DURMA

PRESS BRAKES
ADR ADS ADH & LARGE FORMAT ADSL

BETTER PARTS BETTER PROFITS

 The Company

headquarters i Bursa Turkey

As a total supplier for sheet
metal manufacturing with
almost 60 years of experience,
Durma understands and
recognizes the challenges,
requirements and expectations
of the industry.

We strive to satisfy the ever

higher demands of our
customers by continuously In our three production plants with a total From the innovations developed at the
improving our products and of 1.5 million square feet, we dedicate Research & Development Center to the
processes while researching 1,000 employees to delivering high quality technical support given by our worldwide
and implementing the latest of manufacturing solutions at the best distributors, we all have one common
technologies. performance-to-price ratio in the market. mission: to be your preferred partner.

R&D Center Baskoy factory

charlotte headquarters
 ad Series
press brakes

adr ads adh adsl

4’ - 20’ + Tandem Systems 6’ - 30’ + Tandem/Trio 8’ & 10’ 13’ - 30’ + Tandem/Trio
44 - 660 Tons 44-3,000 Tons 110 - 150 - 195 Tons 660 - 3,300 Tons

ADR ADS ADH ADSL

Y1,Y2 Ram Positioning s s s s
DA 56 2D Graphical o - - -
DA66T Touch 3D - s s s
Manual Table Crowning o - - -
Automatic Table Crowning o s s s
Programmable X Axis s s s s
Programmable R Axis o s s s
Programmable X Prime - o o o
Programmable Z1,Z2 - o o o
Programmable Six Axis - o o o
Sheet Followers - o o o
Laser Guard Protection o o o 0
Hydraulic Tool Clamping o o o 0
( S ) STANDARD ( O ) OPTIONAL (-) NOT AVAILABLE
features
Machine Frame
The design of the machine frame is a critical part of any
machine with relation to its ability to produce accurate parts
for a long period of time. Durma uses several different types
of construction depending on the certain dimension such as
length, tonnage, stroke, daylight and throat/depth. For details
on Durma’s unique box frame construction please the ADSL
datasheet.

Cylinder Connection
In order to allow tilting of the ram without damage, special
spherical seating and connections are used. This type of
connection also allows sudden forces to be absorbed gently.

Precision Machining
Modern machining centers are utilized for accuracy, rigidity, and
smooth operation. Frames, assembly surfaces and connection
holes are machined after the welding process, up to 60’ in a
single pass. Surface machining nearly to grinding tolerance:
within .002” to .004”. In comparison, inaccurate machining can
result in differences between Y1 Y2 (ram level) axes, difficulty
holding tools parallel, difficulty holding tool dimensional
tolerances and high vibration during the bending process.

Large Stroke, Daylight & Throat

The large frame dimensions allow versatile production of parts
requiring increased clearance profitably and easily.

• Forming of deep sectioned four sided boxes. .

• Forming and Removal of Complex Large Parts
features

Ergonomic Working Height

Lower beam (bed) height for most machines is optimized at
approximately 35 to 36” (excluding die holders and dies) for
ergonomic operation.

Lower Deflection & Longer Life

Acceptable industry stress standards for material is 8.5 kg/mm2
stress. All Durma machines must meet a value of 5-6 kg/mm2.
These strict standards reduce deflection and increase frame
durability and the ability to hold tolerances over long periods
of heavy use. All incoming plate must be certified the Durma’s
standards and requirements. Durma’s high frame rigidity and
robustness provides long-term accurate bending.

Y1, Y2 Precision & Flexibility

In the Y1, Y2 ram positioning system each cylinder operates
independently in a closed loop system. Linear encoders
combined with precision hydraulic valves and the CNC
command center, provide ± .0004” accuracy and the ability
to program all ram position, speeds and ram tilt. Application
advantages include:

• Stage or Progressive Bending

• Fade Out or Conical Work
• Enhanced Material Handling with Total Ram Control

Quick-Set Front Sheet Supports

Rugged support arms with disappearing stops are mounted
on a linear guide rail system. This allows “finger-tip” lateral
adjustment as required by the bend length of the part. They are
also equipped with side gauges for the fast, easy, and accurate
feeding of parts small or large.
features

Oversized Ram Guides

Long rectangular shaped guides assure stable, smooth, and
secure ram positioning. Conventional machines can typical have
these guides mounted on the inside of the frames resulting in
obstructions to full length acute angle bends.

X Axis Back Gauge

ADR Standard
X axis (finger depth) is set automatically via the program.
The fingers are mounted on a linear guide for quick, easy, and
accurate lateral positioning. A hand crank is located at the top of
each finger for height adjustment. Programmable R axis (finger
height) is optional.

Shimless Bending
ADS, ADH & ADSL Standard | ADR Optional
Independent left and right axes (Y1,Y2) are controlled by
electronic servo valves and electronic linear position controllers.
CNC-controlled motorized crowning system homogenizes
bending, which forces every point of the bending parts to
acquire straight bends. The need for shimming is eliminated.

Pocket-Style Back Gauge Fingers

ADS, ADH & ADSL Standard | ADR Optional
When equipped with an optional tapering style back gauge, it
is necessary to have finger tips that can properly receive and
secure the part when introduced at an angle in the X axis.
 features

3 Step Back Gauge Fingers

ADS, ADH & ADSL Standard | ADR Optional
Three step style fingers are used for the X/R and X/R/Z1, Z2
back gauge configurations. Special fingers are also available
upon request.

X/R Style Back Gauge

ADS, ADH & ADSL Standard | ADR Optional
With the X/R style back gauge, the height of the back gauge
is programmable in addition to the depth. This is very useful
for changes in die height, extreme crowning settings, and for
gauging to a flange that may be a different height than the die.

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T = MATERIAL THICKNESS The bending force (tonnage) figures listed above are based on mild steel with
V = V-OPENING
MF = MINIMUM FLANGE LENGTH tensile strength of 60,000 PSI. To calculate the approximate bending force
IR = INSIDE RADIUS requirements for other materials, please use the following multipliers:
*BASED ON BENDING TO AN INCLUDED ANGLE OF 88
DEGREES. THIS DIMENSION WILL INCREASE WHEN Soft Brass Tons Per Foot x 50%
BENDING TO AN INCLUDED ANGLE OF LESS THAN 88.
A36 STEEL REQUIRES A SAFETY MULTIPLIER OF Soft Aluminum Tons Per Foot x 50%
1.33 (80,000 PSI ) TO THE CHART. Heat Treated Aluminum Tons Per Foot x 100%
Stainless Steel Tons Per Foot x 150%
ADR Series
controls
Delem DA 52 Control
Standard - Graphic viewing not possible
The compact DA-52 is a complete CNC solution for conventional as well as
synchronized press brakes. The panel based control, capable of controlling up
to 4 axes, can be integrated in cabinets as well as in an optional pendulant arm
housing.

Equipped with the Delem user-friendly user interface, the DA-52 provides all
main press brake functionality.

The unique ‘hotkey’ navigation gives direct access to the programs in memory
and enables quick and easy programming of a product. All common bend
parameters are located on one page. For advanced parameters an additional
page can be selected.

Angle programming of the Y-axis, crowning function and pressure control are
standard on board. USB interfacing enables the use of memory sticks as a fast
product and tool backup medium.

• Quick, one page programming

• Hotkey navigation
• 6.4” VGA color TFT
• Up to 4 axes (Y1, Y2, and 2 auxiliary axes)
• Crowning control
• Tool/material/product library
• USB, peripheral interfacing

Delem DA 56 Control
Optional
The compact DA-56 provides easy CNC programming with the Delem 2D
graphical product design tool. Machine adjustment and test bends are reduced to
a minimum because of the quick and easy to use bend sequence determination
tool.

The CNC program is generated with a one touch key stroke. You are ready to
make the first part since all axes positions are automatically computed and the
bend sequence has already been simulated on the screen with the machine and
tools in real scale.

In the production mode of the DA-56 the operator can graphically simulate the
bend process of the product guiding him during the press brake operation.
The basic machine control functions are Y1-Y2 and X axis, optionally a second
back gauge axis can be used as R/Z or X2 axis. Also the crowning function is
standard on board.

• 2D graphical programming
• 10” TFT color display
• Full Windows suite
• USB keyboard and mouse interface
ads series
controls
Delem DA 66T Control
Standard
The DA-66T offers 2D programming that includes automatic bend sequence
calculation and collision detection. Full 3D machine set-up with multiple tool
stations giving true feedback on the product feasibility and handling.

Programming
• 2D graphical touch screen programming mode
• 3D visualization in simulation and production
• 17” high resolution colour TFT
• Full Windows application suite
• Delem Modusys compatibility (module scalability and adaptivity)
• USB, peripheral interfacing
• User specific application support within the controllers multitasking environment
• Sensor bending & correction interface

Delem DA 69T Control

Optional
The DA-69T offers 2D as well as 3D programming that includes automatic
bend sequence calculation and collision detection. Full 3D machine set-up
with multiple tool stations giving true feedback on the product feasibility and
handling.

Features
• 3D and 2D graphical touch screen programming mode
• 3D visualization in simulation and
• production
• 17” high resolution color TFT
• Full Windows application suite
• Delem Modusys compatibility (module scalability and adaptivity)
• USB, peripheral interfacing
• User specific application support within the controllers multitasking environment
• Sensor bending & correction interface
offline
software
Profile T
Offline Programming
DA-Offline software maximises machine efficiency and production output
of press brakes. The Profile T software facilitates offline programming and
simulation the bending process. Production preparation, makeability and tooling
verification, operator training, adding notes for production and many other
functions can be carried out offline. The Profile T software offers advanced
programming in 2D/3D in line with the DA-Touch controller software. The steps
from the start of programming to the desired program including its transfer
to the control are clearly embedded in the user interface. Programming the
product graphically shows a true scale representation of the intended product.
Realistic product visualisation gives feedback on feasibility, collisions, required
tools and tool adapters for production.

• 2D or 3D versions
• DXF converter (3D version only)
• Full scale offline programming
• Graphical product programming and bend sequence generation
• Feasibility studies and production preparation
• 2D/3D automatic bend sequence calculation
• Collision detection
• Product sharing over Windows networking with press brake CNC
• Machine setup preparation including print functionality
• Production time calculation

CadBend
The design of any part in 3D is made simple. Starting from a solid base, the
different faces are added to form the complete part. Once the part has been
designed, the unfolding is immediate and automatic. The application has a
powerful help system with detailed explanations of each one of the options, so
that the user may resolve any doubts quickly and simply.

• Dynamic coordinate system specifically designed for boxes

• Real time viewing of the part
• Powerful 2D design module.
• Automatic unfolding with possibility of unfolding in DXF
• Creation of the base face from 2D geometry or parameters introduced by the user
• Creation of faces at 0º and 180º
• Creation of multiple faces from one profile
optional
features
Safety
Due to the multiple purpose use of press brakes, point of
operation guarding is the responsibility of the machine buyer/
user. For this reason we offer the Akas ram mounted “laser” style
point of operation guard. The system is based off of the location
of the punch tip. Simply by pressing a button the system travels
down and finds the safe setting relevant to the punch being
used at the time.

Z1, Z2 Independent Finger Width

ADS, ADH & ADSL
Independent finger width movements allow gauging of stage
or progressive work along the bed and also automatically set
according to bend length or part width.

X1, X2 Independent Finger Width

ADS, ADH & ADSL
Allows gauging of parts requiring a large taper. Fingers are
mounted on a common gauge bar.

Six Axis Back Gauge

ADS
In this configuration (X1/X2 / Z1/Z2 / R1,R2) it can be almost
assured the operator will never spend time in the manual
adjustment or setup, regardless of part complexity.
optional features

X Prime
ADS, ADH & ADSL
Independent ±5” of one finger. An inexpensive solution for
tapered parts.

Laser-Style Angle Measurement System

ADS, ADH & ADSL
Manufacturing sheet metal parts with properly bending angles
that are kept constant at all times often meets a problem during
the actual production process: different parameters in material
thickness and stresses. The best solution is a laser based
bending angle measuring device.

• Any bending angle can be measured.

• Very compact, everything in the appliance.
• Light influence, light or dark material surfaces play
practically no part.

Pneumatic Die Positioning (I Axis)

ADS, ADH & ADSL
Two position system allows front to back shuttle from one die
position to another. This can be useful in hemming and other
special demanding operations.

CNC Controlled Multi-Vee Positioning

ADS, ADH & ADSL
CNC controlled front to back positioning of the Durma multi-vee
die. Multiple vee openings may be placed on a single side of the
die block, in this case it is possible to program which of the dies
you wish to use.

CNC Controlled Sheet Followers

ADS, ADH & ADSL
Reduces operator involvement and dishing of large sheets or
panels. Followers support large sheets as they are being bent. A
parking station is available on one end of the bed allowing an
operator to quickly and easily position the sheet follower units
out of the way. The following units adjust easily in height and
width via linear guide. Pneumatic height adjustment is available
optionally (shown with three).
tooling
clamping options
Durma Laser Hardened Tooling
Typically machines 350 tons and over are equipped as standard
with an American style punch clamp and a large multi-vee
table with five or more v-openings. The opening sizes are
dependent on the machine tonnage.

Precision Ground Euro-Style Tool Package

A very flexible and affordable precision ground tooling package
is available. It consists of a four way bottom die with .625”/88°
- .866”/88° - 1.37”/85° - 1.96”/ 85° openings, a four way die
holder, and a 75 degree punch with .030 radius. The longest
punch or die is 32”.

Lever-Style Quick Release Punch Clamping

A push pull lever eliminates the need for loosening and
tightening bolts for punch removal. This style does note allow
vertical loading/unloading of tools with safety tang. Available
for European style punches and is not self seating.

New Standard Style

The New Standard concept is also available. This concept is
generally a little harder and utilizes the patented “hour glass”
tang for self seating.
tooling and clamping options

Hydraulic Die Clamping

Hydraulic die clamping provides an equally fast method of
securing the lower dies. It is available for both American and
New Standard style dies.

American Style Tooling

Both precision ground and sectionalized tooling, as well as
conventional full length style tooling is available.

Hydraulic Punch Clamping

We offer several styles of hydraulic punch clamping. Each
automatically centers and seats the punch and allows vertical
removal. Setup times can be dramatically reduced. It is available
for American and New Standard style concepts.

Durma Hydraulic Punch Clamping

Patented “easy slide” removal of the punch. Built to withstand
loads up to 330 tons per foot for demanding jobs with heavy
load over short area.
 press brakes
adr series
Value-oriented press brakes with large strokes, daylights, and gaps to allow cost-effective
production of simple to complex large shapes that require large dimensions for handling and
removal. A simple-to-use control reduces the required operator level.

12 20 25 30 30 30 37 14 30 37 43 30 40 43 40 43 6
60 60 100 100 135 175 175 175 220 220 220 320 320 320 400 400 2

Bending force U.S. ton 44 66 110 110 150 195 195 195 245 245 245 350 350 350 440 440 2
Bending length inch 49 80 100 120 120 120 145 168 120 145 168 120 159 168 159 168 2
Between columns inch 41 67 86 102 102 102 122 146 102 122 146 102 141 146 134 146 2
Daylight inch 15.7 15.7 20.8 20.8 20.8 20.8 20.8 20.8 20.8 20.8 20.8 25 25 25 25 25 2
Stroke inch 6.3 6.3 10.4 10.4 10.4 10.4 10.4 10.4 10.4 10.4 10.4 10.4 14 14 14 14 1
Throat depth inch 14 16 16 16 16 16 16 16 16 16 16 16 16 16 20 20
X Axis Travel inch 19.7 25.6 25.6 25.6 25.6 25.6 25.6 25.6 25.6 25.6 25.6 25.6 25.6 25.6 29.5 29.5 2
R Axis optional optional
Weight (approx) pounds 6,820 12,897 19,070 20,393 22,597 24,802 28,600 29,842 27,007 31,592 32,518 38,030 45,746 47,643 58,974 59,873 45

12 20 25 30 30
12 30
20 37
25 14
30 30
30 37
30 43
37 30
14 40
30 43
37 40
43 43
30 60
40 60
43 60
40 43 6
60 60 100 100 135
60 175
60 175
100 175
100 220
135 220
175 220
175 320
175 320
220 320
220 400
220 400
320 220
320 320
320 400
400 400 2

U.S. ton Bending

44 force
66 110 110ton
U.S. 150
44 195
66 195
110 195
110 245
150 245
195 245
195 350
195 350
245 350
245 440
245 440
350 245
350 350
350 440
440 440 2
inch 49 length
Bending 80 100 120
inch 120
49 120
80 145
100 168
120 120
120 145
120 168
145 120
168 159
120 168
145 159
168 168
120 240
159 240
168 240
159 168 2
inch 41
Between 67
columns 86 102
inch 102
41 102
67 122
86 146
102 102
102 122
102 146
122 102
146 141
102 146
122 134
146 146
102 200
141 200
146 200
134 146 2
inch 15.7
Daylight 15.7 20.8 20.8
inch 20.8
15.7 20.8
15.7 20.8
20.8 20.8
20.8 20.8
20.8 20.8
20.8 20.8
20.8 25
20.8 25
20.8 25
20.8 25
20.8 25
25 20.8
25 25
25 25
25 25 2
inch 6.3
Stroke 6.3 10.4 10.4
inch 10.4
6.3 10.4
6.3 10.4
10.4 10.4
10.4 10.4
10.4 10.4
10.4 10.4
10.4 10.4
10.4 14
10.4 14
10.4 14
10.4 14
10.4 10.4
14 14
14 14
14 14 1
inch 14 depth
Throat 16 16 16
inch 16
14 16 16
16 16
16 16
16 16
16 16
16 16
16 16
16 16
16 20
16 20
16 16
16 16
16 20
20 20 1
inch X19.7 25.6
Axis Travel 25.6 25.6
inch 25.6
19.7 25.6 25.6
25.6 25.6
25.6 25.6
25.6 25.6
25.6 25.6
25.6 25.6
25.6 25.6
25.6 25.6
25.6 29.5
25.6 29.5
25.6 29.5
25.6 29.5
25.6 29.5
29.5 29.5 2
R Axis optional optional optional optional
pounds Weight
6,820 (approx)
12,897 19,070 pounds
20,393 22,597
6,820 24,802
12,897 28,600
19,070 29,842
20,393 27,007
22,597 31,592
24,802 32,518
28,600 38,030
29,842 45,746
27,007 47,643
31,592 58,974
32,518 59,873
38,030 45,393
45,746 62,281
47,643 78,815
58,974 59,873 45
 press brakes
adS series
Unlimited possibilities and features provide faster and quicker setups. A wide assortment of
material handling accessories and back gauge configurations allow the ADS to cost-effectively
produce the most demanding parts.

12 20 25 30 30 30 30 30 37 37 43 40 40 43 40 43 40
60 60 100 100 135 175 220 320 175 220 175 175 220 220 320 320 400
Tons US Tons 44 66 110 110 150 195 245 350 195 245 195 195 245 245 350 350 440

Bend Length inch 49 81 100 120 120 120 120 120 145 145 168 159 159 168 159 168 159

Between Columns inch 41 67 86 102 102 102 102 102 122 122 146 141 141 146 141 146 141
Open height
(bed to ram) inch 15.7 20.8 20.8 20.8 20.8 20.8 20.8 20.8 20.8 20.8 20.8 20.8 20.8 20.8 25 25 25

Stroke (Std/Opt) inch 6.3 10.4 10.4 10.4 10.4 10.4 10.4 10.4 10.4 10.4 16 10.4 10.4 16 14 16 14

Throat Depth inch 14 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 20

X Axis Travel inch 20 26 26 26 26 26 26 26 26 26 25 26 26 30 26 50 30

R-Axis Travel inch 6 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

Z Axis optional optional

Approx Weight lbs 7,250 13,448 19,621 20,944 23,149 25,353 27,558 25,353 28,660 31,658 29,842 28,881 33,069 32,518 46,297 47,643 59,524

12 20 25 30 1230 2030 2530 3030 3037 3037 3043 3040 3740 3743 4340 4043 4040 4360 4060 4360 40 60
60 60 100 100 60135 60175 100
220 100
320 135
175 175
220 220
175 320
175 175
220 220
220 175
320 175
320 220
400 220
220 320
320 320
400 400 220
US TonsTons44 66 110 US Tons
110 44150 66 195 110245 110350 150195 195245 245195 350195 195245 245245 195350 195350 245440 245245 350350 350440 440 245

inch Bend49
Length 81 100 inch120 49120 81 120 100120 120120 120145 120145 120168 120159 145159 145168 168159 159168 159159 168238 159238 168238 159 238

inch Between
41 Columns
67 86 inch102 41102 67 102 86 102 102102 102122 102122 102146 102141 122141 122146 146141 141146 141141 146200 141200 146200 141 200
Open height
inch (bed15.7
to ram) 20.8 20.8 inch
20.8 15.7
20.8 20.820.8 20.820.8 20.820.8 20.820.8 20.820.8 20.820.8 20.820.8 20.820.8 20.820.8 20.825 20.825 20.825 20.828 2520.8 25 25 25 28

inch Stroke
6.3(Std/Opt)
10.4 10.4 inch
10.4 6.310.4 10.410.4 10.410.4 10.410.4 10.410.4 10.410.4 10.416 10.410.4 10.410.4 10.416 16 14 10.416 10.414 16 14 1410.4 16 14 14 14

inch Throat
14Depth16 16 inch16 14 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 20 16 20 16 16 16 20 20 20

inch X Axis
20Travel26 26 inch26 20 26 26 26 26 26 26 26 26 26 26 26 26 25 26 26 26 26 26 30 25 26 26 50 26 30 30 30 26 30 50 30 30 30

inch R-Axis6 Travel10 10 inch10 6 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

Z Axis optional optional optional optional

lbs Approx
7,250Weight
13,448 19,621 lbs
20,944 7,250
23,14913,448
25,35319,621
27,55820,944
25,35323,149
28,66025,353
31,65827,558
29,84225,353
28,88128,660
33,06931,658
32,51829,842
46,29728,881
47,64333,069
59,52432,518
89,28746,297
45,94447,643
79,36659,524 89,287
 press brakes
adH series
The AD-H press brakes utilize an electro/hydraulic ram positioning system. Parts are produced
quietly, quickly, and efficiently.

25 30 30 30
100 100 135 175
Tons US Tons 112 112 151 196
Bend Length inch 100 120 120 120
Between Columns inch 86 102 102 102
Open Ht(bed to ram) inch 21 / 25 21 / 25 21 / 25 21 / 25
Stroke (Std/Opt) inch 10 / 14 10 / 14 10.4 10 / 14
Throat Depth inch 16 16 16 16
X Axis Travel inch 26 26 26 26
R-Axis Travel inch 10 10 10 10
Z Axis optional
Approx Weight lbs 19,621 20,944 23,149 25,353
 ADH
features
Electro Hydraulic Operation
In the simple electro/hydraulic drive system the ram movement
is powered by AC servo motors driving hydraulic oil in line with
electro/hydraulic drive a variable speed pump. This new technology provides:

• Energy Savings:
• 62% During Idle
• 44% During Cycle
• Lower Per Part Cost
• Noise Level Reduction 76dba to 63dba
• Increased Ram Speeds (up to 472 IPM)
• Better Accuracy
• 60% Reduced Oil Requirements
• Five Times Better Y1, Y2 Synchronization at High Speed

Specifications Conventional Press Brakes SvP Press Brakes

Motor Power (HP) 20 2x5
Hydraulic Oil Capacity (gallons) 53 2 x 11
Noise Level (dB(A)) 76 63
Total Energy per Cycle (kWh) 0.034 0.019
Standby Power (kw/hr) 1.85 0.7
Rapid Approach Speed (ipm) 230 to 280 472
Return Speed Beam (ipm) 210 250 425

Robotics
Optional Robotic tendered press brakes are available and can be
sized and fixed per application.
large format
press brakes
For more information, please request our complete ADSL Press Brake catalog.

Dump Truck Production Leading European Pole Manufacturer

Tandem AD-S 80800 (26’ x 880 tons) Steel Supplier AD-S 701000 Tandem (23’ x 1,100
and AD-S 40400 (13’ x 440 tons). Ton x 2)
AD-S 101500 (34’ X 1,650 tons)

Defense Contractor Road Barrier Industry Construction

ADS 702000 (23’ x 1,100) ADS 62800 (20’ x 880 Tons) Equipment
Manufacturer
AD-S 551250 (18’ x 1,275 tons).

Vacuum Lift
on Track

Sheet Trolley