Air Conditioning Design: Proposed 25 TR Packaged Type Centralized Air-Conditioning System For AVC Covered Court
Air Conditioning Design: Proposed 25 TR Packaged Type Centralized Air-Conditioning System For AVC Covered Court
Air Conditioning Design: Proposed 25 TR Packaged Type Centralized Air-Conditioning System For AVC Covered Court
ME 513
AIR CONDITIONING DESIGN
Prepared By:
Vidal, Alvin A.
PREFACE
Error may inevitably create into even work as it do. So any constructive
critics by the readers will be highly appreciated. Further guidance and
correction is to be taken care of by my instructor.
Vidal, Alvin A.
ACKNOWLEDGEMENT
The current proponents recognized the fact that this research endeavour
will not be fully realized without the generous effort and moral support of
significant individuals who on one way or another extended their hands in
helping the researcher in fulfilling this tedious research undertaking.
The researcher, parents, closed relatives and friends for their moral and
financials supports. Their words of inspiration served as guide and strength of
the researcher to finish the research undertaking, despite the many trials
encountered.
Vidal, Alvin A.
LETTER OF TRANSMITTAL
I hopes that this proposed project study will meet the standards and
preferential consideration that will harvest your most welcome approval.
Respectfully yours,
Vidal, Alvin A.
BSME-V
DEDICATION
I, Alvin A. Vidal dedicate this project to God Almighty our creator, the strong
pillar, the source of his inspiration, wisdom, knowledge and understanding. That he has
been the source of his strength throughout this program and on his wings only have I
soared. I also dedicate this work to my parents who has encouraged the author all the
way and whose encouragement has made sure that gives it all it takes to finish that
which have started. And I also dedicates this work to all engineering students especially
in Mechanical Engineering Department and hoping this will benefit the Mechanical
Engineering community especially in Bataan Heroes Memorial College to be a good
reference to the provide procedures encountered, in the Air-Conditioning Design.
Chapter 1
PROBLEM AND ITS BACKGROUND
INTRODUCTION
The human beings produce heat inside the room which leads to increase
in temperature inside the room and creation of uncomfortable conditions. As the
number of human beings inside the room increase, the total heat generated by
the human beings also increases. Comfort applications aim to offer a building
indoor environment that remains fairly constant in a variety favored by human
notwithstanding changes in external weather conditions or in internal heat loads.
Air-conditioning makes deep plan buildings possible for otherwise they‘d have to
be build narrower or with light wells so that inner space receives sufficient
outdoor air via natural ventilation.
To the Youth. The result of this study benefits them the knowledge on
proposing air-conditioning design, for them to see the equipment need and
design of air-cinditioning that is needed in a certain place.
Chapter 2
Review of Related Literature
The indoor sports hall has become one of the favorite venues for sport
activities. Traditionally, sports in Australia has been an outdoor pastime. But in
recent times, an increased awareness of skin cancers and other health risks,
coupled with a broadening of the range of sports being played, has seen an
upsurge in indoor recreational pursuits and a trend towards multi-purpose
facilities. The growing desire for better indoor environmental quality in the indoor
sports centers has resulted in a marked increase in energy consumption in this
building sector. While current research on indoor environmental quality mainly
focuses on residences and offices, few studies are concerned with the indoor
environment of large enclosures. Studies regarding sports centers mainly deal
with ventilation issues in terms of energy cost and saving, while indoor air quality
is not directly addressed .Indoor air pollution profiles were assessed during three
concerts and one ice hockey game carried out in three different halls for
recreational activities in Switzerland. Sharp increases in pollution concentrations
were observed when visitors enter the halls and an exponential decrease in
concentration after the event has ended (Junker et. al., 2000). Studies conducted
by Chow et al. (2002) illustrated that many mechanical ventilation and air
conditioning systems in big halls were not designed properly, leading to lots of
complaints on poor ventilation performance. The amount of fresh air supplied to a
space was observed to be sufficient, but distribution of air was not considered
Air-conditioning systems have been used in many parts of the world. The
purpose of most systems is to provide thermal comfort and an acceptable indoor
air quality (IAQ) for occupants. With the improvement of standard of living,
occupants require more and more comfortable and healthful indoor environment.
People spend 8090% of their time indoors, and indoor environment has important
effects on human health and work efficiency. The factors affecting indoor
environment mainly include temperature, humidity, air exchange rate, air
movement, ventilation, particle pollutants, biological pollutants, and gaseous
pollutants (Graudenz et al., 2005). By analyzing recent studies, Seppanen and
Fisk (2002) found that there was an increase in prevalence of sick building
syndrome (SBS) between 30% and 200% in the buildings with air-conditioning
systems when compared with natural ventilation systems. Death caused by
Legionnaires’ disease even occurred in air-conditioned buildings. In addition,
SARS occurred in 2003. All of these events are a warning for indoor environment
problems related to AC systems. It is fair to say that indoor environment
problems still exist in many air-conditioned and mechanically ventilated buildings,
even though existing standards may be met.
Building design process Mayer, et al. (1991) pointed out that energy-
efficient buildings are the result of not only a responsible attitude toward energy
but also how successfully the designer is able to apply energy technology and
energy analysis tools during the design process. Building design is a creative
process based on iteration: one begins by responding to a situation with an
abstract idea, then objectifies it by proposing a trial design, evaluates it, redesigns
it, develops it, re-evaluates it, and so on (Brown, 1990). Lorsch (1993) explained
that design consists of a continuous back-and-forth process as the designer
selects from the universe of available components and control options to
synthesize the optimum solution within the given constraints. It is essential to
understand the relationship between design and performance variables in the
context of practical design development. Figure 2.3 shows the applications of
energy analysis at various phases of the building design process, including
feasibility, pre-design, detail design, completion, commissioning and operation.
Information required and major tasks Mayer, et al. (1991) found that the common
information required by energy advisor include building envelope design, HVAC
equipment selection, lighting systems, building operating costs, energy targets,
climatic data, energy standards and local codes. Major design tasks that affect
building energy consumption are (NSW Public Works, 1993):
Willis Haviland Carrier invented the first air conditioner in 1902. This was
designed to boost the working process control in a printing plant. Carrier’s
invention controlled temperature and humidity. The low heat and humidity helped
keep the paper dimensions and ink alignment the same. Later his invention was
used to populate productivity in the workplace. The Carrier Air Conditioning
Company of America developed for the increasing demands. Gradually, air
conditioning was used to help increase comfort in homes and cars. Residential
sales increased rapidly in the 1950's.
The factors for exponential growth for air-conditioning are the HVAC
Market, energy, environment, communication, societal, political, preparing for the
future, looking ahead, and the conclusion. Buildings of the U.S. use approximately
35% of the nation’s precise total of energy consumption. The worth of shipments
by U.S. HVAC manufacturers was over $28 billion of 1996. Since there are 52,000
CHC chillers needed to be replaced among the U.S., there’s a large opportunity for
new chillers, new technology for the HVAC industry.
Chapter 3
Methodology
METHODOLOGY
The method or system that the researcher used for this study is a
Centralized Air Conditioning System. To use Centralized Air Conditioning System
for its effectiveness in large-scale structures, cheaper cost for air conditioning a
large scale structure and its ability to properly filter the air within the structure.
Central Air Conditioning System is a great choice for general comfort and energy
efficiency. Multiple window units are definitely less efficient than a single, central
system that controls the entire building.
Another term frequently associated with VAV is “zone control.” When the
space is large, such as an auditorium or open factory floor, the HVAC system
delivers tempered supply air based on a single setpoint and space temperature.
However, when the system must maintain the comfort level in several zones the
problem becomes more complex. For example, an office area system must
maintain a comfortable temperature based on multiple setpoints in individual
rooms. VAV is the de facto solution to these more complex scenarios.
The simplest VAV system controls air from a single supply duct and varies the
airflow to each zone or room based upon the temperature in the room.
In the case of direct expansion equipment, the air passing over the indoor
cooling coil heats the cold liquid refrigerant. Heating the refrigerant causes
boiling and transforms the refrigerant from a cold liquid to a warm gas. This warm
gas (or vapor) is pumped from the cooling coil to the compressor through a
copper tube (suction line to the compressor) where the warm gas is compressed.
In some cases, an accumulator is placed between the cooling coil and the
compressor to capture unused liquid refrigerant and ensures that only vapor
enters the compressor. The compression process increases the pressure of the
refrigerant vapor and significantly increases the temperature of the vapor. The
compressor pumps the vapor through another heat exchanger (outdoor
condenser) where heat is rejected and the hot gas is condensed to a warm high
pressure liquid. This warm high pressure liquid is pumped through a smaller
copper tube (liquid line) to a filter (or filter/dryer) and then on to an expansion
device where the high pressure liquid is reduced to a cold, low pressure liquid.
The cold liquid enters the indoor cooling coil and the process repeats.
As this liquid passes through the indoor cooling coil on the inside of the
heat exchanger, two things happen to the air that passes over the coil’s surface
on the outside of the heat exchanger. The air’s temperature is lowered (sensible
cooling) and moisture in the air is removed (latent cooling) if the indoor air dew
point is higher than the temperature of the coil’s surface. The total cooling
(capacity) of an AC system is the sum of the sensible and latent cooling. Many
factors influence the cooling capacity of a DX air conditioner. Total cooling is
inversely proportional to outdoor temperature. As the outdoor temperature
increases the total capacity is reduced. Air flow over the indoor cooling coil also
affects the coil’s capacity and is directly proportional to the total capacity of an
AC system. As air flow increasthe total capacity also increases. At higher air flow
rates the latent capacity of the cooling coil is reduced. Indoor temperature and
humidity also affect the total capacity of the AC system. As indoor temperatures
increase, the sensible capacity also increases. Similarly, as indoor relative
humidity increases the latent capacity of the AC system increases.
Manufacturers of AC equipment typically provide a “performance map” of specific
equipment to show how total, sensible, and latent capacity change with changing
indoor and outdoor temperatures and humidity. Power consumption and energy
efficiency are also provided in these charts.
Chapter 4
Design & Layouts
TYPE OF AC DESIGN
Central air conditioners circulate cool air through a system of supply and
return ducts. Supply ducts and registers (i.e., openings in the walls, floors, or
ceilings covered by grills) carry cooled air from the air conditioner to the home.
This cooled air becomes warmer as it circulates through the home; then it flows
back to the central air conditioner through return ducts and registers. To learn
how central air conditioners compare to other cooling systems, check out our
Energy Saver 101 Info graphic: Home Cooling.
If you have a central air system in your home, set the fan to shut off at the
same time as the compressor, which is usually done by setting the "auto" mode
on the fan setting. In other words, don't use the system's central fan to provide air
circulation -- use circulating fans in individual rooms.
Floor Plan
Equipment
Ducts
Diffuser
Installation
1. If you’re local government requires permitting for the HVAC work, either
we'll obtain the permit or you can chose to take care of it. In most cases,
we do it.
2. Your new outdoor unit will be positioned correctly. The contractor will
install it and secure it to the site.
3. Connect the indoor and outdoor units by determining the appropriate size
for refrigerant lines, drain piping, and electrical lines. These components
link the parts of the indoor unit to the outdoor unit.
4. Check the thermostat to the central air conditioner. You may have a new
thermostat installed or continue to use your existing unit.
Operation
Central air conditioners circulate cool air through a system of supply and
return ducts. Supply ducts and registers (i.e., openings in the walls, floors, or
ceilings covered by grills) carry cooled air from the air conditioner to the home.
This cooled air becomes warmer as it circulates through the home; then it flows
back to the central air conditioner through return ducts and registers.
Maintenance
Upon arriving at your home, and after introductions are made, the
contractor will begin his/her inspection, adjustment and cleaning procedures. A
thorough cleaning and inspection should include the following:
Lubrication of any moving parts such as blower fan motors, fan blades
and condenser fan.
Verifies refrigerant levels are correct and adds Freon when necessary.
When your system loses its power, check for tripped breakers or blown
fuses in the circuit breaker box. However, use extreme caution when
working around electricity.
If the system is running but not cooling, try lowering the thermostat
settings by 5 degrees.
The system is running but air is not coming out of the vents. Check for a
dirty filter and replace if necessary. A dirty filter can lead to ice forming
on the evaporator coil, which will prevent airflow.
Clean the evaporator coils. A dirty evaporator coil can also lead to ice
forming on its coil, prohibiting airflow. Find detailed instructions below.
Inspect the condenser outside unit coils for dirt, debris and vegetation
that can impede airflow to the compressor. If the compressor cannot
breath, it could overheat and shut down.
If you forgot to change the filter or ran your system without one, which
happens more often than you would think, your evaporator coils might
have gotten dirty. Therefore, you find yourself 6 months before your
next scheduled cleaning and maintenance call wondering what to do.
No sweat, most homeowners should have no trouble cleaning their
evaporator coils themselves and preventing a costly service call. Gather
the following items before starting this project:
Step 1. Turn the power off to the central air conditioning system at the circuit
breaker box.
Step 2. Remove the air filter on the evaporator unit to expose the underside —
the side most exposed to dirt and debris collection — of the evaporator coils.
Step 3. Clean the area beneath the evaporator when applicable and vacuum as
much of the loose debris from the evaporator coils as possible.
Step 4. Mix the coil cleaner when applicable with clean water according to
manufacturer’s instructions. Some coil cleaners might not require mixing with
water so read the instructions carefully.
Step 5. Apply the solution liberally to the evaporator coils using the spray bottle.
Be sure to wear your safety goggles and rubber gloves to prevent injury.
Step 6. Rinse the evaporator coils with clean water using a plastic spray bottle.
Step 7. Vacuum entire area and wipe up excess solution, dirt or debris with
clean rags.
Hiring a Professional
When your air conditioner needs more than regular maintenance, hire a
professional service technician. A well-trained technician will find and fix
problems in your air conditioning system.
Design Consideration
Name of Building: AVC Covered Court
Type of Building: Multi- Purpose Building
Floor area: 892 m2
Estimated No. of Occupants: 300
Room Design: 20˚C and 50%RH
Outdoor Air: 40%
Outdoor Design: 35˚C DB and 22˚C WB
GANTT CHART
1 2 3 4 5 6
1. Project Planning
2. Ordering of Needed
Materials & Machineries
3. Shipping
5. Installation of machineries
and ductwork fabrication
8. Operation
Chapter 5
Design & Computation
πab
A=
2
π (12.75)(3)
A=
2
A = 60.0829 sq.m
(A3)Glass Gate
A = BH
A = (3)(2.5)
A = 7.5 sq.m (A3)
(A5)Roof
πab
A= ( L)
2
π ( 12.75 ) ( 3 )
A= ( 35)
2
A = 2 102.9035 (A5)
(A6)Floor
A = lw
A = (35)(25.5)
A = 892 sq.m (A6)
(A7)Bleachers
A = lw
A = [(13)(5)](2)
A = 130 sq.m
A = (13.5)(4.5)
A = 60.75 sq.m
A = 130 + 60.75
A = 190.75 sq.m (A7)
note: front wall and back wall are identical as well as right wall is identical to the
left wall.
Heat Transfer
A (t 1 – t 2)
Q=
Rt
751.5458(35 – 22)
Q=
.83568
Q1 = 11 691.192 Watts
Lighting
Q = Lamp rating(Fu)(Fb)(CLF)
Fu = Utilization Factor
Fb = Ballast Factor
CLF = Cooling Load Factor
Total number of light = 20
Lamp rating = 40 watts
CLF = .93(taken from table 4-6,pg 72, stoecker)
Fb = 1.2 (taken from page 72, stoecker)
Fu = 70% are in use
Q = 40 watts(.70)(1.2)(.93)
Q = 34.18watts/light
Q = (34.18)(total no. of lights)
Q = (34.18)(20)
Q3 = 624.96 Watts
People
Roof
A 5 (t 1−t 2)
Q=
R
2102(35−22)
Q=
27.7
Q5 = 986 Watts
Flooring
Rt= Rt on walls
A 6(t 1−t 2)
Q=
R
892(35−22)
Q=
.83568
Q5 = 13 876.12483 Watts
Bleachers
A 7 (t 1−t 2)
Q=
R
190.75(35−22)
Q=
6.31
Q6 = 391.442 Watts
Ventilation
Refer to pg. 62, Table 4-1 Refrigeration and Air Conditioning by Stoecker
Total number of person = 500
Infiltration
Based on pg. 67, Refrigeration and Air-conditioning by Wilbert
Stoecker and Jerold W. Jones.
Where:
Q= Volumetric Flow Rate of Outside Air, L/s
W= Humidity Ratio, Water to Air, kg/kg
Thus, Q= Number of Air Changes; from p. 70
Q= a+b(r)+c(to-ti)
Where:
a= 0.20
b= 0.015 p. 70, Table 4 – 5 for Average Construction c= 0.014
v= wind velocity
Assume: v= 3.35 m/s
a, b, c= experimentally determined constants
Q = 0.20 + 0.015(3.35) + 0.014 (35 – 22)
Q = 0.43225 L/s ; then substitute in Q is and Qil
QT = (Qs + Ql)
Q = (6. 911+ 15.30)
Q8 = 22.211 Watts
OutdoorTotal
Air Intake 2.54
47 495.417 m/s
Watts 25 826.15500 FPM 73 331.567 Watts
Watts
A. Supply Duct:
Required: Size of the Ducting system and the total friction losses.
For Qs= since this is centralized air conditioning design, Q s maybe solved
by dividing Qt of the building.
T=
22ᵒC T=35ᵒC
From Ms = V/ Vs
Where:
Ms=(Qs/room)/ Cp
T= (35-22)
A= Q/V
Where:
A = cross sectional area
A = (W)(H)
And W= .789/H
But,
W=4/H
Therefore:
4H= 0.789/H
H = √0.716/4
W = 4 (0.439)
W =1.75 m
Therefore:
A= Q/V
Where:
A= cross sectional area
3
Q= 2m / s
V= 4.5 m/s
Therefore:
A = 2/4.5
A =.444m2
Also
A= WH
W= .444/H
But;
W=4H
H = √.444/4
H = 0.333
Also
W = 4 (.166)
W =1.332
Therefore:
Duct size or dimensions
A = HxW
A =333mm x 1332mm
A= Q/V
Where:
A= Cross sectional Area
3
Q= Volume flow rates = 1 m /s
V= Air Velocity
Therefore:
A = 1/2.5
A =0.4
Also:
A = W/H
W =A/H
W =0.4/H
But;
W= 4H
H = √0.4/4
H =0.316
Also:
W = 4(0.316)
W =1.264
Therefore:
Duct size or Dimension
A=HxW
A = 316 mm x 1264 mm
A= 2.5m K =4. 5m
B =9m L = 4.5m
C=9m M =6.25m
D= 6.25m O = 9m
E= 4.5m P =2.5m
F = 4.5m
G=6.25m
H = 9m
I = 9m
J = 6.25m
Fitting data: Elbow, inner, and outer radii ratio = 0.20
For Main Duct (A,D,G,J,M,P)
Q= 5m3/s A = (0.439)(1.750)
Stoecker page 108, equation (6-8)
Deq-f = 1.30(ab)0.625/(a+b)0.25
Deq-f = 1.30((0.439)(1.750))0.625/((0.439+1.750))0.25
Deq-f = 0.90 m
At figure 6-2 stoecker = 0.90 m , Q= 5m3/s
P/L = 0.81 Pa/m
La= Lp = 2.5m
P= 0.81 Pa/m ( 2.5 m)
P= 2.025 Pa x 2 = 4.05 Pa
Ld+ Ld+ Ld+ Ld = 6.5m
P= 0.81 Pa/m ( 6.5 m)
P= 5.256 Pa x 4 = 21.06 Pa
Q= 2m3/s A = (0.333)(1.332)
Stoecker page 108, equation (6-8)
Deq-f = 1.30(ab)0.625/(a+b)0.25
Deq-f = 1.30((0.333)(1.332))0.625/((0.333)(1.332))0.25
Deq-f = 0.69 m
Q= 1m3/s A = (0.316)(1.265)
Therefore:
Ploss = (2.5/2)2 x 1.2041 x 0.75
Ploss =1.41 x 5
Ploss =7.05Pa
Therefore:
Where:
2
VFL= 5 m /s, as assumed volume flowrate
Therefore:
Qs = 190.36 Pa x 5 m/s
Qs= 951.8 W
Bill of Materials
Specifications
Hazardous Material No
Brand Carrier
CFM 10000
Color Gray
Cycle/Hertz 60
ETL Certified No
ISO Code MX
Phase Three
Refrigerant R-410a
Tier Gemini
Tonnage 25
Main Duct
A=HxW
A =439 mm x 1750mm
P = 2H + 2 W
P = 2(0.439) + 2(1.750)
P =4.378m
Number of Gi Sheet = Perimeter of duct x Length /Gi sheet area
N = 4.378m x 32 m/ (2.00m by 0.60m)
N = 116.75 or 117 sheets
Main Branch
A= HxW
A =333mm x 1332mm
P = 2H + 2 W
P = 2(0.333) + 2(1.332)
P =3.33m
Sub Branch
A=HxW
A = 316 mm x 1264 mm
P = 2H + 2 W
P = 2(0.316) + 2(1.264)
P=3.16
Number of Gi Sheet = Perimeter of duct x Length/ Gi sheet area
N = 3.16m x 22.5m /(2.00m by 0.60m)
N =59.24 or 60 sheets
UNIT TOTAL
COST COST
DUCTING LAYOUT
GI SHEETS GAUGE 20
2000 x 600 mm 327 Sheets 1,100 359,700
HANGER ANDSUPPORT
ANGLE BAR
1 ½‖ x 3/16‖ X 20‘ 20 Pcs. 440 8,800
FULL THREAD ROD
½‖ x 10‘ 25 Pcs. 350 8,750
FLAT BAR
3/16‖ x 1‖ x 20‘ 80 Pcs. 160 12,800
EXPANSION BOLT
5/8‖ HOLE 110 Pcs. 25 2,750
NUTS AND WASHERS
12mm 75 Pcs. 2 150
BOLTS AND NUTS
12mm 520 Pcs. 5 2,600
SUB-TOTAL 35,850
Total 395,550
Total Building Cost = Total Price of AC unit + Total Bill of Quantity for Ducting
Total Building Cost = 395,500 + 586750
= 982,300 Php
SALVAGE VALUE
1+2+3+4+5+6+7+8+9+10+11+12+13+14+15= 120
With the Generation Charge rate based on the rate of PENELCO, January 2018 .
Estimated
Power No.
Generation no. of Total Cost
Operating Consumption of
Month Charge hours per Month
Weeks of the AC AC
(PhP/Kwh) turned on (Php)
Unit (KW) Units
per week
Chapter 6
Conclusion, Recommendation & References
Conclusion
Recommendation
Central air conditioners are more efficient than room air conditioners it is
the best type of air conditioning used in large buildings like a Multi-Purpose
Building. In addition, they are out of the way, quiet, and convenient to operate. To
save energy and money, you should try to buy an energy-efficient air conditioner
and reduce your central air conditioner's energy use. In an average air-
conditioned building, air conditioning consumes more than 2,000 kilowatt-hours
of electricity per year, causing power plants to emit about 3,500 pounds of
carbon dioxide and 31 pounds of sulfur dioxide.
References
https://energy.gov/energysaver/central-air-conditioning
https://en.wikipedia.org/wiki/Air_conditioning
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https://www.slideshare.net/NooruleInieOsman/air-conditioning-system
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fbclid=IwAR2fR26mVTw3M_Xu2rThcvCmLghJoL7M47mNbGm40WiTkZQpJ0VN
Y3HZ2Dc
https://www.energy.gov/energysaver/central-air-conditioning
https://www.energy.gov/energysaver/maintaining-your-air-conditioner