HARBOUR

High performance steel wire ropes

EN
  TEUFELBERGER TEUFELBERGER

EXPERTISE FROM
225 YEARS OF EXPERIENCE
What started back in 1790 with simple hemp ropes has since evolved into a globally successful group of enterprises
specializing in the development and production of fiber and steel wire ropes, strapping, and composites.

Vast diversity
Its products are designed for a wide variety of
Life Safety
applications ranging from cranes and marine Yachting Ropes Treecare Ropeway &
Ropes Crane Ropes
Rope & Safety
Mining Ropes
applications to packaging and through to the
Paper Carrier Commercial Industrial Fiber
automotive sector. It is the continuity and stability Ropes Marine Ropes
of a family business that makes us the reliable
Wire Rope
partner who supports you, competently and Fiber Rope
effectively, in coping with your daily challenges.

Composite

Fibers + Plastics
Strapping

Together in Motion

Global presence ensures

customer proximity
Manufacturing operations in various countries
allow us to meet local quality and certification
standards as well as customer requirements
without difficulty. From our sites in Austria, the
Czech Republic, the U.S., Sweden, and Thailand,
and backed by a close-knit global network of
distribution partners, we continue to satisfy the
expectations of our customers.

Innovative solutions through

synergies
TEUFELBERGER is a leading specialist for fiber Especially fiber and steel wire products brought 5 % of TEUFELBERGER’s employees are active
and steel wire ropes, strapping, and fiber compo- about valuable synergies with regard to both in research and development and make sure
site components. The spectrum of technologies application and manufacturing technologies, that our customers have access to the latest,
in TEUFELBERGER’s portfolio generates various which have benefi ted our customers tremen- innovative rope technologies. 10 % of the entire
synergies between the extrusion of thermoplas- dously. This makes TEUFELBERGER your ideal investment volume are committed to develop-
tics, braiding of high performance fibers, and partner right from the project planning phase. ment and quality assurance.
processing of wires into ropes, strapping, and
lightweight composite components.

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 CONTENTS 

CONTENTS
About TEUFELBERGER 4

High performance steel wire ropes 6

Ropes for harbour mobile cranes 6
Ropes for ship to shore cranes 7
Ropes for port cranes 9

Rotation resistant ropes 10

EVOLUTION TK16 10

Non-rotation resistant ropes 11

EVOLUTION Q8 11
EVOLUTION QS 816 V(G) 12
PERFECTION Q 810 V 14

Discard criteria 15

WARNING
Using these products may prove hazardous. Therefore, never use our products for purposes
other than those they were designed for. Customers must ensure that all persons using these
products are familiar with their correct use and the related necessary safety precautions. Please
bear in mind that any of these products may inflict harm when used incorrectly or subjected to
excessive loads.

TEUFELBERGER®, 拖飞宝®, PLASTFILL® and SUPERFILL® are internationally registered trademarks

of TEUFELBERGER Group. Subject to technical modifications, typesetting and printing errors.

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   TEUFELBERGER SEIL GES.M.B.H.

WE OFFER MORE .
In manufacturing, research & development, and marketing & sales, TEUFEL­BERGER focuses exclusively on high quality
special purpose steel wire ropes. Breakthrough technologies and top quality products are the base of our success.

TEUFELBERGER Service PLASTFILL® INSERT

Expert advice The lubricated steel core is covered in a tight synthetic coat. This provides
TEUFELBERGER‘s network of experts ­provides competent support close the f­ ollowing advantages:
to you. This allows us to find the best possible ­solution for your needs. — Long service life due to the permanent lubrication and the reduction
24 h Hotline: +43 (0) 7242 615 388 of friction between the rope’s core and its outer strands
— Resistance to compression and lateral pressure as well as to envi-
Customized solutions and products ronmental influences and the ingress of dirt
Joint development efforts with crane and equipment manufacturers — Higher breaking forces due to reduced surface pressures in the rope
and close cooperation with our suppliers ensure that our products — Reduced internal abrasion thanks to the exact positioning of strands
satisfy all your requirements. Working together with you, the team from with consistent clearances between them
TEUFELBERGER will determine the best solution.

SUPERFILL®
Quality and expertise COMPACTION TECHNOLOGY
Top quality Each rope strand is compacted by a special process, which signifi-
TEUFELBERGER processes only high quality raw materials in its cutting- cantly improves the rope’s properties:
edge manufacturing facilities. The comprehensive quality testing of — Up to 30 % greater breaking forces than non-compacted ropes
primary materials and final products as well as the certification to ISO — Prolonged service life due to lower specific loading
9001 guarantee the consistent high quality of our steel wire ropes. — Less abrasion on the rope and on reels and drums due to the
rope’s smooth surface
Competence — Resistance against crushing in multilayer operations
Our special ropes are designed to fulfill the requirements of your applica-
tion. Worldwide reference projects are a testament to the high quality of
our work. We provide test certificates to ABS, API, DNV-GL, BV, RINA, GALVANIZED WIRES
LR, RS, NKK, CCS – depending on your needs.
Our steel wires are galvanized before they are drawn in order to achieve
high wire precision. This ensures optimal stability and service life. In

Research and development combination with the PLASTFILL® technology, this galvanization ensures
exceptional corrosion resistance.
Innovative products
As customer requirements change, our products must satisfy new, higher
demands. Our R&D team drives innovation and continuous product im-
provement in terms of safety, reliability, and durability.

Successful partnerships
Intensive partnerships with a sizable number of key users in the sparepart
market are clear examples of our focus on our customers’ needs. Also,
the long-standing cooperation with universities and research institutions
ensure the lively exchange of ideas toward the development of new and
existing products.

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 Our technology. Your benefit.
Life time, flexibility, quality, perfect spooling, rotation resistance,
breaking force, safe and reliable in use.

GALVANIZED WIRES PLASTFILL® SUPERFILL®

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   HIGH PERFORMANCE STEEL WIRE ROPES

ROPES FOR
HARBOUR MOBILE CRANES
Worldwide handling of goods is continually increasing every year. Herefore the harbours operate on the boarder to their
capacity limit although already working day and night. In order to make profitable use of these devices: Safety and reliability
are crucial for ropes used on harbour mobile cranes.

Ropes Applications
■ QS 816 V(G) ■ EVOLUTION Q8 The colored squares preceding the rope‘s
Extreme resistant 8-strand ordinary lay or lang’s Flexible 8-strand rope for long service life, suited designation refer to the illustration.
lay rope with PLASTFILL® insert, suited as hoist- as hoisting and closing rope.
ing and closing rope. — Longer service life for best profitability due Other types of construction on request.
— Long service life due to PLASTFILL® insert to excellent flexural fatigue properties
and the reduced rope abrasion, resulting — Resistance against corrosion due to Harbour mobile cranes
from the smooth rope surface galvanized wires in combination with
— Resistance against corrosion due to galva- PLASTFILL® insert
nized wires and the permanent lubrication — High flexibility due to its innovative rope con-
provided by PLASTFILL® insert struction
— Reliability and safety in operation as a — Trouble-free operation – due to outstanding
result of the highest breaking forces, es- absorption of dynamic forces such as shock-
pecially provided by complete SUPERFILL® loads and vibrations
compaction technology throughout the whole — OEM approved for ages
cross section
— Resistance against shock loads due to
the radial-elastic structured rope and
PLASTFILL® insert
— Optimal spooling characteristics due to high
resistance against radial deformations
— Reduced maintenance effort due to intensive
lubrication in each production step
— OEM approved for ages

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 HIGH PERFORMANCE STEEL WIRE ROPES 

ROPES FOR
SHIP TO SHORE CRANES
The quick loading and unloading of ships is a requirement for reducing needless costs and for profitable operation. The use
of high performance steel wire ropes significantly contributes to the high reliability of ship to shore cranes: 24 hours a day,
365 days a year.

Ropes Applications
■ ■ ■ QS 816 V(G) ■ Q 810 V The colored squares preceding the rope‘s
Extreme resistant 8-strand ordinary lay or lang’s Flexible 8 -strand ordinary lay rope with designation refer to the illustration.
lay rope with PLASTFILL® insert, suited as hoist- PLASTFILL® insert suited as hoisting rope.
ing rope, as well as boom hoist rope and trolley — Very flexible and robust against shock loads Other types of construction on request.
rope. and large fleet angles due to its special rope
— Significant cost reduction due to reduced design with the 4-strand core Ship to shore cranes
rope abrasion and increased service life — High resistance against corrosion due
— Resistant against external influences as fleet to galvanized wires and the permanent lubri-
angles and used sheaves due to the full com- cation provided by PLASTFILL® insert
pacted rope construction — OEM approved for ages
— Longer service life and less (fatigue) wear
of sheaves due to the smooth rope surface ■ ■ EVOLUTION Q8
— Highest resistance against shock-load due High performance 8-strand ordinary lay rope
to PLASTFILL® insert with longest service life, suited as hoisting and
— Outstanding life-time performance on high- trolley rope.
speed applications — Best profitability due to its specially designed
— Reliability and safety in operation due to rope structure for highest bending cycles
highest breaking forces achieved by com- — High breaking forces due to its SUPERFILL®
plete SUPERFILL® compaction technology compacted outer strands
throughout the whole cross section — Resistance against corrosion due to galva-
— Reduced maintenance effort due to intensive nized wires and the permanent lubrication
lubrication in each production step provided by PLASTFILL® insert
— Simple handling and best spooling charac- — Reduced maintenance effort due to intensive
teristics on the drum lubrication in each production step
— OEM approved for ages — OEM approved for ages

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 Customized solutions and products
Working together with you, the team from TEUFELBERGER will determine the best solution.

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 HIGH PERFORMANCE STEEL WIRE ROPES 

ROPES FOR
PORT CRANES
Different harbour applications such as straddle-carriers, RTG’s or RMG’s have one thing in common: a non-scheduled down-
time of a crane may cause high costs and loss. Backup cranes are rarely – if ever – available. A steel wire rope requires high
service life reserves until the next planned crane inspection. TEUFELBERGER has specialized in these requirements.

Ropes Applications
■ EVOLUTION Q8 ■ Q 810 V The colored squares preceding the rope‘s
High performance 8-strand ordinary lay rope Flexible 8-strand ordinary lay rope with PLAST- designation refer to the illustration.
with longest service life, suited as hoisting rope FILL® insert suited as hoisting rope for special
— Best profitability - highest bending cycles on complex reeving systems. Other types of construction on request.
the market for RTG’s, RMG’s and straddle- — Resistant against external influences like
carriers torsion, fleet angles and small d/D ratios Van carrier, RTG and RMG
— Highly flexible rope-construction which also — Longer service life for selected complex
provides sufficient life-time results for a small reeving systems
d/D ratio — Very flexible and robust against shock
— High breaking forces due to SUPERFILL® loads due to its special rope design with
compaction technology the 4-strand core
— Resistance against corrosion due to galva- — High resistance against corrosion due to
nized wires and the permanent lubrication galvanized wires and the permanent lubrica-
provided by PLASTFILL® insert tion provided by PLASTFILL® insert
— Reduced maintenance effort due to intensive — OEM approved for ages
lubrication in each production step
— OEM approved for ages

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   ROTATION RESISTANT

EVOLUTION TK16
Revolutionary design, high quality materials, and perfectly harmonized production processes – EVOLUTION TK16 combines
all the characteristics needed for your application: Extreme resistance and best flexibility!

Specifications
— Ordinary lay or lang’s lay, right or left lay ✔ Multilayer spooling
— 8 – 30 mm: 16 x K6-EPIWRC (K), RCN 23-1 ✔ SUPERFILL®
— 32 – 42 mm: 16 x K7-EPIWRC (K), RCN 23-2 ✔ PLASTFILL®

Technical data
Nominal Ø Weight Minimum breaking force at rope grade
1,770 N/mm2 1,960 N/mm2 2,160 N/mm2
mm inch kg/m kN kN kN
8 5⁄16 0.34 54 59 64
9 0.41 67 74 78
10 0.50 82 91 98
11 0.61 100 111 118
12 0.74 120 133 144
13 0.86 141 156 170
14 9⁄16 1.01 163 181 197
15 1.16 194 215 231
16 ⅝ 1.32 221 244 263
17 1.50 241 267 290
18 1.64 279 309 333
19 ¾ 1.85 312 345 371
20 2.08 338 374 401
21 2.26 373 413 444
22 ⅞ 2.51 408 452 487
24 2.94 483 535 580
25 1 3.15 537 595 639
26 3.49 567 627 675
27 3.74 609 674 725
28 4.05 655 725 780
28,57 1⅛ 4.14 668 744 814
29 4.27 701 777 835
30 4.62 749 830 893
32 1¼ 5.24 853 944 1,016
34 5.90 958 1,061 1,141
36 6.65 1,072 1,187 1,277
38 1½ 7.35 1,237 1,369 1,472
40 8.13 1,317 1,458 1,568
42 8.97 1,452 1,608 1,729
Other rope diameters are available on request.

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 NON-ROTATION RESISTANT 

EVOLUTION Q8
Endurance is everything. EVOLUTION Q8 – the high performance hoisting rope for harbour mobile cranes – impresses with
its exceptional long service life and high breaking strength due to its innovative SUPERFILL® compaction. EVOLUTION Q8
lasts much longer!

Specifications
— Ordinary lay, right or left lay ✘  Multilayer spooling
— 12 – 50 mm: 8 x K25F – EPIWRC, RCN 06 ✔  SUPERFILL®
— 52 – 54 mm: 8 x K35F – EPIWRC, RCN 10 ✔  PLASTFILL®
— Use without rope swivel

Technical data
Nominal Ø Weight Minimum breaking force at rope grade
1,770 N/mm2 1,960 N/mm2
mm inch kg/m kN kN
12 0.64 110 122
14 9⁄16 0.85 150 166
16 ⅝ 1.13 196 217
18 1.40 247 274
20 1.78 306 339
22 ⅞ 2.11 370 410
24 2.49 441 502
25 1 2.74 478 529
26 2.94 517 572
28 3.51 600 664

29 3.72 643 712

30 3.94 688 762
32 1¼ 4.65 783 867
34 5.24 882 977
36 6.02 999 1,097
38 1½ 6.69 1,104 1,223
40 7.41 1,223 1,355
42 8.17 1,349 1,494
44 1¾ 9.00 1,480 1,639
46 9.80 1,618 1,792
48 10.55 1,762 1,951
50 2 11.44 1,912 2,117
52 12.40 2,067 2,289
54 2⅛ 13.41 2,230 2,469
Other rope diameters are available on request.

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   NON-ROTATION RESISTANT

EVOLUTION QS 816 V(G)

Extreme resistance to negative external influences distinguishes this rope from others. SUPERFILL® compaction
technology developed by TEUFELBERGER provides high breaking forces and highest safety in use. Compaction
in the core and a PLASTFILL® insert ensure stability against lateral pressure.

Specifications
— Ordinary lay, right or left lay ✔  Multilayer spooling
— 10 – 42 mm: 8 x K26WS – EPIWRC (K), RCN 09 ✔  SUPERFILL®
— 44 – 50 mm: 8 x K31WS – EPIWRC (K), RCN 11 ✔  PLASTFILL®
— 50,8 – 70 mm: 8 x K42WS – EPIWRC (K), RCN >13
— Use without rope swivel

Technical data
Nominal Ø Weight Minimum breaking force at rope grade
1,770 N/mm2 1,960 N/mm2 2,160 N/mm2
mm inch kg/m kN kN kN
10 0.46 81 89 98
11 7⁄16 0.55 97 107 118
12 0.69 117 129 143
13 0.81 141 156 172
14 9⁄16 0.93 162 179 198
15 1.06 185 205 226
16 ⅝ 1.20 210 232 256
17 1.35 235 261 287
18 1.55 263 291 321
19 ¾ 1.71 302 335 369
20 1.89 330 365 402
21 2.15 374 414 457
22 ⅞ 2.34 408 451 497
23 2.54 445 492 543
24 2.75 467 517 570
25 1 2.97 518 574 633
26 3.19 555 615 678
27 3.51 595 659 727
28 3.76 656 726 800
28.57 1⅛ 3.98 672 745 820
29 4.04 694 768 847
Other rope diameters are available on request.

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 NON-ROTATION RESISTANT 

Technical data
Nominal Ø Weight Minimum breaking force at rope grade
1,770 N/mm2 1,960 N/mm2 2,160 N/mm2
mm inch kg/m kN kN kN
30 4.37 764 846 897
32 1¼ 4.90 864 957 1,072
34 5.59 945 1,046 1,153
36 6.36 1,071 1,186 1,284
38 1½ 7.03 1,222 1,354 1,431
40 7.81 1,342 1,486 1,545
42 8.60 1,482 1,641 1,736
44 1¾ 9.27 1,596 1,768
46 10.30 1,760 1,949
48 10.78 1,848 2,050
50 2 11.60 2,016 2,232
52 12.50 2,180 2,414
54 2⅛ 13.91 2,287 2,532
56 14.50 2,529 2,850
58 15.60 2,712 3,004
60 2⅜ 16.70 2,903 3,214
62 17.80 3,099 3,432
64 19.74 3,303 3,657
66 2⅝ 20.63 3,495 3,870
68 21.40 3,728 4,128
70 2¾ 22.70 3,951 4,375
Other rope diameters are available on request.

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   NON-ROTATION RESISTANT

PERFECTION Q 810 V
Optimizes the absorption of shock loads, knocks and vibrations due to its especially developed rope construc-
tion with the 4-strand core. PLASTFILL® insert provides permanent lubrication of the steel core and results into
extreme long service life.

Specifications
— Ordinary lay, right or left lay ✘  Multilayer spooling
— 12 – 32 mm: 8 x 26WS – EPIWRC, RCN 09 ✘  SUPERFILL®
— Use without rope swivel ✔ PLASTFILL®

Technical data
Nominal Ø Weight Minimum breaking force at rope grade
1,770 N/mm2 1,960 N/mm2
mm inch kg/m kN kN
12 0.62 105 116
13 0.73 123 136
14 9⁄16 0.82 140 155
16 ⅝ 1.09 188 208
18 1.35 230 253
20 1.68 281 311
22 ⅞ 2.00 349 386
24 2.41 413 457
26 2.82 483 535
28 3.28 569 630

30 3.67 628 695

32 1¼ 4.39 729 807
Other rope diameters are available on request.

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 DISCARD CRITERIA 

DISCARD CRITERIA
The discard criteria for TEUFELBERGER special steel wire ropes are defined according to:
— ISO 4309

This includes: reduction of rope diameter, corrosion and wire breaks. For assesing the discard condition based on wire breaks, the rope category
number (RCN) is used. For TEUFELBERGER special steel wire ropes, this number is listed in the following tables. For further details regarding
the discard criteria and general handling for wire ropes to ISO 4309, see the “Application Handbook – High Performance Offshore Ropes” at
www.teufelberger.com

Rotation resistant ropes

Type of design Diameter range RCN* n**
mm
EVOLUTION TK16 9 – 30 23-1 96

EVOLUTION TK16 32 – 42 23-2 112

Non-rotation resistant ropes

Type of design Diameter range RCN* n**
mm
EVOLUTION Q8 12 – 50 6 152

EVOLUTION Q8 52 – 54 10 224

EVOLUTION QS 816 V(G) 10 – 42 9 208

EVOLUTION QS 816 V(G) 44 – 50 11 248

EVOLUTION QS 816 V(G) 52 – 70 >13 336

PERFECTION Q 810 V 12 – 32 9 208

* RCN = Rope Category Number  **n = Number of outer strands and total number of load-bearing wires in the outer layer of strands in the rope

Highest Standards
Comprehensive quality testing of primary materials and final products as well as the certification
to ISO 9001 guarantee the consistent high quality of our steel wire ropes.

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TEUFELBERGER Seil Ges.m.b.H.
Böhmerwaldstraße 20
4600 Wels, Austria
Telephone: +43 (0) 7242 615-0
Fax: +43 (0) 7242 605-01
[email protected]

www.teufelberger.com

© 06/2016 | Harbour: High performance steel wire ropes | EN