C8 (INTERBUS-S)
8 Term.strip for braking resistor/ 18 KEYPAD KP100 cable (length 0.35 m)
DC-link connection
9 Terminal strip for power connections 19 Housing cover

10 KEYPAD KP100 connector

Regulations and Conformity under the terms of All VF1000M devices

standards Machinery Directive 89/392/EEC

UL-recognized, FILE: E146022 Application for test mark submitted

(PROJECT No.: 97ME12052)

EMC Compliance with technical standards All VF1000M devices, with use of
EN50081-1 (interference emission: an appropriate mains filter 1)
residential environment)
EN50082-2 (interference immunity:
industrial environment)
1)
For further information see ”Accessories”

Issue: March 1997

2-1
CHAPTER 2 TECHNICAL SPECIFICATIONS VF1000M
!
New l e
va i l ab
A 97
m Sep .
fro
Des. Dim. VF1205M VF1207M VF1404M VF1406M VF1408M VF1410M

Output motor-side Rec. rated power with P kW 1,1 1,5 1,5 2,2 3 4
4-pole standard motor

Device power referred S kVA 1,9 2,7 2,6 3,8 5,4 6,3
to mains voltage 1)

Voltage U V 3 x 0 ... 230 3 x 0 ... 400/460

1)
Rated current (230 V) IN A 4,5 6,2 - - - -

1)
Rated current (400/460 V) IN A - - 3,5/3,1 5/4,7 7,2/6,3 8,9/7,7

1)
Cont. current (230 V) 1,1xIN A 5 6,8 - - - -

1)
Cont. current (400/460 V) 1,1xIN A - - 3,8/3,4 5,5/5,1 7,9/7,0 9,8/8,5

1)
Overload current for 60 s 1,5xIN A 6,8 9,8 5,3 7,5 10,8 13,3

Phase-sequence frequency f Hz 0...400

Frequency resolution - % 0,1 from FMAX (0,05 Hz min.)

Input mains-side Mains voltage U V 1 x 230 +15/-20% 3 x 400 -15%/ 460 +10%

Asymmetry of mains voltage % - ≤3

Frequency f Hz 48 ... 62

Rec. mains fusing I AT 1 x 16 1 x 16 3 x 10 3 x 10 3 x 10 3 x 16

Efficiency 1) 3)
η % 94 94 95 95 96 95

3)
Power loss PV W 65 82 80 100 120 150

Brake chopper with Peak braking power with PSp kW 1,65 max.
design version (BR1) integral braking res.

Cyclic braking Peff W 90 90 90 90 90 90

External braking Minimum braking res. for Rmin Ω 50 50 180 180 180 180
2)
resistor connection external mounting

Brake chopper starting UZK VDC 390 390 760 760 760 760
voltage

1)
Referred to power stage switching frequency of 8 kHz
2)
Not permitted for design BR1
3)
At rated voltage and rated current

Issue: March 1997

2-2
CHAPTER 2 TECHNICAL SPECIFICATIONS VF1000M
!
New l e
va i l ab
A 97
m Sep .
fro

Bez. Dim. VF1205M VF1207M VF1404M VF1406M VF1408M VF1410M

Ambient conditions Cooling air temperature TN °C 0 ... 40

(1000 m above sea level)

Type of cooling Convection Forced cooling

Relative air humidity rF % 15 ... 85, non-condensing (VDE0160)

Power reduction as a ∆PT %/°C 2,5 in range 40 ... 50 °C

function of cooling air
temperature

Power reduction as a ∆PH %/m 5 per 1000 m above sea level

function of mounting max. 2000 m above sea level
height

Storage temperature TL °C -25 ... +55 (VDE0160)

Transport temperature TT °C -25 ... +70 (VDE0160)

Permissible vibration 2 g (IEC 68-2-6)

Protection - - IP20, VBG4, NEMA 1

Mechanics Mounting - - Vertical wall mounting

Mass m Kg 3,75

Dimensions A mm 34,5

B mm 4,8

C mm 330/3444) 344

D mm 315

E mm 69

F mm 245

F1 mm 1125)

G mm 40

I mm 2206)

E I
G B F1

C D

A A 4) F

4)
Forced cooling with attachment fan in design FA
5)
With flat device mounting, not possible with design FA
6)
In design G16 (without terminal covering)

Issue: March 1997

2-3
 CHAPTER 2 POWER AND CONTROL CONNECTIONS VF1200M

Single-phase feed UR
X6 +10V X6
41 21
S1OUT 42 22 FSIN
VF1205M 23
43
VF1207M 44 +24V
24 STR
S2OUT 45 25 STL
46 26 UV
SOUTF 100 n.c. 26
33 S1IND
23
29 34 S2IND
SOUTA - + 36 35 S3IND

VDD 47 X5
1) GND 48
RS485
A 49
B 50
PTC
1) 51 X4 X
52

KP100 X3

,,,
,,,,,,,
,
X2
RB RB +

1)
RB1
K1
Y
-

1 x 230VAC
SI X1
L1

L1
N

N
PE

M
U

,,,,,,
,,,,,,
V

3
W

Terminal assignment

X6 Des. Control connections X1 Power connections

21 UR 10 V for reference potentiometer L1,N, Mains connection 1 x 230 V
22 FSIN Reference frequency input U,V,W Motor connection 3 x 230 V
0-10 V, 2-10 V, 0-20 mA, 4-20 mA
0-1 kHz, 0-10 kHz,
0-100 % PWM, 20-100 % PWM X2/ + , - Connection for dc-link

23 Frame Controller reference point X2/ RB Connection for ext. braking resistor
24 STR Start-Right input
X3 Socket for control
25 STL Start-Left input
unit KEYPAD KP100
26 UV Control voltage 24 V DC
29 SOUTF Digital frequency output X4/51, 52 Connection for motor PTC 1)

33 S1IND Programmable input, digital 1)

X5/ Terminals for interface RS485
34 S2IND Programmable input, digital 1)
47,48,49,50 or RS232
35 S3IND Programmable input, digital
36 SOUTA Prog. output analog K1 Connection example, line contactor

41 S1OUT NC contact of relay 1 Y Connection example for external mains filter

42 Center spring of relay 1
43 NO contact of relay 1 Protective earth
44 S2OUT NC contact of relay 2 X EMC earthing clamps for ease of
45 Center spring of relay 2
screen attachment
46 NO contact of relay 2
1)
Terminal function depends on the design version ordered.

Issue: March 1997

2-4
 CHAPTER 2 POWER AND CONTROL CONNECTIONS VF1400M

Three-phase feed UR
X6/1 +10V X6/2
41 21
S1OUT 42 22 FSIN
VF1404M 23
43
VF1406M 44 24 STR
+24V 25 STL
VF1408M S2OUT 45
46 26 UV
VF1410M SOUTF 100 n.c. 26
33 S1IND
23
29 34 S2IND
SOUTA - + 36 35 S3IND

VDD 47 X5
RS4851) GND 48
A 49
B 50
PTC1) 51 X4 X
52

KP100 X3

,,,
,,,,,,,
,
X2

RB RB +
RB11)
K1 Y
-

3 x 400/460VAC
SI X1
L3 L2 L1

L1
SI
L2
SI
L3
PE X

M
U

,,,,,,
,,,,,,
V

3
W

Terminal assignment

X6 Des. Control connections X1 Power connections

21 UR 10 V for reference potentiometer L1,L2,L3 Mains connection 3 x 400/460 V
22 FSIN Reference frequency input U,V,W Motor connection 3 x 400/460 V
0-10 V, 2-10 V, 0-20 mA, 4-20 mA
0-1 kHz, 0-10 kHz,
0-100 %PWM, 20-100 %PWM X2/ + , - Connection for dc-link

23 Frame Controller reference point X2/ RB Connection for ext. braking resistor
24 STR Start-Right input
25 STL Start-Left input X3 Socket for control
unit KEYPAD KP100
26 UV Control voltage 24 V DC
29 SOUTF Digital frequency output X4/51, 52 Connection for motor PTC
1)

33 S1IND Programmable input, digital

X5/ Terminals for interface
34 S2IND Programmable input, digital 1) 1)
47,48,49,50 RS485 or RS232
35 S3IND Programmable input, digital
36 SOUTA Prog. output analog K1 Connection example, line contactor

41 S1OUT NC contact of relay 1 Y Connection example for external mains filter

42 Center spring of relay 1
43 NO contact of relay 1 Protective earth
44 S2OUT NC contact of relay 2 X EMC earthing clamps for ease of
45 Center spring of relay 2
screen attachment
46 NO contact of relay 2

1)
Terminal function depends on the design version ordered.
Issue: March 1997
2-5
 CHAPTER 2 ORDERING INFORMATIONS FOR VF1000M

General The standard version of the VF1000M frequency inverter is identified by the type designation.
Other non-standard designs are identified by suffix design codes appended to the order
designation.
Each design code has its own special meaning (see design versions of VF1000M). For
inverters not quoted in the list design codes not given here are also used.
From the design options shown, only one design version per terminal location may be ordered.

Order/type V F 1 x x x M
designation
B
Series M
D
Continuous current
Mains voltage: 2 = 230 V
N
4 = 400/460 V
S
G MART DRIVE VF1000 device family

Standard design: • Varnished all-metal housing with metal cover for

KEYPAD KP100 mounting, protection IP20
• With brake chopper power electronics, without
braking resistor in device heat sink
• Operation Manual in German

Non-standard V F 1 x x x M
design code , , , , ,
The design code is separated by a comma, and can be written in
any order

Example VF1408M, FA , G16

Housing design G16 (IP20)

With built-in mains filter to

comply with limit curve class A
(industrial environment)

Issue: March 1997

2-6
CHAPTER 2 DESIGN CODES OF THE VF1000M

Terminal Design Short description

location code
Standard No function
Interface 1 C2 CAN-BUS interface
C8 INTERBUS-S interface for remote bus connection
TR Technical Controller with an additional analog input (± 10 V)
S58 Technical Controller
CP Prepared for PROFIBUS Gateway type CP-DP1 (see “Accessories”)

Standard No function
Interface 2
C9 RS485 isolated to terminals
C12 RS232 isolated to terminals

Standard No function
Tempera-
ture PTC Thermistor evaluation to DIN 44081/44082 with short-circuit
monitor monitoring
PT1 Evaluation of an automatic circuit-breaker thermostat

Standard Brake chopper power electronics, without braking resistor in device

Braking heat sink
resistor
BR1 Brake chopper power electronics, with braking resistor in device
heat sink

Standard Without mains filter

FA With built-in mains filter to comply with limit curve class A
Integral (industrial environment)
mains filter
Attention: Inverter type VF1410M is not available with built-in
mains filter FA. To comply with limit curve classes A and B an
external mains filter must be used (see ”Accessories”).

Standard Varnished all-metal housing with metal cover for KEYPAD KP100
mounting
Housing
G16 Standard housing design without terminal covering (metal cover),
no mounting option for KEYPAD KP100

Only one design version per terminal location is possible.

Note: The KEYPAD KP100 control unit must be ordered separately. For further information see
”Accessories”.

Issue: March 1998

2-7
CHAPTER 3 FREQUENCY INVERTERS VF1000L AND VF1000L,HF

Design and layout

+ VAL
7
-
Hz

stop
return
start
enter 8

SMART
3 CARD

10
4 11
ZK+
ZK-
PE
PE
L1

4
N

U
V

1
12
9
ZK+
ZK-
PE
PE
L1
L2
L3

37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
W
U
V

5 13

2 15 14
L1 L2 L3 PE PE U V W - +
6

Legend No. Function No. Function

1)
1 Name plate 7 Control unit KEYPAD KP100
1)
2 Connection point for protective 8 SMARTCARD
earth and screen
9 KEYPAD KP100 cable (length 0.35 m)
3 LED (yellow) signals brake
10 Terminal strip for interface RS485
chopper activity
11 Socket for KEYPAD KP100
4 Terminal strip for power connections,
VF1209L 12 Jumper strip
5 Terminal strip for power connections, 13 Terminal strip, control connections detachable
VF1410L ... VF1414L
14 LED H1 (yellow), ”error” indicator
6 Terminal strip for power connections,
VF1418L ... VF1445L 15 LED H2 (green), ”on” indicator

Regulations and
Conformity under the terms of Machinery All VF1000L devices
standards Directive 89/392/EEC
UL-recognized, FILE: E146022 All VF1000L devices

EMC Compliance with technical standards VF1209L/VF1410/14/18L

EN50081-1 (interference emission: residential environment) with mains filter 1)
EN50081-2 (interference emission: industrial environment) VF1424/32/45L with
mains filter 1)
EN50082-2 (interference immunity: industrial environment) All VF1000L devices, with
use of an appropriate mains
1)
filter
1)
For further information see ”Accessories”

Issue: March 1998

3-1
CHAPTER 3 TECHNICAL SPECIFICATION VF1000L

Des. Dim. VF1209L VF1410L VF1414L VF1418L VF1424L VF1432L VF1445L

Output Rec. rated power with P kW 2,2 4,0 5,5 7,5 11 15 22

4-pole standard motor
motor-side
Device power referred S kVA 3,81) 6,71) 9,51) 12,61) 17,52) 22,82) 32,74)
to mains voltage

Voltage U V 3x0...230 3 x 0 ... 400/460

Rated current (230 V) IN A 9,61) - - - - - -

Rated current (400/460 V) IN A - 8,9/7,81) 12,5/10,81) 16,5/14,41) 23/202) 30/262) 43/384)

Continuous current (230 V) 1,1xIN A 10,51) - - - - - -

Continuous current (400/460 V) 1,1xIN A - 9,8/8,61) 13,8/11,31) 18,2/161) 25,3/222) 33/28,62) 47,3/41,84)

1)
Overload current for 60 s 1,5xIN A 14,41) 13,51) 18,81) 251) 34,52) 452) 564)

Phase-sequence frequency f Hz 0...400 0 ... 200

Frequency resolution - % 0,1 from FMAX (0,05 Hz min.)

Input Mains voltage U V 1 x 230V 3 x 400 -15%/ 460 +10%

mains-side +15/-20%

Asymmetry of mains voltage - % - ≤3

Frequency f Hz 48 ... 62

Rec. mains fusing I AT 1 x 16 3 x 16 3 x 20 3 x 25 3 x 35 3 x 50 3 x 63

η ≤ 97 ≤ 97 ≤ 97 ≤ 97
1) 3)
Efficiency % 95 96 97

Power loss PV W 140 160 180 225 330 400 500

Brake chopper Peak braking power PSp kW 1,65 6,0

Cyclic braking Peff W 90 60 0 40 110 0 0

Ambient Cooling air temperature (up TN °C 0 ... 40

conditions to 1000 m above sea level)

Type of cooling Forced cooling

Relative air humidity rF % 15 ... 85, non-condensing (VDE 0160)

Power reduction as a ∆PT %/°C 2,5 in range 40 ... 50 °C

function of cooling air
temperature

Power reduction as a ∆PH %/m 5 per 1000 m above sea level

function of mounting max. 2000 m above sea level
height

Storage temperature TL °C -25 ... +55 (VDE0160)

Transport temperature TT °C -25 ... +70 (VDE0160)

Permissible vibration 2 g (IEC 68-2-6)

Protection - - IP20, VBG4

Mounting - - Vertical wall mounting

1)
Figures relate to a power stage switching frequency of 8 kHz
2)
Figures relate to a power stage switching frequency of 3.9 kHz
3)
At rated voltage and rated current
4)
Figures relate to a power stage switching frequency of 1.9 kHz

Issue: March 1997

3-2
CHAPTER 3 TECHNICAL SPECIFICATION VF1000L, HF

FMAX = 800 Hz
Software setting The data table is valid at a power stage switching frequency of 7.8 kHz (74-PWM = 2) and a
phase-sequence frequency up to max. 800 Hz.

Des. Dim. VF1408L, VF1410L, VF1414L, VF1418L, VF1424L,

HF HF HF HF HF

Output Device power S kVA 4,9 6,1 8,6 11,4 15,9

motor-side
Voltage U V 3 x 0 ... 400/ 460
1)
Rated current (400/460 V) IN A 7,2/6,2 8,9/7,8 12,5/10,8 16,5/14,5 23/20
1)
Continuous current (400/460 V) 1,1xIN A 8/6,8 9,8/8,6 13,8/11,9 18,2/16 25,3/22
1)
Overload current for 60 s 1,5xI N A 10,8 13,5 18,8 25 34,5

Phase-sequence frequency f Hz 0 ... 800

Input Mains voltage U V 3 x 400 -15% / 460 +10%

mains-side
Asymmetry of mains voltage - % ≤3

Frequency f Hz 48 ... 62

Rec. mains fusing I AT 3 x16 3 x 16 3 x 20 3 x 25 3 x 35

Efficiency 1) 3)
η % 96 96 97 97 97
3)
Power loss PV W 130 170 200 240 350
3)
At rated voltage and rated current

FMAX = 1600 Hz
Software setting The data table is valid at a power stage switching frequency of 15.6 kHz (74-PWM = 3) and
a phase-sequence frequency up to max. 1600 Hz.
Des. Dim. VF1408L, VF1410L, VF1414L, VF1418L, VF1424L,
HF HF HF HF HF

Output Device power S kVA 3,8 4,9 6,1 8,6 11,4

motor-side
Voltage U V 3 x 0 ... 400/ 460
1)
Rated current (400/460 V) IN A 5,6/4,8 7,2/6,2 8,9/7,8 12,5/10,8 16,5/14,4
1)
Continuous current (400/460 V) 1,1xIN A 6,2/5,3 8/6,8 9,8/8,6 13,8/11,9 18,2/16
1)
Overload current for 60 s 1,5xI N A 8,4 10,8 13,5 18,8 25

Phase-sequence frequency f Hz 0 ... 1600

Input Mains voltage U V 3 x 400 -15% / 460 +10%

mains-side
Asymmetry of mains voltage - % ≤3

Frequency f Hz 48 ... 62

Rec. mains fusing I AT 3 x 16 3 x 16 3 x 20 3 x 25 3 x 35

Efficiency 1) 3)
η % 95 95 95 96 96
3)
Power loss PV W 110 130 170 200 240
3)
At rated voltage and rated current

Issue: March 1997

3-3
CHAPTER 3 DIMENSIONAL DRAWINGS VF1000L AND VF1000L, HF

B
Dimensional A
drawing
(referred to both
dimension tables) D
C

E F

Dimension
Des. Dim. VF1209L
table
VF1000L VF1410L, VF1414L VF1418L VF1424L VF1432L VF1445L

Mass M kg ca. 6,9 ca. 10,1 ca. 10,7 ca. 11,5

Dimensions A mm 175

B mm ∅ 5,8

C mm 350

D mm 340

E mm 210

F mm 180 272

Dimension
Des. Dim. VF1408L,HF VF1410L,HF VF1414L,HF VF1418L,HF VF1424L,HF
table
VF1000L,HF Mass M kg ca. 6,9 ca. 10,1 ca. 10,7

Dimensions A mm 175

B mm ∅ 5,8

C mm 350

D mm 340

E mm 210

F mm 180 272

Issue: March 1997

3-4
CHAPTER 3 POWER AND CONTROL CONNECTIONS VF1000L
AND VF1000L, HF
X2
UR 21 +10 V X41 KP100
FSIN 22
23
+24 V X42 50

RS485
STR 24 49
STL 25 48
UV 26 47
46
S1OUT 27
28
SOUTF 29
30

S2OUT 31
S3OUT 32

S1IND 33
S2IND 34
35 n.c.
SOUTA 36
37

ZK+
ZK-

ZK-
L1

L2

L3

L1
W

W
U

V
X1
X1

Y
Y

K1 BC
M M
K1
3 SI
3
SI 1 x 230 V L1 N PE

3 x 400/460 V L1 L2 L3 PE

In devices VF1418L ... 1445L the earthing stud is located on the right-hand side panel.

Terminal assignment

X2 Des. Control connections X1 Power connections

21 UR 10 V for reference potentiometer L1,N, Mains connection 1 x 230 V

22 FSIN Reference frequency input L1,L2,L3 Mains connection 3 x 400/460 V

0-10 V, 2-10 V, 0-20 mA, 4-20 mA
U,V,W Motor connection
0-1 kHz, 0-10 kHz,
ZK- Connection for external brake
0-100 %PWM, 20-100 %PWM
ZK+ chopper (BC), e.g. BC4000
23,28,30,37 Frame, controller reference point

24 STR Start-Right input

X41 Socket for control unit
25 STL Start-Left input KEYPAD KP100
26 UV Control voltage 24 V DC

27 S1OUT Prog. output HIGH active X42/ Terminal for interface

29 SOUTF Digital frequency output 47, 48, 49, 50 RS485

31 S2OUT Prog. output LOW active

32 S3OUT Prog. output LOW active K1 Connection example, line contactor

33 S1IND Prog. input, digital Y Connection example for external mains filter
34 S2IND Prog. input, digital Connection point for protective
36 SOUTA Prog. output analog earth and screen

Issue: March 1997

3-5
CHAPTER 3 ORDERING INFORMATIONS FOR VF1000L

General The standard version of the VF1000L frequency inverter is identified by the type designation.
Other non-standard designs are identified by suffix design codes appended to the order
designation.
Each design code has its own special meaning (see design versions of VF1000L). For inverters
not quoted in the list design codes not given here are also used.
From the design options shown, only one design version per terminal location may be ordered.

Order/type V F 1 x x x L
designation
Series L
B
Continuous current
D
Mains voltage: 2 = 230 V
N
4 = 400 V
S
G MART DRIVE VF1000 device family

Standard design: • Varnished all-metal housing with metal cover for KEYPAD
KP100 mounting, protection IP20
• With brake chopper power electronics and braking resistor
in device heat sink
• With isolated RS485 interface
• Operation Manual in German

Non-standard design V F 1 x x x L
code , , , , ,
The design code is separated by a comma, and can be written
in any order.

Example VF1424L , C2

CAN-BUS interface

Issue: March 1997

3-6
CHAPTER 3 DESIGN CODES OF THE VF1000L AND VF1000L, HF

VF1000L Terminal Design Short description

location code
Standard No function
C2 CAN-BUS interface, isolated
OP1 Direct clock input for reference input,
without internal ramp generator function
Options
OP2 Thermistor evaluation to DIN 44081/44082 with short-circuit
monitoring or automatic circuit-breaker thermostat evaluation
of three-phase AC motors
OP5 3rd digital control input
TR Technical Controller incl. 2 analog inputs (± 10 V)
CP Prepared for PROFIBUS Gateway type CP-DP1 (see “Accessories”)

Standard Software function see operation manual

Software
S58 Technical Controller with one analog input
(design codes C1, C2 and CP not possible)
Only one design version per terminal location is possible

VF1000L, HF Terminal Design Short description

location code
Standard No function
OP1 Direct clock input for reference input, without internal ramp
generator function
OP2 Thermistor evaluation to DIN 44081/44082 with short-circuit
Optionen monitoring or automatic circuit-breaker thermostat evaluation
of three-phase AC motors
OP5 3rd digital control input

Only one design version per terminal location is possible

Note: The KEYPAD KP100 control unit must be ordered separately. For further information
see ”Accessories”.

Issue: March 1998

3-7
CHAPTER 4 ACCESSORIES FOR VF1000S/M/L

Frequency Inverters
SMARTDRIVE VF1000

VAL

Hz

stop start
SMART
CARD SMARTCARD
as data
return enter

storage device

VAL

Hz

stop start
return enter

A050.000.0
A050.000.0 J2
J2 X23

¢¢
@@
€€
ÀÀ
,,
QQ
X22
X22
A037.000.0 X1
Various option

¢¢
QQ
ÀÀ
€€
@@
,@€ÀQ¢,,
MC-Print J1
J1

@@
€€
ÀÀ
,,
QQ
¢¢
0786.00_._

CAN-Bus link InterBus-S link V1.__

CS: ____
X2 cards
50
X24 49
X24 48
47
46

VAL

PC link Hz

stop start
return enter

RS485/ RS232

¢¢
QQ
ÀÀ
€€
@@
,, BC 4070
4070

LUSTBUS Brake chopper

BC1300/1400
BC4000
+
+

1
2
3
4
5
Mains 6
7
connection 8
9
10
11
+

Line choke

Interference suppression
filter

4-1
CHAPTER 4 MAINS FILTERS

The mains filters listed here enable EMC regulations to be met.

Technical Inverter Order des. Cable Limit Rated Leakage Connections

Specifications type length curve current current

VF1104S NFE6.0 5m Class B 6A ≤ 1,5 mA Tab connector A6,3 x 0,8

NFE12.3 25 m Class B 12 A ≤ 5 mA Terminals, 4 mm² max.

VF1202S NFE6.1 5m Class B 6A 0,21 mA Tab connector A6,3 x 0,8

NFE12.3 25 m Class B 12 A ≤ 5 mA Terminals, 4 mm² max.

VF1204S NFE6.0 5m Class B 6A ≤ 1,5 mA Tab connector A6,3 x 0,8

NFE12.3 25 m Class B 12 A ≤ 5 mA Terminals, 4 mm² max.

VF1402S NFD4.1 25 m Class B 4A ≤ 22 mA Terminals, 4 mm² max.

VF1200M NFE12.1 15 m Class A 12 A ≤ 3,5 mA Line: term 1,5mm², Load: cable

NFE12.3 100 m Class B 12 A ≤ 5 mA Terminals, 4 mm² max.

VF1200M,FA NFE12.1 50 m Class A 12 A ≤ 7 mA Line: term 1,5mm², Load: cable

25 m Class B 12 A ≤ 7 mA Line: term 1,5mm², Load: cable

VF1400M NFD10.1 15 m Class A 10 A ≤ 5 mA Line: term 1,5mm², Load: cable

NFD10.3 100 m Class A 10 A < 116 mA Terminals 4 mm2 max.
25 m Class B 10 A < 116 mA Terminals 4 mm2 max.
NFD12.1 25 m Class A 12 A ≤ 15 mA Line: term 1,5mm², Load: cable
15 m Class B 12 A ≤ 15 mA Line: term 1,5mm², Load: cable

VF1400M,FA1) NFD10.1 25 m Class A 10 A ≤ 10 mA Line: term 1,5mm², Load: cable

15 m Class B 10 A ≤ 10 mA Line: term 1,5mm², Load: cable

VF1209L NFE22.0 25 m Class B 22 A < 5 mA Terminals, 4 mm² max.

VF1410L NFD16.2 100 m Class A 16 A < 178 mA Terminals, 4 mm² max

VF1414L *100 m Class B 16 A < 178 mA Terminals, 4 mm² max
VF1408/10L,HF

VF1418L NFD25.1 100 m Class A 25 A < 127 mA Terminals, 4 mm² max.

VF1414L,HF *100 m Class B 25 A < 127 mA Terminals, 4 mm² max.

VF1424L NFD35.0 100 m Class A 35 A < 99 mA Terminals, 6 mm² max.

VF1432L *100 m Class B 35 A < 99 mA Terminals, 6 mm² max.
VF1418/24L,HF

VF1445L NFD50.1 100 m Class A 50 A < 140 mA Terminals, 16 mm² max.

*100 m Class B 50 A < 140 mA Terminals, 16 mm² max.

* With line choke

1)
The inverter VF1410M is not available in design FA.
Using a mains filter does not limit the inverter power data.

Rated voltage: 1 x 230 V +10 % oder 3 x 480 V +10 %

Overload: 1,5 x I N for 1 minute per 30 minutes
Inverter
parameters: = Factory setting
Line: = Filter input
Load: = Filter output

Issue: March 1998

4-2
CHAPTER 4 MAINS FILTERS

Dimensional NFE6.0, NFE6.1 NFD10.1, NFD12.1, NFE12.1

drawings a a

b
b
g

d
d
f

c f
c

NFE22.0, NFD10.3, NFD16.2

NFD25.1, NFD35.0, NFD50.1 NFE12.3, NFD4.1
a a

b
b

g f

d
e
e

f c
c

Dimension table Order des. a b c d e f g

NFE6.0 159 44,5 143 50,8 – ∅ 4,7 –

NFE6.1 88,4 40 75 52 – 5,3 –

NFE12.11) 101 50 51 70 61 ∅ 4,7 550

NFE12.3 120 65 110 65 35 ∅ 4,5 M4

NFE22.0 240 95 230 45 36 ∅ 4,5 M5

NFD4.1 130 68 120 80 35 ∅ 4,5 M4

NFD10.11) 101 50 51 70 61 ∅ 4,7 550

NFD10.3 240 95 230 45 36 ∅ 4,5 M5

NFD12.11) 143 50 51 70 61 ∅ 4,7 550

NFD16.2 255 95 245 73 64 ∅ 4,5 M5

NFD25.1 255 95 245 73 64 ∅ 4,5 M5

NFD35.0 255 95 245 73 64 ∅ 4,5 M5

NFD50.1 290 100 275 90 76 ∅7 M5

1) With factory-assembled screened cable. All dimensions in mm

Issue: March 1998

4-3
CHAPTER 4 LINE CHOKES

In accordance with VDE 0160 and VDE 0839, only limited system perturbations and commu-
tation notches are permitted. In order to limit these perturbations when the frequency in-
verter is in operation, line chokes with 4% short-circuit voltage must be used.

Technical Inverter Order and Rated Power Inductance Mass Connection

Specifications type type des. current [A] loss [W] [mH] [kg]

VF1202S END4 4 5,8 7 0,4 Terminals, 2,5 mm² max.

VF1204S END7 7 8,2 4 0,75 Terminals, 2,5 mm² max.

VF1402S DND2 2 6 14,6 0,5 Terminals, 2,5 mm² max.

VF1205M END10 10 12 3 0,75 Terminals, 4 mm² max.

VF1207M END20 20 20 1,46 1,6 Terminals, 4 mm² max.

VF1404M DND6 6 18 4,8 1,6 Terminals, 4 mm² max.

VF1406M DND6 6 18 4,8 1,6 Terminals, 4 mm² max.

VF1408M DND10 10 31 2,9 2,5 Terminals, 4 mm² max.

VF1410M DND10 10 31 2,9 2,5 Terminals, 4 mm² max.

VF1209L END20 20 20 3 0,75 Terminals, 4 mm² max.

VF1410L DND10 10 31 2,9 2,5 Terminals, 4 mm² max.

VF1408L,HF
VF1410L,HF

VF1414L DND14 15 39 2,0 3,8 Terminals, 4 mm² max.

VF1414L,HF

VF1418L DND18 18 51 1,6 3,8 Terminals, 4 mm² max.

VF1424L DND24 25 54 1,2 3,8 Terminals, 4 mm² max.

VF1418L,HF
VF1424L,HF

VF1432L DND32 34 75 0,86 3,8 Terminals, 6 mm² max.

VF1445L DND45 50 96 0,58 6,5 Terminals, 16 mm² max.

Rated voltage: END 1 x 220 ... 240 V

DND 3 x 380 ... 415 V, other voltages on request
Short-circuit
voltage.: 4%
Insulation class: T40/B to VDE 0550/ 0532

Issue: March 1997

4-4
CHAPTER 4 LINE CHOKES

Dimensional drawing,
END

g
d e
a b

Dimensional drawing, DND2 ... DND4 above DND32

DND

c c

g g

d e e
a b b

Dimension table Order and a b c d e g

type des.

END4 54 58 75 45 35 ∅ 3,5

END7 60 72 72 50 50 ∅ 3,5

END10 66 65 75 55 46 ∅ 4,5

END20 84 70 90 70 52 ∅ 4,8

DND2 80 44 92 50 30 ∅ 4,5

DND6 100 60 105 60 44 ∅ 4,8

DND10 120 64 120 84 55 ∅ 4,8

DND14 150 67 167 113 49 ∅ 5,8

DND18 150 67 167 113 49 ∅ 5,8

DND24 150 67 190 113 49 ∅ 5,8

DND32 150 67 190 113 49 ∅ 5,8

DND45 180 76 195 136 57 ∅ 7,0

All dimensions in mm.

Issue: March 1997

4-5
CHAPTER 4 ACCESSORIES FOR DEVICE OPERATION

X1/ RS232
Interface adapter Order designation KPRS232
KPRS232
The KPRS232 interface adapter allows an inverter of the
VF1000 family to be connected to a computer with an RS232
Gerät: Schnittst.-Adapter
Typ: KPRS232
serial port. It isolates the KEYPAD connection of the inverter
from the computer. Power is supplied to the device from the
inverter.

A standard commercially available interface cable can be used

for the link from the interface adapter to the computer.

Dimensions: H x W x D
158 x 62 x 21 [mm]

Control unit KEYPAD Order designation KP100

KP100
No. Designation Function
1 LCD display panel 140 segments, backlit green/red
VAL

Hz
1 2 Down cursor Scroll back within the menu
structure
2
3 3 Up cursor Scroll forward within the
start
stop
return enter 5 menu structure
4
6 4 Stop/return key Stop (CTRL menu), cancel or quit
SMA R T
selected menu
CARD
5 Start/enter key Start (CTRL menu), confirm or select menu

7 6 SMARTCARD Chipcard data storage device,

storage of device settings
7 Connecting cable Maximum length 0.35 m

Dimensions: H x W x D
158 x 62 x 21 [mm]

SMARTCARD Order designation SC

SMART
CARD For data backup and transmission, all inverter parameters can
be stored on the SMARTCARD and then transferred without
problem onto other frequency inverters.

Issue: March 1997

4-6
CHAPTER 4 BRAKING RESISTOR ACCESSORIES FOR VF1000M

Braking resistor Order designation ZBR5

ZBR5
The ZBR5 add-on is designed for mounting in the heat sinks of
inverters VF1205M and VF1207M.

Dim. VF1205M VF1207M

incl. ZBR5 incl. ZBR5

Peak braking kW 1,65 1,65

power

Cyclic W 90 90
braking

Braking resistor Order designation ZBR4

ZBR4
The ZBR4 add-on is designed for mounting in the heat sinks of
inverters VF1404M, VF1406M, VF1408M and VF1410M.

Dim. VF1404M VF1406M VF1408M VF1410M

incl. ZBR4 incl. ZBR4 incl. ZBR4 incl. ZBR4

Peak braking kW 1,65 1,65 1,65 1,65

power

Cyclic
braking W 90 90 90 90

Issue: March 1997

4-7
CHAPTER 4 BRAKE CHOPPERS BC1300/1400 FOR VF1000S

Des. Dim. BC1300 BC1400

Technical Braking power at 100% cdf Peff W 90 90
Specifications Braking power at 50% cdf Peff W 140 140

Braking power at 25% cdf Peff W 210 210

Braking power at 12% cdf Peff W 310 310

Braking power at 6% cdf Peff W 450 450

Peak braking power PSp kW 1,5 1,5

Autom. power red. (after 6 s) Pred. kW 0,7 0,7

Braking current IBr A DC 4,0 2,7

Starting voltage Uein V DC 390 750

Stopping voltage Uaus V DC 381 740

Braking resistor design - - Heating cartridge

Terminal cross-section A mm² 1,5

Term. 9/10 DC-link connection - - Maximum length 0.5 m

Thermostatic switching contact - - 250 V~ 10 A

Ambient conditions Protection - - IP10 (when mounted)

Cooling air temperature T °C 0 ... 40

Mounting height above sea level H m 1000 max.

Relative air humidity rF % 15 ... 85, non-condensing (VDE 0160)

Permissible vibration - - 2 g (IEC 68-2-6)

Mounting - - Vertical wall mounting

Mechanics Mass M kg 0,5

Dimensions A mm 20

B mm ∅ 4,8

C mm 183

D mm 170

E mm 65

F mm 120

A A F

C D

cdf = continuous duty factor with 120 s cycle duration

Issue: March 1997

4-8
CHAPTER 4 BRAKE CHOPPERS BC1300/1400 FOR VF1000S

The BC1300 brake chopper is designed for VF1000S frequency inverters with 230 V rated
voltage, and the BC1400 for VF1000S inverters with 400 V. Both brake choppers have the
braking resistor already built-in, and require no additional power supply.

Connection diagram L1N PE PE L3 L2 L1

BC1300 ¢¢¢¢¢
QQQQQ
ÀÀÀÀÀ
€€€€€
@@@@@
,,,,,
VF1200S BC1400 H1
¢¢¢¢¢
@@@@@
€€€€€
ÀÀÀÀÀ
,,,,,
QQQQQ
@@@@@
€€€€€
ÀÀÀÀÀ
,,,,,
QQQQQ
¢¢¢¢¢
VF1400S
H1
H2 H2

+ + + + + +

1 L1 1 1 L1 1
2 N 2 2 L2 2
3 3 3 L3 3
4 4 4 4
5 5 5 5
6 U 6 6 U 6
υ υ 7 V 7
7 V 7
8 W 8 8 W 8
+ 9 + 9 + 9 + 9
- 10 - 10 - 10 - 10

¢¢¢¢¢
QQQQQ
ÀÀÀÀÀ
€€€€€
@@@@@
,,,,, ¢¢¢¢¢
QQQQQ
ÀÀÀÀÀ
€€€€€
@@@@@
,,,,,
11 PTC 11 11 PTC 11
+ +
+ + +
K1 +

,,,,,,
,,
,,,
,,,,,,
,
,,,

Terminal assignment BC-term. Meaning

5, 6 Connections not occupied

7, 8 Bimetal switch output for thermal monitoring of brake chopper

4, 9 ( + ) input, inverter DC-link

1, 10 ( - ) input, inverter DC-link

11 Connection not occupied

2, 3 Connection of ext. braking resistor (on request)

H1 Red LED, brake chopper active

H2 Green LED, ready

Connection point for protective earth and screen

Note: There is a direct correlation between the switching threshold of the brake chopper
and the connected mains voltage of the inverter. For this reason, only the
following combinations are possible:

BC1300 → VF1202S or VF1204S

BC1400 → VF1402S

Issue: March 1997

4-9
CHAPTER 4 BRAKE CHOPPER UNIT BC4000 FOR VF1000L

Des. Dim. BC4020 BC4070

Technical Suitable for inverter UUN V AC 230 (starting voltage Udcl = 365 V DC)
Specifications mains voltage 400 (starting voltage Udcl = 635 V DC)
460 (starting voltage Udcl = 725 V DC)

Min. braking resistance (UUN = 230 V) Rmin. Ω 18 5,1

Min. braking resistance (UUN = 400 V) Rmin. Ω 33 9,1

Min. braking resistance (UUN = 460 V) Rmin. Ω 37 11

Peak braking current ISP A DC 20 70

Continuous braking current ID A DC 5 30

Ambient conditions Protection - - IP10 (when mounted)

Cooling air temperature T °C 0 ... 40

Mounting height above sea level H m 1000 max.

Relative air humidity rF % 15 ... 85, non-condensing

Permissible vibration - - 2 g (IEC 68-2-6)

Mechanics Mounting - - Vertical wall mounting

Mass M kg 0,98 5,1

Dimensions A mm 100 176

B mm ∅5

C mm 256

D mm 246

E mm 137 216

F mm 77 162
B

BC 4020
D
C

E F

Issue: March 1997

4-10
CHAPTER 4 BRAKE CHOPPER UNIT BC4000 FOR VF1000L

The BC4000 brake chopper unit is designed for VF1000L frequency inverters. It consists of
the switching electronics, and for braking it additionally requires external braking resistors.
No mains connection is required to supply power to the unit (with the starting voltage adjusted
manually by means of the jumper strip).

Connection diagram A B


(schematic) X3
ϑ
1
2
3
4 +24 V
5

,


6
7

RB

RB

+
X2
L1

L2

L3

-
8

E 3~
Netz L1 M
L2 =
L3 3
3~

Legend No. Meaning

A Brake chopper BC4000
B Braking resistor (external)
C Frequency inverter
E Inverter power switch

Terminal X2 Meaning
assignment
L1,L2,L3 Mains connection, only required with automatic adjustment
of starting power to mains power

Connection point for protective earth and screen

RB Connections for braking resistor (external)

+, - Connections for inverter DC-link
X3 Meaning
1,2 Input, braking resistor temperature switch
3,4 Unoccupied
5 Frame reference point
6 Control voltage 24 V DC ± 20%
7,8 Relay output, ready

Issue: March 1997

4-11
CHAPTER 4 ACCESSORIES FOR PROFIBUS-DP

PROFIBUS-DP Order designation: CP-DP1

Gateway
Device Supplied accessories
Gateway cable
1,5 m

,,,,
,
Value
2 64
16 3
48
12
ON 7
6
5

8-pin western plug for 9-pin D-SUB socket

4
3
2
1
:3
res
ON 7
6

Add
5
4
3
2
1

ck
Cli

bus termination plug disk with GSD data files

ck
Cli

,,,
,,,

Technical data PROFIBUS-DP Gateway CP-DP1

suitable for inverter VF1000S,G19,FA,CP,xx
VF1000M,CP,xx
VF1000L,CP
hardware/protocol DIN19245 T1+T3 / EN50170 volume 2
transmission rate 9,6 kBit/s to 12MBit/s adjustable
transmission length 12000 m to 100 m (see transmission rate)
stations per Gateway Max. 10 stations
Gateway cable 1,5 m
,,,,
,

belongs to the scope of supply of the Gateway

1,0 m

Lust system bus cable

,,,,,,

,,,,,
,

belongs to the scope of supply of the drive

disk with GSD and ASCII belongs to the scope of supply of the Gateway
data files
bus termination plug belongs to the scope of supply of the Gateway
PPO (parameter-process- PPO type 1 and 3 are supported
data objects)
supply voltage 24 V DC ± 20 %
current input 1,2 A DC ± 10 %
mounting 35 mm DIN-rail
dimensions 22,5 x 99 x 119 mm (BxHxT)
ambient temperature 0 - 50 °C non-condensing

Issue: March 1998

4-12
CHAPTER 4 ACCESSORIES FOR PROFIBUS-DP

Networking example DP-Master

6
+ + + +

SPS
+ + + +

PROFIBUS-DP

Slave 1 Gateway CP-DP1

Slave 2

Slave 3
5
4 4 4
2 3

,,,
,
,
,
,
,
,
VF1000M VF1000L VF1000M

À
€
@
,
VF1000S, G19

Legend
No. Function

1 Gateway cable (supplied with the Gateway)

2 connection 24 V supply voltage

3 bus termination plug (supplied with the Gateway)

4 Lust system bus cable type I (supplied with the drive)

5 connection to the PROFIBUS-DP

6 disk with GSD data files (supplied with the drive)

Issue: March 1998

4-13
CHAPTER 4 USER INFORMATION FOR VF1000S/M/L

VAL CTRL
VAL

min-1
Hz
Hz

stop start
return enter stop start
return enter

¢¢
QQ
ÀÀ
€€
@@
,,
SMART SMART
CARD CARD

VAL

Hz

stop start
return enter

¢¢¢
QQQ
ÀÀÀ
€€€
@@@
,,,
SMART
CARD

Frequency inverters Device type Order des. Language Description

VF1000S 0720.01B.0 German Operation manual for standard device,
incl. designs I1, I5, I6, I7, G8, G10, K1
0720.21B.0 English Operation manual for standard device,
incl. designs I1, I5, I6, I7, G8, G10, K1
0720.11B.0 German/ Version description, G19
English
0720.02B.0 German/ Version description, M3, M4
English
0720.03B.0 German/ Version description, C8
English
0720.04B.0 German/ Version description, C2
English

VF1000M 0809.01B.0 German Operation manual for standard device,

incl. designs C2, C8, PTC, PT1, FA, G16
0809.21B.0 English Operation manual for standard device,
incl. designs C2, C8, PTC, PT1, FA, G16
0809.03B.0 German Mounting instructions, ZBR4 and ZBR5
0809.23B.0 English Mounting instructions, ZBR4 and ZBR5
0809.02B.0 German Version description S58, TR
0809.22B.0 English Version description S58, TR

Issue: March 1998

4-14
CHAPTER 4 USER INFORMATION FOR VF1000S/M/L

Frequency inverters Device type Order des. Language Description

VF1000L 0786.01B.0 German Operation manual for standard device,

incl. designs HF, C1, C2
0786.21B.0 English Operation manual for standard device,
incl. designs HF, C1, C2
A050.01B.0 German Version description, OP1, OP2
A050.21B.0 English Version description, OP1, OP2
A037.01B.0 German Version description, OP5
A037.21B.0 English Version description, OP5
0809.02B.0 German Version description S58, TR
0809.22B.0 English Version description S58, TR

Accessories Device type Order des. Language Description

KEYPAD KP100 A021.02B.0 German Operation manual for control unit
A021.21B.0 English Operation manual for control unit
KPRS232 A044.01B.0 German Operation manual for interface adapter
A044.21B.0 English Operation manual for interface adapter
BC1300/1400 A031.01B.0 German Operation manual for brake chopper,
designed for VF1000S
A031.21B.0 English Operation manual for brake chopper,
designed for VF1000S
BC4000 0743.00B.0 German Operation manual for brake chopper,
designed for VF1000L
0743.21B.0 English Operation manual for brake chopper,
designed for VF1000L
CP-DP1 0841.01B.0-00 German/ Instruction manual for PROFIBUS-DP
English Gateway

Issue: March 1998

4-15
CHAPTER 4 USER INFORMATION FOR VF1000S/M/L

Non-product-specific For product Order des. Language Description

information sources
VF1000S/M/L A040.02B.0 German LUSTBUS data transfer protocol

VF1000S/M/L A040.22B.0 English LUSTBUS data transfer protocol

VF1000S/M/L A047.02B.0 German CAN-BUS data transfer protocol

VF1000S/M/L A047.22B.0 English CAN-BUS data transfer protocol

VF1000S/M/L 0718.50B.0 German INTERBUS-S data transfer protocol

VF1000S/M/L 0718.51B.0 English INTERBUS-S data transfer protocol

VF1000S/M/L 0841.02B.0-00 German PROFIBUS-DP data transmission protocol

VF1000S/M/L 0841.22B.0-00 English PROFIBUS-DP data transmission protocol

VF1000S/M/L 0792.50B.0 German Installation instructions for interconnection

of LUSTBUS and CAN-BUS

VF1000S/M/L 0792.51B.0 English Installation instructions for interconnection

of LUSTBUS and CAN-BUS

VF1000S/M/L 0786.04B.0 German Parameter description (total package)

VF1000S/M/L 0786.24B.0 English Parameter description (total package)

VF1000S/M/L 0646.08B.0 German Practical design hints to avoid

system perturbations

Issue: March 1998

4-16
Subject to technical changes TDSMARTDRIVE-EN.03 3/98

Lust Antriebstechnik GmbH * Gewerbestr. 5-9 * D-35633 Lahnau * Telefon 0 64 41/ 9 66-0 * Telefax 0 64 41/ 9 66 -137
Internet: http://www.lust-tec.de * e-mail: [email protected]