EN-US - english US

Instructions for installation and operation

Condensate drain
BEKOMAT® 32U Vario F (BM32UVF)
01-1719
Dear customer,
Thank you for deciding in favor of the BEKOMAT® 32U Vario F condensate drain. Please read the
installation and operating instructions carefully before mounting and starting up the BEKOMAT® 32U Vario F,
and follow our directions. Perfect functioning of the BEKOMAT® 32U Vario F, and thus reliable condensate
discharge, can only be guaranteed when the provisions and notes stipulated here are strictly adhered to.

2 BEKOMAT® 32U Vario F

1 Pictograms and symbols ........................................................................................................................4
2 Safety instructions ..................................................................................................................................4
3 Proper use..............................................................................................................................................6
4 Exclusion from the scope of application.................................................................................................6
5 Technical data ........................................................................................................................................7
6 Electrical data.........................................................................................................................................8
7 Dimension drawing.................................................................................................................................9
8 Function................................................................................................................................................10
9 Installation ............................................................................................................................................13
10 Electrical installation.............................................................................................................................16
11 Control and maintenance .....................................................................................................................19
12 Troubleshooting and fault elimination ..................................................................................................22
13 Elements and components...................................................................................................................23
14 Recommended spare parts..................................................................................................................23
15 Accessories ..........................................................................................................................................24
16 Declaration of conformity .....................................................................................................................26

BEKOMAT® 32U Vario F 3

Pictograms and symbols
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1 Pictograms and symbols

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Observe the installation and operating instructions

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Observe the installation and operating instructions

(on the type plate)

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General danger symbol (danger, warning, caution)

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General danger symbol (danger, warning, caution) for supply voltage and supply voltage-
carrying plants components

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2 Safety instructions
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Please check whether or not these instructions correspond to the device type.
Adhere to all advice given in these operating instructions. They include essential information
which must be observed during the installation, operation and maintenance. Therefore it is
imperative for the service technician and the responsible operator / technical staff to read these
operating instructions prior to installation, start-up and maintenance.
The operating instructions must be accessible at any time at the place of application of the
BEKOMAT® 32U Vario.
In addition to these operating instructions, local or national regulations must be complied with,
if necessary.
Make sure that the BEKOMAT® 32U Vario is operated only within the permissible limit values
indicated on the type plate. Any deviation involves a risk for persons and materials, and may
result in malfunction and service failures.
If you have any queries regarding these installation- and operating instructions, please contact
BEKO TECHNOLOGIES CORP.

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Danger!
Compressed air!
Risk of serious injury or death through contact with quickly or suddenly escaping
compressed air or through bursting plant components or plant components which are
not secured.
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Measures:
• Do not exceed the maximum operating pressure (see type plate).
• Only carry out service measures when the system is pressure less.
• Use pressure-resistant installation material only.
• The feed pipe must be tubed firmly. Discharge pipe: short, fixed pressure hose onto pressure-resistant
pipe.
• Make sure that persons or objects cannot be hit by condensate or escaping compressed air.

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4 BEKOMAT® 32U Vario F

 Safety instructions

Danger!
Supply voltage!
There is the risk of an electric shock involving injury or death when coming into contact
with non-insulated components carrying supply voltage.
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Measures:
• During electric installations, all regulations in force need to be adhered to (e.g. VDE 0100 / IEC 60364).
• When the control unit is open, service and installation works must only be undertaken when the
system is deactivated.
• The removed control unit has no IP degree of protection.
• All types of electrical works must be carried out by authorized and qualified personnel only.

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Further safety instructions:

• For installation and operation, the national regulations and safety codes in force must also be adhered
to.
• Do not use the BEKOMAT® 32U Vario in hazardous areas.
• Regarding the inlet screw joints, excessive tightening forces must be avoided. This applies in particular
to conical screw joints.
• The BEKOMAT® 32U Vario will only function when voltage is applied.
• Do not use the test button for permanent drainage.
• Use genuine spare parts only. This is imperative to ensure perfect functioning.
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Additional advice:
• The removed control unit has no IP degree of protection.
• During installation, use spanner flat at the feed pipe (wrench size SW27) as a back rest.
• The service unit must not be dismantled.
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Caution!
Malfunction during operation!
Through incorrect installation and poor maintenance, malfunction may occur at the
BEKOMAT.
Condensate which is not discharged may cause damage to plants and in production
processes.
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r

Measures:
• Condensate drainage which is reliable in performance directly optimizes the compressed-air quality.
• To prevent damage and breakdowns, it is imperative to observe the following:
• Exact compliance with the specifications of use and with the performance parameters of the
BEKOMAT, in connection with the case of application (see "Proper use" section)
• Exact compliance with the installation- and operation instructions in this manual
• Regular maintenance and control of the BEKOMAT in accordance with the instructions in this
operating manual

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BEKOMAT® 32U Vario F 5

Proper use
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3 Proper use
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• The BEKOMAT® 32U Vario F is an electronically level-controlled condensate drain for compressed-air
plants.
• The device is employed within the permissible performance parameters (see "Technical data").
• The BEKOMAT® 32U Vario F is able to drain condensate under operating pressure from the plant
components virtually without compressed-air loss.
• For its function, the BEKOMAT® 32U Vario F requires an supply voltage and an operating pressure (see
"Technical data").
• As far as the employment in plants with increased demands on compressed air is concerned (food
industry, medical technology, laboratory equipment, special processes etc.), the operator must decide
on measures for the monitoring of the compressed-air quality. These have an effect on the safety of the
subsequent processes and may prevent damage to persons and plants.
• It is the task of the operator to ensure that the indicated conditions are met during the entire operating
time.
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• The BEKOMAT Vario is a condensate drain whose properties are adjusted especially to prescribed
applications.
• BEKOMAT Vario devices must not be employed at drain points other than those prescribed by the
supplier, as this may result in malfunction and damage in the compressed-air system and at the
compressed-air consumers.
• BEKOMAT Vario devices must not be replaced by other BEKOMAT-types, as this may result in
malfunction and damage in the compressed-air system and at the compressed-air consumers.

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4 Exclusion from the scope of application

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• The BEKOMAT® 32U Vario F as a condensate drain alone cannot guarantee a defined compressed-air
quality, for this purpose, other additional technical devices are required.
• BEKOMAT® 32U Vario F is not suitable for use in plants carrying vacuum or atmospheric ambient
pressure or in ex-areas.
• The BEKOMAT® 32U Vario F must not be exposed to permanent direct solar or thermal radiation.
• The BEKOMAT® 32U Vario F must not be installed and operated in areas with an aggressive
atmosphere.
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• The BEKOMAT® 32U Vario F is not heatable and, therefore, not suitable for the use in areas where frost
is likely to occur.
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• The BEKOMAT® 32U Vario F is not suitable for CO2 plants.

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6 BEKOMAT® 32U Vario F

 Technical data
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5 Technical data
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0,8...16 bar (12...230 psi)

min./max. operating pressure
or
(see type plate)
1,2...16 bar (17...230 psi)
+1...+60 °C (+34...+140 °F)
min./max. temperature
or
(see type plate)
+1...+70 °C (+34...+158 °F)
NPT ½ (G ½) internal
Condensate inflow
max. screw-in depth 13,5 mm (½")
Condensate outflow G ¼ Ø 8 ... 10 mm hose connector
Condensate oil-contaminated + oil-free
Housing aluminium + plastic, glass fibre-reinforced
Weight (empty) 1,0 kg (2.2 lbs)
This product has been tested to the requirements of CAN/CSA-C22.2 No. 61010-1-12, third edition,
including a later version of the same standard incorporating the same level of testing requirements.

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BEKOMAT® 32U Vario F 7

Electrical data
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6 Electrical data
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95…240 VAC ±10% (50…60 Hz) /100…125 VDC ±10%

Supply voltage
or
(see type plate)
24…48 VAC ±10% (50…60 Hz) / 18…72 VDC ±10%
Power consumption P = 0,6 ... 3 VA (W)
Recommended
Ø 5,0…10 mm (0,20“…0,39“)
cable-jacket diameter
Recommended
wire cross section
0,75...1,5 mm² (AWG 16...20)
Spring-loaded terminal
(voltage supply/relay)
Recommended
wire cross section
0,75...2,5 mm² (AWG 14...20)
Screw terminal
(voltage supply)
Recommended
wire cross section
0,75...1,5 mm² (AWG 16...20)
Spring-loaded terminal
(external test)
Recommended
wire cross section
0,75...1,5 mm² (AWG 16...20)
Screw terminal
(relay/external test)
Recommended
stripping of cable jacket ~ 30 mm (~ 1.18")
(voltage supply/relay)
Recommended
stripping of cable jacket ~ 90 mm (~ 3.54")
(external test)
Recommended
length of the wire end tube 8 mm (~ 0.31 inch)
Spring-loaded terminal
Recommended
length of the wire end tube ~ 6 mm (~ 0.24 inch)
Screw terminal
Connection data of the potential-
AC: max. 250V / 1A
free contact
DC: max. 30V / 1A
Switch to load*)
Connection data of the
potential-free contact min. 5 VDC / 10 mA
Switch to low signal*)
Connection data of the
on the unit side 5 VDC; switching current ≥ 0,5 mA
external test contact
Protection class IP 67
Overvoltage category
II
(IEC 61010-1)
VAC = V alternating current
VDC = V direct current
*) The switching of loads means that the properties of the contact are no longer suitable
for the switching of low signals.
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8 BEKOMAT® 32U Vario F

 Dimension drawing
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7 Dimension drawing
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BEKOMAT® 32U Vario F 9

Function
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8 Function
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Via the inlet line (1), the condensate flows into the
BEKOMAT® 32U Vario and accumulates in the
housing (2).
A capacitive functioning sensor (3) continuously
registers the filling level.

As soon as the condensate has reached a certain

level, a fixed waiting time starts.
During this period, further condensate flows in and
continues filling the BEKOMAT.
BEKOMAT and upstream units must be adjusted to
each other.

After the waiting time has expired, the condensate

may have risen up to the inlet area (1). The solenoid
valve (4) is switched over now and the zone above the
valve membrane is vented.
The valve membrane (5) lifts off from the valve seat,
the overpressure in the housing forces the condensate
into the outlet line (6).
The total amount of accumulated condensate is
discharged.

When the sensor (3) is "free", meaning that the total

amount is discharged, the solenoid valve re-switches
and the valve membrane is re-closed tightly through
the overpressure which builds up above the latter
membrane.
A new cycle starts with the inflow of condensate (1).

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10 BEKOMAT® 32U Vario F

 Function

At the BEKOMAT® 32U Vario, two LEDs indicate the

individual operating states.

When applying supply voltage, the

BEKOMAT® 32U Vario carries out a self-test.
Both LEDs are lit for approximately 1 second,
subsequently, the device changes over to the "ready-
to-operate" state.

Ready to operate, voltage is applied.

In the event that the condensate discharge is

disturbed, an alarm mode will start which is indicated
by the flashing of the red alarm LED.
Malfunction/alarm

Test of the valve function (manual drainage): press

and hold the button for approximately 2 s.
Test of the alarm function (see below): press and hold
the button for at least 1 min.
Do not use for permanent drainage.

Alarm mode:
In the event that the BEKOMAT is not empty after one
minute, a trouble indication is released:
Switching sequence of the valve in the alarm • The alarm LED flashes.
mode • The alarm relay switches over (the signal can be
picked off potential-freely).
• The valve opens every four minutes for 7.5
seconds.
• When the malfunction has been eliminated, the
BEKOMAT will switch back automatically into the
normal mode.
Possible trouble sources include :
• Mistakes during installation
• Dropping below the minimum pressure
• Excessive accumulation of condensate (excess
load)
• Blocked / obstructed outlet line
• Extreme amount of dirt particles
Trouble indication via a potential-free contact
• Frozen pipe work

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BEKOMAT® 32U Vario F 11

Function

The BEKOMAT® 32U Vario F releases a maintenance

message for a service that is to be carried out.

Depending on the operating mode, a visual

maintenance message (service) is activated which
signalizes the replacement of the service unit.

The maintenance message is indicated by the flashing

supply voltage-LED "Power".

The maintenance message is released after 1 x 8.760

h or one million switching cycles.
The maintenance signal is released when one of
these two values is reached.

In the event of a power outage or when the energy

supply is deactivated, the status of the timer will be
maintained.

The activities to be carried out regarding maintenance

are described in the chapter entitled "Check and
maintenance".

Prior to the replacement of the service unit, a reset

needs to be carried out. The control unit is released by
actuating the arresting hook. When removed, the
TEST button must be pressed and held for at least
five seconds.

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12 BEKOMAT® 32U Vario F

 Installation
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9 Installation
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Danger!
Compressed air!
Risk of serious injury or death through contact with quickly or suddenly escaping
compressed air or through bursting plant components or plant components which are
not secured.
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Measures:
• Do not exceed the maximum operating pressure (see type plate).
• Only carry out service measures when the system is pressure less.
• Use pressure-resistant installation material only.
• The feed pipe must be tubed firmly. Discharge pipe: short, fixed pressure hose onto pressure-resistant
pipe.
• Make sure that persons or objects cannot be hit by condensate or escaping compressed air.

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Caution!
Malfunction during operation!
Through incorrect installation and poor maintenance, malfunction may occur at the
BEKOMAT.
Condensate which is not discharged may cause damage to plants and in production
processes.
Pos : 45 /Beko T ec hnis che D okumentati on/Sic her hei t/Maßnahmen F ehl funkti onen BM @ 0\mod_1214378434025_15098.doc x @ 15238 @ @ 1
r

Measures:
• Condensate drainage which is reliable in performance directly optimizes the compressed-air quality.
• To prevent damage and breakdowns, it is imperative to observe the following:
• Exact compliance with the specifications of use and with the performance parameters of the
BEKOMAT, in connection with the case of application (see "Proper use" section)
• Exact compliance with the installation- and operation instructions in this manual
• Regular maintenance and control of the BEKOMAT in accordance with the instructions in this
operating manual

BEKOMAT® 32U Vario F 13

Installation
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Note

It is imperative to observe all hazard statements and warnings listed here.

Please also observe all regulations and notes regarding industrial safety and fire prevention at the place of
installation.
As a matter of principle, only use suitable and appropriate tools and materials in a proper condition.
Do not use aggressive cleaners and improper devices such as high-pressure cleaners.
Please note that condensates may contain aggressive or harmful components. Therefore, skin contact
should be avoided.
Condensate is subject to mandatory waste disposal. As such, it must be collected in suitable containers, and
disposed of or processed properly.

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Installation instructions:

• Only the displayed installation position of the

BEKOMAT (3) is permissible. Never install in a
horizontal or any other tilted position.
• Feed pipe (1) and ball valve (2) at least G½.
• No filter or screen in the inlet line.
• Slope in the inlet line >1%.
• Use ball valves (2) only.
• Operating pressure: min. 0,8/1,2 bar (12/17 psig),
max. 16 bar (230 psig). See type plate.
• Short pressure hose (4) fixed on a pressure-
resistant pipe.
• The required minimum pressure increases by
0,1 bar (1,4 psi) per metre gradient in the
discharge pipe (5).
• Discharge pipe (5) rising by max. 5 m (16,4ft).
• Install manifold (6) ¾" with a slope of 1%.
• Introduce the discharge pipe (5) from the top into
the manifold (6).
• Prior to the start-up, always carry out a leak test
and verify the correct engagement of the control
unit.

14 BEKOMAT® 32U Vario F

 Installation

wrong correct

Pressure differences!

Each condensate accumulation point must be drained

separately.

Continuous slope!

Avoid a water pocket when installing the feed pipe

Deflector area!

If drainage is to be carried out directly from the pipe,

deflection of the air flow will be useful.

No venting line!

Do not install a venting line for a BEKOMAT® 32U Vario!

Installations, where a venting line is normally required,
are impossible in this case. Another suitable BEKOMAT
must be used.

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BEKOMAT® 32U Vario F 15

Electrical installation
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10 Electrical installation
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Danger!
Supply voltage!
There is the risk of an electric shock involving injury or death when coming into contact
with non-insulated components carrying supply voltage.
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Measures:
• During electric installations, all regulations in force need to be adhered to (e.g. VDE 0100 / IEC 60364).
• When the control unit is open, service and installation works must only be undertaken when the
system is deactivated.
• The removed control unit has no IP degree of protection.
• All types of electrical works must be carried out by authorized and qualified personnel only.

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Note:

Power supply connection:

1. Read the permissible supply voltage on the type
plate and make sure this voltage is observed.
2. For the supply voltage, a reliably accessible
separator must be provided close-by (e.g. power
plug or switch), which separates all current-
carrying conductors.
3. At a low voltage supply
(< 50 VAC / < 75 VDC), only use a protective
extra-low-voltage.
4. Carry out installation in accordance with
VDE 0100 / IEC 60364.
5. Observe the terminal assignment.
6. Do not install when the device is energized.
7. Unscrew the screws (1) and remove the upper
part of the cover (2).
8. Unscrew the threaded cable connection (3),
remove the plug (if there is one), and lead the
cable (4) for the power supply through.
9. Connect the cable (4) with terminals X1 (1.1, 1.2)
(5).
10.Install the cables as shown (see also terminal
assignment in the following text).
11.Tighten the threaded cable connection (3) with a
slightly sealing effect.
12.Put on the upper part of the cover (2) and tighten
the screws (1) fingertight.

16 BEKOMAT® 32U Vario F

 Electrical installation

Connection of the potential-free contact and of

the external test:
1. Selection of the suitable cable.
2. Connection to X2 and X3, as shown on the left.
3. The installation steps are the same as for the
power supply connection.
4. If the potential-free contact carries voltage that is
dangerous in the case of contact, a corresponding
separator must also be provided, as described
above.
5. When using the potential-free contacts and the
connection external test, sufficient clearance to
the other parts of the unit, or suitable insulation in
accordance with EN 60664-1 must be ensured.
6. When using a multiwire, common line for the
connection of the potential-free contact and the
external test, this line must be suitable for the
highest occurring voltage and the intended
temperature range with regard to its nominal
ratings.

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Terminal assignment supply voltage (operating voltage)

X1 X2 X3 Power supply
• X 1.1 L/+
GND
IN1
NO

CO

NC
L/+

• X 1.2 N/-
N/-

L = Outer conductor
3.1 external test (IN1)

N = Neutral conductor
2.3 normally closed
2.1 normally open

2.2 common
1.2 neutral
1.1 phase

3.2 GND

Terminal assignment low voltage (operating voltage)

X1 X2 X3 Power supply
• X 1.1 L/+
GND
IN1
NO

CO

• X 1.2 N/-
NC
L/+

N/-

3.1 external test (IN1)

2.3 normally closed
2.1 normally open

2.2 common
1.1 power

1.2 power

3.2 GND

BEKOMAT® 32U Vario F 17

Electrical installation

Terminal assignment of the potential-free contact and of the external test

X1 X2 X3 Fault indication/potential-free contact:
• X 2.1 n.o.

GND
IN1
NO

CO

NC
L/+

N/-

• X 2.2 com.
• X 2.3 n.c.
n.c. - com. closed in the event of malfunction or power failure
(closed current principle)
3.1 external test (IN1)
2.3 normally closed

n.o. - com. closed during normal operation

2.1 normally open

The contacts X2.1 - 2.3 are potential-free.

2.2 common

External test / remote control:

1.1 power

1.2 power

• X 3.1 external test (IN1)

3.2 GND

• X 3.2 GND
Contacts connected = test active = discharge
Contacts open = test inactive
The contacts X 3.1 -3.2 are not potential-free.

Note:

At a low-voltage supply (< 50 VAC / < 75 VDC), only use a protective extra-low-voltage.
Tighten the threaded cable connection with a slightly sealing effect.

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Electric diagram
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18 BEKOMAT® 32U Vario F

 Control and maintenance
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11 Control and maintenance

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Danger!
Compressed air!
Risk of serious injury or death through contact with quickly or suddenly escaping
compressed air or through bursting plant components or plant components which are
not secured.
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Measures:
• Do not exceed the maximum operating pressure (see type plate).
• Only carry out service measures when the system is pressure less.
• Use pressure-resistant installation material only.
• The feed pipe must be tubed firmly. Discharge pipe: short, fixed pressure hose onto pressure-resistant
pipe.
• Make sure that persons or objects cannot be hit by condensate or escaping compressed air.

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Danger!
Supply voltage!
There is the risk of an electric shock involving injury or death when coming into contact
with non-insulated components carrying supply voltage.
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Measures:
• During electric installations, all regulations in force need to be adhered to (e.g. VDE 0100 / IEC 60364).
• When the control unit is open, service and installation works must only be undertaken when the
system is deactivated.
• The removed control unit has no IP degree of protection.
• All types of electrical works must be carried out by authorized and qualified personnel only.

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Caution!
Malfunction during operation!
Through incorrect installation and poor maintenance, malfunction may occur at the
BEKOMAT.
Condensate which is not discharged may cause damage to plants and in production
processes.
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r

Measures:
• Condensate drainage which is reliable in performance directly optimizes the compressed-air quality.
• To prevent damage and breakdowns, it is imperative to observe the following:
• Exact compliance with the specifications of use and with the performance parameters of the
BEKOMAT, in connection with the case of application (see "Proper use" section)
• Exact compliance with the installation- and operation instructions in this manual
• Regular maintenance and control of the BEKOMAT in accordance with the instructions in this
operating manual

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BEKOMAT® 32U Vario F 19

Control and maintenance
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Note

It is imperative to observe all hazard statements and warnings listed here.

Please also observe all regulations and notes regarding industrial safety and fire prevention at the place of
installation.
As a matter of principle, only use suitable and appropriate tools and materials in a proper condition.
Do not use aggressive cleaners and improper devices such as high-pressure cleaners.
Please note that condensates may contain aggressive or harmful components. Therefore, skin contact
should be avoided.
Condensate is subject to mandatory waste disposal. As such, it must be collected in suitable containers, and
disposed of or processed properly.

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Maintenance recommendation:

After 8,760 operating hours or one million switching

cycles, a maintenance message is released.
The green power LED flashes. Afterwards, or at the
latest after one year (8,760 operating hours), the
service unit (5) needs to be replaced.

1. Prior to the replacement of the service unit, a reset

needs to be carried out. The control unit is
released by actuating the arresting hook. When
removed, the TEST button below the LED must be
pressed and held for at least five seconds.

2. Remove the control unit (1) by pressing the

arresting hook (2).
3. Unfasten the BEKOMAT® 32U Vario from the outlet
(3).
4. Remove the design shell 4) (if there is one) using a
screwdriver (10).
5. Detach the service unit (5) from the tubing at the
inlet by removing the union nut.
6. or remove the screws (6) from the angle nozzle
(7).

20 BEKOMAT® 32U Vario F

 Control and maintenance

7. or remove the screws (8) at the intermediate

adapter (9) and remove the latter from the service
unit by pulling it downwards.
8. Check whether or not the new service unit (5) goes
with the control unit (1)
(model designation and color of the arresting
hook (2)).

9. Installation of the new service unit (5) in reverse

order.

Installation of the control unit on the service unit:

1. Check whether or not the service unit (5) goes with
the control unit (1) (model designation and color of
the arresting hook).
2. Check whether or not the sealing mat (11) and the
contact springs (13) are clean, dry, and free from
impurities.
3. Introduce the sensor (12) into the sensor tube plate
(14).
4. Hang the hook (15) of the control unit (1) in the
sensor tube plate (14).
5. Press the control unit (1) against the service unit
(5) and snap into place.

Start-up subsequent to maintenance measures:

Always carry out prior to the start-up:
• Leak-test of the screwed connector
• Check of the electrical connections
• Check of the correct engagement of the control unit

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BEKOMAT® 32U Vario F 21

Troubleshooting and fault elimination
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12 Troubleshooting and fault elimination

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Symptoms Possible reasons Measures

Supply voltage incorrect Check the voltage on the type plate

Circuit board defective Check the connections and the supply
voltage
Check the circuit boards for possible
damage
No LED lights up

Failure during the start of the Separate the device from the supply
program voltage and reactivate after > 5 s
Circuit board defective Check the circuit boards for possible
damage

All LEDs are continuously

on
Feed pipe and/or discharge pipe Check feed and discharge pipe
blocked or obstructed Check whether or not the valve opens
Wear and tear audibly (press the test button several
Circuit board defective times for >2 seconds)
Service unit defective Check the circuit board for possible
damage
Minimum pressure not reached
Check the operating pressure
Test button pressed, Maximum pressure exceeded
but no condensate
discharge
Feed pipe without sufficient slope Install feed pipe with a slope
Cross section not large enough Replace the service unit
Condensate accumulation too high
(surge)
Service unit extremely dirty

Condensate discharge
only when the test
button is pressed
Service unit defective or dirty Replace the service unit

Device blows off

continuously

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22 BEKOMAT® 32U Vario F

 Elements and components
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13 Elements and components

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1 Screw 3.5 x 10 9 Service unit

2 Upper part of the cover 10 Hose connector
3 Moulded gasket 11 O-ring 20 x 2
4 Circuit board 12 Intermediate adapter
5 Sensor 13 Screw M6 x 12
6 Lower part of the cover 14 O-ring 14 x 1.78
7 Cable bushing 15 Angle adaptor
8 Sealing mat 16 Design shell

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14 Recommended spare parts

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Available sets of spare parts Contents Order number

Service unit Vario F 8, 9, 11* 4023575
Gasket kit 3, 8, 11* 4024392
Design shell* 16* 4010167
Connection adapter G* 4010155
11*, 12*, 13*, 14*, 15*
Connection adapter NPT* 4012610
* Not for BEKOMAT 32U Vario built-in F
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BEKOMAT® 32U Vario F 23

Accessories

15 Accessories
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Available accessory sets Contents Order number

Mounting brackets 1 Mounting bracket
for wall and base 4010105
2 Extension G ½ 20 long

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Available accessory sets Contents Order number

Outlet set Tubing piece 10x3x800
With a hose and Grommet 9-G½ Ms 2000045
installation material Hose clamp 12-22/9 A2

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24 BEKOMAT® 32U Vario F

 Accessories

BEKOMAT® 32U Vario F 25

Declaration of conformity
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16 Declaration of conformity
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26 BEKOMAT® 32U Vario F

 Declaration of conformity
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BEKO TECHNOLOGIES GMBH

41468 Neuss, GERMANY
Tel.: +49 2131 988 0
www.beko-technologies.com

EC Declaration of Conformity

We hereby declare that the products indicated hereafter comply with the stipulations of the relevant
directives and technical standards. This declaration only refers to products in the condition in which they
have been placed into circulation. Parts which have not been installed by the manufacturer and/or
modifications which have been implemented subsequently remain unconsidered.

Product designation: Condensate drain

Types: BEKOMAT 31U, 32U, 32UV, 33U, 33UV
Voltage options: 95…240 VAC ±10% (50…60 Hz) / 100…125 VDC ±10%
or
24...48 VAC ±10% (50…60 Hz) / 18...72 VDC ±10%
Operating pressure range: 0.8…16 bar (12…230 psi)
or
1.2…16 bar (17…230psi)
Product description and function: Condensate drain for the electronically level-controlled
discharge of condensate in the compressed-air system.

Low-Voltage Directive 2006/95/EC

Harmonized standards applied: EN 61010-1:2010
Year of CE labeling: 13

The devices with a supply voltage of 24...48 VAC and 18...72 VDC do not come under the scope of the Low-
Voltage Directive.

EMC Directive 2004/108/EC

Harmonized standards applied: EN 61326-1:2006
EN 55011:2009 + A1: 2010, group 1, class B

RoHs Directive 2011/65/EU

The stipulations of the 2011/65/EU Directive on the restriction of the use of certain hazardous substances in
electrical and electronic equipment are observed.

Neuss, 21 August 2013 BEKO TECHNOLOGIES GMBH

p.p. Christian Riedel

Head of Quality Department

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.
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=== Ende der Liste für T extmar ke Inhalt ===

BEKOMAT® 32U Vario F 27

A Installation and operating instructions 4
Installations- und Betriebsanleitung 4
Accessories 24
Instructions, safety instructions 4
Accessory sets 24
Intermediate adapter 21, 23
Air compensation line 15
Alarm mode 11 L
Angle adapter 23 Lower part of the cover 23
Angle nozzle 20 M
B Maintenance 19
blows off 22 Maintenance recommendation 20
Both LEDs are continuously on 22 Malfunction 22
C Mounting 13

Circuit board 23 N
Components 23 No condensate discharge 22
Condensate discharge disturbed 22 No LED lights up 22
Control 19 O
Control unit 21
Order number 23, 24
D
P
Danger compressed air 4, 13, 19
Piktogramme 4
Danger supply voltage 5, 16, 19
Pressure differences 15
Data 7
Proper use 6
Declaration of conformity 26
Q
Deflector area 15
Degree of protection 5, 16, 19 Qualified personnel 5, 16, 19
Design shell 23 R
Dimension drawing 9 Recommended spare parts 23
Dimensions 9
S
E
Safety instructions 4
Electric diagram 18 Self-test 11
Electrical data 8 Sensor 23
Electrical data 8 Sensor tube plate 21
Electrical installation 16 Service measures 4, 13, 19
Elements 23 Service unit 20, 23
Exclusion from the scope of application 6 Sets of spare parts 23
Exclusion of a field of application 6 Slope 15
F Spare parts 5, 23
Failure 22 Symbole 4
Fault clearance 22 T
Fault diagnosis 22 Technical data 7
Fault elimination 22 Trouble sources 11
Field of application 6 Troubleshooting 22
Filling level 10
U
Function 10
Upper part of the cover 23
H
Hose connector 23
I
Installation 13

28 BEKOMAT® 32U Vario F

V W
Venting line 15 Water pocket 15

BEKOMAT® 32U Vario F 29

30 BEKOMAT® 32U Vario F
BEKOMAT® 32U Vario F 31
Headquarter : 中华人民共和国 / China France
BEKO TECHNOLOGIES (Shanghai) BEKO TECHNOLOGIES S.à.r.l.
Deutschland / Germany Co. Ltd. Zone Industrielle
BEKO TECHNOLOGIES GMBH Rm.606 Tomson Commercial Building 1 rue des Frères Rémy
Im Taubental 7 710 Dongfang Rd. F- 57200 Sarreguemines
D-41468 Neuss Pudong Shanghai China Tél. +33 387 283 800
Tel. +49 2131 988 0 P.C. 200122 [email protected]
[email protected] Tel. +86 21 508 158 85
[email protected]

India Italia / Italy 日本 / Japan

BEKO COMPRESSED AIR BEKO TECHNOLOGIES S.r.l BEKO TECHNOLOGIES K.K
TECHNOLOGIES Pvt. Ltd. Via Peano 86/88 KEIHIN THINK 8 Floor
Plot No.43/1, CIEEP, Gandhi Nagar, I - 10040 Leinì (TO) 1-1 Minamiwatarida-machi
Balanagar, Hyderabad - 500 037, INDIA Tel. +39 011 4500 576 Kawasaki-ku, Kawasaki-shi
Tel. +91 40 23080275 [email protected] JP-210-0855
[email protected]
Tel. +81 44 328 76 01
[email protected]

Benelux Polska / Poland Scandinavia

BEKO TECHNOLOGIES B.V. BEKO TECHNOLOGIES Sp. z o.o. www.beko-technologies.com
Veenen 12 ul. Chłapowskiego 47
NL - 4703 RB Roosendaal PL-02-787 Warszawa
Tel. +31 165 320 300 Tel +48 22 855 30 95
[email protected] [email protected]

España / Spain South East Asia 臺灣 / Taiwan

BEKO Tecnológica España S.L. BEKO TECHNOLOGIES S.E.Asia BEKO TECHNOLOGIES Co.,Ltd
Torruella i Urpina 37-42, nave 6 (Thailand) Ltd.
16F.-5, No.79, Sec. 1,
E-08758 Cervello 75/323 Romklao Road
Xintai 5th Rd., Xizhi Dist.,
Tel. +34 93 632 76 68 Sansab, Minburi
New Taipei City 221,
[email protected] Bangkok 10510
Taiwan (R.O.C.)
Thailand
Tel. +886 2 8698 3998
Tel. +66 2-918-2477
[email protected]
[email protected]

Česká Republika / Czech Republic United Kingdom USA

BEKO TECHNOLOGIES s.r.o. BEKO TECHNOLOGIES LTD. BEKO TECHNOLOGIES CORP.
Na Pankraci 1062/58 2 & 3 West Court 900 Great SW Parkway
CZ - 140 00 Praha 4 Buntsford Park Road US - Atlanta, GA 30336
Tel. +420 24 14 14 717 Bromsgrove Tel. +1 404 924-6900
[email protected] GB-Worcestershire B60 3DX [email protected]
Tel. +44 1527 575 778
[email protected]

Translation of the original manual/instructions.

Original instructions are in German
Subject to technical modifications without notice / errors accepted.
BM32U_V_F_uc_manual_en-us_2014_08.
Printed in Germany

BEKOMAT® 32U Vario F