27 Hilux (Cont. Next Page) : Engine Control (1GD-FTV)
27 Hilux (Cont. Next Page) : Engine Control (1GD-FTV)
27 Hilux (Cont. Next Page) : Engine Control (1GD-FTV)
next page)
E n g in e C o n tro l (1 G D – F T V )
1 2 3 4
(BAT) (BAT) (BAT) (BAT)
2 2 2 2
1 1
W–B
B
1 1
EFI–MAIN EFI–MAIN
NO. 2 NO. 1 5 1
Relay Relay
W
GLOW
Relay
1 1
3 2
1 3
10A
EFI 1 1
NO. 1 EDU
Relay
2
2 5
R
3 2G 5 2J 9 2P 7 2G 5 2G 8 2P 3 2K 4 2K 1 1 1 A44(A), C44(B), C45(C), C46(D)
Glow Plug Controller 1 A
BATT
G
W–B
W–B
LG
W
B
B
GND GL1 GL2 GL3 GL4 +B DI SI 7 AG7
1 CA2 1 D 1 C 2 C 1 B 2 B 4 D 5 D 3 D
W–B
W–B
LG
W
W
G
R
P
L
1 CG2
1 2 3 4
GLW1 GLW2 GLW3 GLW4
W
W–B
G
R
L
B
LG
A
P
W–B
B
C47 W
Glow Plug Assembly
C
W
D
B
E
B
F
B B B
G
12 12
A49 A49
No. 1 Ground No. 1 Ground
Junction Connector Junction Connector
GC AC CB AC
27 HILUX (Cont' d) (Cont. next page)
E n g in e C o n tro l (1 G D – F T V )
5 6 7 8
(BAT) (IG) Y1
Diesel Throttle Body Assembly
7. 5A 5A
EFI–B IG2
NO. 1
IC
2 2
C78(A), C79(B)
M
Switch Assembly (A/T)< 3–4> < 26–3>
1 2 2G Turbocharger Sub–Assembly
Switch Assembly (M/T)< 3–4>
2 A 1 A 3 B 1 B 2 B 2 1 6 5 3
Clutch Start
W
G
L
16 AG1
GR
W
G
R
P
1 CY1 4 CY1 5 CY1 3 CY1 6 CY1
W
G
R
Y
Y
L
L
C38(A), C39(B), C40(C), C41(D), G49(E), G50(F)
11 E 1 F 18 F ECM 1 C 2 C 23 C 30 C 22 C 6 D 5 D 21 C 29 C 20 C
NSW BATT IGSW VNM+ VNM– VNA VNVC VNE2 M+ M– VLU VCVL EVLU
GREL GLDO GLDI MREL +B +B2 +B3 +BD1 +BD2 ECBV EGM+ EGM– EGLS VCEG EEGL
15 E 11 B 10 B 14 E 2 F 3 F 4 F 5 C 4 C 16 A 6 C 7 C 25 C 31 C 24 C
LG
W
P
B
L
W
G
R
B
6 A 1 B 2 B
No. 18
No. 1 Vacuum
5 A
C42
LG
A
1
P
B
B
4 5 2 3 1
W
C M+ M– VTA VC E2
B
W
D
B
E M
B
F IC
B
G
C37
Electric EGR Control Valve Assembly
27 HILUX (Cont' d) (Cont. next page)
E n g in e C o n tro l (1 G D – F T V )
9 10 11 12
X1
C43 Z1 A29 PCV Valve (Injection or
Cam Position Sensor (Crank Position Sensor) Crank Position Sensor Intake Mass Air Flow Meter Sub–Assembly Supply Pump Assembly)
W
R
B
B
L
W
R
B
G
R
R
Y
Y
L
17 D 18 D 27 D 20 D 19 D 28 D 33 B 32 B 25 B 24 B 3 B 4 B
VCG G2– G2+ VCNE NE– NE+ VG THA VCVG EVG PCV+ PCV–
PRV– PRV+ # 1D+ # 1D– # 2D+ # 2D– # 3D+ # 3D– # 4D+ # 4D–
1 B 2 B 6 A 7 A 1 A 2 A 7 B 6 B 5 A 4 A
G
R
R
B
L
1 CZ3 2 CZ3
Y
C48
C49
C50
C51
Z3 2 2 2 2
Fuel Pressure Sensor
(Common Rail Assembly)
27 HILUX (Cont' d) (Cont. next page)
E n g in e C o n tro l (1 G D – F T V )
13 14 15 16
Temperature Sensor
C77 C36 2 Z2
Diesel Turbo Turbo Pressure Sensor Intake Air Temperature Sensor Fuel Pressure Sensor (Common Rail Assembly)
Engine Coolant
Diesel Engine
Multiplex Communication
C81
VC E PIM E2 THA E2 PR PR2 VCS E2S VC
Generator Assembly
3 1 2 1 2 1 4 5 2 1 3 6
G
R
V
L
< 4–3>
BR
BR
BR
G
R
B
L
G
R
P
28 A 19 A 18 A 27 B 35 B 34 A 27 A 17 E 28 E 19 C 18 C 26 D 33 D 25 D 28 C 7 D
VCPM EPIM PIM ETHI THIA THW ETHW CANH CANL E2M PCR1 PCR2 VCS E2S VCM LIN
GR
LG
Y
W–B
W–B
W–B
W–B
W–B
W–B
W–B
BR
< 25–8>
W–B
W–B
CA GE
27 HILUX (Cont' d) (Cont. next page)
E n g in e C o n tro l (1 G D – F T V ) C ru is e C o n tro l
17 18 19 20
HALL IC HALL IC
Certification ECU
1 2 3 4 5 6
LG
W
G
R
LG
W
G
R
B
C38(A), C39(B), C40(C), C41(D), G49(E), G50(F)
30 F 25 F 31 F 29 F 22 F 28 F ECM 17 F 16 F
VCP2 EPA2 VPA2 VCPA EPA VPA IMO IMI
(∗7)
G
W
V
2 A 1 A
G4(A), z4(F)
ECC CCS Spiral Cable
Sub–Assembly
4 F 3 F
6 AG7 13 CG2
Power Steering Oil Pressure Switch
ON–OFF
W
(∗7)
BR
Level Warning Switch
DLC3
1 1
Fuel Sedimenter
+ RES
FCHK 14 CG2
E – SET
(∗7)
BR
2
W–B
CANCEL
z4(F)
4
(∗7)
B
A49
No. 1 Ground
Junction Connector
AC CB
27 HILUX (Cont' d) (Cont. next page)
21 22 23 24
Certification ECU
Body ECU
C1 C2
< 26–9>
< 9–35>
Transmission Transmission
Revolution Sensor (NT) Revolution Sensor (SP2)
(∗3, ∗4 ∗8)
2 1 2 1
(∗3)
ST NO. 1 Relay
G
B
(A/T)
(A/T)
(A/T)
W
R
B
12 G92
No. 41
Junction Connector
(∗3, ∗4 ∗8)
GR
G
C38(A), C39(B), C40(C), C41(D), G49(E), G50(F)
12 C 13 C 10 C 11 C 23 E 22 E ECM
NTB NTO SP2B SP2O NEO STA
SL1+ SL1– SL2+ SL2– SL3+ SL3– SL4+ SL4– SLU+ SLU– SLT+ SLT– SL THO1 ETHO THO2
10 D 11 D 17 C 16 C 8 C 9 C 9 D 8 D 8 B 9 B 14 D 15 D 13 D 14 B 15 B 16 B
(A/T)
G
C65
No. 4
1 Junction Connector
(A/T)
(A/T)
(A/T)
(A/T)
(A/T)
(A/T)
(A/T)
(A/T)
(A/T)
(A/T)
(A/T)
(A/T)
(A/T)
(A/T)
(A/T)
W
G
R
R
P
B
L
L
2 3
(A/T)
(A/T)
G
G
25 26 15 16 11 12 23 24 21 22 13 14 1 3 4 6 5
SL1+ SL1– SL2+ SL2– SL3+ SL3– SL4+ SL4– SLU+ SLU– SLT+ SLT– SL OT+ OT– OT2– OT2+
GR
O
G
R
B
B
L
L
C31
ECT Solenoid (Transmission Wire)
PWR MODE
3
R R
12 E
21 IG1
System
< 12–1>
(∗9) (∗9)
PWMS
Stop Light
1
2
PWR
27 HILUX (Cont' d)
25
ECO MODE
2
4
3
4
2
W–B L L GR V R
12 F
9 E
2 2D
12 IG1
4 IG1
(IG)
14 AG1
E
ST1–
(∗9) (∗9) (∗9)
ECMS
ECU
ECM
A27
5A
I5
IG2
W Stop Light
21 E
Switch Assembly
SFTU
(A/T)
20 E
SFTD
(A/T)
13 E
S
C38(A), C39(B), C40(C), C41(D), G49(E), G50(F)
(A/T)
10 E V Combination Meter Assembly
SPD < 24–1>
GR
14 A
D
7 CG1
G L Stop Light Switch Assembly
13 F
13 A
N
STP
B P
12 A
P
2 2P
(IG)
11 CG2
(A/T) (A/T)
IG1
Park/Neutral
10A
NO. 1
Position Switch
Assembly (A/T) R R
15 A
P
< 13–2>
17 CG1
(A/T)
Back–Up Light
Switch Assembly
(M/T)< 13–2>
P
D
N
R
2
RB
B
PL
(A/T)
1
Back–Up Light
RL
G
NL
E C T a n d A /T In d ic a to r (1 G D – F T V )
(A/T)
7
12
17
GR P P
DL
27
8 CG1
(A/T) (A/T)
C22
13
P P Park/Neutral Position
Switch Assembly
3 BA1
3 AG2
(M/T) (M/T)
G89
No. 38
Junction Connector
2
1
P B R B
8 A
7 A
7 2D
4 BA1
L L LG LG G
7 2P
7 IG1
6 IG1
(IG)
G89
No. 38
IG1
10A
I1
Junction Connector
NO. 4
G G
18 IG1
(A/T) (A/T)
SFTD
3
W W
28
19 IG1
(A/T) (A/T)
Transmission Control Switch
SFTU
W–B
(Transmission Floor Shift Assembly)
∗ 9 : w/ Combination Switch Assembly
(∗9)
1
6
2
E C T a n d A /T In d ic a to r (1 G D – F T V )
29 30 31 32
(ACC) (BAT) (IG)
5A 10A 5A
ACC ECU–B METER
NO. 1
∗10 : w/ TFT Display
2 2 2
4 1 6 2P
GR
GR
24 AG1
Junction Connector
Junction Connector
W
12 1
No. 44
No. 35
G95
21 6 G86
Y
GR
39 A 21 A 22 A
ACC B IG+
Malfunction
Indicator
Glow
Lamp
5V IC
Display Driver Display Driver
LED Driver
5V+B
CPU
CAN Controller
I/F
CAN I/F
G8(A), G9(B)
Buzzer
W–B
Communication
System (CAN)
Multiplex
< 2–1>
GC GA