Physics of Gas-Liquid Flow
Physics of Gas-Liquid Flow
Physics of Gas-Liquid Flow
Presenting tools for understanding the behavior of gas–liquid flows based on the ways
large-scale behavior relates to small-scale interactions, this text is ideal for engineers
seeking to enhance the safety and efficiency of natural gas pipelines, water-cooled
nuclear reactors, absorbers, distillation columns, and gas lift pumps. The review of
advanced concepts in fluid mechanics enables both graduate students and practicing
engineers to tackle the scientific literature and engage in advanced research.
The text focuses on gas–liquid flow in pipes as a simple system with meaningful
experimental data. This unified theory develops design equations for predicting drop
size, frictional pressure losses, and slug frequency, which can be used to determine flow
regimes, the effects of pipe diameter, liquid viscosity, and gas density. It describes the
effect of wavy boundaries and temporal oscillations on turbulent flows, and explains
transition between flow regimes, which is key to understanding the behavior of gas–
liquid flows.
Published in the United States of America by Cambridge University Press, New York
Cambridge University Press is part of the University of Cambridge.
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© Thomas J. Hanratty 2013
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First published 2013
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Library of Congress Cataloging in Publication data
Hanratty, Thomas J.
Physics of gas–liquid flows / Thomas J. Hanratty, University of Illinois at Urbana-Champaign.
pages cm
ISBN 978-1-107-04120-2 (hardback)
1. Multiphase flow. 2. Gas–liquid interfaces. I. Title.
TA357.5.M84H36 2013
5320 .56–dc23
2013013373
ISBN 978-1-107-04120-2 Hardback
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accurate or appropriate.
Contents
Index 331
Preface
Gas–liquid flows are ubiquitous in industrial and environmental processes. Examples are
the transportation of petroleum products, the cooling of nuclear reactors, the operation of
absorbers, distillation columns, gas lift pumps. Quite often corrosion and process safety
depend on the configuration of the phases. Thus, the interest in this area should not be
surprising.
The goal of this book is to give an account of scientific tools needed to understand the
behavior of gas–liquid systems and to read the scientific literature. Particular emphasis is
given to flow in pipelines.
The following brief historical account is taken from a plenary lecture by the author at
the Third International Conference on Multiphase Flow, Lyon, France, June 8–12, 1998.
(Int. J. Multiphase Flow 26, 169–190, 2000):
A symposium held at Exeter (P. M. C. Lacey) in 1965 brought together 160 people with a wide range
of interests. Discussions at the 42 presentations indicated, to me, that something special was
happening and that future directions of work on multiphase flow were being defined. This thrust
was continued in conferences at Waterloo, Canada, in 1968 (E. Rhodes, D. S. Scott) and at Haifa,
in 1971 (G. Hetsroni). Intellectual activity in ensuing years is exemplified by more focused
conferences on Annular and Dispersed Flows held at Pisa, 1984 (S. Zanelli, P. Andreussi, T. J.
Hanratty) and in Oxford, England, in 1987 (G. F. Hewitt, P. Whalley, B. Azzopardi), the Symposium
on Measuring Techniques at Nancy (J. M. Delhaye, 1983) and the Conference on Gas Transfer at
Heidelberg (Jähne, 1995). However, the 350 papers presented at the Second International
Conference on Multiphase Flow in 1995 (A. Serizawa, Y. Tsuji) manifested a new level of activity.
A fair question is what happened between 1965 and 1995. My own assessment is that
major successes came about, mainly through efforts that relate macroscopic properties of
multiphase systems to small-scale behavior. An outcome of this approach is the possible
emergence of a new field. This is evidenced in many ways, of which the establishment
of the International Journal of Multiphase Flow (Gad Hetsroni, 1973) and the Japan
Society of Multiphase Flow (A. Akagawa, T. Fukano, 1987) are examples. The following
excerpt from a talk by R. T. Lahey at the inauguration of the Japan Society would indicate
that my observations are not original: “I believe that this new field will become as widely
accepted in the future as other emerging fields . . .”.
Physics of Gas–Liquid Flows addresses both graduate students and practitioners.
The treatment is based on a course, taught at the University of Illinois, which required
only that the students had taken one undergraduate course in fluid dynamics. As a
consequence, attention is given to topics that are usually bulwarks in graduate courses
xiv Preface
in fluid dynamics, such as ideal flow theory, the Navier–Stokes equations and interfacial
waves.
In reporting the results from published research I have retained the units (metric or
imperial) as used in the original work.
This work has a kinship to One Dimensional Two-Phase Flow by Graham Wallis,
published by McGraw-Hill in 1969. One should recognize that much has happened since
the publication of this book and that my way of presenting the material could be different
from that of that of Dr. Wallis.
Physics of Gas–Liquid Flows leans heavily on contributions by researchers in my
laboratory. A verbal summary of these works is contained in an account of the Research
of Thomas J. Hanratty which was deposited with the University of Illinois in the Illinois
Digital Environment for Access to Learning and Scholarship (IDEALS). It can be
visited at http://hdl.handle.net/2142/9132. The illustrations were prepared by Dorothy
Loudermilk. Taras V. Pogorelov provided a helping hand in transmitting the manu-
scripts to Cambridge University Press.
Cover
The photograph featured in the cover was obtained in the laboratory of Thomas J.
Hanratty by James B. Young. It captures the trajectories of particles in a turbulent liquid
flowing down a vertical pipe. Cross-sections at several locations were illuminated by thin
sheets having different colors. Axial viewing photography was used to capture the paths
of the particles. The color of a particle gives its axial location.
Symbols
A Area
A Measure of the thickness of the viscous wall layer, used by van Driest
AG Area of the gas space
AL Area of the liquid space
ALS Area of the liquid in a slug
AL1 Area of the liquid layer in front of a slug
APi Acceleration of a particle in the i-direction
AL0 Critical area for a liquid layer to sustain a stable or growing slug
At Area of a tube or pipe
a Amplitude of a wave
av Interfacial area per unit volume
B Height of a rectangular channel, or the height of the gas space
C Concentration
C0 Concentration at y = 0
CB Bulk concentration
CD Drag coefficient
CL Lift coefficient
CP Heat capacity at constant pressure
CV Heat capacity at constant volume
CW Concentration at the wall
c Velocity of sound; molecular velocity
c Complex wave velocity = cR+icI
c0 Wave velocity for stagnant fluids
cF Velocity of the liquid at the front of a slug
cB Velocity of the bubble behind a slug
cg Group velocity, the speed at which wave energy is transmitted
cG Sound velocity in the gas phase of a gas–liquid flow
cKW Kinematic wave velocity, defined by (7.51)
cL Sound velocity in the liquid phase of a gas–liquid flow
ct Turbulent concentration fluctuation
D Molecular diffusion coefficient
dm Maximum drop diameter
dt Pipe diameter
xvi Symbols
Greek symbols
Dimensionless groups
β~ ¼ 3C D ρf j!
u ! v P j=4rP ð2ρP þ ρf Þ
dh
Bo Bond number =
½σ=ðρL ρG Þg 1=2
rffiffiffiffiffi
γðReLF Þ L ρL
F ¼ is a parameter in (3.41)
Re0:9
G G ρG
FH F for a horizontal pipe (12.48)
Fr Froude number = uGS =ðgd t Þ1=2
Ma Mach number = ratio of the fluid velocity to the velocity of sound
Re Reynolds number
ReG Gas-phase Reynolds number = dtWG/ArμG for a pipe
ReLF Film Reynolds number = 4G=L
ReL0 Liquid Reynolds number based on the velocity at the interface
Symbols xxiii
Other symbols
1.1 Introduction
The “simplest” models for gas–liquid flow systems are ones for which the velocity is
uniform over a cross-section and unidirectional. This includes flows in a long straight
pipe and steady flows in a nozzle.
A treatment of pipe flow with a constant cross-section is initiated by reviewing
analyses of incompressible and compressible single-phase flows. A simple way to use
these results is to describe gas–liquid flows with a homogeneous model that assumes
the phases are uniformly distributed, that there is no slip between the phases and
that the phases are in thermodynamic equilibrium. The volume fraction of the gas, α,
is then directly related to the relative mass flows of the phases. However, the assumption
of no slip, S = 1, can introduce considerable error. This has prompted a consideration
of a separated flow model, where uniform flows of gas and liquid are pictured as
moving parallel to one another with different velocities and to be in thermodynamic
equilibrium.
The two-fluid model develops equations for the interaction of two interpenetrating
streams. It does not require the specification of S or the assumption of equilibrium
between the phases. However, it introduces several new variables.
An interesting feature of the single-phase analysis of a compressible fluid is the
existence of the choking phenomenon whereby there is a maximum flow which can be
realized for a system in which the pressure at the pipe inlet and the pressure in the receiver
are controlled. The homogeneous model predicts much smaller choking velocities for
gas–liquid flows than would exist for gas flowing alone.
The separated flow model requires equations for the stress at the wall, τW, and α
(or the slip ratio). The homogeneous model requires only an equation for τW. The
specification of these quantities is a continuing interest and is a focus in future chapters.
A starting point for this pursuit is the widely used Lockhart–Martinelli analysis
discussed in this chapter.
Steady flow in a nozzle is different from flow in a straight pipe in that changes in inertia
override the importance of wall resistance and of gravity. Equations that use the separated
flow model are developed in this chapter for gas–liquid flows in a nozzle.
The materials in Section 1.6 on flow in a nozzle and on the two-fluid model can
be ignored in a first reading since they are not needed to follow the main narrative of
this book.
2 One-dimensional analysis
Thermodynamic variables are defined for systems which are at equilibrium. The appli-
cation of conservation of energy and the equation of state to a flowing system, therefore,
usually involves the assumption that the adjustment of molecular properties to a change
of the environment occurs much more rapidly than the change of the flow field.
(Examples where this assumption might not be valid are flow through a shock wave or
the stagnation of flow at a very small impact tube.) The energy of a flowing fluid is
defined as
juj2
e¼iþ ð1:2Þ
2
u
un
ut
dz z
τW θg
dp
p+
p g
τW
Flow
where i is the internal energy per unit mass and |u|2/2 is the kinetic energy per unit mass.
The first law of thermodynamics is formulated for a flow system as the energy
theorem: “The time rate of change of energy in a fixed volume in space plus the net
flow of energy out of that volume equals the rate at which heat is added, q_, minus the rate
at which the fluid in the volume is doing work on the surroundings, w_.”
ð ð
∂ðρeÞ
dV þ ρun e dA ¼ q_ w_ ð1:3Þ
∂t
This shows that pressure changes result from balancing the frictional drag, the gravita-
tional force and the acceleration of the fluid.
Equation (1.8) can be solved directly for p if ρ is constant, that is, if there is no
change in velocity in the direction of flow. If ρ is not constant the relation ρ (p) is
needed. This can be obtained from the energy theorem and the equation of state. The
rate of energy addition to the control volume can be calculated from the rate of heat
addition at the wall per unit area as qWP dz. The rate at which the fluid in the control
volume does work on the surroundings consists of two terms. The rate at which
the fluid at z works to get into the control volume is puA. The rate at which the fluid
at z + dz does work to get out of the control volume is (puA + d(puA)). The net rate of
work on the surroundings due to these effects is d(pua). The fluid in the control volume
works against gravity to lift the fluid through a distance cos θg dz. This contributes a
rate of work of GAg cos θg dz.
Thus, for the steady flow depicted in Figure 1.2, the energy theorem gives
ju2 j
AG di þ AG d ¼ qW P dz dðpAuÞ GAg cosθg dz ð1:9Þ
2
where 1/ρ is the volume per unit mass. The kinetic energy per unit mass is ju2 j=2. If (1.10)
and u = G/ρ are substituted into (1.9) and A is constant,
1 1 q P
dh ¼ G2 d 2 þ g cos θg dz ¼ W dz ð1:11Þ
2 ρ AG
Equation (1.11) defines the change of enthalpy. For a given fluid, the thermodynamic
state is defined by any three state variables, so
h ¼ f ðp; ρÞ ð1:12Þ
1.2 Single-phase flow 5
1.2.4 Choking
Consider a length of pipe for which the fluid enters at a pressure p1 and discharges into a
chamber whose pressure, p2, is changed. Equation (1.8) can be solved to obtain G for a
given p2/p1. The solution shows that G initially increases as p2/p1 decreases. Eventually
it gives a maximum and the impossible result that G decreases with decreasing p2/p1.
The maximum in G represents a choking condition for which further decreases of the
pressure in the discharge chamber have no effect on the mass flow and the flow along
the pipe remains unchanged. This can be understood when it is realized that the
equations predict that a decrease in p2 is accompanied by an increase in the velocity
and a decrease in the density. These have opposite effects on the mass velocity since
G = ρu. Thus, for p2/p1 less than the critical value the equations predict that decreases in
ρ offset the increases in u.
At choking, the fluid velocity equals the velocity with which small disturbances (sound
waves) propagate in a fluid. Thus, information about the change in the pressure at the
outlet cannot be transmitted upstream and the behavior in the pipeline is not affected by
what is happening in the receiving chamber. The fluid discharging from the pipeline
expands supersonically and forms shock waves in the receiver.
This interpretation is illustrated, in a direct way, by considering the momentum
balance, equation (1.8). The term on the left side of (1.8) may be written as
1 G2 dρ
G2 d ¼ 2 dρ ¼ u2 dp ð1:13Þ
ρ ρ dp
where dp/dρ is the change of pressure with density along the pipe. Substituting (1.13) into
(1.8) gives
dp u2 f G2 P
1 2 ¼ ρg cos θg ð1:14Þ
dz c 2Aρ
It is noted that the coefficient of dp/dz changes sign when the Mach number, Ma = u/c,
assumes values greater than unity. This suggests that the frictional pressure gradient
changes from a negative to a positive value. A positive frictional pressure gradient is an
impossibility so Ma cannot change from a value less than unity to a value greater than
unity in a pipeline of constant area. The flow chokes when u = c at the outlet.
The entropy of a fluid can be defined by the following thermodynamic relation
6 One-dimensional analysis
dp
T ds ¼ dh ð1:16Þ
ρ
Thus, the change of entropy along the pipeline can be calculated if h(z), p(z) and ρ(z) are
known. This calculation shows that, for an adiabatic flow, s increases with z because of
the irreversible effects associated with wall friction. At the choking condition ds = 0 so,
from (1.15), the disturbance velocity is given as
∂p
c ¼
2
ð1:17Þ
∂ρ s
where R is the molar gas constant, M is the molecular weight, CV is the heat capacity
at constant volume and CP is the heat capacity at constant pressure. Thus, for an
ideal gas
∂p p
¼γ ð1:22Þ
∂ρ s ρ
∂p R
¼ T ð1:23Þ
∂ρ T M
ρ dρ 2f
2
dp þ dz ¼ 0 ð1:25Þ
G ρ dt
where dt is the pipe diameter. This can be integrated if the dependency of p on ρ is known.
Conservation of energy for qW = 0 gives
1 1
dh þ Gd 2 ¼ 0 ð1:26Þ
2 ρ
Since conservation of mass gives G = constant, the equation can be integrated to give
G2 G2
ð h h1 Þ ¼ 2
2 ð1:27Þ
2ρ1 2ρ
The following relation between p and ρ is obtained if (1.27) is substituted into (1.29):
p ðγ 1Þ G2 ρ1 ðγ 1Þ G2 ρ ρ
¼ þ þ ð1:30Þ
p1 γ 2p1 ρ1 ρ γ 2p1 ρ1 ρ1 ρ1
Equation (1.30) is used to eliminate p from (1.25). The following relation for ρ is
obtained if f is assumed to be constant.
ðγ þ 1Þ 1 ρ ðγ 1Þ 1 ρ2 p1 ρ1 ρ2 2f ðz z1 Þ
ln 1 1 ¼0 ð1:31Þ
γ 2 ρ1 γ 4 ρ1 2
2G ρ1
2 2 dt
If the density variation is calculated with (1.31), the pressure variation is obtained from
(1.30) and the velocity can be obtained from conservation of mass
u ρ
¼ 1 ð1:32Þ
u1 ρ
From (1.16), (1.11), (1.19) the following equation is obtained for the entropy
R G2
ds ¼ dρ dp ð1:34Þ
M p ρ2
This can be integrated to obtain s − s1, using the equations for p and ρ developed above.
8 One-dimensional analysis
This condition will hold for a high molecular weight gas for which CV is quite large and
γ ¼ ðC V þ RÞ=C V ≈ 1. If γ = 1 is substituted into (1.30), it is seen that (1.35) results.
However, in general, isothermal conditions can be maintained only if heat is exchanged
with the surroundings; that is, the flow would not be adiabatic.
Equation (1.25) can be integrated directly if (1.35) is substituted for ρ
" #
p1 ρ1 p 2 p 2f ðz z1 Þ
2 1 þ ln ¼0 ð1:36Þ
2G p1 p1 dt
For an isothermal flow of an ideal gas, the enthalpy h is constant so the energy equation
gives
qW P G2 G2
ðz z1 Þ ¼ 2 ð1:37Þ
AG 2ρ 2ρ1 2
The heat that is added to the flow to maintain a constant temperature must increase with
increases in kinetic energy. Since dh = 0, equation (1.16), describing the change in
entropy, gives
1 dp
ds ¼ ð1:38Þ
T ρ
The entropy will increase as long as p decreases. It need not attain a maximum at the
value of p/p1 for choking to occur. This difference from the adiabatic case arises since the
system cannot be considered as isolated so that a reversible process need not correspond
to one for which the entropy is constant.
where q_ rev is the heat needed for a reversible operation. If this is substituted into the
energy balance, equation (1.9),
2
dp u P
þd þ g cos θg dz ¼ ðqW q_ rev Þ dz ð1:41Þ
ρ 2 AG
1.3 The homogeneous model for gas–liquid or vapor–liquid flow 9
Define F as the rate of mechanical energy loss per unit mass of fluid, where
dF ¼ ðq_ rev qW Þ ð1:42Þ
where
1 1
vG ¼ vL ¼ ð1:46Þ
ρG ρL
Thus
1 x ð 1 xÞ
¼ xvG þ ð1 xÞvL ¼ þ ð1:47Þ
ρH ρG ρL
Also
α x ρL
¼ ð1:50Þ
1 α ð1 xÞ ρG
where
hH ¼ xhG þ ð1 xÞhL ð1:53Þ
The enthalpy of the gas, hG, and the enthalpy of the liquid, hL, are obtained from
thermodynamic correlations.
For two-component systems such as air and water, the quality, x, does not vary along
the pipeline and is fixed by the inlet conditions. The enthalpies, hL and hG, are fixed
for a given p and ρH (which relate to ρG and ρL through equation (1.47)). For a single-
component system, such as steam–water, the quality, x, and the densities, ρL and ρG, are
fixed for a given pressure and enthalpy, if equilibrium is assumed between the phases.
Thus, (1.52) can be used to provide a relation between ρH and p. This can be used to
integrate (1.9). Equation (1.52) and thermodynamic data can be used to calculate the
variation of p, ρH, G, x with distance along the pipe.
1.3.2 Choking
The momentum balance for a homogeneous flow can be rewritten as
G2 ðdρH =dpÞ ρ2 τW P
dp 1 H2 g cos θg dz dz ¼ 0 ð1:54Þ
ρH
2
G A
1 x ð 1 xÞ dx
¼ þ 2 2 þ ð vG vL Þ ð1:59Þ
ρ2H c2 ρ2G c2G ρL cL dp
where cG and cL are the sound velocities in the gas and in the liquid
1 dp
cG ¼ 2
2
ð1:60Þ
ρG dvG
1 dp
c2L ¼ 2 ð1:61Þ
ρL dvL
ρG c2G
c2 ¼ ð1:65Þ
ρ L ðα Þð1 α Þ
This has a minimum at α = 1/2. The important point to be made is that the homogeneous
model predicts smaller sound velocities than would exist in the gas alone. Thus choking
could occur at a smaller exit velocity for a gas–liquid mixture than for the pure gas.
For example, Wallis (1969) points out that homogeneous theory predicts choking
velocities as low as 2.1 m/s for air–water flows. This is to be compared with a value of
about 340 m/s in air at room temperature.
12 One-dimensional analysis
Single-phase results are used to obtain f. This requires a definition of viscosity which is
dependent on the viscosities of both the gas and the liquid.
This approach does not have a sound basis. The use of friction factors defined by (1.66)
for flows which have drops entrained in a gas flow can produce predictions of the
pressure drop which show an effect of liquid flow which is stronger than observed.
Thus, Henstock & Hanratty (1976) defined friction factors for annular flows based on the
gas density. Likewise, the prediction of pressure drops in the bubbly flow that constitutes
the body of a slug (Fan & Hanratty, 1993) are best represented by using the density of the
liquid, rather than ρH, in (1.66).
and the quality of the mixture, x, retains its definition as the ratio of the mass flow of the
gas to the mass flow of the mixture. The volume flows of the gas and the liquid are given
as GxvG and G(1 – x)vL so the velocities are
1.4 Separated flow model for gas–liquid flow 13
GAx
uG ¼ ð1:68Þ
ρG Aα
GAð1 xÞ
uL ¼ ð1:69Þ
ρL Að1 αÞ
where α and (1 − α) are the fractions of the cross-section, A, occupied by the gas and the
liquid. From (1.67), (1.68) and (1.69) the slip ratio is given as
x ð1 α Þ ρ L
S¼ ð1:70Þ
ð1 xÞ α ρG
Thus, the relation between x and α for a homogeneous model, equation (1.50), is
modified as indicated in (1.70).
The momentum flux includes the contributions of both the gas and liquid flows
Gx G ð 1 xÞ
Momentum flux ¼ GAx þ GAð1 xÞ ð1:72Þ
ρG α ρL ð1 αÞ
As in Section 1.2.2, the momentum theorem is applied to a differential length along the
pipe. The net flow of momentum out of the control volume, (dz)A, equals
!
d G2 Ax2 G2 Að1 xÞ2
þ dz
dz αρG ð1 αÞρL
AGðuG uL Þdx
The momentum balance for the separated flow model, therefore, gives
" #
G2 Ax2 G2 Að1 xÞ2
d þ ¼ Adp g cos θg ½ρG α þ ð1 αÞρL Adz Phτ W idz
αρG ð1 αÞρL
þ AGðuG uL Þdx
ð1:73Þ
This equation states that the change in the momentum flux equals the pressure force, the
force of gravity, the force of the wall on the fluid, where hτ W i is the average wall shear
14 One-dimensional analysis
stress around the periphery, the change in the momentum associated with phase change.
Unlike the momentum balance for homogeneous flow, (1.51a) and (1.51b), both x and α
(or x and S) appear. Since uG and uL are given by (1.68) and (1.69), the last term in (1.73)
can be subtracted from the momentum flux term to give
dp Phτ W i duG duL
¼ þG x þ ð 1 xÞ þ g cos θg ½ρG α þ ð1 αÞρL ð1:74Þ
dz A dz dz
The third term in (1.74) represents a weighted average of the accelerations of the gas and
the liquid.
The flow of kinetic energy (KE) also has contributions from both the gas and liquid.
Flow of KE x GAx 2 ð1 xÞ GAð1 xÞ 2
¼ þ
Mass flow 2 ρG αA 2 ρL ð1 αÞA
" # ð1:75Þ
1 G 2 x3 G 2 ð 1 xÞ 3
¼ þ
2 α2 ρ2G ð1 αÞ2 ρ2L
The last term in (1.76) is the change in kinetic energy associated with phase change.
Since uG and uL are given by (1.68) and (1.69),
dhhi 1 du2G 1 du2L q P
þ x þ ð1 x Þ þ g cos θg ¼ W ð1:78Þ
dz 2 dz 2 dz AG
Note that the kinetic energy term represents the weighted average of the kinetic energy of
the gas and the kinetic energy of the liquid.
1.4.2 Choking
The momentum equation (1.73) for a separated flow can be written as
" !#
dp d G2 x2 G2 ð1 xÞ2 Phτ W i
1þ þ ¼ þ g cos θg ½ρG α þ ð1 αÞρL ð1:79Þ
dz dp αρG ð1 αÞρL A
since d/dz = d/dp(dp/dz)−1. Again, choking is defined as the condition for which the term
multiplying dp/dz changes sign.
!
1 d x2 ð 1 xÞ 2
¼ þ ð1:80Þ
G2C dp αρG ð1 αÞρL
1.5 The Lockhart–Martinelli analysis 15
It is not convenient to use (1.80) to calculate GC. A direct approach is more appro-
priate. Usually, the upstream conditions are fixed. Then, (1.73) and/or (1.76) are
solved (quite often by making further approximations)
to obtain the downstream
pressure, p2, for a given G. The ratio p2 p1 is decreased until a maximum value of
G is calculated. This is GC.
Usually, the balance equations are written with S, rather than α. This is done by using
(1.70), that is,
1 S ð1 xÞ ρG
¼1þ ð1:81Þ
α x ρL
to eliminate α. The integration requires a relation between x, ρG, ρL and p. This can
be obtained by assuming equilibrium between the phases and using thermodynamic
relations. If S is assumed to be independent of z the void fraction is fixed if x is fixed.
This simplification is called a separated flow with constant slip. The separated flow
model probably gives a better approximation for the choking condition than the homo-
geneous model (S = 1) does, since it allows for an assessment of the effects of slip (which
can be quite large).
dp d ðGAÞ τ W P
¼ þ þ ρg cos θg ð1:82Þ
dz dz A
16 One-dimensional analysis
This equation indicates that the pressure gradient is due to fluid acceleration, frictional
effects associated with the wall drag and the overcoming of gravity. The frictional
pressure gradient is given as
dp τW P
¼ ð1:83Þ
dz F A
where dt is the pipe diameter. Lockhart and Martinelli chose to develop correlations for
the frictional pressure gradient rather than for τW. If τW is represented by the friction factor
relation (1.6),
dp 2ρu2
¼ f ð1:85Þ
dz F dt
For a single-phase flow, the friction factor can be approximated (Knudsen & Katz, 1958) by
f ¼ 0:046ðReÞ0:2 ð1:86Þ
f ¼ 16ðReÞ1 ð1:87Þ
A similar result is obtained for gas–liquid flows. For example, (1.84) gives the frictional
contribution to the pressure drop as PτW/A. It is noted that the gravitational contribution
g cos θg ½ρG α þ ρL ð1 αÞ requires a knowledge of the void fraction, α.
where GL and GG are the contributions by the liquid and the gas. The fictitious parallel
pipes have areas (1 − α)A and αA and diameters of dG and dL. Thus
1.5 The Lockhart–Martinelli analysis 17
GG, Aα dG
GL + GG, A dt
Figure 1.3 Rationale for using the method of Lockhart & Martinelli.
d 2G d 2L
α¼ ð1 αÞ ¼ ð1:90Þ
d 2t d 2t
From (1.85) and (1.86) the frictional pressure loss for a turbulent flow scales as
dp u1:8
/ 1:2 ð1:91Þ
dz F dt
For the gas-filled pipe, the following is obtained if the flow is turbulent
1:8 1:2
dp dp uG dt
¼
dz F dz GS uGS dG
ð1:92Þ
dp 1:8 0:6
¼ α α
dz GS
where (dp/dz)GS is the pressure gradient for the gas flowing alone at a velocity uGS in a
pipe with a diameter dt, and dG is defined in Figure 1.3. For a liquid-filled pipe
dp dp
¼ ð1 αÞ2:4 ð1:93Þ
dz F dz LS
Since (dp/dz)F is presumed to be equal in the two fictitious pipes, it can be eliminated
between (1.92) and (1.93) to give
,
α 2:4 dp dp
¼ ¼ X 2tt ð1:94Þ
1α dz LS dz
GS
The term Xtt is called the flow factor for a turbulent liquid and a turbulent gas. This
suggests that the void fraction is a function of X, which can be Xtt, Xtv, Xvt, Xvv depending
on whether the flow is turbulent (Re > 1000) or laminar (Re < 1000). Thus,
0:046ρL u2L Re0:2
X 2tt ¼ L
ð1:95Þ
0:046ρG u2G Re0:2
G
16Re1
L ρL uL
2
X 2vt ¼ 0:2
ð1:96Þ
0:46ReG ρG u2G
18 One-dimensional analysis
where WL and WG are the weight rates of flow for the liquid and the gas. This model, thus,
suggests that measurements of the void fraction, α, should be correlated as a function of
X, which depends on whether the phases are turbulent or laminar.
A dimensionless frictional pressure gradient can be defined as
ðdpF =dzÞ
ϕ2G ¼ ð1:100Þ
ðdp=dzÞGS
or as
ðdpF =dzÞ
ϕ2L ¼ ð1:101Þ
ðdp=dzÞLS
From (1.92) and (1.93), ϕG and ϕL are functions of α. Thus, the above equations suggest
that measured frictional pressure losses can be correlated by plotting ϕ2G or ϕ2L as a
function of X.
where C = 20 for Xtt, C = 12 for Xvt, C = 10 for Xtv, C = 5 for Xvv. Flow factor Xvt refers to a
viscous liquid and a turbulent gas. Note that X is zero and ϕ2G is unity for a liquid flow that
is zero. Both X and ϕG increase with increasing liquid flow. Note also that for zero gas
flow X = ∞. Thus ϕL is unity under this condition. With increasing gas flow, X decreases
and ϕL increases.
Wallis (1969) gives the following representation of the plot for void fraction developed
by Lockhart & Martinelli (1949):
0:375
α ¼ 1 þ X 0:8 ð1:104Þ
The data represented by (1.102), (1.103) and (1.104) are mainly for gas–liquid flows.
Martinelli & Nelson (1948) and Thom (1964) developed a modified approach for steam/
water. Detailed discussions of these works are presented by Hewitt (1978) and by Wallis
(1969).
The momentum balance equation is obtained by applying the momentum theorem to the
differential volume in Figure 1.4. The flow of momentum into and out of the volume are
z θg
p
dp dA
p+ , A+
2 2
dU
U+
2
w
Flo
p
dp
p–
2
dA g
A–
2
dU
U–
2
Figure 1.4 Differential control volume in a contracting flow.
20 One-dimensional analysis
ρuAu and ρuA(u+du) so the net flow of momentum out is ρuAdu. The only force acting
on the volume is due to pressure since gravity and the resisting force at the wall are
neglected. The pressures on the front and back faces are pA and −(p + dp)(A + dA). In
addition there is a force acting on the slant face whose magnitude is pjdAj, where jdAj
is the magnitude of the projection of the area of the slant face on a plane perpendicular
to the flow direction. For the volume in Figure 1.4, the pressure force on the slant face
is negative, since dA is negative for a converging section. Thus, the force on the slant
face is p dA.
When all of the pressure forces are added, the net force is found to be −Adp if second-
order terms in the differential quantities are ignored. Thus, not surprisingly, the momen-
tum balance gives the Bernoulli equation
dp
udu þ ¼0 ð1:107Þ
ρ
dA du
¼ 1 Ma2 ð1:109Þ
A u
where
u2
Ma2 ¼ ð1:110Þ
c2
and c2 is given as
dp
c2 ¼ ð1:111Þ
dρ
If Ma < 1, du/u has the opposite sign of dA/A, that is, the velocity increases in a
converging section. For Ma > 1 the velocity increases in an expanding section. Thus,
it is impossible to go from a subsonic (Ma < 1) to a supersonic flow in a converging
section.
If a nozzle is located between two reservoirs where the pressures are p1 and p2, the flow
will initially increase as p2/p1 decreases. However, at low enough p2/p1 the flow will
choke and the velocity at the throat will be sonic. Further decreases in p2/p1 will result in a
supersonic expansion and the creation of shock waves in the receiver. If (1.106) is
combined with (1.107) one obtains
2
dp G =2ρA2 ðdA=dzÞ
¼
ð1:112Þ
dz 1 G2 ðdv=dpÞ
1.6 Steady flow in a nozzle 21
where v is the specific volume. This gives a choking condition at the throat dA=dz ¼ 0
when the mass velocity at the throat is
1
dp dv
GC ¼
2
¼ ð1:113Þ
dv dp
The mass flow under this condition is the product of GC and the area of the throat.
The energy balance gives
2
u q
dh þ d ¼ W ð1:114Þ
2 W
where W is the weight rate of flow. If ðu2 =2Þ is eliminated between (1.107) and (1.114)
dp qW
dh ¼ ð1:115Þ
ρ W
For qW = 0 the flow is adiabatic and reversible; that is, it has a constant entropy. Thus
dp
dh ¼ ð1:116Þ
ρ
and
∂p
c2 ¼ ð1:117Þ
∂ρ S
Integration gives
p
¼ constant ð1:122Þ
ργ
or
γ
p ρ
¼ ð1:123Þ
p1 ρ1
This can be substituted into the momentum equation (1.107) to eliminate either p or ρ.
Note that the relationship between p and ρ for a straight pipe, equation (1.31), differs from
(1.123) because it is for an irreversible flow that includes effects of wall friction.
with hhi defined by (1.77). The velocities of the gas and liquid streams are given by (1.68)
and (1.69). Equation (1.81) is used to eliminate α from (1.124) and (1.126) so that the
terms in the brackets then contain the slip, S, and x rather than α and x.
By combining (1.125) and (1.124) one obtains
( " #) " #
2 2
dp d x 2
ð 1 x Þ dA x 2
ð 1 x Þ
1 þ G2 þ ¼ G2 þ ð1:127Þ
dz dp αρG ð1 αÞρL dz αρG ð1 αÞρL
Note that (1.127) predicts a change in the sign of dp/dz in a converging section (dA/dz has
negative value) when the term multiplying dp/dz changes sign. This is an impossibility so
the flow chokes at the throat (dA=dz ¼ 0) where G = GC, given by (1.80). This indicates
that the choking for flow in a converging nozzle is given by the same condition as for flow
in a long straight pipe.
1.6 Steady flow in a nozzle 23
Moody assumed the flow to be isentropic, so that hs2 i ¼ hso i. Thus, for a given p2,
thermodynamic relations give hh2 i; x2 ; ρG2 ; ρL2 . If po and ρo are known, hho i and hso i can
be obtained from thermodynamic relations. Equations (1.128) and (1.129) give hh2 i in
terms of G2, the slip ratio, S, and downstream conditions. Thus, if S is fixed, G2 can be
calculated for different values of p2/po. The value of p2/po at which G2 is a maximum
represents the choking condition.
This critical mass velocity depends on the choice of S, so a homogeneous model (S = 1)
predicts lower GC than does a separated flow model. Moody (1965) suggested that the
maximum possible GC, calculated from the separated flow model, is given by
1=3
ρL
S¼ ð1:130Þ
ρG
where MGL is the mass transfer rate per unit area from the gas to the liquid, MLG is
the mass transfer rate from the liquid to the gas and av is the interfacial area per unit
volume. Thus
M LG ¼ M GL ð1:133Þ
and
dx
M LG ¼ GA ð1:134Þ
dz
The momentum balance equations for the gas and for the liquid for the case of constant A
and G are
d dp Pτ WG
ρG u2G α ¼ M LG av uG α ρG α cos θg þ av τ LG ð1:136Þ
dz dz A
d
2 dp Pτ WL
ρL uL ð1 αÞ ¼ M GL av ul ð1 αÞ ρL gð1 αÞ cos θg av τ LG
dz dz A
ð1:137Þ
The liquid can exert a force on the gas at the interface. The component of this force in the
flow direction is represented by τLGavAdz where τLG is an average effective stress and
1.6 Steady flow in a nozzle 25
avAdz is the interfacial area in the control volume. Similarly, the force of the gas on the
liquid is given by τGLavAdz. The other stresses in (1.136) and (1.137), τWG and τWL,
represent the resisting stresses at the wall on the gas and on the liquid.
If evaporation is occurring the term MLG is positive so MLGavuG and MGLavuLrepresent
increases and decreases of momentum associated with the phase change. The sum of
these two terms is the net increase of the momentum of the flow system already discussed
in Section 1.4.1. The sum of (1.136) and (1.137) gives (1.74).
Conservation of energy for the gas and for the liquid gives
d u2 d u2 P
uG αρG G þ uG αρG hG ¼ M GL av G þ qLG av ρG uG αg cos θg þ qWG
dz 2 dz 2 A
ð1:138Þ
d u2L
d
u 2
uL ð1 αÞρL þ uL 1 αÞρL hL ¼ M GL av L þ qGL av p
dz 2 dz 2
ρL uL ð1 αÞg cos θg þ qWL av
ð1:139Þ
where hG and hL are the enthalpies of the gas and the liquid, qLG and qGL are the heat
transfer rates per unit area from the liquid to the gas or from the gas to the liquid, qWG and
qWL are the heat transfer rates per unit area from the wall to the gas or from the wall to the
liquid. The first terms on the right side of (1.138) and (1.139) represent changes of the
kinetic energy of the gas or the liquid. The sum of (1.138) and (1.139) gives (1.78).
The void fraction, α, can be calculated from conservation of mass if uG and uL are
known and if G is fixed
GA ¼ uL ð1 αÞA þ uG αA ð1:140Þ
The two-fluid model thus avoids the need to specify a slip between the phases and the
void fraction because the velocities of the two phases are calculated. Also, equilibrium
between the phases need not be assumed.
However, new variables, which need to be evaluated, are introduced. These include
the rate of mass transfer, MLG, the rate of heat transfer, qLG, between the phases and the
interfacial drag, τLG. Also, a theory needs to be developed to predict the interfacial area
per unit volume, av. This quantity introduces, in a direct way, new concepts into the one-
dimensional balances, in that it requires a knowledge of the structure of the phases. For
example, it might require a specification of a bubble size distribution.
Drew & Flaherty (1994) and others have shown that solutions of the one-dimensional
two-fluid equations are unstable for the simple case of an adiabatic flow with no phase
change. (This is not the case for the homogeneous or separated flow models.) This suggests
that more attention needs to be given to the formulation of the two-fluid model and the
method of solution. The use of finite difference methods to solve the differential equations
introduces numerical viscosity which can artificially stabilize the equations.
Three-dimensional two-fluid equations have been successfully used to study adiabatic
bubbly flows (Lance & Lopez de Bertodano, 1994) and solid–fluid flows.
26 One-dimensional analysis
References
Boure, J. A. 1978 Constitutive equations for two-phase flows. In Two-phase Flows and Heat
Transfer with Applications to Nuclear Reactor Design Problems, ed. J. J. Ginoux,
Washington, DC: Hemisphere, pp. 169–175.
Chisholm, D. 1967 A theoretical basis for the Lockhart–Martinelli correlation for two-phase flow.
Nat. Eng. Lab., UK, Report no. 310 (also Int. J. Heat Mass Transfer 10, 1767–1778).
Drew, D. A. & Flaherty, J. E. 1994 Analysis of multiphase flow. Multiphase Science and
Technology 8, 207–255.
Fan, Z. & Hanratty, T. J. 1993 Pressure profiles for slugs in horizontal pipelines. Int. J. Multiphase
Flow 19, 421–437.
Henry, R. E. 1981 Calculational techniques for two-phase critical flow. In Two-Phase Fluid
Dynamics (Papers presented at the Japan–US Seminar, held July 31–August 3, 1979, Kansei,
Kobe, Japan), eds. A. E. Bergles & S. Ishigai, Washington, DC: Hemisphere, pp. 415–438.
Henstock, W. H. & Hanratty, T. J. 1976 The interfacial drag and the height of the wall layer in
annular flows. AIChE Jl 22, 990–1000.
Hewitt, G. F. 1978 Simple momentum and energy balances and their related empirical correlations.
In Two–phase Flows and Heat Transfer with Applications to Nuclear Reactor Design Problems,
ed. J. J. Ginoux, Washington, DC: Hemisphere.
Knudsen, J. G. & Katz, D. L. 1958 Fluid Dynamics and Heat Transfer, New York: McGraw-Hill,
pp. 89, 173.
Lance, M. & Lopez de Bertodano, M. 1994 Phase distribution phenomena wall effects in bubbly
two-phase flows. Multiphase Science and Technology 8, 207–255.
Lockhart, R. W. & Martinelli, R. C. 1949 Proposed correlation of data for isothermal two-phase,
two-component flow in pipes. Chem. Eng. Progr. 45, 39–48.
Martinelli, R. C. & Nelson, D.B. 1948 Prediction of pressure drop during forced-circulation
boiling of water. Trans. ASME 70, 695–702.
Moody, F. J. 1965 Maximum flow rate of a single component, two-phase mixture. J. Heat Transfer
87, 134–142.
Thom, J. R. S. 1964 Prediction of pressure drop during forced circulation of boiling water. Int.
J. Heat Mass Transfer 7, 709–724.
Wallis, G. B. 1969 One-dimensional Two-phase Flow. New York: McGraw-Hill.
2 Flow regimes
The one-dimensional analysis and the correlations for frictional pressure drop and void
fraction (presented in Chapter 1) have been widely used as a starting point for engineer-
ing designs. However, these correlations have the handicap that the structure of the phase
boundaries is ignored. As a consequence, they often give results which are only a rough
approximation and overlook phenomena which could be of first-order importance in
understanding the behavior of a system.
It is now recognized that the central issue in developing a scientific approach to gas–
liquid flows is the understanding of how the phases are distributed and of how the
behavior of a multiphase system is related to this structure (Hanratty et al., 2003). Of
particular interest is the finding that macroscopic behavior is dependent on small-scale
interactions. An example of this dependence is that the presence of small amounts of high
molecular weight polymers can change an annular flow into a stratified flow by damping
interfacial waves (Al-Sarkhi & Hanratty, 2001a).
A goal of this book is to develop an understanding of the basic scientific tools needed to
describe gas–liquid flows. This chapter opens this discourse by describing flow patterns that
have been defined. Detailed discussions of the theory will be presented in later chapters.
Four systems are considered: flow in horizontal pipes, flow in vertical pipes, micro-
gravity flows, flow in capillaries and microchannels. Discussions of the flow regimes in
horizontal pipes and of the mechanisms for transitions from one regime to another
provide the motivation for a large portion of this book.
The Kelvin–Helmholtz (inviscid) instability of a stratified flow plays an important role
in understanding gas–liquid flows. Therefore, it is discussed in detail in Chapter 4. The
results of this theory are previewed in this chapter since they arise in much of the
discussion of the behavior of gas–liquid flows. The theory is also of historic interest
because of its early use to explain the effect of pipe diameter on the transition from a
stratified flow to an intermittent (slug or plug) flow.
Chapter 5 shows that the orientation of a pipe can have a strong effect on the flow
pattern because the role of the component of the gravitational force in the direction
of flow cannot be ignored. The present chapter discusses only the patterns observed in
horizontal flows and in vertical flows.
Changes in fluid properties can influence the flow configuration. The sections in this
chapter on the effects of liquid viscosity and gas density address this issue. Increases in
28 Flow regimes
2.0
2.54 cm pipe, L/dt = 600
1.0 9.53 cm pipe, L/dt = 260
Slug/plug
Pseudo-slug
ULS (m/s)
0.10
Annular
Stratified
0.01
Onset of
atomization
0.003
1.0 10.0 100 300
UGS (m/s)
Figure 2.1 Flow regime map for air and water flowing in horizontal 2.54 cm and 9.53 cm pipes. Lin &
Hanratty, 1987b.
gas density cause increases in the kinetic energy of the gas flow and of energy transfer
from the gas flow to interfacial waves. The generation of waves is easier. Thus, at large
enough densities, the appearance of slugs depends on their stability, rather than the
stability of stratified flows.
At very low gas and liquid velocities the interface is smooth. However, at larger gas
velocities waves appear.
Three types of waves have been identified: Jeffreys waves, Kelvin–Helmholtz
waves and roll waves. The first interfacial disturbances observed in air–water flow
with increasing gas velocity are Jeffreys waves (Jeffreys, 1925) for which a balance
exists between the energy fed to the waves by the air flow and dissipation in the liquid
(Hanratty & Engen, 1957; Cohen & Hanratty, 1965; Andritsos & Hanratty, 1987).
This transition is observed to occur at uGS = 4 m/s to 0.5 m/s as uLS varies from
0.001 m/s to 0.1 m/s. Note that the area occupied by the gas decreases with increasing
uLS. Thus, the actual critical air velocity at transition is roughly equal to 4 m/s at all
water velocities.
The presence of waves induces pressure variations along the interface which, for very
small amplitude sinusoidal waves, can be represented as the sum of a component which is
a maximum where the wave slope is a maximum, pGI, and a component, pGR, which is a
minimum (a suction) where the wave height is a maximum. Energy is fed to Jeffreys
waves through pGR.
The magnitude of the induced gas phase pressure variations at the interface increases
with increasing gas velocity. Irregular large-amplitude waves appear at large gas veloc-
ities for which the destabilizing effect of pGR becomes large compared with the stabiliz-
ing effects of gravity and surface tension (Andritsos & Hanratty, 1987; Andreussi &
Persen, 1987). For air–water flow, they are observed at uGS ≈ 14 m/s to 5 m/s as uLS varies
from 0.002 m/s to 0.1 m/s. These disturbances are called Kelvin–Helmholtz waves since
they are initiated by a Kelvin–Helmholtz instability. At uGS approximately twice that
needed to initiate irregular waves, drops are observed to be ripped from the crests of
waves (see Figure 2.1).
Roll waves (Hanratty & Engen, 1957; Hanratty & Hershman, 1961) appear over a
range of conditions. These are large-wavelength disturbances with steep fronts and
gradually sloping backs. They may be considered as surges of the flow in the liquid
layer. The surface of the surges can be smooth (Figure 2.2b) or wavy (Figure 2.2d),
depending on the interfacial condition of the stratified flow on which these waves are
imposed.
Flow
dt dt
μL = 70 cP (a) (b)
dt = 9.53 cm
dt dt
μL = 1 cP (c) (d)
Annular flow Large–amplitude waves ("roll")
dt = 2.52 cm
Figure 2.2 Annular flows and large roll waves for 1 cP and 70 cP liquids. Andritsos & Hanratty, 1987.
ðcF uL1 Þ2
>1 ð2:1Þ
gB
where hL1 and uL1 are the height and velocity of the liquid in front of the slug and B is the
channel height. The term (cF − uL1) is the velocity of the slug relative to the velocity of the
liquid layer in front of the slug. For a pipe with diameter dt, the critical condition
is predicted to be
ðcF uL1 Þ2
> 0:95 1:21 ð2:2Þ
gd t
2.2 Flow regimes in horizontal pipes 31
(a)
(b)
(c)
(d)
Figure 2.3 (a) Regular waves observed 180 diameters from the entry of a 9.53 cm pipe for uLS = 0.06 m/s,
uGS = 4.3 m/s, uL = 20 cP. (b) Front of a slug that was formed 100 diameters from the entry of a
9.53 cm pipe and observed at 180 diameters. (c) Tail of the slug in (b). (d) A slug that has just
formed at 30 diameters from the entry of a 9.53 cm pipe for uL = 0.033 m/s, uGS = 7 m/s, uL = 100
cP. Andritsos et al., 1989.
where the term on the right depends on the value of hL1/dt. (See Ruder et al., 1989, Table
1.) Ruder & Hanratty (1990) carried out visual studies for air and water flowing
in a 9.53 cm pipe and defined the transition from plug to slug flow as occurring when
ðcF uL1 Þ2
> 1:2 ð2:3Þ
gd t
Hurlburt & Hanratty (2002) showed how this condition can be used to predict the
critical uGS.
Barnea et al. (1980) have differentiated between plug and slug flow by considering
whether the liquid blockage contains gas bubbles. This appears to be equivalent to the
condition cited above for air and water flowing in horizontal pipes since the hydraulic
jump in the front of the slug occludes gas at high gas velocities.
where AL1 is the area of the stratified liquid flow in front of the slug, uL1 is the velocity in
this layer and cF is the velocity of the front of the slug. The volumetric rate at which slugs
shed liquid at their back is specified as Qsh, so slugs grow if
AL1 ðcF uL1 Þ > Qsh ð2:5Þ
Define AL0 and hL0 as the area and height of the stratified flow under conditions for
which the pickup rate equals the shedding rate. When hL1 > hL0 a slug will grow; when
hL1 < hL0, it will decay. Thus, (2.5) defines the critical height of a stratified flow, below
which it is impossible to sustain stable or growing slugs.
A detailed derivation and a discussion about the implementation of the above ideas are
given in Section 9.2 of the chapter on slug flow.
L/dt = 10
(a)
L/dt = 120
(b)
L/dt = 260
(c)
Figure 2.4 Development of waves on water, along a 9.53 cm pipe. Fan et al., 1993.
2.2 Flow regimes in horizontal pipes 33
Flow direction
For large superficial gas velocities, irregular Kelvin–Helmholtz waves appear. These
can coalesce to form a high enough wave that it touches the top wall (see Figure 2.5).
The height of the stratified layer decreases with increasing gas velocity so it can become
too small to support a stable slug (Woods & Hanratty, 1996). Then, a consideration of the
stability of slugs provides a prediction of the possibility of forming a slug flow.
It is possible for slugs to exist at sub-critical conditions (as defined by the stability of a
stratified flow) if disturbances are introduced to the system and conditions are such that
slugs are stable. (Terrain slugging is an example.)
2.2.7 Pseudo-slugs
At uGS > 9 m/s a pseudo-slug region can exist in a 9.53 cm pipe carrying air and water
(see Figure 2.1). The lower boundary of this region defines locations where large
amplitude waves are initiated. These waves can coalesce and touch the top of the pipe
to form a possible slug. The higher boundary of the pseudo-slug region is defined by the
stability of a slug. Visual observations could, mistakenly, label these large-amplitude
waves as slugs. However, they do not have the basic properties of slugs. That is, they do
not have velocities which are approximately equal to the gas velocity and they are not
coherent over a long length of pipe. Instrumental methods have been developed by Lin &
Hanratty (1987a) to differentiate pseudo-slugs from slugs.
this bubble region, the gas phase exists as bubbles which have Sauter mean diameters
of 2–5 mm in a 5.03 cm pipe. Because of gravitational effects, they tend to move to the
top of the pipe. A maximum in the void fraction occurs at about one bubble radius from
the wall (Kocamustafaogullari & Wang, 1991). The distribution of void fraction is related
to a balance of the gravitational force on the bubbles and forces due to liquid phase
turbulence. When the void fraction at the peak reaches 0.60–0.65, coalescence ensues
and a transition to intermittent flow occurs. Taitel & Dukler (1976) suggested that the
transition occurs because a decrease in liquid flow reduces the effectiveness of turbulence
in suspending the bubbles. There appears to be a hysteresis effect in that transition from
a plug/slug flow to a bubbly flow occurs at a slightly lower superficial liquid velocity
( uLS = ~ 2–4 m/s) than transition from a bubbly flow to a plug/slug flow.
large liquid velocities appears to be associated with the stability of slugs (equation (2.5)),
so they are observed at approximately the same uLS in the two pipes. Detailed discussions
of this explanation have been given by Soleimani & Hanratty (2003) and by Hurlbert &
Hanratty (2002).
As mentioned in the previous section, both deposition of drops and the transport of
liquid around the circumference of the pipe by liquid phase turbulence associated with
disturbance waves (shown in Figure 2.2c) are responsible for the initiation of annular
flow. The ability of waves to wet the top of the pipe increases with decreasing pipe
diameter so the transition to annular flow can be observed at smaller uGS in a 2.54 cm pipe
than in a 9.53 cm pipe.
The initiation of annular flow by deposition requires that the gas velocity is large
enough for drops to form by atomizing the liquid layer. However, it also requires
that the gas phase turbulence is sufficient to carry drops from the bottom of the
pipe, where a thick liquid layer exists, to the top of the pipe. Drop mixing might
become a more important factor in pipes with very large diameters. Thus, from a
consideration of the data reported by Wu et al. (1987) for a natural gas/condensate
pipeline with a diameter of 20.3 cm, Baik & Hanratty (2003a) point out that larger
uGS (than would be expected from experiments summarized in Figure 2.1) are needed
to facilitate a transition to annular flow. This topic is covered in greater detail in
Chapter 12.
Since theoretical considerations of the initiation of slugs/plugs at low gas velocities has
centered on the stability of a stratified flow to large-wavelength disturbances, a brief
historical account is appropriate. More detailed discussions of the theory are given in
later chapters and in the paper by Hurlburt & Hanratty (2002).
Kordyban & Ranov (1970) and Wallis & Dobson (1973) explored an inviscid stability
mechanism whereby the slugs arise from the growth of infinitesimal disturbances at the
interface of a stratified flow. Since the spacing between slugs is large it was natural to
restrict the analysis to wavelengths that are large compared with the height of the gas
space. If viscous effects are neglected and the waves are considered to have small
amplitudes, the following relation between the wave velocity and wave number (which
is derived in Chapter 4, equation (4.73)) is obtained for a rectangular channel of height
B inclined at an angle θ to the horizontal
kρL ðuL cÞ2 coth khL þ kρG ðuG cÞ2 coth khG ¼ g cos θðρL ρG Þ þ σk 2 ð2:6Þ
In this equation, k is the wave number, σ is the surface tension, uG is the gas velocity, uL is
the liquid velocity, hG is the height of the gas space, hL is the height of the liquid space, ρG
is the gas density, ρL is the liquid density and g is the acceleration of gravity. The wave
number is defined as k = 2 π/λ, where λ is the wavelength.
36 Flow regimes
If (2.6) is solved for the wave velocity, it is found, for large enough uG, that c is complex,
thus indicating an instability. The critical condition at which this occurs is defined by the
following equations:
2 hG
tanhðkhG Þ ρG tanhðkhL Þ
ð uG u L Þ ¼ g cos θðρL ρG Þ þ k σ 2
þ ð2:7Þ
ρG khG ρL khL
uG ρ G hL þ uL ρ L hG
c¼ ð2:8Þ
ρL hG þ ρG hL
For long waves (khL <<1, khG <<1), surface tension effects can be ignored. Thus, stability
conditions (2.7) can be written as
hG
ðuG uL Þ2 ¼ ðgρL cos θÞ ð2:9Þ
ρG
Taitel & Dukler (1976) reformulated (2.9) and (2.8) as follows for a pipe with diameter dt,
area At and ρGhL/ρLhG small:
AG
ρG ðuG cÞ2 > ρL g cos θ ð2:10Þ
Si
c ¼ uL ð2:11Þ
where AG is the area occupied by the gas and Si is the length of the interface; that is,
2 2
Si hL
¼1 2 1 ð2:12Þ
dt dt
for a pipe flow, where At is the area of the empty pipe. Equations (2.9) and (2.10) for
inviscid flows are consistent with observations that transition from a stratified flow to
a slug flow at small uG is predicted to occur at a larger hL/dt in a larger diameter pipe for
air–water flows. However, comparisons with measurements indicate that the critical hL/dt
predicted by Taitel and Dukler is larger than what is observed; that is, the system is
predicted to be more stable (Wallis & Dobson, 1973).
A physical explanation of this deficiency of (2.9) and (2.10) has been given by Lin &
Hanratty (1986) and by Wu et al. (1987), who associated it with the neglect of viscous
effects. They retained the assumption that the wavelength is long compared with hG and
hL, but abandoned the assumption of inviscid flow by including the effects of the drag of
2.4 Effect of liquid viscosity on flow regimes in a horizontal pipe 37
the gas and the resisting stress of the wall on the liquid. Equations (2.9) and (2.10) still
hold provided the velocities in the gas and the liquid can be approximated as uniform
flows. The principal difference found in their viscous large-wavelength analysis is
that the wave velocity is not given by (2.08) or (2.11). Rather, it is the kinematic wave
velocity defined by Lighthill & Whitham (1955).
The first term on the left side of (2.6) represents the destabilizing effects of liquid
inertia. For air–water flow at atmospheric conditions, pG/pL = 1.2 × 10−3, so (2.8)
simplifies to c = uL for the range of conditions over which transition is observed.
Consequently, the inviscid analysis, equation (2.6), predicts no influence of liquid inertia
on stability. It represents a static instability. In contrast, the viscous large-wavelength
analysis gives non-zero values of (c/uL − 1) at the critical condition. As a result, an
important destabilizing effect of liquid inertia is considered. The inclusion of viscous
stresses has the surprising effect of causing the air–water system to be more unstable,
in that the initiation of large-wavelength interfacial disturbances is predicted to occur
at lower gas velocities (consistent with experimental observations) than is given by an
inviscid analysis.
Viscous large-wavelength theory has been used by Hanratty & Hershman (1961) to
describe the initiation of roll waves. Also, as indicated in this subsection, it has been used
to predict a critical height for the transition from a stratified air–water flow to a slug/plug
flow at uSL = 10 m/s in a 9.53 cm pipe and at uLS = 4 m/s in a 2.54 cm pipe (Hurlburt &
Hanratty, 2002). Experiments with air–water by Soleimani & Hanratty (2003) show that
the theory correctly predicts the initiation of slugs/plugs at low gas velocities and the
initiation of pseudo-slugs at high gas velocities. It is of interest to note that the observed
mechanism for transition to slug/plug flow at low gas velocities (see Section 2.2.6 and
Figure 2.4) is quite different from what is conjured by theory, that is, the monotonic
growth of very large-wavelength waves.
As is illustrated in the discussions in this subsection, theoretical constructs that
represent the transition to slug/plug flow provide a critical hL/dt or hL/B for a given
uGS. An important issue in utilizing these theories is the specification of uLS. This requires
a proper model for a stratified flow, a topic to be covered in Chapter 5. A discussion about
the sensitivity of predicting the critical uLS, to determining interfacial drag, to modeling
the liquid flow and to predicting gradients of hL in the flow direction, is presented by
Hurlburt & Hanratty (2002). The effect of an underdeveloped flow is particularly
important at low gas velocities, for which changes of hL in the flow direction can have
effects comparable to the pressure gradient.
The influence of liquid viscosity on flow regimes has been studied by Taitel & Dukler
(1987), Andritsos & Hanratty (1987) and Andritsos et al. (1989). Results for a 9.53 cm
pipe, with L/dt = 250, for air and 1 cP water, and for air and a 100 cP solution are given
in Figure 2.6. Results for a 2.54 cm pipe, with L/dt = 400, for a 70 cP solution are
shown in a paper by Andritsos & Hanratty (1987). Figure 2.7 presents a graph, from
38 Flow regimes
1.0
Slug/plug transition
Pseudo-slug
0.1
ULS (m/s)
Annular
Atomization
Stratified KH
0.01 waves
100 cP liquid
1 cP liquid
0.001
1.0 10.0 100.0
UGS (m/s)
Figure 2.6 Comparison of flow regime maps for air–water and an air–glycerine solution in a horizontal pipe
with a diameter of 9.53 cm. Andritsos et al., 1989.
0.9
0.8 dt = 9.53 cm, Air - 100 cP
dt = 2.52 cm, Air - 70 cP
0.7
0.6
hL/dt
0.5
0.4
0.3 dt = 9.53 cm, air–water
dt = 2.52 cm, air–water
0.2 dt = 7.63 cm, air–water θ = –0.5°
0.1
1 10
UGS (m/s)
Figure 2.7 Critical hL/dt for transition from stratified to slug/plug flow for dt = 9.53 cm, dt = 7.63 cm and
dt = 2.52 cm. Hurlburt & Hanratty, 2002.
Hurlburt & Hanratty (2002), which plots the critical hL/dt versus superficial gas velocity
for the transition from a stratified flow to a slug flow.
Despite the differences between water and high-viscosity glycerine–water solutions,
the curves in the flow regime map, in Figure 2.6, representing the initiation of atom-
ization, the formation of annular flows, the appearance of Kelvin–Helmholtz waves and
the transition to slug flow at high gas velocities, are similar. The chief differences are
associated with the initiation of slugs at low gas velocities. This can be understood by
considering Figure 2.7.
Of particular interest is the observation that the critical height is the same for high-
viscosity liquids in 9.53 cm and 2.52 cm pipes, and for flow in a 7.63 cm pipe declined
2.4 Effect of liquid viscosity on flow regimes in a horizontal pipe 39
dt dt
dt
dt
0.30
hL/dt
0.20 0.10
hL/dt
0.10 0.00
0.00 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 0.00 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00
Time (s) Time (s)
fi fi
(a) UGS = 8.8 m/s, = 5.0 (b) UGS = 12.0 m/s, = 7.5
fG fG
dt = 9.53 cm, ULS = 0.005 m/s
dt dt
0.10
hL/dt
0.10 0.05
hL/dt
0.00 0.00
0.00 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 0.00 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00
Time (s) Time (s)
fi f
(c) UGS = 14.0 m/s, = 9.0 (d) UGS = 24.0 m/s, i = 15.0
fG fG
dt = 9.53 cm, ULS = 0.005 m/s
Figure 2.8 Large-amplitude waves on a viscous liquid. Andritsos & Hanratty, 1987.
at an angle of 0.5° to the horizontal (discussed in the chapter on stratified flow). The
common feature of all three of these studies is that the interface is smooth at transition.
The results for declined flows are interpreted in Section 5.5.3, Figures 5.8 and 5.9 and,
in more detail, in a paper by Woods et al. (2000). Only effects of liquid viscosity in
horizontal pipes are considered in this section.
Consider a stratified flow of a very viscous liquid. The liquid rate is fixed. The interface
is smooth. The gas velocity is increased (so hL/dt decreases). The first interfacial
disturbances that are observed, with increasing gas velocity, in stratified high-viscosity
liquids have small wavelengths and small amplitudes. They are regular two-dimensional
waves (see Figure 2.3a). With just a slight increase in gas velocity, they give way to a few
large-amplitude roll waves with steep fronts, smooth troughs, and spacings that can vary
from a few centimeters to a meter. Occasionally, several small two-dimensional waves
40 Flow regimes
can be observed in front of the large waves (see Figure 2.8a). Eventually, the waves
become cell-like (see Figure 2.8c). Under these conditions the spacing is 1–2 cm.
Slugs can evolve very rapidly from the large-amplitude roll waves, shown in Figure
2.8a, if hL/dt is large enough. For the air–water system, the appearance of slugs at low
gas velocities is associated with a viscous large-wavelength instability of a stratified
flow (as discussed above). Consistent with this interpretation, Figure 2.7 shows an effect
of pipe diameter on the transition to slug flow in the air–water system. For viscous
liquids, transition to slug flow is caused by an inviscid small-wavelength KH instability,
described by equation (2.7), with khL and khG of the order of unity. (see Chapter 4). Thus,
the critical hL/dt is not influenced by liquid viscosity (as indicated in Figure 2.7).
For high gas velocities, slugs are formed by coalescence of roll waves, both for the
air–water and for air and fluids with large viscosities. Because of this, the transition to
slugging is independent of pipe diameter for both systems. However, the more viscous
liquids are found to be more stable.
At high gas velocities, transition is described by considering the stability of slugs, that
is, equation (2.5). The height of the liquid needed for the existence of stable or growing
slugs is dictated by the rate of shedding from the slug, Qsh. This shedding rate is
commonly interpreted by assuming that the back of the slug (see Figure 9.1b) may be
considered to be a bubble which is moving at a velocity cB. The shedding rate is then
given as Qsh = (cB − um) A1, if aeration is ignored. Hurlburt & Hanratty (2002) provide the
following speculative explanation for the influence of liquid viscosity on measurements
of the critical hL/dt at large uGS, seen in Figure 2.7. They point out that the velocity of
the bubble behind the slug is given by cB ≈ 1.2um for air–water and suggest that the
slug tail is laminar for glycerine–water. Measurements of Sam & Crowley (1986)
show that cB = 2um for laminar flows. This leads to a larger Qsh. From (2.5), a larger
critical hL/dt is needed for stable slugs.
Well-defined results on the effect of gas density on flow regimes are not plentiful. Studies
by Crowley et al. (1986) in a 17.8 cm pipe and by Wu et al. (1987) in a 20.3 cm pipe
are discussed by Hurlburt & Hanratty (2002) and by Andritsos et al. (1992), who
emphasize the importance of considering slug stability in determining transition at a
large gas density. The study by Crowley et al. involved the use of freon gas and water.
The gas density was 32.5 kg/m3 (compared with a density of 1.2 kg/m3 for air at
atmospheric conditions). The study by Wu et al. involved a natural gas/condensate.
The gas density was 65 kg/m3 and the surface tension was 0.0118 N/m (compared with
0.07 N/m for water). The studies of the transition from slug flow to annular flow by
Reimann & Seeger (1981) for steam–water and air–water are also of interest.
The effect of gas flow on generating instabilities in stratified flows, in initiating
atomization, and on influencing the flow rate in a stratified liquid should be represented
roughly through variations of the gas phase kinetic energy. Thus, many investigators
have suggested that flow regime maps of the type shown in Figure 2.1 should use ρ0:5 G uGS
2.6 Effect of drag-reducing polymers 41
as the abscissa, rather than uGS. This approach is partially consistent with the researches
cited above.
Since instability of a stratified flow varies roughly as ρ0:5 G uGS , it is possible that
mechanisms which consider the instability of a stratified flow (such as the viscous
large-wavelength and the Kelvin–Helmholtz analyses) will predict the appearance of
waves at too low a gas velocity for the instability to evolve into a stable slug. Then,
transition is controlled by slug stability, rather than the instability of a stratified flow.
The transition from slug/plug flow to annular flow clearly shows an influence of ρG
whereby the critical uGS decreases with ρnG with n ≈ 0.4. (Reimann and Seeger 1981).
One of the more intriguing advances in studies of single phase turbulence is the finding
that the introduction of small amounts of long-chain polymers into a liquid can cause
decreases in the fluid turbulence and the resistance of the wall to the flow (Toms, 1948).
This motivated a number of studies of the effects of drag-reducing polymers on gas–lquid
flows. The main focus was the change in the pressure drop. A review of work in this
area by Manfield et al. (1999) suggests that an understanding of the influence of
drag-reducing polymers on multiphase flow was not available in 1999. That is, changes
in the pressure gradient could not be directly related to the drag reduction observed in
single-phase flows.
More recent research has focused on the effect of drag-reducing polymers on the
configuration of the phases. Thus, Al-Sarkhi & Hanratty (2001a,b) have studied the
influence of long-chain polymers on annular flows. They found that disturbance waves
are destroyed and therefore the production of drops is discontinued. The flow changed to
a stratified configuration. Drag-reductions of 48% were realized for a 9.53 cm pipe and
63% for a 2.54 cm pipe.
Soleimani et al. (2002) studied the effects of drag-reducing polymers on interfacial
drag and on the initiation of slugs for air and water flowing in a 2.54 cm pipe over a range
of superficial gas velocities of 1–100 m/s. The interfacial drag can be represented
as τ i ¼ f i ρG u2G . Soleimani et al. found that added polymers cause a decrease in interfacial
activity, and consequently a greatly reduced interfacial friction factor, fi. However, for
stratified flows, decreases in the interfacial friction factor are accompanied by increases
in the liquid height, and therefore increases in the gas velocity that counterbalance the
effect of the decrease in interfacial roughness. Soleimani et al. showed that the addition
of polymers to stratified flows causes large decreases in fi but modest decreases in the
pressure drop.
A more interesting result is the finding that polymers delay the transition from a
pseudo-slug to a slug flow regime, observed with increases in the superficial velocity
of the liquid. This is consistent with the finding, discussed in Section 2.2.6, that transition
from a pseudo-slug regime to slug flow with increasing liquid flow is dictated by a
consideration of the stability of a slug. An increase in liquid viscosity (see Section 2.4)
dampens turbulence and decreases the stability of slugs by increasing the shedding rate.
42 Flow regimes
Baik & Hanratty (2003b) extended the work of Soleimani et al. by studying the effect
of drag-reducing polymers on stratified flows of air and water in a 9.53 cm pipe. They
also observed a damping of interfacial waves. This led to decreases in the interfacial
stresses. Drag-reductions as high as 19% were observed.
A second effect observed by Baik & Hanratty was a modification of the mechanism
for the transition from stratified flow to slug flow at very low gas velocities. For air–water
flows, this transition results from the growth of Jeffreys waves into slugs by the
bifurcation process described in the first paragraph of Section 2.2.6 and illustrated in
Figure 2.4. The addition of polymers inhibits this bifurcation (by mechanisms which are
not completely understood). Drag reductions as large as 40% were realized.
5
Dispersed bubble
3
Liquid superficial velocity (m/s)
2
Bubble
Churn
1
0.5 Annular
0.3
Slug
0.2
0.03 0.1 0.3 1 3 10 30
Gas superficial velocity (m/s)
Figure 2.9 Representative map for upward flow of air and water. (constructed by Omebere-Iyari & Azzopardi,
2000)
In this range, the term semi-annular flow has sometimes been used” (Omebere-Iyari &
Azzopardi, 2000).
At still larger gas flow (uGS > ~ 10 m/s) an annular pattern exists whereby part of
the liquid flows upward as a film along the wall and part, as drops entrained in the gas.
There is an exchange of liquid between the gas and the flowing film. For air–water flows
there is a critical film flow, defined as ReLF =4 ¼ W LF =μL πd t (Andreussi et al., 1985),
below which drops cannot be torn from the film. For a fixed gas velocity, the volume
fraction of drops in the gas increases with increasing uLS after the critical liquid flow in
the film is reached. At large uGS and large enough uLS the drops reach a concentration
such that large structures appear in the gas flow. This pattern, called wispy annular flow,
is described by Bennett et al. (1965, 1967).
At very large liquid flows and small gas flows, a pattern called a dispersed bubble
regime emerges (Taitel et al., 1980). Turbulence in the liquid causes the breakup of the
gas into bubbles. This regime is similar to the bubbly pattern observed in horizontal gas–
liquid flow. Thus, the critical liquid velocity needed for this type of bubbly flow to appear
is approximately the same for these two orientations.
A representative flow pattern map is shown in Figure 2.9 for upward flow of air and tap
water in a 29 mm pipe. This was constructed by Omebere-Iyari & Azzopardi (2000) from
correlations for the bubble/slug (Taitel et al., 1980), for the bubble/dispersed bubble (Taitel
et al., 1980), for the slug/churn (Brauner & Barnea, 1986), and for churn/annular
(McQuillan & Whalley, 1985) transitions. It should be noted that the slug pattern was
not observed by Cheng et al. (1998) in a pipe with a diameter of 150 mm, by Kytömaa &
Brennan (1991) in a pipe with a diameter of 102 mm or by a McMaster University research
group in a pipe with a diameter of 100 mm (cited by Omebere-Iyari & Azzopardi, 2000).
44 Flow regimes
Dukler & Taitel (1986) used the following equation developed by Harmathy (1960) for
single large bubbles in an infinite medium:
σg ðρL ρG Þ 1=4
U S∞ ¼ 1:53 ð2:19Þ
ρ2L
(See Govier & Aziz, 1973, p. 369.) The rise velocity in a swarm of bubbles decreases
with increasing α so an equation developed by Zuber & Hench (cited by Dukler & Taitel,
1986) was used to relate US to US∞ :
U S ¼ U S∞ ð1 αÞ1=2 ð2:20Þ
Thus, (2.19) and (2.20), with α = 0.25, can be substituted into (2.18). It is noted that these
relations give a transition condition which is independent of pipe diameter.
The notion that the transition can be explained solely by considering the gradual
coalescence in a uniform swarm of bubbles has been questioned. This classical explanation
2.7 Vertical upflows 45
implies that a transition can always occur if a pipe is long enough. Cheng et al. (1998) quote
studies which show a small change in bubble properties for an air/tap water flow along a
pipe, and no effect of pipe length on the void fraction. These results suggest that transition
occurs throughout the column by a stability mechanism, rather than by gradual coalescence.
where the thickness of the film, hL, is assumed to be small compared with dt. If τW = 0 and
τ i ¼ f i 12 ρG u2G ,
1
d t f i ρG u2G ¼ ρL ghL ð2:22Þ
2
at transition. Wallis (1969) gives the following rough approximation for the friction
factor in an annular flow
hL
f i ¼ 0:005 1 þ 300 ð2:23Þ
dt
where C is approximately equal to 0.87. McQuillan & Whalley (1985) used (2.24) with
C = 1 to correlate data on the transition to annular flow. The agreement is approximate
but quite good, considering that the data covered a range of gas densities from 1.29 to
107.0 kg/m3, tube diameters of 0.01 to 0.105 m, surface tensions of 0.0074 to 0.072 N/m,
liquid viscosities of 0.096 to 1.06 N s/m2 × 103.
where σ is the surface tension and ε is the rate of dissipation of mechanical energy per unit
volume in the liquid. Since ε = ρMF, where F, the frictional loss per unit mass of liquid,
can be calculated with (1.44).
The notion behind (2.25) is that turbulent velocity fluctuations may be viewed as
containing a number of scales (or wavelengths). Spatial variations of the pressure fluctua-
tions that have a scale close to the bubble diameter can exert a force on the bubbles. This is
balanced by surface tension forces, characterized as σ/dP. For bubbles in equilibrium with
the turbulence field, these forces will be equal so that
ρL v2λ¼d P ¼ Cσ=d P ð2:26Þ
vλ ≈ ðελÞ1=3 ð2:27Þ
provided λ/dt << 1 and λvλ/L >> 1. From (2.26) and (2.27), the equilibrium bubble size
depends on σ/ρL, ε, dP (with dP being substituted for λ). Equation (2.25) results from
dimensional analysis. It is presumed to be valid for all turbulent liquid flows. Taitel
et al. (1980) argue that, in addition, the dispersed bubbles must keep a spherical shape.
They use this criterion and (2.25) to provide a criterion for transition from a dispersed
bubble flow to a bubbly pattern or a slug pattern Thus, in Figure 2.9, the dispersed
bubble regime represents conditions for which bubbles are created by liquid turbu-
lence, and the bubble regime represents conditions for which bubbles are created by
liquid inertia.
2.8 Vapor patterns in evaporating and condensing flows / critical heat flux 47
X Y Z
Z
Y
X=6
A B C D E F G H I J K L M N O
ditto X
Heat flow increased Onset of
Subcooled water in equal steps nucleate boiling
(constant flow rate)
Figure 2.10 Patterns for upward flow of a liquid in a heated tube. Figure 2.11 in Hewitt & Hall-Taylor, 1970.
2.8 Vapor patterns in evaporating and condensing flows / critical heat flux
Annular
1000
whether dryout at the wall has occurred. Since, after dryout, the liquid blanket at the
wall is no longer available the wall temperature increases rapidly. In situations for
which the heat input is constant, this can lead to a deterioration of the integrity of the
pipe wall. Operating conditions (for example, heat flux) need to be selected so as to
avoid this burnout.
A critical heat flux need not be associated with a dryout of the wall film in annular flow.
For example, burnout can also occur at low flows and high fluxes. The number of boiling
sites at the wall can then increase to such an extent that a film of gas forms at the wall.
This film boiling is not able to remove as much heat at the wall as does nucleate boiling,
so the wall temperature increases rapidly. This is similar to the boiling crisis observed for
pool boiling.
The analysis of evaporating flows is very difficult. Flow maps, such as shown in
Figure 2.11 (Hewitt & Hall-Taylor, 1970), can be useful. These measurements were made
for the flow of steam and water up a 3.66 m length of 12.7 mm pipe subjected to a
constant heat flux. The mass flow was kept constant and the heat flux was increased.
From (1.11) and the assumption that the liquid is uniformly distributed over the pipe
cross-section, the following energy balance can be written for a flowing mixture if the
contributions to the enthalpy from changes in kinetic energy and work against gravity are
negligible compared with the heat flux:
ðh hi ÞGA ¼ qW Pl ð2:28Þ
where hi is the enthalpy at the inlet. The term in parentheses in (2.28) represents the
enthalpy change over a pipe length l for a given heat flux at the wall and Pl is the inside
area, with P equal to the pipe perimeter. Now, if equilibrium is assumed to exist between
the phases the quality can be calculated from tables of thermodynamic functions. (Hewitt
and Hall-Taylor (1970) call this a thermodynamic quality.) A quality obtained in this
manner is plotted as the abscissa in Figure 2.11. The important role of the annular flow
region is emphasized.
2.9 Downflows in vertical pipes 49
This method for representing flow patterns is a way to use gas–liquid flow data (with no
phase change) to approximate, very roughly, flow regimes in evaporative and condensing
flows. This would simply involve plotting ðρG uGS Þ=ðρG uGS þ ρL uLS Þ as the abscissa.
This is the major contributor to the slip velocity of bubbles, (uG − uL). In a shear flow,
bubbles also experience a lateral force perpendicular to the mean flow direction described by
duz
F Lr ¼ C L ðuG uL ÞρL ð2:30Þ
dr
where CL is an empirically determined lift coefficient and VP is the volume of the bubble
(see Section 10.4).
In an upward dispersed flow, the slip velocity is positive and duL/dr is negative, so
bubbles will tend to move toward the wall. However, for downward flow, the gravita-
tional force is such that bubbles move in a direction opposite to the flow. Thus, the slip is
negative. The lift force is away from the wall, so bubbles will tend to move toward the
center of the pipe.
Another difference between upflows and downflows is that, at zero gas velocity, one
can have a falling film along the wall, which resembles an annular flow.
Oshimoto & Charles (1974) report on the coring described above for downflows. They
identified the appearance of the following patterns with increasing gas flow: (1) bubble-
coring, (2) bubble-slug, (3) falling film, (4) froth, (5) annular flow.
Slug flow is initiated by coalescence of the coring bubbles. The Taylor bubbles appear
to be the same as observed in upward flow. However, they are upside-down and move
counter to the liquid flow. Thus, the nose of the bubble points upstream.
The falling film identified by Oshimoto & Charles is thicker than the film observed in
annular flows. Bubbles occluded in the film escape and bridges of liquid form across the
pipe. The froth flow is similar to the froth flow observed in vertical upflows, except that
the mixture of gas and liquid is less turbulent. The annular flow that appears at very large
gas velocities is the same as observed in upflows.
Sekoguchi et al. (1996) and Ishii (2004) studied air and water flowing down 2.58 cm
and 5.08 cm pipes. Air was mixed in the flowing liquid by using a centrally located
sparger. A specially designed array of needle conductivity probes enabled an observation
of the configuration of the air–water interfaces. At small uGS, the gas in the bubble was
found to be moving upstream relative to the liquid (a negative slip velocity). Under these
circumstances the large bubble is asymmetric in the flow direction. At intermediate uGS, a
range of conditions exist for which the slip velocity is close to zero and the front and back
of the bubble are the same.
50 Flow regimes
where
um ¼ uLS þ uGS ð2:32Þ
and C can vary with flow pattern. Nicklin et al. (1962) suggest that C =1.2 for vertical slug
flows at 1g (see Section 8.5). Colin et al. (1991) claim C =1.1 for small bubbles at 1g.
Equation (2.35) can be used to calculate hαi as a function of uLS and uGS. Values obtained
in this way, with C = 1.2, agree with measurements for bubbly and slug flows in
microgravity.
2.10 Microgravity flows 51
Three regimes have been defined for microgravity flows. These are described by Colin
et al. (1991) as follows:
(1) “bubbly flow at low gas rates, where the bubble size is typically smaller than the pipe
diameter,”
(2) “slug flow for moderate gas and liquid rates, consisting of Taylor bubbles longer than
1dt and a liquid slug in which smaller bubbles may be dispersed; these bubbles travel
axially without significant drift with respect to the Taylor bubbles,”
(3) “annular flow for high gas rates, in which a wavy liquid film exists at the wall, on
which roll waves propagate.”
The transition from bubbly flow to slug flow with increasing gas rate is more gradual
than is observed at 1g, so a transitional regime is defined for a range of conditions.
The bubbly pattern is similar to what has been observed in downflows at 1g, in that
coring is observed. This could explain why the constant, C, in (2.31) is the same for slug
and bubbly flow, in that the gas accumulates in the central region of the pipe for both
regimes. Coring also seems to affect bubble coalescence.
Bousman et al. (1996) present flow regime maps for water (μ = 1 cP, σ = 72 dynes/cm),
a 50% water–glycerol solution (μ = 6 cP, σ = 63 dynes/cm) and a surfactant solution (μ =
1 cP, σ = 21 dynes/cm). Tubes with diameters of 12.7 mm and 25.4 mm were used. The
initiation of annular flow for these systems occurred at roughly the same conditions.
The transition from bubbly to slug flow is given by uGS = uLS for all of the experiments
in a 12.7 mm tube and for air and water–glycerine solutions in a 25.4 mm tube.
Experiments with water and with surfactant solutions in a 25.4 mm tube are reported to
occur at a smaller uGS for a given uLS, that is,
1
uGS ¼ uLS ð2:36Þ
2:5
The difference in the results for air and water in a 25.4 mm tube from those in a 12.7 mm
tube, cited above, should be noted. Some support for this finding on the effect of pipe
diameter is obtained from the study of air–water in a 40 mm tube by Colin et al. (1991).
Their critical gas velocities are represented by
1
uGS ¼ uLS ð2:37Þ
3:2
fraction. This effect was not observed in the air–water/glycerine experiments in the large tube due to
a reduction in turbulence. . .
where λ ¼ ½σ=gðρL ρG Þ1=2 is the Laplace length scale and dh is the hydraulic diameter
of a passage, equal to 4 times the cross-sectional area divided by the wetted perimeter. For
a circular tube dh = dt. Thus, surface tension can dominate gravitational effects for small
dh, as well as for small g. Serizawa & Feng (2000) point out that λ = 6.6 mm for boiling
water and λ = 2.7 mm for air–water at atmospheric conditions.
Studies by Damianides & Westwater (1988) in horizontal capillaries with dt = 1–5 mm
and by Fukano and his co-workers (Fukano & Kariyasaki, 1993) show that stratified
flows do not exist for air–water flows in horizontal tubes with dt ≤ 5 mm. Furthermore,
Fukano & Kariyasaki (1993) show that bubbles have a zero rise velocity in a still liquid
for dt ≤ 5 mm.
Photographs, as well as flow regime maps of the configurations of the phases, are given
by Triplett et al. (1999) and by Fukano & Kariyasaki (1993). Three principal patterns
bubbly, slug (intermittent) and annular, are identified. The maps are observed to be roughly
the same for tubes with diameters of 1–5 mm and to be independent of orientation.
The annular flow pattern and the transition from slug flow to annular flow are similar to
what is found for microgravity situations.
However, the range of conditions associated with the bubbly pattern is much
smaller for air–water flows in capillary tubes (dt = 1 – 5 mm) than in microgravity flows
(dt = 12.7 mm, 25.4 mm, 40 mm). It appears that the small-diameter capillary tubes
promote the formation of slugs so that bubbly flows of the type discussed in Section
2.7.5 do not exist. However, at large liquid velocities the dispersed bubbly pattern is
observed. Thus, in the air–water studies of Fukano & Kariyasaki (1993), patterns with
small bubbles occupy only a small region (roughly, uLS > 0.8 m/s, uGS < 1 m/s). Since the
properties of dispersed bubbles are believed to be governed by liquid phase turbulence,
the picture presented here could change in more viscous liquids (which would be
laminar).
2.11.2 Microchannels
Tubes with diameters much smaller than 1 mm, say 20–100 microns (μm), are called
microchannels. Gas–liquid flows in these tiny conduits are of interest in the design of
compact heat exchange devices that involve boiling. Studies in microchannels include
air–water flow in 25 micron tubes by Serizawa & Feng (2000, 2001) and in 100 micron
tubes by Kawahara et al. (2002). The gas and liquid were admitted at the inlet to the test
section where inertia and liquid phase turbulence mixes the two phases.
The dispersed bubble pattern defined for capillary tubes is not observed. As pointed
out by Serizawa & Feng (2000), the decrease in channel size can result in the existence of
a laminar environment. This could explain the absence of the dispersed regime which
depends on the interaction of liquid phase turbulence and bubbles. Thus, the main flow
regimes are slug flow (elongated bubbles) and a separated regime in which all of the
liquid flows along the wall as a smooth or wavy layer, or as a sequence of rings. These
rings could result from the breakdown of a slug flow which has very short bridges.
The paper by Serizawa & Feng (2000) suggests the existence of an annular pattern
with a thin liquid film and droplets entrained in the gas at large gas flows. They show
54 Flow regimes
photographs for steam–water flow in a 50 micron heated silicon tube. Tiny steam bubbles
generated at the wall are observed close to the wall at a low heating rate. By increasing
the heating rate the following patterns are observed: bubbles of the same size as the
tube, short elongated bubbles, long bubbles (slug flow), a liquid ring flow, and annular-
dispersed flow. A discussion of forced flow boiling in microchannels is given by
Ghiaassiaan (2003).
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3 Film flows
or
dτ
¼ ρg ð3:1Þ
dy
where m is the height of the liquid layer. From (3.2), the stress at the wall is τW = ρgm.
For laminar flow τ is given by Newton’s law of viscosity,
du
τ ¼ μL ð3:3Þ
dy
where μL is the viscosity of the liquid. Substituting (3.3) into (3.2) and integrating
twice gives
3.1 Free-falling layer 59
y
z
τ τ+τ
ðm
gm3
Γ¼ udy ¼ ð3:4Þ
0 3L
where L = μL/ρL is the kinematic liquid viscosity, and Γ is the volumetric flow per unit
length in the spanwise direction. The hydraulic diameter, defined as 4 times the area
divided by the wetted perimeter, is given as 4 m. A film Reynolds number is defined as
ReLF = 4Γ/L. Since τW = ρgm, (3.4) can be written as
m2
μL Γ ¼ τW ð3:5Þ
3
or as
mþ ¼ 0:866 Re0:5
LF ð3:6Þ
where mþ
c ¼ mvc =L .
For axisymmetric flow, such as would exist for flow down the outside of a tube of
radius rt, the above analysis gives
" #
gm3 m 3 m 2 1 m 3 1 m 4
Γ¼ 1þ þ þ þ ð3:8Þ
3L rt 20 rt 40 rt 140 rt
τ du du
¼ þ t ð3:9Þ
ρ dy dy
A number of models for the turbulent kinematic viscosity, t, have been proposed. These
are discussed in the book by Fulford (1964). Measurements at large Reynolds numbers
are fitted by
mþ
c ¼ 0:031ReLF
0:90
ð3:10Þ
Note that it has the correct behavior for ReLF → 0 and for ReLF → ∞.
Note that τW > τi since dp/dz is negative. (For a horizontal gas–liquid flow τw ≈ τi and
τc ≈ τW. This is not the case for vertical flows, to be considered in Section 3.2.2.)
Colburn & Carpenter (1949) assumed that a film behaves the same as single-phase
turbulent flow. This implies that the law of the wall relation
uþ ¼ f ð y þ Þ ð3:15Þ
with y+ = yv*ρ/μ and u+ = u/v*, can be used to describe the velocity profile. The friction
velocity is defined with the shear stress at the wall, v* = (τW/ρ)1/2. The film Reynolds
number is obtained by integrating (3.15) between y+ = 0 and m+. Since ReLF = 4Γ/ and
Ðm
Γ ¼ 0 udy
ð mþ
ReLF
¼ uþ dyþ ð3:16Þ
4 0
Equation (3.17) is similar to (3.11), which was developed for free-falling films. It has the
same or similar behavior at high and low liquid Reynolds numbers. However, the
transition from laminar to turbulent flow is more gradual.
When the interface is smooth, the flow is laminar. When three-dimensional pebbled
waves are introduced, the Colburn–Carpenter hypothesis becomes valid and equation
(3.17) can be used to calculate m+. This is illustrated in the paper by Cohen & Hanratty
(1966), which shows that m+ is only a function of ReLF.
Studies of horizontal gas–liquid flows are described in a number of papers
(see, for example, Hanratty & Engen, 1957; Cohen & Hanratty, 1966; Andreussi
et al., 1985). These consider the case of a liquid layer flowing along the bottom of
an enclosed channel and air flowing concurrently with it. For a fixed ReLF, the
interface is smooth at low gas velocities. As the gas velocity increases, a critical
condition is reached at which two-dimensional waves appear at the interface
(see Figure 6.2). At higher gas velocities, a three-dimensional wavy interface is
observed. At still higher gas velocities, roll waves are observed. (Of interest is the
finding that equation (3.17) also holds when roll waves are present.) With increasing
gas velocity the average height of the film decreases and the intermittent flow surges
change their appearance in that they are a complicated collection of capillary waves.
They have the appearance of patches of turbulence. Hewitt & Hall-Taylor (1970) call
them “disturbance waves.” At high enough gas velocities, capillary waves are
entrained in the gas flow.
62 Film flows
since the film is acted upon both by the pressure gradient and by the force of gravity.
Thus, the negative pressure gradient is augmented in downflow and opposed in upflow
by the force of gravity. Because of the gravitational force, there can be a large spatial
variation of the shear stress in the film (not seen in horizontal flows), so the choice of a
characteristic stress for the liquid film is not obvious. For convenience, define
1 dp
g̑ ¼ þ g ð3:20Þ
ρ dz
for upflow, where |dp/dz| signifies the absolute value of the pressure gradient.
The integration of (3.18), (3.19) gives
τ τ W ¼ ρg̑ y ð3:22Þ
m2 2 1
μL Γ ¼ τW þ τi ð3:26Þ
2 3 3
Note that equation (3.5) is recovered for τi = 0. Thus, the use of a characteristic stress of
τ c ¼ ð2=3Þτ W þ ð1=3Þτ i ð3:27Þ
represents both a free-falling film and a film in the presence of a gas flow for laminar
films.
The velocity field and the volumetric flow can be calculated for a turbulent field
by substituting (3.9) into (3.22) and integrating. The Colburn–Carpenter hypothesis
can be employed by assuming that the spatial variation of the kinematic turbulent
viscosity is the same as for single-phase flows. The calculated velocity profiles can be
given as uþ þ
c ¼ u=vc versus yc ¼ yvc =. Only one additional parameter is needed to
characterize the profiles, if m/rt is small enough. This is
g̑ m
αmþ ¼ ð3:28Þ
v2c
where α ¼ ĝ =v3 c . For typical annular flows, the friction velocity is large so αm is
+
close to zero.
For upward flows, αm+ is a positive quantity. For increasing αm+, the profile is
distorted by the gravitational force and at αm+ = 3 the velocity gradient at the wall is
zero. For αm+ larger than 3, the calculated average velocity shows negative values close
to the wall. Downward flowing liquid films in an upwardly flowing gas have negative
values of αm+. For free-falling layers, τi = 0 and αm+ = −3/2. For downward film flows the
interfacial stress imposed by the countercurrent gas velocity retards the flow so that
the maximum velocity in the film is not at the outer edge. For still larger gas flows the
velocity at the interface can assume a zero value. Thus, between αm+ = −3/2 and αm+ = 0
the flow changes from a free-falling downward flow to an upwardly flowing film. The
critical condition for which the flow starts to reverse its direction is reached at an
intermediate negative value of αm+.
Henstock & Hanratty (1976) have used the equation for the eddy viscosity developed
by van Driest to integrate (3.22) and (3.9). The calculated relation between the volumetric
flow and the height of the film is plotted as mþ c versus ReLF with αm as a parameter in
+
Figure 3.2. Because of the use of τc, rather than τW, as a characteristic stress, the plot is
independent of αm+ at small ReLF where the film is laminar. For larger ReLF, the
parameter αm+ has a smaller effect than would be expected, considering its large
influence on the shape of the velocity profile. Measurements available to Henstock &
Hanratty did not include conditions with extreme values of αm+, so they recommended
equation (3.17), which agrees approximately with their calculation for αm+ = 0.
Thus, equation(3.17) provides the value of mþ
1=2
c ¼ mvc = for a given flow rate of the
film. Since vc ¼ τ c =ρ and τc are given by equation (3.27), one needs a relation for
the drag on the interface, τi, to calculate m for a given film Reynolds number. This matter
is addressed later in Section 3.3.
64 Film flows
αm+ = 0.6
103 αm+ = 1.2
αm+ = 1.8 αm+ = 0
αm+ = 2.4 αm+ = −0.75
αm+ = 3.0 αm+ = −1.5
102
mc+
101
100
101 102 103 104 105 106
ReLF
or
dp
τ ¼ τi ðm yÞ ρgðm yÞ ð3:30Þ
dz
Since dp/dz is negative, the gas phase interfacial stress and pressure gradient supply the
motive forces pulling the film upward. These are opposed by gravity. As the gas velocity
decreases, the interfacial stress decreases and it is no longer able to keep the entire film
moving upward. From (3.30), the shear stress at the wall is
dp
τW ¼ τi m ρgm ð3:31Þ
dz
where τW = μL(du/dy)W.
The gas velocity at which τW = 0 represents a situation for which the average velocity
gradient at the wall is zero. A plot of pressure gradient versus gas flow rate presented in
3.3 Interfacial stress for vertical flows 65
Hewitt (1982) shows a minimum at τW = 0. For gas velocities below this critical condition
a net negative flow would exist in the region close to the wall. Figure 2.1.20 in the paper
by Hewitt (1982) shows that beyond this critical condition the pressure drop increases
with decreasing flow rate, the flow is haphazard and alternating its direction. At a small
enough gas flow the film completely changes its direction. Section 2.4.4 of the Hewitt
paper uses the criterion of τw = 0 to correlate data on the transition from annular flow to
churn flow.
Flooding is observed when the fluid in a downward flow changes direction. It is
suggested in Section 3.2.2 that this is initiated when the liquid velocity in the film at the
interface changes direction. Measurements indicate that at gas velocities larger than this
critical value an intermittent pattern exists, for which large-amplitude upwardly moving
waves alternate with a downwardly flowing film.
As indicated by Hewitt (1982) and by Delhaye (1981), a knowledge of when
this occurs is important in many applications. Flooding can limit the operation of
reflux condensers and mass transfer operations involving falling film absorbers or
packed columns. In a loss-of-coolant accident in a nuclear reactor, flooding can limit
the rate at which emergency cooling water can enter the reactor. Slug flow in vertical
tubes involves the passage of elongated bubbles which have a thin downwardly
flowing film at the wall. The breakdown of this pattern as the gas velocity increases
has been explained as resulting from breakdown of the film by a process similar to
flooding.
The analysis of Henstock & Hanratty (1976) can explain changes in the shape of the
velocity profiles in a film and the dependence of flow reversal and flooding on system
variables.
Figure 3.3 Photograph of annular flow in a vertical pipe that shows the intermittent disturbance waves.
3.3.2 Scaling
The interfacial stress, τi, represents the drag on the liquid film. Negative τi indicates the
resistance of the film to the gas flow. It is desired to predict the dependence of τi on the
flows of the gas and of the liquid film. The solution of this problem is central to predicting
the behavior of gas–liquid flows. The interfacial stress is determined by measuring the
gas-phase pressure gradient and the height of the liquid layer under conditions of a fully
developed symmetric flow.
Consider a control volume with a length, l, extending from the center of the pipe to
the edge of the wall layer, which has a height m. Liquid can be injected into the gas
flow from disturbance waves at a velocity, UA, at a rate per unit area of RA. Drops deposit
at the wall with a velocity, UD, at a rate per unit area of RD. Under fully developed
conditions, RA = RD. These processes can lead to a net transfer of momentum equal to
(RDUD − RAUA)2π((dt/2) − m)l.
Applying the momentum theorem to the gas-phase control volume defined above
yields
2
dt dt dp dt
2πl m ðRD U D RA U A Þ ¼ π m l 2π m τil ð3:32Þ
2 2 dz 2
3.3 Interfacial stress for vertical flows 67
The term −τi represents the resisting stress of the film to the gas flow. The first term on the
right side is the force on the control volume due to the pressure gradient.
The following equation is obtained from (3.32):
dt 1 dp
ðτ i þ τ P Þ ¼ m ð3:33Þ
2 2 dz
where
τ P ¼ ðRD U D RA U A Þ ð3:34Þ
represents an effective stress due to deposition and atomization. This term has been
considered by several investigators (see, for example, Moeck & Stachiewicz, 1972).
A difficulty in using (3.34) is the evaluation of UD and UA. A number of suggestions
have been made. For example, UA has been set equal to the velocity of the disturbance
waves and UD has been represented as the average axial velocity of the drops in the
gas space.
The interfacial stress is usually described in terms of a friction factor, fi, so that
1
τ i ¼ f i u2G ð3:35Þ
2
Calculations by Fore & Dukler (1995) and by Schadel & Hanratty (1989) suggest that τP
is of the order of 0.1 − 0.2τi. Because of the uncertainties in evaluating τP, it is not treated
separately in this chapter. Its influence is included in the specification of fi.
If the interface is smooth, fi is the same as is found for flow over smooth solid
surfaces, designated as fS. However, the presence of waves at the interface can lead to
very large values of fi/fS, which are related to the amplitudes of the waves. Two
approaches have been taken to represent this effect. One argues that the wave amplitude
varies as the thickness of the wall layer, m, and that this, in turn, varies as the dimension
of the conduit, dt.
fi m
/ ð3:36Þ
fS dt
The other uses the viscous length in the gas phase, G/v*, where G is the kinematic
viscosity of the gas and v* = (τi/ρG)1/2. Thus
fi mv*
/ ð3:37Þ
fS G
where ReG = dtWG/AtμG, WG is the mass flow of the gas, At is the tube area, μG is the
viscosity of the gas. A difficulty in using (3.36) is that the fundamental equation for film
height (3.17) contains the unknown τi. Henstock & Hanratty (1976) proposed a method
that avoids a trial and error solution.
Equation (3.17) can be written in the form
mþ
c ¼ γðReLF Þ ð3:39Þ
where γ(ReLF) is defined by the right side of (3.17). This can be rearranged to
where
rffiffiffiffiffi
γðReLF Þ L ρL
F¼ ð3:42Þ
Re0:9
G G ρG
From (3.36) and (3.41), they suggested that fi/fS is strongly dependent on F and weakly
dependent on αm+
fi
¼ gðF; αmþ Þ ð3:43Þ
fS
The advantage of using (3.43) is that F can be calculated directly if ReLF and ReG are
known.
Henstock & Hanratty chose to correlate measurements of fi/fS by using (3.43).
They obtained the following relation for upflows and downflows at high gas velocities:
fi
1 ¼ 1400F ð3:44Þ
fS
For downflows with moderate and small gas velocities, the effect of αm+ should be
considered. They suggested the following approximate equation
fi τi
¼ 1 þ 1400F 1 exp ð3:45Þ
fS ρL gm
For both upflows and downflows, the following equation was obtained for m:
m 6:59F
¼ ð3:46Þ
d t ð1 þ 1400F Þ1=2
References 69
3.3.4 Correlation using the viscous length for the gas phase
Asali et al. (1985) used additional measurements of interfacial stress for upward vertical
annular flows and chose a scaling based on the viscous length for the gas phase. Particular
attention was given to low liquid rates and high gas velocities for which the film can have
thicknesses of 30 to 200 μm. The following relation for the friction factor was obtained at
uG > 25 m/s
fi
1 ¼ 0:45 mþ
G 4 ð3:47Þ
fS
where mþ
G ¼ mvG =G and vG ¼ ðτ i =ρG Þ
1=2
. Surprisingly, the same equation represents
measurements under conditions that roll waves are present. Measurements for downward
flow by Andreussi & Zanelli (1978), Charvonia (1959), Chien & Ibele (1964) and Webb
(1970) for pipe diameters ranging from 2.4 cm to 6.35 cm are represented by the relation
fi
1 ¼ 0:45 mþ
G 5:9 ð3:48Þ
fS
If the wave height varies as the thickness of the film, m, equations (3.47) and (3.48) have
a kinship to what has been found for sand-roughened solid boundaries. That is, the wavy
interface is similar to a sand-roughened surface in that it may be considered to be
hydraulically smooth if the dimensionless roughness, k þ S , is small enough.
The evaluation of fi/fS from either (3.47) or (3.48) requires the specification of mþ G . Asali
et al. (1985) suggest approximations for mþ G both in the ripple and disturbance wave regimes.
References
Andreussi, P. & Zanelli, S. 1978 Downward annular and annular-mist flow of air–water mixtures.
Paper presented at International Seminar, Dubrovnik, Yugoslavia, September 4–9.
Andreussi, P., Asali, J.C. & Hanratty, T.J. 1985 Initiation of roll waves in gas–liquid flows. AIChE
Jl 31, 119–126.
Asali, J.C., Hanratty, T.J. & Andreussi, P. 1985 Interfacial drag and film height for vertical annular
flow. AICh Jl 31, 895–902.
Charvonia, D.A. 1959 A study of the mean thickness of the liquid film and the characteristics of the
interfacial surface in annular two-phase flow in a vertical pipe. Jet Propulsion Center Report No.
I-59–1, Purdue University and Purdue Research Foudation, Lafayette, IN.
Chien, S.F. & Ibele, W. 1964 Pressure drop and liquid film thickness in annular mist flows. J. Heat
Transfer 86, 164.
Cohen, L.S. & Hanratty, T.J. 1966 Height of a liquid film in a horizontal concurrent gas–liquid
flow. AIChE Jl 12, 290–292.
Colburn, A.P. & Carpenter, F.G. 1949 Heat transfer lecture. Nucl. Energy USAEC 2, 105.
Delhaye, J.M. 1981 Two-phase flow patterns. In Two-phase Flow and Heat Transfer in Power and
Process Industries, Section 1–8, eds A.E. Bergles, J.G. Collier, J.M. Delhaye, G.F. Hewitt, and
F. Mayinger. Washington, DC: Hemisphere.
70 Film flows
Fore, L.B. & Dukler, A.E. 1995 The distribution of drop size and velocity in gas–liquid annular
flow. Int. J. Multiphase Flow 21, 137–149.
Fulford, G.D. 1964 The flow of liquids in thin films. In Advances in Chemical Engineering, Vol. 5.
New York: Academic Press, 151–236.
Hanratty, T.J. & Engen, J.M. 1957 Interaction between a turbulent air stream and a moving water
surface. AIChE Jl 3, 299–304.
Henstock, W.H. & Hanratty, T.J. 1976 The interfacial drag and the height of the wall layer in
annular flows. AIChE Jl 22, 990–1000.
Hewitt, G.F. 1982 Flow regimes, In Handbook of Multiphase Systems, ed. G. Hetsroni.
Washington, DC: Hemisphere, pp. 2–25.
Hewitt, G.F. & Hall-Taylor, N.S. 1970 Annular Two-Phase Flow. Oxford: Pergamon Press.
Moeck, E.O. & Stachiewicz, J.W. 1972 A droplet interchange for annular-dispersed, two-phase
flow. Int. J. Heat Mass Transfer 15, 673–683.
Schadel, S.A. & Hanratty, T.J. 1989 Interpretation of atomization rates of the liquid film in
gas–liquid annular flow. Int. J. Multiphase Flow 15, 893–900.
Webb, D. 1970 Studies of the characteristics of downward annular two-phase flow. AERE Report
R6426.
4 Inviscid waves
where !
u is the velocity given by
! ! ! !
u ¼ i x ux þ i y uy þ i z uz ð4:2Þ
! ! !
and i x , i y , i z are unit vectors along the x, y, z coordinates. The definition of the curl is
! ! ∂uz ∂uy ! ∂ux ∂uz ! ∂uy ∂ux
curl u ¼ ix iy iz ð4:3Þ
∂y ∂z ∂z ∂x ∂x ∂y
so that
∂ϕ ∂ϕ ∂ϕ
ux ¼ uy ¼ uz ¼ ð4:6Þ
∂x ∂y ∂z
This equates the time change of mass in a fixed volume to the net flow of mass out of the
volume. For an incompressible flow, ρ = constant, so equation (4.7) simplifies to
∂ux ∂uy ∂uz
0¼ þ þ ð4:8Þ
∂x ∂y ∂z
This equation describes the velocity field for an incompressible, irrotational flow.
Equation (4.9) cannot satisfy the conditions that at a solid boundary both the normal
and tangential velocity components are equal to the velocity of the boundary. The usual
practice is to satisfy only the condition on the normal component. Thus, the tangential
velocity of the fluid can be different from that of the boundary; that is, there can be
slippage.
The equation of conservation of momentum needs to be considered in order to
calculate the pressure. For an inviscid flow
!
∂u ∂!
u ∂!
u ∂!
u
ρ þ ux þ uy þ uz ¼ grad p þ ρ! g ð4:10Þ
∂t ∂x ∂y ∂z
where !
g is the acceleration of gravity
! ! ! !
g ¼ i x gx þ i y gy þ i z gz ð4:11Þ
! ∂p ! ∂p ! ∂p
grad p ¼ i x þ iy þ iz ð4:12Þ
∂x ∂y ∂z
The left side of (4.10) represents the time rate of change of momentum in a fixed
differential volume in space plus the net flow of momentum out of that volume. The
right side gives the net force on the differential volume due to pressure and gravity.
The operator on the left side of (4.10)
D ∂ ∂ ∂ ∂
¼ þ ux þ uy þ uz ð4:13Þ
Dt ∂t ∂x ∂y ∂z
is the substantial derivative. It gives the change of a property of a field with time, as seen
by an observer moving with a fluid particle. This can be understood by defining f(x, y, z, t)
as a property of the field. Then
∂f ∂f ∂f ∂f
df ¼ dt þ dx þ dy þ dz ð4:14Þ
∂t ∂x ∂y ∂z
That is, the terms on the left side of (4.10) that are enclosed in parentheses represent the
acceleration of a fluid particle.
Equation (4.10) has x-, y-, z-components which can be written as
∂ux ∂ux ∂ux ∂ux ∂p
ρ þ ux þ uy þ uz ¼ þ ρgx ð4:18aÞ
∂t ∂x ∂y ∂z ∂x
∂uy ∂uy ∂uy ∂uy ∂p
ρ þ ux þ uy þ uz ¼ þ ρgy ð4:18bÞ
∂t ∂x ∂y ∂z ∂y
∂uz ∂uz ∂uz ∂uz ∂p
ρ þ ux þ uy þ uz ¼ þ ρg z ð4:18cÞ
∂t ∂x ∂y ∂z ∂z
where
∂h ∂h ∂h
gx ¼ g gy ¼ g gz ¼ g ð4:19Þ
∂x ∂y ∂z
and h is the height above some datum plane. From (4.4), ∂uy/∂x, ∂uz/∂y can be substituted
for ∂ux/∂y, ∂uy /∂z in (4.18a) to give
∂2 ϕ 1 ∂q2 ∂p ∂h
ρ þ ¼ ρg ð4:20Þ
∂x∂t 2 ∂x ∂x ∂x
In the same way, (4.18b,c) can be integrated with respect to y and z, keeping x, z, t and
x, y, t constant. These produce (4.22) with the right sides replaced by F(x, z, t) and
F(x, y, t). This indicates that
uG
y
hG
c B
η
x
hL
λ uL
Thus
∂ϕ q2 p
þ þ þ gh ¼ FðtÞ ð4:24Þ
∂t 2 ρ
This is the Bernoulli equation for an incompressible fluid. It neglects viscous effects and
assumes an irrotational flow.
The amplitude a and the wave number, k = 2π/λ are real. The wave velocity is complex
c ¼ cR þ icI ð4:26Þ
This represents a wavy disturbance with wave number k and a propagation velocity cR
that is growing or decaying in time.
We are interested in calculating the velocity field introduced by the waves. The
assumption of an inviscid, incompressible, irrotational flow is made. The velocities in
the gas and liquid are represented by
4.2 Propagation of small-amplitude two-dimensional waves 75
!
u L ¼ uL þ !
u L0 ð4:30Þ
u ¼u þ!
! u0 ð4:31Þ
G G G
uL0 , !
where uL , uG are the averages and ! uG0 are the disturbances. Equation (4.9) can be used
to calculate the two-dimensional velocity so that
ϕ ¼ ϕ þ ϕ0 ð4:32Þ
and
∂2 ϕ0L ∂ϕ0L
þ 2 ¼0 ð4:33Þ
∂x2 ∂y
∂2 ϕ0G ∂2 ϕ0G
þ ¼0 ð4:34Þ
∂x2 ∂y2
Two of the boundary conditions are that the velocities of the gas and liquid normal to the
walls are zero:
∂ϕ0G
¼ 0 at y ¼ hG ð4:35Þ
∂y
∂ϕ0 L
¼0 at y ¼ hL ð4:36Þ
∂y
Since the normal velocity of the gas at the interface equals the normal velocity of the
liquid,
76 Inviscid waves
0
∂ ∂ ∂ϕG
þ uG ¼ ð4:40Þ
∂t ∂x ∂y i
One would like to apply (4.39) and (4.40) at a fixed location, y = 0, rather than at the
interface. A Taylor series expansion yields
0 0 2 0
∂ϕL ∂ϕL ∂ϕ
¼ þ þ ... ð4:41Þ
∂y i ∂y y¼0 ∂y2 y¼0
If η is a small number the second term on the right side of (4.41) can be neglected.
The linearized form of the kinematic conditions
0
∂ ∂ ∂ϕL
þ uL ¼ ð4:42Þ
∂t ∂x ∂y 0
0
∂ ∂ ∂ϕG
þ uG ¼ ð4:43Þ
∂t ∂x ∂y 0
specifies the derivatives of ϕ0L and ϕ0G at y = 0. Thus the disturbed velocity fields in the
liquid and in the gas can be calculated with equations (4.33) and (4.34) using boundary
conditions (4.42), (4.43), (4.35), (4.36).
Assume a solution of (4.33) of the form
^ ðyÞexp ikðx ctÞ
ϕ0L ¼ ϕ ð4:44Þ
L
If (4.25) is substituted into the kinematic boundary conditions, (4.42) and (4.43)
!
^
∂ϕ
i a k ðc uL Þ ¼ L
ð4:46Þ
∂y
0
!
^G
∂ϕ
i a k ðc uG Þ ¼ ð4:47Þ
∂y
0
Two fundamental solutions of (4.45) are exp(ky) and exp(−ky). These are used if an
infinite field is considered. For a finite field, it is more convenient to use hyperbolic
functions
1
sinh ðkyÞ ¼ ½exp ðkyÞ exp ðkyÞ ð4:48Þ
2
which equals 0 at y = 0 and
4.3 Dispersion relation for propagating waves 77
1
cosh ðkyÞ ¼ ½expðkyÞ þ exp ðkyÞ ð4:49Þ
2
which equals 1 at y = 0. Thus the solution for the flow field in the liquid is
^ ¼ ½AsinhðkyÞ þ ½BcoshðkyÞ
ϕ ð4:50Þ
L
where
½D ¼ iðuG cÞa ð4:55Þ
½E ¼ iðuG cÞcothðkhG Þa ð4:56Þ
An important use of the results in Section 4.2 is the derivation of the relation between
the wave velocity, c, and the wave number, k. A starting point is a consideration of the
Laplace formula, which specifies the pressure difference across an interface separating
two media (Landau & Lifshitz, 1959).
Take, for example, a gas–liquid interface. Define R1and R2 as the principal radii of
curvature of the surface, where R is positive for a convex liquid surface and negative for a
concave liquid surface. According to the Laplace formula the pressure change across the
interface is
1 1
pLi pGi ¼ σ þ ð4:57Þ
R1 R2
where σ is the surface tension. For example, a bubble with radius rP has radii of curvature
that are negative and equal to −rP so that
2σ
pGi pLi ¼ ð4:58Þ
rP
Thus, the pressure in the gas is greater than the pressure in the liquid. This can be
understood by considering the sketch of one half of a bubble shown in Figure 4.2. The
force due to the surface tension by the half which is not pictured is σ2πrP. This force is
78 Inviscid waves
rp
balanced by the force due to the pressure difference between the gas and the liquid,
that is, the product of Δp and the projected area, Dpπr2P . Equating these two forces
gives (4.58).
For a wavy interface, such as shown in Figure 4.1, radii of curvature can be approxi-
mated for small wave amplitudes as indicted below (Landau & Lifshitz, 1959):
2
∂ ∂2
pLi pGi ¼ σ 2 2 ð4:59Þ
∂x ∂z
The pressures pLi and pGi can be calculated by using the Bernoulli equation (4.24).
Let the reference level y0 be equal to zero. At t = 0, ∂ϕ ∂t = 0 and the fluid is at rest.
Define p0 = p at y = 0 and t = 0. Then, from the liquid and gas phase Bernoulli equations,
p0 u2L
F L ðt Þ ¼ þ ð4:61Þ
ρL 2
p0 u2G
F G ðt Þ ¼ þ ð4:62Þ
ρG 2
The Bernoulli equation (4.24) for the liquid can then be written as
∂ϕ 1 1 p p0 u2
0 ¼ þ u2Lx þ u2Ly þ gy þ L L ð4:63Þ
∂t 2 2 ρL 2
1 2 1 2 u2 u02
uLx ¼ uL þ u0Lx ¼ L þ uL u0Lx þ Lx ð4:64Þ
2 2 2 2
02
uLy ¼ uLy
2
ð4:65Þ
Because of the assumption of small-amplitude waves, uLx02 and uLy02 are negligible so
(4.63) can be rewritten as
∂ϕ0L p0 p0
0¼ þ uL u0Lx þ gy þ L ð4:66Þ
∂t ρL
4.4 Propagation of waves at the interface of horizontal stationary fluids 79
The interface is located at y = η. The substitution of (4.66) and (4.67) into (4.60) yields
0 0 0 0
∂2 ∂ϕL ∂ϕG ∂ϕL ∂ϕG
σ 2 ¼ ρL ρG þ ρL uL ρG uG ðρL ρG Þg y
∂x ∂t i ∂t i ∂x i ∂x i
ð4:69Þ
Equations (4.25), (4.44) and (4.53), with ϕ ^ and ϕ ^ given by (4.50) and (4.54), are
L G
substituted into (4.69). Using the approximations given by (4.70) and (4.71), the follow-
ing relation is obtained:
σk 2 a ¼ ρL ikc½B þ ρG ikc½E þ ρL uL i½B ρG uG ik ½E ðρL ρG Þg y a ð4:72Þ
Since constants [B] and [E] are given by (4.52) and (4.56) the following equation, relating
c to k, is obtained:
Consider (4.73) for the case of uL ¼ 0, uG ¼ 0 and ρG much smaller than ρL.
σk g
c ¼
2
þ tanhðkhL Þ ð4:74Þ
ρL k
where the subscript y on the gravity term is dropped since a horizontal channel is being
considered. Equation (4.74) is the classical relation between wave velocity and the
wavelength. It describes a situation for which the stabilizing effects of gravity and surface
tension balance destabilizing effects of inertia.
80 Inviscid waves
30
29
28
Theory
27
c (cm/s)
26
25
22
0 10 20 30 40 50 60
Frequency = kc (s–1)
Figure 4.3 Dispersion relation for distilled water at 23.8 °C.
This is called the deep liquid assumption, even though khL= 2 corresponds to λ/hL = π.
Equation (4.75) is plotted in Figure 4.3 for air–water at atmospheric pressure. Agreement
between theory and the experiments of Kim (1968) is noted. Small wavelengths
for which kσ/ρL is much greater than g/k are called capillary waves. The wave velocity
increases with decreasing wavelength or increasing frequency. Gravity waves, for which
the wave velocity increases with increasing wavelength, or decreasing frequency, are
observed for g/k is much greater than kσ/ρL. Thus, there is a wavelength at which a
minimum in the wave velocity occurs. As seen in Figure 4.3, this occurs at λ = 1.78 cm
and c = 23.5 cm/s for an air–water interface. The Reynolds number for this system at
the minimum is λc/L = 4200, which supports the assumption that viscous effects can
be ignored.
For small khL and tanh(khL) =1
2
k hL σ
c ¼
2
þ ghL ð4:76Þ
ρL
These waves are known as shallow liquid waves. If effects of surface tension can be
ignored,
c2 ¼ ghL ð4:77Þ
4.5 Kelvin–Helmholtz instability 81
The velocity of shallow gravity waves increases with liquid height and is independent of
wavelength.
It is noted that (4.78) differs from (4.75) because the upper fluid need not be a gas. Thus,
the density ρG is assumed to be smaller than ρL but not negligible.
The general relation (4.73) can be written as follows:
ρG þ ρL c20 ¼ ρG u2G 2uG c þ c2 þ ρL u2L 2uL c þ c2 ð4:80Þ
From (4.78), c20 is a positive number so long as ρL > ρG. From (4.81), it is seen that c is a
complex number if
pG
σ σ
g
At small ðuG uL Þ2 the wave velocity is real; it decreases with increasing ðuG uL Þ.
Eventually a critical condition is reached where
ρG σk g
ð uG uL Þ 2 ¼ þ ð4:86Þ
ρL ρL k
ρG uG þ ρL uL
cR ¼ ð4:87Þ
ρL
ρG σk 3
k 2 c2I ¼ k 2 ð uG uL Þ 2 gk ð4:88Þ
ρL ρL
Figure 4.5 sketches the above results for a deep liquid in a plot of wavelength, λ, versus
ðuG uL Þ. The solid curve indicates neutral stability. The domain inside this curve
represents conditions for which cI > 0. The critical ðuG uL Þ below which cI = 0 for
all wavelengths is indicated by the solid vertical line. This can be obtained by taking the
derivative of (4.86) and setting d ðuG uL Þ=dk ¼ 0 to find the extremum
ρ g 12
k critical ¼ L ð4:89Þ
σ
4.5 Kelvin–Helmholtz instability 83
hL
B
6.66 m/s
λ (cm)
cI > 0
1.7 cm
Maximum
growth
Figure 4.5 Sketch of the neutral stability curve for air flowing over water.
As can be seen from (4.27), the growth rate is represented by kcI. From (4.88), the wave
number at which the growth rate is a maximum for a given ðuG uL Þ is
ρG 3σk M g
ð uG uL Þ 2 ¼ þ ð4:92Þ
ρL 2ρL 2k M
The loci of maximum growth are sketched in Figure 4.5 by the dotted curve. The
argument is usually given that for ðuG uL Þ larger than the critical the waves that appear
are the most rapidly growing ones given by (4.92).
4.5.3 Effect of hG
For very long wavelengths (coth khL = 1khL), the deep liquid assumption is not valid. The
critical condition predicted by KH theory simplifies to
ρL
ðuG uL Þ2critical ¼ ghL ð4:93Þ
ρG
Thus, the neutral stability curve shown in Figure 4.5 for coth khL = 1 needs to be modified
by including the dashed curves which are sketched on the figure, where hL/B is a
parameter and σ/ρL, g, ρG/ρL, B are specified. For small λ, the plot is independent of
hL/B. However, for large λ the neutral stability changes so that (4.93) is satisfied.
As discussed in Section 2.3, equation (4.93) has been used to predict the initiation of
slugging. The predicted critical gas velocity is found to be too large. Better agreement
with observation is obtained if viscous effects are considered for very large wave-
lengths (viscous large-wavelength theory). The dashed curves then move to the left
(see Andritsos et al., 1989).
84 Inviscid waves
There are not many clear-cut experiments that display the Kelvin–Helmholtz instability.
This is because waves are usually present on the interface before the KH critical gas
velocity is attained. Thus, the discussion of waves in an air–water stratified flow in
Section 2.2.2 characterizes the critical condition as a change of the character of the waves
from “regular” to “irregular” for air–water flows.
However, as pointed out in Chapter 2 “regular waves” observed for air–water flow are
not observed for high-viscosity liquids. Therefore, KH critical conditions are realized
when the liquid interface is smooth. This observation was exploited by Andritsos et al.
(1989), who used horizontal pipelines with diameters of 2.52 cm and 9.53 cm to study
stratified flows of air and water–glycerine solutions. For a 70 cP liquid, the interface was
smooth at low gas velocities. At a critical gas velocity, sinusoidal disturbances with a
wavelength of 1–2 cm appeared. This is to be compared with KH theory which predicts
λcritical = 1.7 cm at the critical gas velocity of 6.66 m/s for air–water. Depending on the
height of the stratified liquid layer, the KH instability leads to tumbling large-amplitude
waves or to slugs.
Figure 4.6 is taken from the paper by Andritsos et al. (1989). The data indicate either
the transition to slugs (large hL/dt) or the initiation of large-amplitude waves (small hL/dt).
Good agreement is found between the KH analysis and experiment. It is noted that both
experiment and theory indicate that transition is independent of pipe diameter (as already
shown in Figure 2.7).
0.9
dt = 9.53 cm, 100 cP
dt = 2.52 cm, 70 cP
0.7
hL / dt 0.5
Kelvin–Helmholtz
instability
0.3
0.1
0.2 0.5 1.0 2.0 5.0 10 20 50
uGS (m/s)
Figure 4.6 Comparison of Kelvin–Helmholtz stability calculations with observed initiation of slugs or
large-amplitude waves on 70 cP (dt = 2.52cm) and 100 cP (dt = 9.53cm) liquids. Andritsos &
Hanratty, 1989.
4.7 Group velocity 85
Earlier experiments by Francis (1954, 1956) used an oil with a viscosity of 2.2 Poise
and a surface tension of 34 dynes/cm. Air was blown over the oil surface. Both the air and
oil layers were deep. For this liquid, KH theory predicts a critical air velocity of 5.16 m/s,
a critical wavelength of 1.27 cm and a critical wave velocity of 0.67 cm/s. A transition
from a smooth interface to one with small-amplitude waves with λ ≈ 1cm and cR= 1 cm/s
was observed when the air velocity was 9.67 m/s at 8 cm above the interface. This critical
velocity is higher than predicted by KH theory.
However, the very large liquid viscosity used in the experiments of Francis would
greatly decrease the growth rates of waves. Therefore, a much longer channel might be
needed to observe the critical condition. (It should be pointed out that Francis first
observed waves at the end of his channel.)
where ω =kc is the circular frequency. Consider a liquid element, dxdy, in the region
where η is positive. The net force due to gravity and buoyancy is −g(ρL −ρG)dxdy for a
unit width in the z-direction. The work done to lift this element to a height y above the
average location of the interface is g(ρL −ρG)ydxdy. Integration with respect to y in the
region where the interface has a positive displacement gives g(ρL −ρG)(η2/2)dx.
Similarly, in regions where the interface has negative displacements the net force
on a gaseous element due to gravity and buoyancy is given by g(ρL −ρG)dxdy. Since y
will have negative values, the work needed to move a gaseous particle to a location y is
–gy(ρL −ρG)dydx. Integration between y =η and y = 0 gives g(ρL −ρG)(η2/2)dx. Therefore,
the potential energy associated with one wavelength is
ðλ
2 1
P ¼ gðρL ρG Þ dx ¼ a2 gρL λ ð4:95Þ
0 2 4
ðh ðλ
ρL q2 1
T¼ dydx ¼ a2 gρL λ ð4:96Þ
0 0 2 4
where
q2 ¼ u2x þ u2y ð4:97Þ
and ux, uy are defined with (4.6), (4.44), (4.50). The total energy is
1
E ¼ P þ T ¼ a2 gρL λ ð4:98Þ
2
This result is independent of hL so it is valid both for shallow and deep layers.
Now consider the rate at which fluid to the left of a y–z plane at a given x is doing work
on the fluid to the right side of the plane. Again, a unit slice in the z-direction is
considered. The force on a small area perpendicular to the direction of propagation is
pdy. The rate of work on this differential area is pux dy. The rate of work over the plane at
a given time can be obtained by integrating the force over the area
ð hL þ
Rate of work ¼ pux dy ð4:99Þ
0
Integrate over one period to obtain a time-averaged rate of work. The Bernoulli equation
(4.24) gives p = ∂ϕL/∂t if terms of second order are neglected. Since ux is given by (4.6),
the average rate of work over one period is given by
ð ð
ω 2π=ω yL ∂ϕL ∂ϕL
Average rate ¼ dydt ð4:100Þ
2π 0 0 ∂t ∂x
Since
^ cos ðkx ωtÞ
ϕL ¼ ϕ ð4:101Þ
L
The energy per length in the spanwise direction is 12 a2 gρL . Define a group velocity as
the velocity with which this energy propagates. Thus
1 1 2khL
cg a2 gρL ¼ gρL a2 c 1 þ ð4:105Þ
2 4 sinh 2khL
Thus, the group velocity is less than the phase velocity for gravity waves on a deep liquid.
Consider the packet of gravity waves on a deep liquid shown in Figure 4.7. The packet
would move downstream at a velocity cg. The waves in the packet have a velocity c,
which is greater than cg, so the waves are formed at the front of the packet and disappear
at the back. If the packet contains more than one wavelength (or phase velocity), the
group of waves could break up to form two or more packets. Experiments with wave
packets have been reported by Kim (1970) and by Kim & Hanratty(1971). Waves were
generated at the center of a long tank. A brass rod with a diameter of 3/16 inch that
extended over the whole width of the tank was placed 5 mm above the water surface. A
constant 9 kV voltage with a superposed AC signal between the electrode and the water
was applied. By modulating the AC voltage, a wave packet with a maximum steepness of
about 0.03 could be formed.
A general relation for group velocity is given in Lamb (1953, p. 381) as
dω dc
cg ¼ ¼cþk ð4:109Þ
dk dk
cg
c gravity waves
c capillary waves
since ω = kc. This is valid for all types of waves. Sound waves are non-dispersive, that is,
c is independent of k, so
cg ¼ c ð4:110Þ
and
3
cg ¼ c ð4:112Þ
2
Thus, for deep capillary waves, the group velocity is larger than the phase velocity.
Capillary waves in a packet would be formed at the back of the packet and disappear at
the front.
The energy flowing through the dashed reference plane shown in Figure 4.8 is
Energy
= cg 12 ρLga 2
Time
Figure 4.8 Wave train behind a partially submerged body moving with a velocity c.
4.7 Group velocity 89
1 2
energy=time ¼ cg ρL ga ð4:114Þ
2
The work needed to produce the waves can be written as the product of the velocity of the
object and a wave resistance, R.
1 1
c ρL ga2 ¼ cg ρL ga2 þ Rc ð4:115Þ
2 2
c cg 1
R¼ ρ ga2 ð4:116Þ
c 2 L
If the body moves faster than the maximum wave velocity, (ghL)1/2, it cannot have an
attached train. Wave resistance vanishes.
where ω is the circular frequency and is equal to kc. The analysis in this chapter
represents the interfacial displacement given by (4.118) with k real and c complex. As
shown in (4.29) this represents a wave pattern growing or decaying in time.
The more usual observation is for waves growing or decaying as they propagate.
This is represented by (4.118), (4.119) with k complex and c or ω real. The analysis
with k complex is more difficult than the one with c complex. Fortunately, work
by Huerre & Monkewitz (1985) and by Gaster (1962) show that, for small growth
rates,
k R cI
kI ¼ ð4:120Þ
cg
where cg is the group velocity. Thus, the analysis for temporal changes (c complex)
can be used to calculate spatial changes (k complex). This result will be used in
Chapter 6.
90 Inviscid waves
The mass rate per unit area then satisfies the following:
ρL ρ
RA / / L ð4:122Þ
k tc λ
3 2 kt c
or
1=2 1=2 k
RA / ρL ρG uG f ð4:126Þ
k0
4.8 Uses of the notion of a KH instability 91
where
ρG u2G
k0 ¼ ð4:127Þ
σ
Taylor included effects of liquid viscosity, which would dampen the wave growth, so that
RA k
1=2 1=2
¼ f ; θ ð4:128Þ
ρL ρG uG k0
where
ρL σ 2
θ¼ ð4:129Þ
ρG μ2L u2G
Increasing θ causes a decrease in RA. For θ >10 the influence of viscosity can be
0:5 1
neglected since f in (4.128) varies approximately as 1 þ θ . Then
RA kσ
¼f ð4:130Þ
1=2 1=2
ρ L ρ G uG ρG u2G
For deep water, one can argue that k should represent the fastest growing wave. From
(4.92)
ρG u2G
kM / ð4:131Þ
σ
so kσ=ρG u2G of the atomizing capillary waves is constant and, for θ < 10,
RA
1=2 1=2
¼ constant ð4:132Þ
ρ G ρ L uG
This result can be applied to annular flows where the wall film is characterized by the
intermittent appearance of disturbance waves. The photographic studies by Woodmansee
& Hanratty (1969) show that atomization occurs by the removal of waves in these
disturbances. The wavelengths of the atomizing waves are less than λmax calculated for
thick films since viscous effects associated with the presence of the wall limits the
maximum possible wavelength that can exist. Therefore, measured RA are less than
predicted by (4.132). Tatterson (1975) and Schadel & Hanratty (1989) argued that the
unstable waves have lengths that scale with the film height so that
RA ρG u2G hL
¼ If ð4:133Þ
1=2 1=2
ρ ρ uG σ
L G
where I is an intermittency factor which represents the fraction of the time that disturb-
ance waves are present. This equation is complicated to use and the assumptions made to
apply Taylor’s theory to annular flows have not been substantiated. Therefore, it has not
been successfully used for annular flows.
92 Inviscid waves
The empirical equation below (Pan & Hanratty, 2002) has been employed in flows
for which the rate of atomization varies linearly with the mass flow rate of the wall
layer
RA ðW LF W LFC Þ
1=2 1=2
¼ kA ð4:134Þ
ρG ρL u G Pσ
Equation (4.134) has similarities to (4.133) in that the left sides are the same and RA
varies inversely with surface tension. The representation of the effect of σ as given in
(4.134) has been motivated by the papers of Lopez de Bertodano et al. (1997) and Assad
et al. (1998).
References
Andritsos, N., Williams, L. & Hanratty, T. J. 1989 Effect of liquid viscosity on the stratified-slug
transition in horizontal pipe flow. Int. J. Multiphase Flow 15, 877–892.
Assad, A., Jan, C. S., Lopez de Bertodano, M. & Beus, S. 1998 Scaled entrainment measurements
in ripple-annular flow in a small tube. Nucl. Eng. Des. 184, 437–447.
Francis, J. R. D. 1954 Wave motions and the aerodynamic drag on a free oil surface. Phil. Mag., Ser.
7, 45: 366, 695–702.
Francis, J. R. D. 1956 Wave motions on a free oil surface. Phil. Mag., Ser. 8, 47: 7, 685–688.
Gaster, M. 1962 A note on the relation between temporally-increasing and spatially-increasing
disturbances in hydrodynamic instabililty. J. Fluid Mech. 14, 222–224.
Huerre, P. & Monkewitz, P. A. 1985 Absolute and convective instabilities in free shear layers.
J. Fluid Mech. 159, 151–168.
Kim, Y. Y. 1968 Wave motion on viscoelastic fluids. M.Sc. thesis, University of Illinois.
Kim, Y. Y. 1970 Non-linear effects in wave motion. Ph.D. thesis, University of Illinois.
Kim, Y. Y. & Hanratty, T. J. 1971 Weak quadratic interactions of two-dimensional waves. J. Fluid
Mech. 50, 107–132.
Lamb, H. 1953 Hydrodynamics. 6th edn, Cambridge: Cambridge University Press.
Landau, L. B. & Lifshitz, E. M. 1959 Fluid Mechanics. Reading, MA: Addison-Wesley, p. 231.
Lopez de Bertodano, M. A., Jan, C. S. & Beuss, G. G. 1997 Annular flow entrainment rate experi-
ment in a small vertical pipe. Nucl. Eng. Des. 178, 61–70.
Pan, L. & Hanratty, T. J. 2002 Correlation of entrainment for annular flow in vertical pipes. Int.
J. Multiphase Flow 28, 363–384.
Schadel, S. A. & Hanratty, T. J. 1989 Interpretation of atomization rates of the liquid film in
gas–liquid annular flow. Int. J. Multiphase Flow 15, 893–900.
References 93
Tatterson, D. F. 1975 Rates of atomization and drop size in annular two-phase flow. Ph.D. thesis,
University of Illinois.
Taylor, G. I. 1940 Generation of ripples by wind blowing over a viscous fluid. Reprinted in The
Scientific Papers of Sir Geoffrey Ingram Taylor, Vol. 3, ed. G. K. Batchelor. Cambridge:
Cambridge University Press (1963), pp. 244–252.
Woodmansee, D. E. & Hanratty, T. J. 1969 Mechanism for the removal of droplets from a liquid
surface by a parallel air flow. Chem. Eng. Sci. 24, 299–307.
5 Stratified flow
5.1 Scope
This chapter describes the stratified pattern observed in gas–liquid flows, for which liquid
flows along the bottom of a conduit and gas flows along the top. The gas exerts a shear
stress on the surface of the liquid. It is desired to calculate the average height of the liquid
layer and the pressure gradient for given liquid and gas flow rates. The flow is considered
to be fully developed so that the height of the liquid is not changing in the flow direction
and the pressure gradient is the same in the gas and liquid flows.
In order to consider stratified flow in circular pipes, the simplified model of the flow
pattern, presented by Govier & Aziz (1972), is exploited. The interface is pictured to be
flat. At large gas velocities, some of the liquid can be entrained in the gas. This pattern is
considered in Section 12.5 entitled “the pool model” for horizontal annular flow.
The approach taken in utilizing the simplified model is to consider the interfacial stress
as given and, then, to calculate the behavior of the liquid phase. It will turn out that the
prediction of the interfacial stress is the principal problem to be addressed.
At high gas velocities, the liquid layer thins out and climbs up the wall of the pipe. The
interface is not flat, so the simplified model could be a poor one. Under these circum-
stances, the flow could display a behavior intermediate between a stratified and an
annular flow. Thus, the treatment of the liquid distribution in the wall layer of a horizontal
annular flow (discussed in Chapter 12) could be a good starting point for considering
stratified flows with curved interfaces.
Kelvin–Helmholtz waves can cause the interfacial stress to be much larger than would
be realized if the interface were smooth. Experiments show that this increase in stress is
related to the steepness of the waves. Results from inviscid flow theory are used to
develop an equation for the wave height – and, therefore, to determine the parameters
affecting interfacial stress.
Small inclinations of a pipeline can have a strong effect on the behavior of a stratified
flow. Thus, separate subsections on inclined and declined pipes are presented.
The main focus will be on circular pipes. However, because of its simplicity, the
rectangular channel will first be treated. Materials from Chapter 3 on film flows are used.
5.3 Stratified flow of gas and liquid in a pipe 95
where θ is the inclination angle of the channel to the horizontal and z is the coordinate in
the direction of flow (Figure 5.5), ρL is the density of the bottom fluid and y is the distance
from the wall. This can be integrated to give the stress distribution
dp
τ ¼ τ i ð hL y Þ ρL g sin θ ð5:2Þ
dz
The volumetric flow per unit width can be obtained by integrating (5.5) from y = 0 to hL.
The interfacial stress is obtained from empirical relations or by considering a momen-
tum balance for the upper fluid for given flows of the gas and the liquid:
t duG dp
ð μG þ μ Þ ¼ τ W2 ðB yÞ ρG g sin θ ð5:6Þ
dy dz
where B is the height of the channel, τW2 is the stress on the top wall and y is the distance
from the bottom wall. Equations (5.5) and (5.6) are solved using the boundary conditions
and that velocities uG and uL are zero at the two walls, and that uG = uL and
μG ðduG =dyÞ ¼ μL ðduL =dyÞ at the interface.
For the case of laminar flows in the upper and lower phases, μt =0. The solution is
given in Bird, et al. (1960, p. 54).
Si is the length of the interface, PG is the length of the pipe wall in contact with the gas
phase, PL is the length of the pipe wall in contact with the liquid phase and hL is the
distance from the center of the interface to the wall.
The following relations are presented by Govier & Aziz (1972, pp. 563–565), where γ
is the angle sustended by two radii to the ends of Si
2hL
γ ¼ 2cos1 1 ð5:7Þ
dt
" 2 #1=2
Si hL hL
¼2 ð5:8Þ
dt dt dt
PL γ
¼ ð5:9Þ
πd t 2π
PG ¼ πd t PL ð5:10Þ
AL 1
¼ ðγ sin γÞ ð5:11Þ
At 2π
AG ¼ At AL ð5:12Þ
These equations are usually solved numerically. The interface is smooth and flat. The
boundary conditions are that the fluid velocities are zero at the walls and that the shear
stresses and velocities are equal at the interface, uL ¼ uG ; μL ð∂uL =∂yÞ ¼ μG ð∂uG =∂yÞ.
Examples are given in Govier & Aziz (1972, pp. 562–569).
Turbulent flows through non-circular passages are treated by using data for single-phase
flow through a circular pipe to evaluate the friction factor. This is done by defining a
hydraulic diameter as four times the area divided by the wetted perimeter. Thus, for the
gas phase,
4AG
dh ¼ ð5:23Þ
PG þ S i
(This relation was tested by Andritsos et al. (1989) by placing inserts on the bottom of a
pipe to create passages with the same shape as described in equations (5.7) to (5.11).) At
the interface, the velocity gradient in the liquid is much smaller than the velocity gradient
in the gas. Thus, the flow in the liquid could be considered to be the same as for an open
channel. Taitel & Dukler suggested that
4AL
dh ¼ ð5:24Þ
SL
Figure 5.1 presents calculations of hL / dt using (5.16) and (5.17), for different values of
fi / fS, where fS is the friction factor for a smooth interface. The abscissa is the Martinelli
factor (Section 1.5.3)
ðdp=dzÞLS 0:5
X ¼ ð5:25Þ
ðdp=dzÞGS
where ðdp=dzÞLS is the pressure gradient if the liquid were flowing alone in a smooth pipe
with diameter dt and ðdp=dzÞGS is the pressure drop if the gas were flowing alone in a
smooth pipe with diameter dt. Parameter X increases with an increasing ratio of liquid to
gas velocity. The top half of Figure 5.1 is for a laminar liquid and a turbulent gas. (This
might be realized for a very viscous liquid.)
The bottom half of Figure 5.1 presents calculations for a turbulent gas and a turbulent
liquid, for which (5.25) is equation (1.95) in Chapter 1. The friction factors ( f G ; f L ; f S )
are given as
f ¼ 0:046Re0:2 ð5:26Þ
Note that the calculations in Figure 5.1 are sensitive to changes in fi / fS, the ratio of the
interfacial friction factor, fi, to what would be realized for a smooth surface. Taitel &
Dukler assumed that fi = fS . However, if waves are present, f i =f S > 1.
Figure 5.2 is a plot of the pressure gradient against the Martinelli factor. Here, ϕ2G ¼
ðdp=dzÞ=ðdp=dzÞGS is the ratio of the actual pressure gradient to the pressure gradient
which would exist if the gas were flowing alone in the pipe (see Section 1.5.3). Again, a
sensitivity to fi / fS is noted.
A limitation of the calculations presented in Figures 5.1 and 5.2 is the calculation of
τWL with (5.21). Because of the sheared interface, the liquid flow can have a kinship with
the flows described in Section 3.2.1, rather than with free flow in a conduit. Furthermore,
as mentioned earlier in this section, the flow could contain secondary patterns. These
issues have not been addressed adequately.
5.3 Stratified flow of gas and liquid in a pipe 99
1.0
Turbulent gas/laminar liquid
0.5
0.2
hL 0.1
dt fi / fS
0.05
1
35
812 20
0.02
0.01
0.005
0.005 0.01 0.02 0.05 0.1 0.2 0.5 1.0 2.0 5.0 10.0
Δp Δp 0.5
X= [( ) ( ) ]
ΔL LS
/
ΔL GS
1.0
Turbulent gas / turbulent liquid
0.5
0.2 fi / fS
1
hL 0.1 3
5
dt 8
0.05 12
20
0.02
0.01
0.005
0.005 0.01 0.02 0.05 0.1 0.2 0.5 1.0 2.0 5.0 10.0
ReLS –0.1 uLS ρL 0.5
X= (Re ) ( u ) ( ρ )
GS GS G
Figure 5.1 Effect of fi / fS on calculations of the layer height, hL / dt, for flow in a pipe. Henstock &
Hanratty, 1976.
Thus, Andritsos & Hanratty (1987) adopted the approach taken by Cheremisinoff &
1=2
Davis (1979), who developed a correlation between hþ L ¼ hL ð τ c ρ Þ =L and
ReL ¼ d h ρL uL =μL , where τc is a characteristic stress in the liquid. Andritsos &
Hanratty defined
2 hL 1
τ c ¼ τ WL 1 þ τi ð5:27Þ
3 dt 3
20.0
Turbulent gas / laminar liquid
10.0
φG 5.0
fi /fS
2.0
20 12
8 5
3 1
1.0
0.005 0.01 0.02 0.05 0.1 0.2 0.5 1.0 2.0 5.0 10.0
Δp Δp 0.5
X= [ ( Δz ) / ( Δz ) ]
LS GS
20.0
Turbulent gas / turbulent liquid
10.0
( ReG > 2000 )
ReL > 2000
φG 5.0
fi/fS
2.0 20 12
8 5
3
1
1.0
0.005 0.01 0.02 0.05 0.1 0.2 0.5 1.0 2.0 5.0 10.0
ReLS –0.1 uLS ρ 0.5
X= (
ReGS ) ( )( ρ )
uGS
L
G
Figure 5.2 Effect of f i =f S on calculations of the pressure gradient for stratified flow in a pipe. Henstock &
Hanratty, 1976.
for turbulent flow. The following interpolation formula provides a representation of both
laminar and turbulent flow:
8 9
> " , 0:5 #5 =0:2
< h
5
hþ
L
L ¼ ð1:082Re0:5
L Þ þ 0:098ReL 1 ð5:30Þ
0:85
>
: dt ;
20
dt = 2.52 cm dt = 9.53 cm
μL (cP) μL (cP)
1 1
15 16 80
70
(fi / fS)–1
10
0
0 2 4 6 8 10
(Δh/λ) × 100
Figure 5.3 Measurements of the effect of wave amplitude on the dimensionless friction factor fi/fS. Andritsos
& Hanratty, 1987.
these, in turn, can present a roughened surface to the flow. Thus, fi is related to the
structure of the waves.
Measurements of the liquid height provide an average, hL , and a deviation from the
2
average, hL hL , which can be characterized by a standard deviation, σ 2 ¼ hL hL .
A characteristic height of the waves is defined by assuming a sinusoidal wave pattern,
pffiffiffiffiffi
that is, Dh ¼ 2 2σ . A characteristic wavelength is defined as the product of the wave
velocity and the wave frequency.
Values of fi (defined by equation (5.22)) are determined by measuring the pressure
drop and the height of the liquid layer, hL , and calculating τi with (5.15). Terms AG, SG,
Si are calculated from the knowledge of hL . (Thus, the measurements of τi are tied into
the use of the simple model of a stratified flow defined by equations (5.7)–(5.12).)
Figure 5.3, from Andritsos & Hanratty (1987), presents measured values of fi/fS,
where fS is what would be obtained if the interface were smooth. It is noted that fi/fS
can be much larger than unity. The abscissa in Figure 5.3 is the ratio of the wave
height, Dh, to the wavelength. It is seen that the interfacial friction factor correlates
approximately with the steepness of the waves and that values of fi/fS as large as 16
can be realized.
A common way to scale wave heights in engineering practice is to assume that they are
proportional to the liquid height. This notion has been applied with reasonable success
to very thin films that exist in annular gas–liquid flows (see Chapter 3). However, it does
not work for stratified flows. The data of Andritsos & Hanratty (Figure 5.3), for example,
show values of Dh=hL ranging from 0.09 to 1.7.
102 Stratified flow
Figure 5.3 shows that fi/fS is approximately equal to 1 at low uGS, where the interface is
smooth or has regular Jeffreys waves. For uG =uGt > ~1, the measurements increase
rapidly with increases in uGS. On the basis of these observations, Andritsos & Hanratty
recommended the following approximate equations:
f i =f S ¼ 1 for uGS ≤ uGSt ð5:32Þ
0:5
fi hL uGS uGSt
¼ 1 þ 15 for uGS ≥ uGSt ð5:33Þ
fS dt uGSt
where uGSt is the critical superficial gas velocity at which KH waves appear (see
Section 4.5).
This problem has been revisited by Bontozoglou & Hanratty (1989), who were
motivated by Figure 5.3 to use inviscid flow theory to develop an expression for Δh/λ.
(A solution for infinitesimal waves is presented in Chapter 4.) The following equations
are derived for the appearance of KH waves:
ρG σk g
ð uG uL Þ 2 ¼ þ ð5:34Þ
ρL ρL k
ρ uG þ ρL uL
cR ¼ G ð5:35Þ
ρL
where cR is the wave velocity, k is the wave number and σ is the surface tension.
Saffman & Yuen (1982) extended this linear analysis so as to include finite-amplitude
waves. They obtained the following relation for gravity waves:
" 2 #
k 2 kρG 2 ð2π Þ2 Dh 2 k 2
c þ ð uG c R Þ 1 ¼ 2 cR 1 þ 1 ð5:36Þ
g R gρL 8 λ g
5.4 Determination of the interfacial friction factor 103
In order to establish a criterion for defining wave height, Saffman & Yuen (1982) and
Bontozoglou & Hanratty (1988) assumed that it corresponds to the geometric limit,
which occurs when the calculated wave slope becomes unphysical. A criterion which is a
measure of closeness to breaking is the ratio, q/c, of the horizontal velocity of the fastest-
moving particles on the interface, q, to the wave velocity, c. There is evidence that this
ratio is related to the geometric limit. Free-surface gravity waves, for example, are limited
in height by the formation of a sharp peak at the crest when ε = q/c = 1 (Stokes, 1847). The
value of ε increases with an increase in wave height for waves in the presence of an air
flow and ε = 1 is associated with a sharp peak at the crest or with an infinite slope
elsewhere along the profile (Holyer, 1979). Because of numerical difficulties, the wave
height corresponding to a given value ε, rather than ε = 1, was calculated.
Bongtozoglou & Hanratty (1989) used numerical methods developed by Saffman &
Yuen to calculate the change of gravity waves in the presence of an air flow. They chose
ε = 0.22 so that the calculated wave steepness is in the range represented by Figure 5.3.
Geometrically limited free (no gas flow) surface waves on liquids of arbitrary height have
been calculated by Cokelet (1977). For a freely flowing liquid layer, these show that
αW ¼ Dh=Dhdeep (where Δhdeep is the height of waves on a deep liquid) increases with
increasing khL and reaches a maximum value of unity at khL ≈ 2:5. The calculations of
Bontozoglou & Hanratty show that the same functionality is obtained for waves gen-
erated by a gas flow (see Figure 5.4). They also show that the dependence on ρG/ρL is
weak. The following result was obtained:
Dh uG uL
¼ 0:079ðαW Þ 1 ð5:37Þ
λ uGt
where αW is the function given by the solid curve in Figure 5.4 and uGt is the Kelvin–
Helmholtz critical velocity predicted by linear theory. Thus, from Figure 5.3, the
following relation for the friction factor is obtained:
fi u G uL
1 ≈ 13 ðαW Þ 1 ð5:38Þ
fS uGt
A comparison of (5.38) with (5.33) shows agreement between the two proposals. The
chief difference is the representation of the influence of khL with an analytical (rather than
an empirical) expression.
1.0
0.8
0.6
Δh/Δhdeep
0.4
ρG / ρL uG
0.000 0
0.2 0.001 0.9 uGt
0.100 0.9 uGt
0.0
0.0 0.5 1.0 1.5 2.0 2.5
Dimensionless liquid depth khL
Figure 5.4 Comparison of the calculations of Cokelet (1976) for free-surface gravity flows (the solid curve) with
calculations by Bontozoglou for gas–liquid flows, where uGt is the critical gas velocity at which a
Kelvin–Helmholtz instability occurs. Bontozoglou & Hanratty, 1989.
z
τi
Gas hL
id θ
Liqu τW
g
flow in the liquid. Again, this would involve an iterative procedure, which is initiated by
assuming hL =d t and checking this against (5.30).
the resisting stress at the wall as τW, and the acceleration of gravity as g. The channel is
inclined with an angle θ to the horizontal so the component of gravity in the direction of
flow is -g sin θ; that is, the gravitational force opposes the flow. For the case of a declined
flow the component of gravity in the direction of flow is g sin θ, so the gravitational force
augments the flow.
A force balance on the liquid layer is given as follows for a fully developed liquid
flow:
dp
0 ¼ hL þ τ i hL ρL g sin θ τ W ð5:39Þ
dz
The first term represents the force of the pressure gradient; τi is the drag force of the gas;
the third term is the force of gravity; τW is the resisting stress at the wall.
Since τi varies as ρG u2GS the influence of gravity can be large if u2GS ρG =hL gj sin θjρL
is small. For upflows, this leads to a decrease in uL for a given hL . At small enough
uGS, a reversal of flow can occur. For downflows, gravity causes an increase in uL for a
given hL .
5.5.2 Upflows
Simmons & Hanratty (2001) observed upflows of air and water at inclination angles
of 0 ; 0:05 ; 0:2 ; 0:4 , and 1.2° in a pipe with a diameter of 7.63 cm. They found that
reversed flows occur at conditions that are close to those for which τW = 0. Figure 5.6
presents measurements of the critical conditions for a transition from a steady stratified
flow to a slug flow. The thick lines at the bottom of the graph indicate the critical gas
velocity below which a stratified flow cannot exist for a given inclination.
0.30
θ = 0° Slug stability
θ = 0.05°
0.25 θ = 0.2° Slug stability
θ = 0.4° Slug stability
θ = 1.2° Slug stability
0.20
uLS (m/s)
0.15
0.10
0.05
uGSC uGSC uGSC
0.00
0 1 2 3 4 5 6 7 8 9 10 11 12
uGS (m/s)
Figure 5.6 Effect of inclination on the transition from stratified flow to slug flow, where uGSC is the critical
superficial gas velocity below which slugs always appear. Simmons & Hanratty, 2001.
106 Stratified flow
For very small uGS and uLS, the stratified liquid finds its own level in a pipeline when
gas drag is unable to counterbalance gravitational effects. If the angle is very small,
pooling could extend over the whole pipeline. The hydraulic gradient causes the liquid to
flow out of the pipeline. This behavior will be avoided if the pipeline is long enough for
the outlet to be completely above the pipe inlet. This can be realized for
sin θ5d t =L ð5:40Þ
where L is the length of the pipe. An angle of 0.19° would be required for the system
studied by Simmons & Hanratty (2001). Below this angle, measurements would not
correspond to what occurs in a very long pipe. Thus, the results for 0.05°, presented in
Figure 5.6 for small uGS, do not represent what would be observed in a longer pipe.
Another effect of positive inclination is the existence of reversed flows that occur
when the influence of gravity is large compared with the drag of the gas on the liquid. The
thick lines on the bottom of Figure 5.6 are the critical superficial gas velocities, uGSC,
calculated for the realization of τW = 0 at a given inclination. The region to the left of the
dashed curves represents conditions for which a calculated steady stratified flow would
show reversed flow close to the wall. Observations indicate that an intermittent flow
exists in these regions.
The intermittent pattern that occurs in a horizontal pipe is initiated downstream of the
entry by growth or coalescence of waves. For the reversed flow regions associated with
upflows, transition occurs close to the entry, where slugs or plugs are formed intermit-
tently. These slugs propagate downstream and leave a depleted layer at the inlet. This
depleted layer is built up by the inflow and eventually reaches a level at which a Kelvin–
Helmholtz instability leads to the formation of slugs or plugs. These carry all of the liquid
out of the pipe. The stratified layer that exists between or behind the slugs moves
backward.
Simmons & Hanratty (2001) present measurements of the time-varying liquid holdup for
two experiments at an inclination of 0.4° (uGS = 1.54 m/s, uLS = 0.064 m/s; uGS = 0.54 m/s,
uLS = 0.078 m/s), which would be characterized as slug and plug flow by investiga-
tors, who use gas occlusion to characterize an intermittent pattern. The holdup
measurements agree with this characterization in that they indicate a small amount
of aeration in the first case and negligible aeration in the second case. However, the
shapes of the holdup patterns suggest that the intermittent flow contains slugs in
both cases.
1
θ = 0.0°
θ = 0.2°
θ = 0.5°
θ = 0.8°
uLS (m/s)
0.1
1 10
uGS (m/s)
Figure 5.7 Effect of declination on the transition from a stratified flow to a slug flow. Woods et al., 2000.
are not observed in the stratified flows (see Andreussi & Persen, 1987). (2) The
transition to slug flow at low gas velocities occurs at much larger superficial liquid
velocities than for a horizontal pipe and, from Figure 2.6, at larger hL/dt. Theoretical
discussions of these effects are given by Woods et al. (2000) and by Hurlburt &
Hanratty (2002).
As mentioned in Section 5.5.1, the liquid velocities can be much larger for a declined
flow, at a given liquid height, if u2GS ρG =hL gρL j sin θj is small. The damping of Jeffreys
waves in declined flows can be associated with this increase in the liquid velocity, which
would result in an increase in the wave velocity. Theoretical studies of Jeffreys waves
by Miles (1957) and Benjamin (1959) indicate that the transmission of energy from
the gas to the waves can depend on the location of the critical layer where the wave
velocity equals the gas velocity. This could account for the influence of declination on
this process, but this is not an established explanation.
Woods et al. (2000) show that the transition to slug/plug flow in declined pipes is
predicted by a viscous large-wavelength analysis, as had been found for horizontal
air–water flows. However, the mechanism is different from what is described in
Section 2.2.6, since Jeffreys waves are not present at the interface on transition.
Figure 5.8 provides an example of the generation of slugs for air–water flow in a
pipe which is declined at an angle of 0.5° (Woods et al., 2000). The superficial gas
velocity was 2.4 m/s, the superficial liquid velocity was 0.59 m/s and the pipe diameter
was 0.0763 m. The interface is disturbed by waves in the early part of the pipe. These
are damped; they are not observed at L=d t ¼ 106. A large-wavelength disturbance
with a wavelength of ~12 m (approximately one-half of the pipe length) and a period
of ~ 8 s appears in the early part of the pipe. It grows with distance downstream and is
visible at L/dt = 60. At L/dt = 106 (approximately midway in the pipe) disturbances,
which are precursors of slugs, appear. At L/dt = 190, well formed growing slugs are
observed.
The eight photographs in Figure 5.9 (flow is from right to left) were obtained
sequentially at 1/30 s intervals under the same conditions represented by Figure 5.8.
The photographs shown cover a much shorter length of the pipe than the wavelength, so
108 Stratified flow
0.5
90 95 100 105 110 115 120 125 130 135 140
Time (s)
0.6
0.5
90 95 100 105 110 115 120 125 130 135 140
Time (s)
1 (c) L/dt = 106
0.8
hL/dt
0.6
0.4
0.2
0
90 95 100 105 110 115 120 125 130 135 140
Time (s)
0.6
0.4
0.2
0
90 95 100 105 110 115 120 125 130 135 140
Time (s)
Figure 5.8 Generation of slugs for air–water flow in a pipe declined at 0.5°. Woods et al., 2000.
the interface appears to be flat. The level of this segment of the interface increases as a
wave passes (Figure 5.9c and d). The interface in Figure 5.9a is approximately smooth. A
small instability, observed at the far right of the second frame is seen to grow in amplitude
in Figure 5.9c, d and e. This disturbance eventually touches the top wall to form a slug in
Figure 5.9f, g and h.
Slugs are thus seen to be the result of a local KH instability that develops at the crest
of a large-wavelength disturbance. This type of behavior has also been observed by
Kordyban (1985) and by Kordyban & Ranov (1970), who photographed the initiation of
slugs triggered by mechanically generated waves.
Woods et al. (2000) show that viscous large-wavelength theory correctly predicts the
uSL – uSG curve that describes the initiation of slugs in a 0.0763 m pipe declined at an
angle of 0.05° and measurements of Shoham (1982) in 2.52 cm and 5.1 cm pipes declined
at 1.0°.
The results of studies of flow regimes in pipes declined at angles of 0° to 80° have
been reported by Barnea et al. (1982). These show an increasing importance of the
stratified regime and a decreased importance of the slug regime with increasing
angle.
References 109
Flow direction
(a)
dt = 7.63 cm
(b)
(c)
(d)
(e)
(f)
(g)
(h)
Figure 5.9 Photographs of slug formation for the conditions in Figure 5.8. Woods et al., 2000.
References
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J. Multiphase Flow 13, 565–575.
Andritsos, N. & Hanratty, T. J. 1987 Influence of interfacial waves in stratified gas–liquid flows.
AIChE Jl 33, 444–454.
Andritsos, N., Williams, L. & Hanratty, T. J. 1989 Effect of liquid viscosity on the stratified-slug
transition in horizontal pipe flow. Int. J. Multiphase Flow 15, 877–892.
Baker, O. 1954 Simultaneous flow of oil and gas. Oil Gas J. 53, 185.
Barnea, D., Shoham, O. & Taitel, Y. 1982 Flow pattern transition for downward inclined two-phase
flow: horizontal to vertical. Chem. Eng. 37, 735–740.
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Bontozoglou, V. & Hanratty, T. J. 1988 Effects of finite depth and current velocity on large
amplitude Kelvin–Helmholtz waves. J. Fluid Mech. 196, 187.
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AIChE Jl 35, 1346–1350.
110 Stratified flow
Chen, T., Cai, X. D. & Brill, J. P. 1997 Gas–liquid stratified wavy flow in horizontal pipelines.
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Lond. A286, 183–230, 183.
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Reinhold.
Grolman, E. & Fortuin, M. H. 1997 Gas–liquid flow in slightly inclined pipes. Chem. Eng. Science
52, 4461–4471.
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and liquid holdup during horizontal gas–liquid pipe flow with a small liquid holdup. Int.
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J. Multiphase Flow 28, 707–729.
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802–806.
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stratified gas–liquid flow. AIChE Jl 20, 664.
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Tel-Aviv University.
Simmons, M. J. H. & Hanratty, T. J. 2001 Transition from stratified to intermittent flows in small
angle upflows. Int. J. Multiphase Flow 27, 599–616.
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stratified flow. Int. J. Multiphase Flow 2, 591.
Taitel, Y. & Dukler, A. E. 1976b A model for predicting flow regime horizontal and near horizontal
gas–liquid flows. AIChE Jl 22, 47–55.
Vlachos, N. A., Paras, S. V. & Karabelas, A. J. 1999 Prediction of holdup, axial pressure gradient
and wall shear stress in wavy/stratified and stratified/atomization gas–liquid flow. Int.
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6 Influence of viscosity on large Reynolds
number interfacial waves; effect of
spatially and temporally induced
oscillations on a turbulent flow
Techniques used to analyze flow over small-amplitude waves can also be used to
analyze dissolution patterns found on the underside of river ice and in caves. Here, the
interest is to predict the wavelength characterizing the pattern.
Small values of ðhL ρc=μL ÞðkhL Þ can be realized for very small values of ðkhL Þ, that is,
very large wavelengths. The flow can be either turbulent or laminar. Viscous and
turbulent stresses introduced by the wave motion, then, can extend over the entire liquid
layer. These type flows are considered in Chapter 7.
As in Chapter 4, the assumption is made that the waves are of small enough amplitude, a,
that a linearization of the defining equations is justified. A first step is the development of
an equation for small disturbances in the liquid velocity field that includes the effect of
viscosity. The assumption of incompressibility is made.
A consideration of viscous effects in the momentum balance requires the use of the
Navier–Stokes equations (Schlichting, 1968):
∂ui ∂ui ∂τ ij
ρ þ uj ¼ þ ρgi ð6:1Þ
∂t ∂xj ∂xj
where i is the component of the velocity vector being considered and the Einstein
convention of summation over repeated indices is used. Thus (6.1) represents three
equations for which i = x, y or z. The term τ ij represents the i component of the stress
on a face perpendicular to the j-axis. The convention is used that τ ij is positive if i and j
have the same sign. Since pressure, p, is compressive, it represents a negative contribu-
tion to the normal stress. Making use of the Einstein convention,
∂τ ij ∂τ ix ∂τ iy ∂τ iz
¼ þ þ ð6:2Þ
∂xj ∂x ∂y ∂z
where δij is a delta function which is unity when i = j and zero otherwise. For μ = 0,
τ xx ¼ τ yy ¼ τ zz ¼ p and all the shear stresses are zero, so (4.10) is recovered.
The two-dimensional system to be considered is flow in a rectangular channel which
is infinitely wide. The flow is fully developed, so the mean velocity varies only in the
y-direction. The equations describing an incompressible two-dimensional viscous fluid
are the equation for conservation of mass
∂ux ∂uy
þ ¼0 ð6:4Þ
∂x ∂y
Dux 1 ∂p μ ∂2 ux ∂2 ux
¼ þ þ 2 þ gx ð6:5Þ
Dt ρ ∂x ρ ∂x2 ∂y
Duy 1 ∂p μ ∂2 uy ∂2 uy
¼ þ þ þg y ð6:6Þ
Dt ρ ∂y ρ ∂x2 ∂y2
where the x-axis is in the mean flow direction. Since the flow is fully developed, the
average of (6.5) produces the following equation for the mean velocity in a non-turbulent
flow:
2
1 ∂p μ ∂ ux
0¼ þ þ gx ð6:7Þ
ρ ∂x ρ ∂y2
The velocity is given as the sum of the average and the fluctuating component imposed
by a two-dimensional wave motion at the interface.
ux ¼ ux þ u0x ð6:8Þ
uy ¼ uy þ u0y ð6:9Þ
0
p¼pþp ð6:10Þ
where uy = 0. Equations (6.8), (6.9) and (6.10) are substituted into (6.5), (6.6). Equation
(6.7) is subtracted from (6.5). The imposed waves are assumed to have a small amplitude
so second-order terms in the fluctuating quantities are neglected. The following equations
for u0x, u0y and p0 are obtained:
∂u0x ∂u0y
þ ¼0 ð6:11Þ
∂x ∂y
2 0
∂u0x ∂u0 dux 1 ∂p0 μ ∂ ux ∂2 u0x
þ ux x þ u0y ¼ þ þ ð6:12Þ
∂t ∂x dy ρ ∂x ρ ∂x2 ∂y2
2 0 !
∂u0y ∂u0y 1 ∂p0 μ ∂ uy ∂2 u0y
þ ux ¼ þ þ 2 ð6:13Þ
∂t ∂x ρ ∂y ρ ∂x2 ∂y
The interfacial disturbance is defined by (4.25), (4.29) as a sinusoidal wave for which the
displacement from the average location of the interface is given as ¼ aexp ikðx ctÞ.
Since the system is linear, the solution is of the form
u x0 u y0 p0
¼ ¼ ¼ expik ðx ct Þ ð6:14Þ
^
ux u ^y ^
p
^x ðyÞ, u
where u ^y ðyÞ, p
^ðyÞ are complex and proportional to the wave amplitude, a. The
wave velocity c is complex; the wave number k is real. Thus (6.11) and (6.14) give
114 Influence of viscosity on interfacial waves
d^uy
0 ¼ ik^
ux exp ik ðx ct Þ þ exp ik ðx ct Þ ð6:15Þ
dy
since i2 ¼ 1. The substitution of (6.14) into (6.12) and (6.13) yields
dux k μ d 2 ^ux
ikc^ ux þ ^
ux þ ikux ^ uy ¼ i ^p þ k ^ux
2
ð6:17Þ
dy ρ ρ dy2
1 d^p μ d 2 ^uy
ikc^uy þ ikux ^
uy ¼ þ k 2
^
u y ð6:18Þ
ρ dy ρ dy2
The pressure amplitude is eliminated between (6.17) and (6.18) after taking the derivative
of (6.17) with respect to y. The amplitude ^ux is eliminated from the resulting equation by
substituting (6.16). The following relation for ^uy is obtained:
2
d ^uy d 2 ux i μ d 4 ^uy 2d ^
2
uy
ðux cÞ k ^2
uy ^uy 2 ¼ 2k þ k ^uy
4
ð6:19Þ
dy2 dy k ρ dy4 dy2
This is the Orr–Sommerfeld equation used to calculate the stability of viscous flow fields
(Schlichting, 1968). The solution of (6.19) can be substituted into (6.16) and (6.17) to
give ^
ux ðyÞ and ^
pðyÞ.
The inclusion of the effects of viscosity requires a consideration of the terms on the right
side of (6.19). Thus, the equation changes from second order to fourth order if the right
side is not zero. The solution of the inviscid equation (Chapter 4) needs the specification
of two boundary conditions: the assumption that ^uy ¼ 0 at the stationary wall and the
specification of ^ uy at the interface by using the kinematic condition. The solution of
(6.19) requires two additional boundary conditions. One of these is the assumption of
zero tangential velocity at the wall (the no slip condition)
ux ¼ 0 at y ¼ hL ð6:20Þ
where y = 0 is the average location of the interface. The other, to be satisfied at the
interface, is the equality of the wave-induced variations of the shear stresses in the liquid
to the wave-induced shear stresses in the gas and tangential forces due to the variation of
tensile stresses, such as surface tension, in the interface (caused by temperature variations
or by variation of the concentration of a surface active agent).
Gas flowing over a wave, defined by (4.25), exerts a normal stress, P, and a
tangential stress, T, on the liquid as indicated in Figure 6.1a. These are defined in a
6.3 Boundary conditions 115
(a) P
T
(b) Y
θ y
X
θ
x
Figure 6.1 (a) Sketch of waves with vectors indicating pressure and shear stress at the surface. (b) Relation
between boundary-layer coordinates and Cartesian coordinates.
where P ~ R; T~ R are components in phase (or 180° out of phase) with the wave height
~ I , T~ I are in phase with the wave slope.
and P
The equality of the shear stresses and the tangential forces at the interface can be
expressed as
∂σ
Ti þ ¼ ðτ X Y Þi ð6:26Þ
∂X
where ðτ X Y Þi is the shear stress at the interface of the liquid in the X,Y coordinate system.
We want to express these liquid stresses in laboratory coordinates x,y as shown in Figure
6.1b. To do this, the transformation for a Cartesian tensor (Long, 1963) is used:
τ X Y ¼ τ kl aX k aY l ð6:27Þ
116 Influence of viscosity on interfacial waves
Represent the stresses in (6.26) as the sum of averages and wave-induced fluctuations and
substitute (6.28)
T i ¼ τ xy ð6:29Þ
∂σ0
∂ ∂
þ T 0i ¼ τ xx þ τ 0xy þ τ yy ð6:30Þ
∂x ∂x i ∂x
where second-order terms in the fluctuations have been neglected. Again, for small-
amplitude waves,
τ xx ¼ τ yy ¼ p ð6:31Þ
so
0
∂σ 0 0 ∂u x ∂u y0
þT ¼μ þ ð6:32Þ
∂x ∂y ∂x i
By substituting (6.21), (6.23) and (6.14) and using (6.16) to eliminate ^ux the following
equation is obtained from (6.34):
2
~ i d ~uy
0 ¼ ik~
σþT μ þ ik~uy ð6:35Þ
k dy2 y¼0
where ^uy1 ; ^
uy2 ; ^
uy3; ^
uy4 are four independent solutions. The constants A, B, C, D can be
obtained by using the four constraints on the system provided by the boundary conditions,
d^
uy
^
uy ¼ 0 ¼0 at y ¼ hL ð6:37Þ
dy
equation (6.35) and the kinematic condition, which relates the normal velocity in the
liquid at the interface to the wave amplitude; see (4.42).
^
uy0 ¼ aik ðux0 cÞ ð6:38Þ
where P is the pressure at the interface. The term ρg takes account of the pressure
change from y ¼ to y ¼ 0 due to hydrostatic head. In Chapter 4, the pressures on both
sides of the interface were related to the velocity fields by using the Bernoulli
equation. This cannot be done if viscous effects are included.
The fluid stress τ Y Y is related to stresses in the x–y laboratory coordinate system by
using (6.27)
∂ ∂
ðτ Y Y Þ0 ¼ τ xy 0 þ τ yy 0 τ yx 0 ð6:41Þ
∂x ∂x
From (6.3),
∂uy
τ yy ¼ p þ 2μ ð6:42Þ
∂y
Substituting (6.41) into (6.40) and using (6.42) gives the following equation for the
wave-induced fluctuating quantities, where second-order terms have been neglected.
0
0 0 ∂u y ∂ ∂2
ρG g P ¼ p ð0Þ þ 2μ 2T þ ρL g σ 2 ð6:43Þ
∂y 0 ∂x ∂x
Substitute (6.22) for P0 and evaluate p0 ð0Þ with (6.17). Use (6.14) and, after some algebra,
(6.43) gives
118 Influence of viscosity on interfacial waves
~
2
1 d 3 ^uy d^uy
0 ¼ aP þ aðρ ρG Þg þ aσk a2ikT þ μ 2 3 3
k dy dy 0 ð6:44Þ
i d^
uy i duy
ρðux0 cÞ þ ρ^uy ð0Þ
k dy y¼0 k dy y¼0
The conditions on the shear stress at the interface, (6.35), and the pressure, (6.44), at the
interface can be written as
H 0 ^uy ¼ 0 ð6:45Þ
G0 ^uy ¼ 0 ð6:46Þ
If (6.37), (6.45) and (6.46) are substituted into (6.36), the following equations for
constants A, B, C, D are obtained:
0 ¼ A ð^uy1 ÞhL þ B ^ uy2 hL þ C ^uy3 hL þ D ^uy4 hL ð6:47Þ
d^
uy1 d^
uy2 d^uy3 d^uy4
0¼A þB þC þD ð6:48Þ
dy hL dy hL dy hL dy hL
0 ¼ AH 0 ^ uy1 þ BH 0 ^uy2 þ CH 0 ^uy3 þ DH 0 ^uy4 ð6:49Þ
0 ¼ AG0 ^ uy1 þ BG0 ^uy2 þ CG0 ^uy3 þ DG0 ^uy4 ð6:50Þ
The zero subscripts indicate that the terms are evaluated at the average location of the
interface. Note that the above equations are homogeneous in that the left sides are zero.
From the theory of determinants, a solution for A, B, C, D can exist only if the
determinant of the coefficients in these equations equals zero; that is,
ð^
u ÞhL ð^
u ÞhL ð^u ÞhL ð^u ÞhL
y1 y2 y3 y4
d^uy1 d^
uy2 d^uy3 d^uy4
0 ¼ dy hL dy hL dy hL dy hL ð6:51Þ
H ^
H 0 ^
H 0 ^uy3
H 0 ^uy4
0 uy1 uy2
G ^ G0 ^ G0 ^uy3 G0 ^uy4
0 uy1 uy2
Equation (6.51) gives a relation between the complex wave velocity, c ¼ cR þ cI , and the
wave number, k. The real and imaginary parts of the expansion produce two equations
that can be solved for cR and cI . This calculation is simplified by using the assumption
that ðc u0 Þ=ðμ=ρÞk is large.
Note that
iμ d 2 ^ uy σ~ iT~
H ^uy ¼ þ iμk þ ^uy ð6:52Þ
k dy2 ðux0 cÞ k ðux0 cÞ
uy
d3^ d^uy
G ^
uy ¼ μ 3 þ 3k 2 μ ikρðux cÞ
dy dy
ð6:53Þ
ik^
uy ~ dux
þ P þ ðρ ρG Þg þ σk 2ikT þ ρ
2
ðux0 cÞ
ðux0 cÞ dy 0
6.5 Special solutions for constant liquid velocity 119
Thus ^
uy can be represented either as
uy ¼ Aeky þ Beky þ Cemy þ Demy
^ ð6:56Þ
or as
^
uy ¼ A cothðkyÞ þ B sinhðkyÞ þ C cothðmyÞ þ D sinhðmyÞ ð6:57Þ
where
2
i d ^uy
^y ¼ μ
H u þ μik^uy ð6:59Þ
k dy2
The only way for a solution to exist is that the determinant of the coefficients A and D in
(6.58) and (6.60) equals zero
0 ¼ H 0 ðemy ÞG0 eky G0 ðemy ÞH 0 eky ð6:61Þ
(This equation can also be obtained by solving (6.58) and (6.60) for A/D and equating the
two results.)
The expansion of the secular determinant (6.61) gives
2k ðμ=ρÞ μ c 2k ðμ=ρÞ 2k ðμ=ρÞ
c 1
2
¼ c0
2
2k 1
3
þ 2k m2
ic ρ ik 2 ic ic
ð6:62Þ
where
gðρ ρG Þ σ
c20 ¼ þ k ð6:63Þ
ρk ρ
For small μ=ρ (or large c=k, where is the kinematic viscosity), equation (6.64)
simplifies further to
μ
c ¼ i2k c0 ð6:65Þ
ρ
This represents a disturbance with wave number k propagating with velocity c0 and
decaying exponentially with time due to viscous damping.
The fluctuating normal velocity, u0y , is given as
u0 y ¼ ^
uy cos k ðx c0 t Þ exp 2k 2 t ð6:69Þ
Terms eky and emy are, respectively, the inviscid and viscous parts of the solution. Both
terms in (6.70) show an exponential decrease with decreasing y, where y ¼ 0 is the
average location of the interface. The characteristic length is 1/k for the inviscid
solution. For small μ=ρ, the real part of m is
pffiffiffi
ðcR uÞx k 1=2 2
mR ¼ ð6:71Þ
2
For large Reynolds numbers, the ratio of the viscous length to the inviscid length is small
so that viscous effects are confined to a thin boundary layer close to the interface.
For a finite layer of height, hL , it is convenient to use (6.57) as the solution. The
dispersion relation is obtained by solving the complete determinant (6.51), for small
viscosity. This yields
c2R ¼ c20 tanhðkhL Þ ð6:73Þ
ðkÞ1=2 c0 tanh3=4 ðkhL Þsech2 ðkhL Þ
1=2
cΙ ¼ 2k þ 3=2
ð6:74Þ
ð 2Þ
where c20 is defined by (6.63). The two terms on the right side of (6.74), respectively,
represent the damping in thin viscous boundary layers at the interface and at the wall.
For very deep liquid layers (large khL ), sechðkhL Þ ¼ 0; equation (6.66) is recovered.
As khL decreases sech2 ðkhL Þ and wave damping increase. Note that the second term on
the right side of (6.74) varies as 1=2 (rather than ) so, for small , dissipation in the
boundary layer at the wall can be dominant.
A derivation of (6.73) and (6.74) was given by Kim (1968). He verified these equations
by generating two-dimensional waves with an oscillating dipper. Wave damping was
studied by measuring the decrease in amplitude downstream of the dipper, that is,
damping in space, rather than in time. Thus, the wave height is represented by
¼ a exp iðkx ct Þ ð6:75Þ
Thus,
¼ a exp iðk R x ctÞexpðk I xÞ ð6:77Þ
so that k I is the spatial damping coefficient. As discussed in Chapter 4, Gaster (1962) has
shown that k I can be related to the temporal coefficient, k R cI , by using the equation
122 Influence of viscosity on interfacial waves
k R cI
kI ¼ ð6:78Þ
cg
Kim (1968) found good agreement between measurements of k I and cR with (6.73),
(6.74), if (6.78) is used to relate spatial damping to temporal damping.
Figure 6.2 Photograph of two-dimensional waves generated by an air flow. Hanratty & Engen, 1957.
6.6 Wave generation by a gas flow 123
The inviscid solutions are obtained by considering only the left side of (6.19). For the
case to be considered, dux =dy ≠ 0. However,
d 2 ux =dy2
l¼ ð6:81Þ
k2c
As discussed earlier in this section, the viscous solutions can be simplified since viscosity
is important only in thin boundary layers at the wall and near the interface, where the
velocity profiles are, respectively,
dux
u¼ ð hL þ y Þ ð6:83Þ
dy W
dux
u ¼ ux0 þ y ð6:84Þ
dy 0
with y = 0, the average location of the interface. Asymptotic solutions of (6.19) for ^uy3
and ^
uy4 , in the limit of small viscous effects, have been presented by Cohen & Hanratty
(1965) and by Craik (1966). These were obtained by scaling the distances from the
wall and from the interface with viscous lengths characteristic of the sizes of the
viscous boundary layers. The solutions of the scaled differential equations for small
disturbances were determined by assuming that they can be represented by power
series of the form
As mentioned above, all terms in the solution are scaled with u0 and hL . The expansion
parameter is kReL0 , where ReL0 is a Reynolds number based on the mean velocity at the
interface, ux0 , the height of the liquid layer, and k is made dimensionless with hL .
The main interest is to develop a dispersion relation that satisfies boundary conditions
(6.45), (6.46) and (6.37). The viscous solutions at the wall and at the interface are chosen
so that they decay very rapidly with distance away from the boundary. Therefore, the
solutions for the viscous boundary layers at the wall and at the interface are, respectively,
zero at the interface and at the wall. The determinant (6.51) simplifies to
j j
ð^
u ÞhL ð^
u ÞhL ð^u ÞhL 0
y1 y2 y3
d^uy1 d^uy2 d^uy3
0
0¼ dy dy hL dy hL ð6:86Þ
h L
H0 ^uy1 H 0 ^uy2 0 H 0 ^uy4
G0 ^uy1 G0 ^uy2 0 G0 ^uy4
For the case being considered, all terms in the equations for the H ðÞ operator and the GðÞ
operator are considered except that σ~ is set equal to zero.
124 Influence of viscosity on interfacial waves
The imaginary and real parts of the determinant (6.86) are separately set equal to zero.
These two equations give the real and imaginary parts of the wave velocity, cR and cI ,
which, respectively, define the wave velocity and the critical condition for waves to
appear. The imaginary part of (6.86) gives
" 2 #1=2
ðdux =dyÞ0 ðdux =dyÞ0 1 ~R
P
cI ¼ 1 tanh k tanh k þ tanh k kWe þ þ
2k 2k kFr2 k
ð6:87Þ
Equation (6.87) is the same as was obtained for inviscid flows, except that a term
involving ðDux Þ0 appears, where D ¼ d=dy. The Froude number and the Weber number
in (6.87) are given as Fr2 ¼ u2x0 =ghL and We ¼ σ=ρu2x0 hL .
For neutral stability, cI ¼ 0, the real part of (6.86) then gives
~ ~ ðDux Þ0 4ðDux Þ0 k 2 4k 3 ðc 1Þcoth k
PI þ T R coth k þ ¼ þ
k ð c 1Þ kReL0 kReL0
2
k ðc 1Þ coth 2 k 1
2
þ ð6:88Þ
ð2kcReL0 Þ12
Since P ~ I and T~ R are functions of the gas velocity, (6.88) gives the gas flow needed to
generate waves.
All of the terms in (6.87) and (6.88) have been made dimensionless with u0 and hL , so
the wave number k is the product of the dimensional wave number and hL . The term
multiplying T~ R is equal to the ratio of the amplitudes of the wave-induced streamwise
and normal velocity fluctuations, j^ uy0 j. If (6.88) is multiplied by ^uy0, the terms on the
ux0 =^
left side represent the energy transferred from the gas to the liquid, while those on the
right side represent energy dissipated at the interface and at the wall. The shear stress
amplitude, T~ R , is expected to be an order of magnitude smaller than the pressure
amplitude, P ~ I , because the gas viscosity is small. However, for very small heights of
the liquid and/or large wavelengths, ^ ux0 >> ^uy0 , so the contribution by the shear stress
could then be dominant.
In order to examine the growth of surface waves, the wave velocity is considered to be
complex. The time constant representing the growth rate, kcI , is given by the following
equation if cR >> cI and c2I is small
"
Dux0 ~ ~ Dux0
kcI 2ðcR 1Þcoth k þ ¼ PI þ T R coth k þ
k ð c R 1Þ k ð c R 1Þ
4Dux0 2k 2 ðcR 1Þcoth k
ReL0 ReL0 #
k 3=2 ðcR 1Þ2 ðcoth 2 k 1Þ
ð6:89Þ
ð2cR ReL0 Þ1=2
This would not be valid for gas velocities near that needed for a Kelvin–Helmholtz
instability. In these cases, the growth rate of waves can be “explosively” large.
6.6 Wave generation by a gas flow 125
6.6.2 ~ and T~
Influence of P
The critical issue in using (6.87), (6.88) and (6.89) is the evaluation of the wave-induced
variations of the pressure and the surface shear stress. Of particular interest is the
prediction of the gas velocity at which waves first appear.
This problem was first investigated by Lord Kelvin, who considered fluids of infinite
extent. Irrotational two-dimensional flows, with constant uL and uG , were assumed (see
Chapter 4). The predicted critical gas velocity is much larger than is observed for air–water
systems. This led Jeffreys (1924, 1925) to develop his theory of sheltering for which the gas
pressure in phase with the wave height is given by Kelvin–Helmholtz theory
^ R ¼ aρG k ðuG cR Þ2
P ð6:90Þ
and for which the pressure amplitude in phase with the wave slope is given by
^ I ¼ asρG k ðuG cR Þ2
P ð6:91Þ
where s is the sheltering coefficient. A rationale of this equation is that the gas separates
just behind the crest and reattaches near the trough. This creates a dead zone of low
pressure behind the wave. From observations of the initiation of waves on a body of
water, Jeffreys suggested that s ≈ 0:3.
Several difficulties arise in using this interpretation. Since very small waves exist at
transition, flow separation might not occur. The gas velocity varies with distance from
the interface, so one needs to select an appropriate velocity. One choice is to use the
gas velocity at y = 1/k. Another is to use a spatial mean. Articles by Benjamin (1959)
and by Miles (1957) are milestones in that they show sheltering can occur without
separation.
Cohen & Hanratty (1965) tested the Jeffreys equation by measuring the gas flow at
which waves are initiated for flow of air and water (or a water–glycerine solution) in a
rectangular channel with a height of 2.54cm and a width of 30.5cm. The wave
velocity was greater than the liquid velocity, so the liquid did not receive energy
from the average velocity profile in the liquid. That is, waves were not the result of a
Tollmien–Schlichting instability in the liquid, as suggested by Feldman (1957). Since
the wave velocity was much smaller than the average gas velocity, resonance with
turbulence in the gas (Phillips, 1957; Charles & Lilleleht, 1965) could not be
responsible for the observed waves. That is, components of the turbulent pressure
fluctuations with lengths comparable to the waves at the interface would have
velocities much higher than the wave velocities, since they would be comparable to
the average gas velocity.
Thus, one could expect that the energy is supplied to the waves by air flow through
pressure and shear forces at the interface, as described in (6.89). Cohen & Hanratty
(1965) substituted (6.91) into (6.88), with s = 0.3, and defined the characteristic gas
velocity as the spatial average. Since air has a small viscosity, the contribution of T^ R was
ignored. Approximate agreement was noted between the measured and the predicted
critical air velocity for the initiation of waves.
126 Influence of viscosity on interfacial waves
The second term on the left side represents a net flow of momentum out of the control
volume due to turbulence. It is usually brought to the right side, multiplied by the density
and called a Reynolds stress. Define
For small-amplitude waves, an equation analogous to (6.14) can be used to represent rij
and u0Gj .
rij ¼ ^rij exp ik ðx ct Þ ð6:99Þ
The substitution of (6.98), (6.99) into (6.97) and the use of the assumption of small
disturbances yields two equations analogous to (6.17) and (6.18) for disturbances
introduced by the waves, with the exception that additional terms involving ^rxy , ^rxx ,
^ryy , ^ryx and their derivatives appear on the right side. The elimination of ^p between the
x- and y-momentum balance equations yields
128 Influence of viscosity on interfacial waves
2
d ^
uGy 2 d 2 uGx
ð uG c Þ k ^
u Gy ^
u Gy
dy2 dy2
4 2 ð6:100Þ
i d ^
uGy 2d ^uGy 4
¼ G 2k þ k ^
u Gy ikℜ
k dy4 dy2
where
ℜ ¼ D2^rxy þ ikD^rxx þ k 2^ryx ikD^ryy ð6:101Þ
with D ¼ d=dy. A comparison with (6.19) shows that the effect of wave-induced
turbulence is represented by ℜ in Cartesian coordinates. The theoretical challenge is
the modeling of ℜ. A number of approaches have been explored.
where D is the diffusion coefficient, Γ is the gamma function and Le is the equivalent
length of the electrode, equal to 0.82 times the diameter of the electrode.
6.7 Flow over solid wavy surfaces 129
1.4
1.2
τW 1.0
τW Re = 25 200
0.8
0.6
Wave height (in)
Flow
0.02
0.01
0
0 0.2 0.4 0.6 0.8 1.0
x
λ
Figure 6.3 Profile of boundary shear stress. Thorsness et al., 1978.
An example of measurements of the wall shear stress is given in Figure 6.3. This shows
part of a train of ten sinusoidal waves with an amplitude of 0.0114 in and a wavelength of
2 in. The Reynolds number characterizing the flow was 25 200, where Re is based on the
channel half-width and the bulk-averaged velocity.
where ux is the time-averaged velocity at a given y and hux i is the average along one
wavelength. From conservation of mass
d^uy
ik^ux ¼ ð6:105Þ
dy
130 Influence of viscosity on interfacial waves
The wavelength average of ux is set equal to the average for a flat plate and
ℜ ¼ aik 3 Rxx þ a3k 2 DRxy þ ik D^rxx D^ryy þ k 2^rxy þ D2^rxy ð6:107Þ
A comparison of (6.106), (6.107) with (6.100), (6.101) shows that additional terms are
introduced when formulating the disturbance equation in curvilinear coordinates. Of
these changes, the inclusion of a centripetal acceleration term (the last term on the left
side of equation (6.106)) could be important. All of the non-homogeneous terms are
linear in the amplitude, a, as would be expected since ^uy varies linearly with a because of
the assumption of small-amplitude waves.
Equation (6.106) is solved numerically using the boundary conditions of zero velocity
and zero velocity gradient at the wall
d^uy
^
uy ¼ 0 ¼ 0 at y ¼ 0 ð6:108Þ
dy
and the expectation that a velocity in the fluid far from the wave surface is the same as
would be present for a flat surface:
d^
uy dux
¼ ika ð6:109Þ
dy dy
^
uy ¼ ux ika ð6:110Þ
The shear stress at the boundary is calculated from the solution for ^uy as follows:
T hT i d 2 ^uy
¼ eikx ð6:111Þ
ρ ρ ik dy2 0
The pressure at the wavy boundary is obtained from the x-momentum equation evaluated
at the wall.
2
P hPi d 3 ^ uy d hux i
¼ þ e ikx
aik eikx ð6:112Þ
ρ ρ k dy3 0 dy2 0
where t is a turbulent kinematic viscosity, which can vary with spatial location, and
qt2 ¼ ut2
x þ uy þ uz
t2 t2 ð6:115Þ
The first term on the right side of (6.114) is the average pressure due to turbulence.
Assume that the waves not only induce variations in the fluid velocity but also in the
turbulent viscosity so that
^t exp ik ðx ct Þt
t ¼ t þ ð6:116Þ
Thus
∂ui ∂uj ∂^ui ∂^uj
^rij ¼
^t þ þ t þ ð6:118Þ
∂xj ∂xi ∂xj ∂xi
is substituted into (6.106), (6.107) to obtain an equation for u^y in boundary-layer coor-
dinates. The theoretical issue in this Boussinesq formulation is the specification of t .
The influence of turbulence can be seen by examining measurements for fully devel-
oped flow in a channel or a pipe with flat walls. Consider a horizontal volume of unit
breadth attached to the wall. The force due to the existence of a pressure gradient is
yW Dp. This is balanced by shear stresses at the top and bottom of the volume,
τDx τ W Dx. Thus
Dp
ðτ τ W Þ yW ¼0 ð6:119Þ
Dx
where Dp=Dx is negative. The friction velocity, v ¼ ðτ W =ρÞ1=2 , can be calculated if the
pressure gradient is measured. The local fluid shear stress, which is obtained from
(6.119), can be set equal to the sum of a turbulent and a viscous contribution
τ yx ¼ τ ℓyx þ τ tyx ð6:121Þ
where
132 Influence of viscosity on interfacial waves
- Re1 Bv *ρ
Re =
- Re2 μ
Re2 > Re1
uG+ = A + C log10y+
uG
v* 2y B ≈ 0.20
2y B ≈ 0.20
y+ ≈ 40
log10(y+W = yWv*ρμ)
Figure 6.4 Sketch of a turbulent velocity profile where B is the half-height of the channel.
dux
τ ℓyx ¼ μ ð6:122Þ
dy
Measurements of turbulent velocity profiles are sketched in Figure 6.4, where the half-
height of the channel is designated by B=2.
Velocities and distances from the wall have been made dimensionless with the friction
velocity and the friction length =v . The region yþ 55 is called the laminar sub-layer
since turbulent stresses are negligible compared to viscous stresses and the velocity is
given by
uþ ¼ y þ ð6:124Þ
For yþ > 40 viscous stresses can be neglected. In the region yþ ¼ 40 to 2y/B = 0.20, the
velocity profile is given by
uþ ¼ A þ C log10 yþ ð6:125Þ
where A = C = 5.6. As sketched in Figure 6.4, the region beyond 2y=B ¼ 0:20 is a
weak function of Re ¼ Bv =. The choice of A = 5.5 and C = 5.75 gives a good
approximation over the whole pipe cross-section, with the exception of yþ 540
(see Schlichting, 1968). The region between yþ ¼ 5 and the inner edge of the log-
layer, where both viscous and turbulent stresses are important, is known as the buffer
layer.
A frequently used approach in specifying the turbulent stresses is the mixing-length
theory of Prandtl. This is inspired by the kinetic theory of gases whereby the kinematic
6.7 Flow over solid wavy surfaces 133
viscosity is shown to be proportional to the product of the molecular velocity and the
molecular mean-free path. Thus, the kinematic turbulent viscosity is given as
t / vt ℓ ð6:126Þ
Consider a turbulent boundary layer on a flat surface where the pressure gradient is
zero and the fluid stress, τ ¼ τ t þ τ ℓ , is constant and equal to τ W . Beyond yþ ¼ 40
equation (6.127) gives
dux dux
v2 ¼ ℓ 2 ð6:128Þ
dy dy
where κ ¼ 0:4 is the von Karman constant. Substituting (6.129) into (6.128) gives
ℓ ¼ κy ð6:130Þ
Note that, at large y, (6.132) gives (6.130). The term in brackets represents the role of
viscosity in damping the mixing length in the buffer layer. The parameter A is a measure
of the thickness of the viscous wall region. A value of 25 fits measurements of the
velocity profile over a flat boundary, for which dp=dx ¼ 0. Loyd et al. (1970) applied
(6.132) to turbulent boundary layers with a range of imposed pressure gradients.
The thickness of the viscous wall layer varies with pressure gradient so A is given by
the function
2 !
dp dp
A ¼ A 1 þ k1 þ k2 þ . . . ð6:133Þ
dx dx
134 Influence of viscosity on interfacial waves
with k 1 ¼ 30 and k 2 ¼ 1:54 103 for equilibrium flows for which the pressure
gradient is not varying. For flow over a small-amplitude sinusoidal solid wave, the
quadratic term in (6.133) can be neglected, so
A ¼ A þ a A~ eix ð6:134Þ
The substitution of (6.134), (6.136) into (6.132) provides an equation for the wave-induced
variation of the mixing length.
Loyd et al. (1970) have suggested that for non-equilibrium conditions, such as exist for
flow over waves, an effective pressure gradient should be used in (6.133), where
dp dp dp
dx dx eff
d dx
eff
¼ ð6:137Þ
dx kL
This introduces a lag between the imposition of a non-zero pressure gradient and a
change of the scale, for which the following relation is obtained
k 1 Aik~pð0Þ ikx
A¼Aþa e ð6:138Þ
1 þ ikk L
100
Abrams & Hanratty (1985)
Kendall (1970)
Hsu & Kennedy (1971) Relaxation theory
80 k1 = –33 kL = 1650
Sigal (1970)
τW ρ
60
τW
Phase angle of
40
Quasi-laminar model
Frozen turbulence model
^
l =0
20 0
0
Equilibrium turbulence model
k1 = –33 kL = 0
–20
0.00001 0.0001 0.001 0.01 0.1 1.0
k+ = kυ/v*
Figure 6.5 The phase angle characterizing the variation of the wall shear stress as a function of the
dimensionless wave number. Abrams & Hanratty, 1985.
100
Abrams & Hanratty (1985)
Kendall (1970)
Hsu & Kennedy (1971)
1.0 Sigal (1970)
0.1
k1 = –33 kL = 0
τ^ W μ
0.01
Frozen turbulence model
^
l0 = 0
Relaxation theory
0.001 k1 = –33 kL = 1650
0.00001
0.00001 0.0001 0.001 0.01 0.1 1.0
k+ = kυ/v*
Figure 6.6 The amplitude characterizing the variation of the wall shear stress as a function of the
dimensionless wave number. Abrams & Hanratty, 1985.
136 Influence of viscosity on interfacial waves
From (6.117) and (6.118), it is seen that the wave-induced variations of Rij can have
contributions associated with t and ^t . Hussain & Reynolds (1970) assumed ^t =0. This
approach did not produce results much different from the quasi-laminar approach. Thus,
^t needs to be taken into account. By using the model of Loyd et al. (1970),
the effect of
Thorsness et al. found that a good representation of the measurements could be obtained
by using k1 = −30 and k L ¼ 1500, values close to what were used by Loyd et al. for quite
different systems.
However, this fit suggested that a sharp change in phase should be experienced at
values of k þ smaller than were studied by Thorsness et al. (1978). Abrams & Hanratty
(1985) extended the experimental study to include smaller k þ by using larger flow rates
in the same equipment. Their measurements of the phase and amplitude, along with
those of Kendall (1970), Hsu & Kennedy (1971) and Sigal (1970) are plotted in
Figures 6.5 and 6.6. Note that the results of Abrams & Hanratty are predicted quite
well by relaxation theory by using k 1 ¼ 33 and k L ¼ 1650.
For very small k þ (large wavelengths) the flow is changing so slowly that an
equilibrium or pseudo-steady-state behavior exists. For large k þ (small dimensionless
wavelengths), the flow is changing so rapidly that the turbulence is frozen, ^μt ¼ 0. At
intermediate k þ , the flow is in a transition region between these two extremes.
6.8.1 Motivation
The results in Figures 6.5 and 6.6 show that the neglect of turbulence effects in a
Cartesian coordinate system (Miles–Benjamin approach) or in a curvilinear system
(quasi-laminar approach) does not describe accurately the changes of the wall shear
stress along a wavy solid boundary. Some improvement is obtained by considering
wave-induced turbulence variations. Of particular interest is the accounting for the
sharp change in the phase of the shear stress profile observed over a narrow range
of wave numbers by using a turbulence model which allows for relaxation. The
picture behind the model is that the wave-induced variations of the pressure gradient
cause the viscous wall layer to change its thickness. As the wave number increases
the spatial variation of the pressure gradient is too rapid for the turbulence to respond
fully and changes in the pressure gradient are less effective in changing the
turbulence.
One way to check this model is to look at the effect of the imposition of a sinusoidal
temporal oscillation on the flow in a smooth walled pipe. Such experiments have been
carried out by Finnicum & Hanratty (1988) in a 5.08 cm pipe, by Mao & Hanratty (1986)
in a 19.4 cm pipe and by Ramaprian & Tu (1983) in a 5 cm pipe. If the amplitude of
the imposed oscillation is small enough, a linear response is obtained for which the
phase-averaged field is described as follows:
ux ¼ ux ðyÞ þ ^ux ðyÞ cos ½ϖt þ θu ðyÞ ð6:139Þ
6.8 Response of turbulence to imposed temporal oscillations 137
dp dp d^p
¼ þ cos ϖt ð6:140Þ
dx dx dx
with x being the distance in the flow direction, y the distance from the wall, ϖ the angular
frequency, t the time and θu , the phase relative to the pressure gradient. The time-mean
pressure gradient and the time-mean velocity of the undisturbed flow are designated by
dp=dx and ux ðyÞ. The oscillations of the wall shear stress are given by
τ W ¼ τ W þ ^τ W cos ðϖt þ θτ W Þ ð6:141Þ
where θτ W is the phase of τ W relative to the pressure gradient. Thus, for the flows being
considered, the velocity field is exposed to a time-varying pressure gradient, while flow
over a solid wavy wall is exposed to a spatially varying pressure gradient. The geometric
complications associated with a wavy wall are avoided.
6.8.2 Measurements
Figure 6.7 presents measurements of d^p=dx and of ^τ W =τ W obtained in a 5.08cm
pipe for a Reynolds number of 17100. The ratio of the oscillations of the centerline
velocity to the mean centerline velocity, a, was 0.102. The frequency of the imposed
oscillations was f = 0.50Hz. The circular frequency, made dimensionless with wall
parameters, was ϖþ = 0.0093. The curve through the data represents a best least-squares
fit of a cosine function. Note that ^τ W lags d^p=dx by about 90° . Figure 6.7 shows a
linear behavior in that the measurements are described by a single harmonic and the
mean shear stress at the wall is unchanged.
Measurements of the amplitude, ^τ W , and of the phase of τ W relative to the pressure
gradient, θτW , in a 5.08cm pipe and in a 19.4cm pipe are plotted in Figures 6.8
0.004
+
^
–dp
0.000
dx+
–0.004
0 90 180 270 360
Phase
1.25
τ^W
τW 1.00
0.75
0 90 180 270 360
Phase
Figure 6.7 Phase-averaged values of the wall shear stress and the pressure gradient at Re = 17 100, f = 0.50 Hz
and a = 0.102 centerline velocity. Finnicum & Hanratty, 1988.
138 Influence of viscosity on interfacial waves
100
Finnicum & Hanratty (1988) (dt = 5.08 cm)
Mao & Hanratty (1986) (dt = 19.4 cm)
Model D Re = 20 000
Model D Re = 50 000
Quasi-laminar solution
^
τ W
+
10–1 10–1
^+
u c
10–2
10–3 10–2 10–1 100
ω+
Figure 6.8 Amplitude of the wall shear stress variation. Finnicum & Hanratty, 1988.
–30
–40
–50
θ τW
–60
–70
Finnicum & Hanratty (1988) (dt = 5.08 cm)
Mao & Hanratty (1986) (dt = 19.4 cm)
–80 Model D Re = 20 000
Model D Re = 50 000
–90 Quasi-laminar solution
–100
10–3 10–2 10–1 100
ω+
Figure 6.9 Phase lag (relative to the pressure gradient) of the wall shear stress variation. Finnicum &
Hanratty, 1988.
and 6.9 against the circular frequency. The amplitude ^τ W is divided by the amplitude
of the oscillations of the centerline velocity ^uc. All variables have been made
dimensionless using wall parameters, v ¼ ðτ W =ρÞ1=2 and . Measurements of Mao
& Hanratty, of Finnicum & Hanratty and of Ramaprian & Tu agree, if plotted in
this way. A striking feature is the sharp change in the phase angle when ϖþ =15 is
in the range 0.0005–0.002 (where cþ ¼ 15 is the convective velocity of turbulence in
the viscous wall layer). This represents a transition from a quasi-steady behavior
at low frequencies to a quasi-laminar behavior at high frequencies.
Designate ~ ~
ux ðy; t Þ as the difference between the phase-averaged velocity, ux ðy; t Þ,
and the time-averaged velocity, ux ðyÞ. The following equation for ~~ux is obtained from
the x-momentum balance for flow in a pipe, where τ t is the phase-averaged Reynolds
stress and τ t is the time-averaged Reynolds stress:
6.8 Response of turbulence to imposed temporal oscillations 139
~
∂~
~
ux ~
~ 1∂
∂p μ∂ ∂~ux
ρ ¼ þ ½ r ðτ τ Þ þ
t t
r ð6:142Þ
∂t ∂x r ∂r ρ ∂r ∂r
~τ W to ~
The quasi-steady solution relating ~ uc is obtained by substituting τ W ¼ τ W þ ~~τ W and
~
~
uc ¼ uc þ ~
uc into (6.145) and (6.146). The following result was presented by Finnicum &
Hanratty
~
~τ þ
W
¼ 0:339 Re−0:125 ð6:147Þ
~
~
uc
Equation (6.147) is a weak function of Reynolds number. Over the range of Reynolds
numbers covered by the experiments (10000–50000), ~~τ þ ~uþ j is a good
W ¼ 0:095j~ c
approximation. In addition, quasi-steady behavior predicts that the phase of ~~τ W would
be the same as for ~ uc (90°). Figures 6.8 and 6.9 indicate that for ϖþ ≤ 0:004 the
~
quasi-steady prediction roughly approximates amplitudes and phases of the flow-induced
variations of the magnitude and phase of the flow-induced turbulent velocity fluctuations.
Note also that ϖþ ¼ 0:004 corresponds to the frequency at which the plug flow at the
center of the pipe disappears and for which the relationship of the centerline velocity to
the favorable pressure gradient differs from (6.149).
For almost all of the ϖþ covered in Figures 6.8 and 6.9 viscous and turbulent stresses can
be ignored in the center of the pipe, so the disturbed velocity profile is flat and described by
∂~~ux ∂p~~
ρ ¼ ð6:148Þ
∂t ∂x
140 Influence of viscosity on interfacial waves
The region outside the core is influenced by turbulent and viscous stresses. As ϖ
increases the region of plug flow increases. Eventually, it extends to the laminar sub-layer
where a quasi-laminar model is valid
∂~
~
ux ∂~p~ μ ∂2 ~~ux
ρ ¼ þ ð6:151Þ
∂t ∂x ρ ∂y2
with y being the distance from the wall. The solution of (6.151) is presented by Uchida
(1956). It gives a shear stress at the wall which leads the pressure gradient by 45° and has
an amplitude given by
j~
~τ þ
Wj
¼ ðϖ þ Þ
1=2
ð6:152Þ
j~~ þ
u j
c
The quasi-laminar solution is indicated by the dotted lines in Figures 6.8 and 6.9. Good
agreement between predicted and measured amplitudes is observed for large ϖþ in
Figure 6.8. Agreement is also noted for the phase angle at large ϖþ shown in
Figure 6.9. The same type of relaxation observed for measurements of the spatial
variation of τ W induced by a wavy boundary over a range of dimensionless wave
numbers of 0.0005–0.002 is shown in Figure 6.9. This suggests that a similar mechanism
is operating in the two studies. These transitions can be compared numerically by
replotting Figure 6.9 using ϖþ =cþ as the abscissa, where cþ ¼ 15 is the convection
velocity characterizing turbulence in the viscous wall region.
Both Mao & Hanratty (1986) and Finnicum & Hanratty (1988) used the model
described in Section 6.7.3 to capture the behavior at intermediate frequencies. The
main difference is that the relaxation equation (6.137) is rewritten as
þ þ þ
d dpdx dxþ dxþ eff
dp dp
eff
¼ ð6:153Þ
cþ dt þ kL
Equation (6.142) has been solved numerically by using the analytical solution of (6.151)
by Uchida (1956) as the initial condition and the boundary condition that the velocity
is zero at the wall. Calculations by Finnicum & Hanratty (1988) used k 1 ¼ 25 and
k L ¼ 3500 (Model D). A good fit to the measured amplitudes is shown in Figure 6.8.
A satisfactory fit to the phase angle data is shown in Figure 6.9. The relaxation model
does a reasonable job in representing the response of turbulent shear stresses both to a
wavy boundary and to temporally induced oscillations. However, the physics behind the
model has not been established. Clearly, more work on this problem is needed.
6.9 Prediction of wave generation 141
Note that the amplitudes measured by Mao & Hanratty at high frequencies are below
the quasi-laminar solution. Their experiments were done in a larger pipe than used by
Finnicum & Hanratty. Mao pointed out that, in a 19.4cm pipe, the frequency of the
imposed oscillations is close to that of the turbulent velocity fluctuations. This suggests
that there could be a direct interaction between the imposed flow oscillations and the
turbulence.
Section 2.2 describes studies of the initiation of waves by an air flow (Cohen & Hanratty,
1965) in an enclosed horizontal channel with a height of 2.54cm and a width of 30.5 cm.
The height of the liquid layer was large enough for the waves to receive their energy
from induced gas-phase pressure variations in phase with the wave slope. The critical
gas-phase Reynolds number, defined with the height of the gas space and the spatially
averaged gas velocity, was measured as ReG ¼ 3600 for a liquid layer with a viscosity
of 3.9cP and a height of 0.0147ft flowing along the bottom of the channel. Observed
waves extended over the whole width of the channel. At the same liquid flow, these
two-dimensional waves were observed up to ReG ¼ 9600. The waves became three-
dimensional above this gas flow.
Figure 6.10 shows loci of cI ¼ 0 calculated by Cohen & Hanratty (1965) using the
quasi-laminar assumption in a Cartesian coordinate system that was explored by Miles
and by Benjamin (see Section 6.6.3). Stable conditions (cI 50 ) are predicted to exist
outside the curve labeled “Miles–Benjamin.” Note that the gas Reynolds number below
which unstable conditions do not exist is predicted to be about ReG ¼ 4100. The points
represent wave numbers of observed two-dimensional waves. The dashed curve is the
fastest-growing wave number predicted by linear theory.
400
Model D*
Wave number k (f t–1)
100
Model A
Miles–Benjamin
20
Observed wave number
Figure 6.10 Calculation of neutral stability curve and loci of maximum growth for water–glycerine
(H = 0.0147 ft, µ = 3.9 cP).
142 Influence of viscosity on interfacial waves
Term hðt Þ is the average height of the surface at any time, and term aðt Þ is the amplitude
of the disturbance wave. A mass balance for a surface which is dissolving solely because
of convective transfer is
dh
ρS ¼N ð6:155Þ
dt
where ρS is the density of the solid and N is the local rate of convective transfer per unit
area from the solid to the flowing fluid.
The surface flux can be decomposed into mean and fluctuating components defined in
the following way:
N ¼ N aj~
njcos½ðkx þ θÞ kct ð6:156Þ
where the minus sign is to be used when convective transfer is occurring from the fluid to
the solid. The phase angle, θ, is the number of degrees by which the maximum in the
mass-transfer rate precedes the maximum of the wave profile. By using the trigonometric
relation for the sum of two angles, (6.156) can be written in the following form:
N ¼ N aj~
nj cos θ cosðkx ctÞ aj~nj sin θ sinðkx ct Þ ð6:157Þ
If (6.156) and (6.154) are substituted into (6.155) the following relations are obtained for
a dissolving surface:
dh
ρS ¼N ð6:158Þ
dt
da
ρS ¼ aj~nj cos θ ð6:159Þ
dt
j~nj sin θ
c¼ ð6:160Þ
kρS
with
cos θ
ϖ ¼ j~nj ð6:162Þ
ρS
144 Influence of viscosity on interfacial waves
1.4
1.2
N/N
1.0
0.8
0.6
Flow
height
Wave
(cm)
0.04
0.02
0
0 0.4 0.8 1.2 1.6 2.0
x/λ
Figure 6.11 Variation of the mass transfer rate along a wavy surface for Re = 20 900.
Thorsness & Hanratty, 1979.
If ϖ is positive the surface waves will grow and if ϖ is negative they will decay. For a
dissolution process, a positive ϖ requires cos θ to be negative so that π=25θ53π=2.
Thus, the understanding of the stability of a dissolving surface depends on predicting the
phase of the mass transfer profile on a wavy surface.
Thorsness & Hanratty (1979a) used electrochemical techniques to measure the spatial
variation of N along a small-amplitude solid wavy wall which is exchanging mass with a
turbulently flowing liquid. The Schmidt number characterizing the system was equal to
729. A rectangular channel with a flat top and a wavy bottom was used. A typical profile
of N is shown in Figure 6.11 for Re ¼ 20 900 where Re is based on the height of the
channel and the bulk velocity. The wave profile is the dashed curve in the figure. The
solid curve is the least-squares fit to the data. Note that the maximum in N is upstream of
the crest and in the trough region.
This, to a large extent, reflects the phase shift of the wall shear stress due to viscous
effects (see Figure 6.3). In order to predict instability it is necessary to predict the
additional shift due to the mass transfer process.
The shift of the profile due to mass transfer is associated with wave-induced variations
of the velocity field and of the turbulence. It is found that the first of these effects is
not sufficient to produce phase angles of π=25θ53π=2. One needs to consider wave-
induced variations of the turbulence. The papers by Thorsness & Hanratty (l979a, b)
assume that the turbulent diffusivity equals the turbulent kinematic viscosity, described
in Section 6.7.2. Instability of a dissolving surface (Schmidt number 729) is predicted
for 3 104 5αþ 53 103, in rough agreement with the measurements of Thorsness &
Hanratty (1979a).
Ashton & Kennedy (1972) and Hsu et al. (1979) measured the wavelength and
velocity of small-amplitude waves at a water–ice interface. These covered a range of
water velocities of 9.1cm/s to 83.2cm/s. Wavelengths were found to decrease with
increasing velocity from 106.4cm to 13.1cm. These are represented quite well by
λv = ¼ 3180. This corresponds to a value of αþ ¼ 0:002, in good agreement with a
calculation for maximum growth (Hanratty, 1981). Furthermore, the predicted wave
References 145
velocity also agrees with measurements. These ice waves are controlled by heat transfer
from the water to the ice. The process is characterized by a Prandtl number of 13.7.
References
Abrams, J. & Hanratty, T.J. 1985 Relaxation effects observed for turbulent flow over a wavy
surface. J. Fluid Mech. 151, 443–455.
Ashton, G.D. & Kennedy, J.F. 1972 Ripples on the underside of river ice covers. J. Hydraulics
Div., Proc. ASCE 96, 1603–1624.
Beebe, P.S. 1972 Turbulent flow over a wavy boundary. Ph.D. thesis, Department of Civil
Engineering, Colorado State University.
Benjamin, T.B. 1959 Shearing flow over a wavy boundary. J. Fluid Mech. 6, 161–205.
Blumberg, P.M. & Curl, R.L. 1974 Experimental and theoretical studies of dissolution roughness.
J. Fluid. Mech. 65, 735–751.
Buckles, J.J., Adrian, R.J. & Hanratty, T.J. 1984 Turbulent flow over large-amplitude wavy
surfaces. J. Fluid Mech. 140, 47.
Caponi, E.A., Fornberg, B., Knight, D.D., McLean, J.W., Saffman, P.G. & Yuen, Y. 1982
Calculation of laminar viscous flow over a moving wavy surface. J. Fluid Mech. 124, 347–363.
Charles, M.E. & Lilleleht, L.U. 1965 An experimental investigation of stability and interfacial
waves in co-current flow of two liquids. J. Fluid Mech. 22, 217–224.
Cohen, L.S. 1964 Interaction between turbulent air and a flowing liquid film. Ph.D. thesis,
Department of Chemical Engineering, University of Illinois.
Cohen, L.S. & Hanratty, T.J. 1965 Generation of waves in the concurrent flow of air and a liquid.
AIChE JL 11, 138–144.
Cook, G.W. 1970 Turbulent flow over solid wavy surfaces. Ph.D. thesis, Department of Chemical
Engineering, University of Illinois.
Craik, A.D.D. 1966 Wind-generated waves in thin liquid films. J. Fluid Mech. 26, 369–392.
Curl, R.L. 1966 Scallops and flutes. Trans. Cave Res. Group, Gt. Britain 7, 121–160.
Feldman, S. 1957 On the hydrodynamic stability of two viscous, incompressible flluids in parallel
uniform shearing motion. J. Fluid Mech. 2, 343–370.
Finnicum, D.S. & Hanratty, T.J. 1988 Influence of imposed flow oscillations on turbulence.
Phys-Chem. Hydrodynamics 10, 585–598.
Frederick, K.A. 1982 Wave generation at a gas–liquid interface. M.Sc. thesis, Department of
Chemical Engineering, University of Illinois.
Frederick, K.A. 1986 Velocity measurements for a turbulent non-separated flow over solid waves.
Ph.D. thesis, University of Illinois.
Frederick, K.A. & Hanratty, T.J. 1988 Velocity measurements for a turbulent non-separated flow
over solid waves. Exper. Fluids 6, 477–486.
Gaster, M. 1962 A note on the relation between temporally-increasing and spatially-increasing
disturbances in hydrodynamic stability. J. Fluid Mech., 14, 222–224.
Goodchild, M.F. & Ford, D.C. 1971 Analysis of scallop patterns by simulation under controlled
conditions. J. Geol. 79, 52–62.
Hanratty, T.J. 1981 Stability of surfaces that are dissolving or being formed by convective
diffusion. Ann. Rev. Fluid Mech. 13, 231–252.
Hanratty, T. J. & Engen, J. M. 1957 Interaction between a turbulent air stream and a moving water
surface. AIChE Jl 3, 299–304.
146 Influence of viscosity on interfacial waves
Thorsness, C.B. & Hanratty, T.J. 1979b Stability of dissolving and depositing surfaces. AIChE Jl
25, 697–701.
Thorsness, C.B., Morrisroe, P.E. & Hanratty, T.J. 1978 A comparison of linear theory
with measurements of the variation of shear stress along a solid wave. Chem. Eng. Sci. 33,
579–592.
Uchida, S. 1956 The pulsating viscous flow superposed on the steady laminar motion of incom-
pressible fluid in a circular pipe. Z. angew. Math. Phys. 7, 403–431.
Zilker, D.P. 1976 Flow over wavy surfaces. Ph.D. thesis, Department of Chemical Engineering,
University of Illinois.
7 Large-wavelength waves; integral
equations
7.1 Prologue
7.2.1 Approach
Detailed calculations of the velocity field in the liquid are not given. Instead, the spatially
averaged velocity, ua, is considered. Equations for conservation of mass and conservation
of momentum, which define the spatial and temporal variation of ua, are developed in
(7.3), (7.5). These are used to derive (7.11) and (7.12), which define the variation of ua
associated with the appearance of sinusoidal waves at the interface. These two equations
define the real and imaginary parts of the complex wave velocity, c = cR + icI. The
conditions for which cI = 0 define the initiation of waves.
where, for simplification, h is used instead of hL. Conservation of mass can be expressed
as
∂ ∂h
ðhua Þ þ ¼ 0 ð7:2Þ
∂x ∂t
or as
∂ua ∂h ∂h
h þ ua þ ¼ 0 ð7:3Þ
∂x ∂x ∂t
If the wavelengths of the interfacial disturbances are large compared with the height of
the liquid, the shallow-liquid assumption can be made whereby pressure changes in the
Gas
Liquid
TS
y
τW
B–
h y=B
θg x h
z
y=0
g
y-direction vary only because of hydrostatic head. Therefore, the pressure in the layer is
given as
∂2 h
p ¼ PS þ ðh yÞρL g sin θg σ 2 ð7:4Þ
∂x
where θg is the angle between the flow direction and the direction of gravity, PS is the
pressure at the surface and the last term represents the change of pressure across the
interface because of surface tension effects. A formal derivation of this result can be
found in a paper by Alekseenko et al. (1985), which also presents a justification for using
integral methods to calculate waves on thin films.
The momentum balance equation can be written as
ð ð
∂ h ∂ h 2 TS τW h ∂PS ∂h σ ∂2 h
u dy þ u dy ¼ þ gh cos θg þ gh sin θg þ
∂t 0 ∂x 0 ρL ρL ρL ∂x ∂x ρL ∂x2
ð7:5Þ
Conservation of mass, equation (7.3), is added to (7.5) and a velocity profile shape
parameter is defined as
ð
1 h 2
Γ S ¼ 2 u dy ð7:6Þ
hua 0
Represent all the terms in (7.7) by the sum of an average and a fluctuating component
introduced by waves at the interface. The fluctuations are small enough for quadratic
terms to be ignored. They are defined by a wave equation
u0 Γ 0 P S0 T S0 τ W
0
h0 ¼ ¼ ¼ ¼ ¼ ¼ a exp ik ðx ct Þ ð7:8Þ
ua Γ~
~ ~ S T~ S ~τ W
P
~S; P
where ~ua ; Γ ~ S ; T~ S ; ~τ W and the wave velocity can be complex. The following equation
is obtained:
T~ S ~τ W ~S
P
c2 þ u2a Γ S 2ua Γ S c hu2a Γ~ S ¼ i i þh
ρL k ρL k ρL
ð7:9Þ
k 2 σh i dPS ig cos θg
þ gh sin θg þ þ
ρL kρL dx k
where g̑ is defined in equation (3.20) (see Asali & Hanratty, 1993; Craik, 1968). The
quantities on the left side of (7.9) are the inertia terms.
For plug flow in the film, Γ S ¼ 1 and Γ~ S ¼ 0, so the inertia terms are equal to
ðua cÞ2 and, consequently, are always destabilizing. For ua ¼ c, the effects of inertia
vanish for a plug flow. If the velocity varies linearly with distance from the wall,
Γ S ¼ 4=3. Then inertia effects vanish if the wave velocity equals the liquid velocity at
the interface, 2ua .
The real and imaginary parts of (7.9) are, respectively,
T~ SI ~τ WI khP~ SR k 2 σh
c2I þ c2R 2Γ S cR ua þ Γ S u2a hu2a Γ~ SR ¼þ þ þ gh sin θg þ
ρL k ρL k ρL k ρL
ð7:11Þ
~
T SR ~τ WR 1 dPS g cos θg khPSI ~
hu2a Γ~ SI þ 2cI cR Γ S ua ¼ þ þ ð7:12Þ
ρL k ρL k ρL k dx k ρL k
The term kcI represents the growth rate of unstable waves and cI = 0 defines neutral
stability. Since ~τ WR is strongly related to cR, equation (7.12) may be viewed as defining cR
under neutral stability conditions. This velocity is the kinematic wave velocity defined by
Lighthill & Whitham (1955). In this context, (7.11) with cI = 0 defines the dynamic
conditions needed for neutral stability.
Note that in (7.11) and (7.12), as kh becomes smaller, for a fixed gas velocity, T~ SR
and T~ SI become more important relative to P ~ SR and P
~ SI . The reason for this, as pointed
out by Cohen & Hanratty (1965), is that pressure and shear stress fluctuations in the
gas, feed energy into the film through normal velocity fluctuations and tangential
velocity fluctuations in the liquid, respectively. As kh ! 0, the ratio of the normal to
the tangential velocity fluctuations in the liquid approaches zero. Waves appearing
under these circumstances are kinematic (see Section 7.4) and called slow waves by
Craik (1966).
Non-zero values of cI indicate growing or decaying waves. In order to calculate the
fastest-growing wave it is necessary to develop relations for T~ S, P ~ S , ~τ W , and Γ~ S . Terms
~τ W and Γ~ S are evaluated by using a pseudo-steady state approximation.
From Chapter 3, the following relation can be used for a sheared turbulent flow:
u yvc
¼ f ð7:16Þ
vc L
with
1=2
τc
vc
¼ ð7:17Þ
ρL
2 1 1
τ c ¼ τ W þ τ S þ g̑ ð7:18Þ
3 3 3
where ReL ¼ 4Γ ρL =μL and Γ is the volumetric flow per unit spanwise length. Hanratty &
Hershman (1961) show that equations (7.16–7.20) give
2μL ua 1
τW ¼ BðReL Þ hg̑ ð7:21Þ
h 3
γ2 ðReL Þ
BðReL Þ ¼ ð7:22Þ
2ðReL Þ
For a laminar flow, B(ReL) = 1. From (7.6), the following equation for ΓS(y+) is
obtained:
ð þ
hþ h 2 þ þ
ΓS ¼ 2 f ðy Þdy ð7:23Þ
ReL 0
The function f(y+) has been evaluated by Henstock & Hanratty (1976) by using the van
Driest mixing-length model with A = 26, κ = 0.4. The calculated dependence of h+, B and
ΓS on ReL is given by equations (7.19), (7.20) and Figures 7.2, 7.3, 7.4.
Equations for ~τ W and Γ~ are obtained by assuming that the relations of τW and ΓS to local
values of ua and h are the same as would exist for an undisturbed flow (the pseudo-steady-
state approximation). The sum of a time-average and a fluctuating component is sub-
stituted for the variables in (7.21), (7.22) and (7.23). The fluctuations are represented by
(7.8) and ~ua is eliminated with
h~ua ¼ c ua ð7:24Þ
102
A = 26
κ = 0.4
h+ 101
100 0
10 101 102 103
ReL = 4 ΓρL / μL
3.10
A = 26
κ = 0.4
2.48
B = γ2 (ReL) / 2 ReL
1.86
1.24
0.62
0
100 101 102 103
ReL = 4ΓρL / μL
Figure 7.3 Calculation of the wall shear parameter as a function of the liquid film Reynolds number. Henstock
& Hanratty, 1976.
1.35
A = 26
κ = 0.4
1.28
1.21
ΓS
1.14
1.07
1.00
100 101 102 103
ReL = 4ΓρL / μL
Figure 7.4 Calculation of the velocity profile shape parameter as a function of the liquid film Reynolds
number. Henstock & Hanratty, 1976.
154 Large-wavelength waves; integral equations
Laminar free flow provides a simple application of the integral equations (7.11) and
(7.12). The pressure gradient and TS are zero; that is, the film is pulled along only
by gravity. Since the flow is laminar, the velocity profile has the shape of a
parabola. From a force balance,
τ W ¼ ρL hg cos θg ð7:27Þ
The goal is to predict the wave velocity and the conditions needed for the initiation of
waves. Since the shape of the velocity profile does not change, Γ~ SR ¼ 0. Also, since there
is no gas flow, T~ SI ¼ 0, T~ SR ¼ 0, P
~ SR ¼ 0, dPG =dx ¼ 0, P
~ SI ¼ 0. Equations (7.11) and
(7.12) can then be written as
12 6 ~τ WI k 2 σh
c2I þ c2R ua cR þ u2a ¼ þ gh sin θg þ ð7:29Þ
5 5 ρL k ρL
6 ~τ WR g cos θg
2cI c R ua ¼ þ ð7:30Þ
5 kρL k
For neutral stability, cI = 0. Equation (7.30) defines the wave velocity, cR. Equation (7.29)
relates cI to the imbalance between the destabilizing effect of inertia and the stabilizing
effects of gravity and surface tension.
From (7.13) and (7.15),
2μL ua h
τW ¼ þ ρL g cos θg ð7:31Þ
h 3
at neutral stability. Eliminate g cos θg with (7.27). The following equation is obtained by
using (7.32) to eliminate τW:
cR
¼3 ð7:39Þ
ua
By substituting (7.39) and (7.37b) into (7.29), one obtains the following criterion for the
initiation of an instability ðcI ¼ 0Þ:
gh sin θg k 2 σh
¼3 ð7:40Þ
2
ua ρL u2a
Equation (7.40) defines the angle of the plane above which an instability will occur for a
given liquid velocity.
Benjamin (1957) presented a more rigorous analysis of free laminar flow down an
inclined plane by solving the Orr-Sommerfeld equation (6.19) with a series solution in y
(instead of using an integral approach):
ψ ¼ A0 þ A1 y þ A2 y2 þ A3 y3 þ … ð7:41Þ
156 Large-wavelength waves; integral equations
where ψ is the stream function defined for a two-dimensional flow by using conservation
of mass: ux = −∂ψ/∂y, uy = ∂ψ/∂x. This solution is valid laminar flow
for for which the
velocity profile is given by a power series. For large kh hua ρL =μL , it is not useful
since it does not converge rapidly enough. Benjamin considered only four terms. The
constants Ai are determined using the kinematic relation at the interface, the shear stress
condition at the interface, and the conditions ψ = 0, ∂ψ/∂y = 0 at the lower wall (see
equation (6.20)). The solution is then substituted into the normal stress condition to
obtain c = f(k). The constants A0 to A3 are of order (k ReL). The constants A4 to A7 are of
order (k ReL)2. Therefore, if the series is truncated at y3, the solution ignores terms of
order (k ReL)3. For small kh, the Benjamin analysis gives
cR
¼3 ð7:42Þ
ua
gh sin θg 18 k 2 σh
¼ ð7:43Þ
u2a 5 ρL u2a
These compare favorably with the results from the integral analysis, equations (7.39) and
(7.40).
For a vertical wall, sin θg = 0 so (7.40) gives the following stability conditions:
k 2 σh
¼3 ð7:44Þ
ρL u2a
or
2 ρ u2 h
kh ¼ 3 L a ð7:45Þ
σ
Lighthill & Whitham (1955) and Whitham (1974) have demonstrated that the concept of
a kinematic wave is useful in analyzing many phenomena. As indicated by the name,
kinematic waves are different from classical wave motions (discussed in Chapter 4)
encountered in dynamical systems, in that they are defined from the equation of con-
servation of mass. From (7.2)
∂q ∂h
þ ¼0 ð7:46Þ
∂x ∂t
7.4 Kinematic waves 157
where q ¼ hua is the volumetric flow per unit breadth. Suppose a pseudo-steady-state
approximation can be made where
q ¼ f ðhÞ ð7:47Þ
For laminar flow down an inclined plane, the averaged volumetric flow and the average
velocity are
3
gh cos θg
q¼ ð7:52Þ
3ðμL =ρL Þ
2
ρ gh cos θg
ua ¼ L ð7:53Þ
3μL
where ua ¼ q=h is given by (7.53). The result of a stability analysis (7.39) can also be
obtained by assuming that cR is the kinematic wave velocity. Thus, Lighthill & Whitham
point out that neutral stability can be defined as the condition for which
cKW ¼ c ð7:56Þ
where c is the dynamic wave velocity. For free laminar flow this is given by (7.29) with
cI = 0 and ~τ WI ¼ 0.
158 Large-wavelength waves; integral equations
7.5.1 Outline
Roll waves have been discussed in Chapter 2. Equations (7.11) and (7.12) are now used
to describe these waves for free turbulent flows down inclined planes and for gas–liquid
flows.
turbulent flow on an inclined plane. The following equations are obtained from (7.11)
and (7.12), if ΓS = 1:
~τ WI
c2I þ ðcR ua Þ2 ¼ þ gh sin θg ð7:57Þ
ρL k
~τ WR g cos θg
2cI ðcR ua Þ ¼ þ ð7:58Þ
ρL k k
Here, the influence of surface tension is ignored because very large wavelengths are
considered. Also the influence of the gas flow on the liquid flow can be ignored, so
T~ SI ¼ T~ SR ¼ P
~ SR ¼ P
~ SI ¼ ∂P=∂x ¼ 0.
The wall shear stress for a smooth plane can be represented by
1
τ W ¼ ρL f W u2a ð7:59Þ
2
f W ¼ 0:046 Re0:2
L ð7:60Þ
However, for the applications cited above, the bottom boundary may be considered to be
completely rough. Thus, the friction factor varies as the ratio of the length scale, kS,
characterizing the roughness, to the height of the liquid
kS
fW / ð7:61Þ
h
Thus,
1 ρL u2a k S
τW ¼ ð7:62Þ
2 h
Neglect second-order terms in the fluctuating quantities and assume neutral stability,
cI = 0. From (7.62), (7.63) and (7.64), the following equation is obtained
1 2ρL k S ua cR ρL k S u2a 1 k S 2u2a
~τ W ¼ 2 ρL ð7:65Þ
2 h h h 2 2h h
Substitute (7.65) into (7.66). From a force balance, g cos θg =k ¼ τ W =kρL h. From (7.62),
τ W ¼ ð1=2ÞρL f W u2a . Equation (7.66) provides the result
cR
¼2 ð7:67Þ
ua
This agrees with measurements made by Cornish on the waves shown in Figure 7.5.
From (7.57), with ~τ WI ¼ 0 and cR given by (7.67), the following condition is obtained for
neutral stability:
gh
sinθg ¼ 1 ð7:68Þ
u2a
Equation (7.68) predicts the liquid flow-rate at which roll waves will appear on a declined
spillway. This defines the minimum angle at which roll waves will be observed.
Figure 7.6 Roll observed by Hanratty and Engen for air–water flow in an enclosed rectangular channel.
Hanratty & Engen, 1957.
7.5 Roll waves 161
T~ SI ~τ WI kh P
~ SR
ðc ua Þ2 ¼ gh þ þ ð7:69Þ
ρL k ρL k ρL k
dPS
0 ¼ T~ SR ~τ WR ~ SI
þ khP ð7:70Þ
dx
where surface tension effects are not considered and (7.25) describes ~τ W . Equation
(7.70) defines the wave velocity and equation (7.69) defines the initiation of waves as
occurring when inertia and gas-phase pressure variation overcome the stabilizing effect
of gravity.
In the analyses by Hanratty & Hershman (1961) and by Lin & Hanratty (1986), an
~ S is obtained by considering a momentum balance for the gas. Because the
equation for P
wavelength is considered to be large compared with the height of the gas space, B − h,
integral equations of the type used for the liquid layer can be developed. Since ΓSG ≈ 1,
conservation of mass and momentum for the gas flow are written as
∂h ∂
þ ½ðB hÞuGa ¼ 0 ð7:71Þ
∂t ∂x
∂ ∂
ðB hÞ ∂PS ∂h
½ðB hÞuGa þ ðB hÞu2Ga ¼ þ g sin θg
∂t ∂x ρG ∂x ∂x
ð7:72Þ
1
ðT S þ τ B Þ þ g ðB hÞcos θg
ρG
f B ¼ f S ¼ 0:042 Re0:2
G ð7:77Þ
162 Large-wavelength waves; integral equations
Thus
~f 1 ∂f S ReL c
S
¼ ð7:86Þ
f S f S ∂ReL ua h
The second term on the right side of (7.87) recognizes that the liquid layer is on the
bottom of the channel and that the stress at the interface could depend on the flow of the
liquid.
7.5 Roll waves 163
~ SR
hP
ðcR ua Þ2 ¼ gh þ ð7:88Þ
ρL
Equation (7.89) represents a Bernoulli effect whereby the squeezing of gas-phase stream-
lines at a wave crest causes an increase in velocity and, consequently, a decrease in gas-
phase pressure at the crest. This is a destabilizing effect.
The wave velocity is not given by classical theory developed in Chapter 4 for an
inviscid flow. As already mentioned, it is given by the equation for a kinematic wave,
whose behavior is, to first order, dependent on the viscous drag at the wall. It is calculated
by using (7.72), with T~ SR ; ~τ WR ; P
~ SI defined by (7.87), (7.25), (7.74). Equation (7.74)
requires the specification of τ B ; T S ; ~τ BR . These are estimated by using (7.75), (7.76),
(7.82).
By substituting (7.89) into (7.88), the following stability condition is obtained:
2 ρG h
ðcR ua Þ ¼ gh ðuGa cR Þ2 ð7:90Þ
Bh ρ L
The term on the left side represents the stabilizing of liquid inertia to an interfacial
disturbance. The first term on the right side represents the stabilizing effect of
gravity. The second term on the right side is the destabilizing effect of the wave
induced variation of the gas phase pressure. The numerical solution of (7.90) to
obtain the critical gas velocity was pursued by Lin & Hanratty (1986), Hanratty
(1983) and by Asali et al. (1985). The influence of liquid inertia is not large, so a
simplification of the calculation of (c − ua) is warranted. Thus, Hanratty (1983)
used cR/ua = 2 and compared (7.90) with measurements by Hanratty & Hershman
(1961), Woodmansee & Hanratty (1969), Miya et al. (1971). This comparison is
reproduced in Figure 7.7. Good agreement is noted at large liquid Reynolds
numbers. At very small liquid Reynolds numbers, transition is approximately
independent of gas velocity and a critical liquid Reynolds number can be defined.
Andreussi et al. (1985) suggest that it is associated with relaxation phenomena
whereby τi and τW do not respond to changes in film height as is predicted by
pseudo-steady-state relations. This explanation has not, however, been substanti-
ated. Another possibility is to assume that a necessary condition is that the wall
film needs to be able to sustain turbulence for a disturbance wave to appear. Thus,
the film Reynolds number must be larger than a critical value at large gas
velocities.
164 Large-wavelength waves; integral equations
15 14.76 m/s
10
0
0 2 4 6 8 10
Liquid Reynolds number, ReL(10–2)
Figure 7.7 Comparison of an observed roll wave transition with calculations using ^τ SI ¼ 0. Meyer, 1983.
Dressler (1949) presented a model for fully developed roll waves, in a declined channel,
which uses non-linear shallow liquid theory. This work motivated a study for gas–liquid
flow by Miya et al. (1971).
The equations of conservation of mass (7.2) and momentum (7.5) are written by assuming
steady flow in a coordinate system moving with the velocity of the waves, c; that is,
X ¼ x ct ð7:91Þ
where the integration constant is called the progressive discharge by Dressler (1949).
From conservation of momentum (7.7), one gets
dh 2 dΓ S
c 2Γ S þ ReL ua c þ S ua gh sin θg
2
dX dReL
ð7:93Þ
1 h dPG
¼ ðτ W T S Þ þ gh cos θg
ρL ρL dX
where ∂ua/∂x is eliminated by using conservation of mass. For the case analyzed by
Dressler, free flow down an inclined wall, TS = 0, dPG/dX= 0, ΓS = 1.
Equation (7.93) then simplifies to
dh
τW
c u2a gh sin θg ¼ gh cos θg ð7:94Þ
dX ρL
7.6 Model for a fully developed roll wave 165
where M1 and M2 are functions of h. This is integrated, numerically, to give the variation
of h along the wave, from an initial value, h0, to a peak value of hP, where a hydraulic
jump returns it to h0. Thus, the solution is discontinued when
2* +1=2 3
h hP 1 4 8ð c u0 Þ 2
¼ ¼ 1þ 15 ð7:96Þ
h0 h0 2 gh0
ðc ua Þ2 ¼ ghsinθg ð7:97Þ
Dressler arranged for M2 to equal 0 at this critical point by selecting parameters for the
solution. In this way, the predicted wave profile is continuous.
Gas–liquid flow in a channel is fundamentally different from flow down an inclined
plane in that the front of the roll wave is not a hydraulic jump. This is demonstrated in
Miya et al. (1971) by showing that the measured hP =h0 is smaller than predicted by
(7.96).
For this flow, sin θg = 1 and cos θg = 0; the pressure gradient in the gas is obtained from
(7.72) as
where the effect of gravity is ignored because of the low gas density. Again, taking ΓS = 1,
equations (7.93) and (7.98) give
dh h i 1 h
ðc ua Þ2 gh þ Gh ¼ ðτ W T S Þ ðT S þ τ B Þ ð7:99Þ
dX ρL ρ G ð B hÞ
ρG ðuG0 cÞ2 ðB h0 Þ2
G¼ ð7:100Þ
ρ ð B hÞ 3
The term G (dh/dX) represents the pressure gradient needed to balance inertial changes in
the gas (a Bernoulli effect). In the situation being considered, it has the same effect as a
negative gravitational force. For relatively high gas velocities (−g + G) is positive or has
a very small negative value. Therefore, the range of variables of interest is such that a
solution of (7.99) is sought for which M1 is always positive. The sign of the slope then
depends on the sign of M2. The term [h/ρG (B − h)](TS + τB) appearing in M2 is a force on
a unit length of the liquid layer due to the gas-phase pressure gradient and is usually
small compared with TS. Therefore, the sign of the slope depends largely on the sign of
(τW −TS). This term is positive in the back of the wave and it becomes negative at the front
due to relaxation of the wall shear stress. At h = h0 and at h = hP, dh/dX = 0; that is,
166 Large-wavelength waves; integral equations
1 h
0¼ ðτ W T S Þ ðT S þ τ B Þ ð7:101Þ
ρL ρG ðB hÞ
At these locations there is a balance between forces at the interface and at the solid
boundary.
A comparison of the above analysis with experiment is given by Miya et al. (1971). A
critical issue is the modeling of the relaxation of the wall shear stress in the front of the
roll wave. Miya et al. speculate that the flow laminarizes in this region.
The wave structure at the interface for a high gas velocity (>20 m/s) has received
considerable attention because of its importance in understanding interfacial stresses in
annular flows (Hewitt & Hall-Taylor, 1970; Asali & Hanratty, 1993; Asali et al. 1985;
Hanratty, 1991). Waves appear at arbitrarily small liquid flows, both in vertical and
horizontal conduits.
The film is covered by long-crested slow-moving ripples, shown in Figure 7.8.
These ripples have a steep front and a low ratio of the amplitude (10–20 µm) to
wavelength (2–3 mm). Between ripples the surface is smooth and the flow appears
laminar. At sufficiently high liquid rates, disturbance or roll waves appear on the
film (see Figure 3.3). These have a much larger velocity than the ripples and very
large spacing between successive waves. (They might be described as a collection
of ripple waves.)
In this section, an analysis of ripple waves is presented. The goals are to identify the
physical processes responsible for their appearance and to predict the characteristic
length between them. This length scale is of importance in characterizing interfacial
stresses in vertical gas–liquid annular flows. For example, Andritsos & Hanratty (1987)
and Bontozoglou & Hanratty (1989) have argued that in separated flows the ratio of the
μL = 2.0 cP
ReG = 168 000 ρL = 1.056 g/cm3
5.08 cm Flow
Figure 7.8 Ripple waves on a film with a viscosity of 2 cP. Asali & Hanratty, 1993.
7.7 Ripples generated on a liquid film at high gas velocities 167
interfacial drag to that for a smooth surface should scale with Δh/λ, where Δh is the wave
height and λ is the wavelength.
The approach is to solve the linear momentum equations to determine the growth of
small-amplitude two-dimensional wavelike disturbances at the interface. It is argued that
the fastest growing wave is the precursor of the ripples (Taylor, 1963).
As mentioned above, the thicknesses of the films on which these ripple waves occur
are quite small. For example, at a liquid Reynolds number of 36 and a gas Reynolds
number of 78 000, a water film on the wall of a 4.2 cm pipe would have a height of 147
µm. This dictates that the analysis considers wavelengths which are large enough for a
shallow-liquid assumption to be made, yet small enough for surface tension effects to be
important. Thus, equations (7.9) to (7.12) are applicable. The initial growth of unstable
waves is governed by an imbalance between the destabilizing effects of inertia, the
component of surface stress in phase with the wave slope, the component of pressure
180° out of phase with the wave height and the stabilizing effect of surface tension.
Calculations for the growth rate of ripples are presented by Asali & Hanratty (1993).
The analysis differs from that for roll waves in that surface tension is important, the flow
is laminar and the wavelength is small compared with the height of the gas space. The
large-wavelength analyses of the gas flow that have been used to calculate the wave-
induced variation of the pressure and interfacial stress (7.73, 7.74, 7.75) are not valid.
Thus, the analysis described in Sections 6.6 and 6.7 was used by Asali & Hanratty.
For gas flows over very thin films at high gas velocities, a number of simplifications in
the analysis can be made. Since the flow is laminar, the average velocity at the interface,
ūS, is equal to 2ūa, so τ S ≈ τ W ¼ 2uμL =h. This means that τ S =ρu2a ¼ 2=ReL . From (7.10),
∂P∂x þ ρL cos θ g ¼ 0, since T S ≈ τ W . Asali & Hanratty (1993) show that equation (7.9)
S
simplifies to
2 1
c 3 c huS c
1 þ 1 þ 3i kh 1
uS 4 uS vL uS
ð7:102Þ
k 2 σh hP ~ S gh 3 ~τ S
¼ þ þ sin θg þ i
ρL u2S ρL u2S u2S 2 ρL ku2S
where ūS is the liquid velocity at the interface. Craik (1966) solved the problem by using
the series approach developed by Benjamin (1957). For small kh, he obtained
2 1
6 c 7 c huS c
1 þ 1 þ 3i kh 1
5 uS 8 uS vL uS
ð7:103Þ
k 2 σh hP ~ S gh 3 T~ S
¼ þ þ sin θg þ i
ρL u2S ρL u2S u2S 2 ρL ku2S
2
where terms of order ðkhÞ are ignored. By comparing (7.102) and (7.103), it can be seen
that the integral approach and the series approach produce similar results.
The complex wave velocity, c = cR + ic1, is substituted into (7.102). The real and
imaginary parts of the resulting expression provide two equations that can be solved for
cR and cI. Asali & Hanratty (1993) provide results obtained from such a calculation.
168 Large-wavelength waves; integral equations
Studies of the properties of ripple waves have been carried out by Würz (1977), Taylor
(1963), Shearer & Nedderman (1965). Asali & Hanratty compared their analysis with the
study by Würz in a 2.54 cm horizontal channel, as well as with their own measurements
in a 4.2 cm vertical pipe. Figure 7.9 shows calculations of the wave growth, kc1, for
different liquid Reynolds numbers where ReLF =4 ¼ hua ρL =μL . The maxima in the curves
are the maximum rates of growth. Figure 7.10 shows that the ratio of the wavelength to
7.00
6.13
5.25
51.35
(u)
4.38
a
cI
(kh) ReLF
3.50 35.6
4
2.63 ReLF
dt = 4.2 cm = 21.91
4
μL ρG 1/2
1.75 = 2.13
μG ρ L
ReG = 168 000
0.88
ReLF = 4 h ua ρL /μL
0
0 0.20 0.40 0.60 0.80 1.00 1.20
(kh)
Figure 7.9 Examples of calculated growth rates of disturbances. Asali & Hanratty, 1993.
0.6
μL ρG 1/2
μG ρL = 2.13
0.5
0.4
(kh)max
51.35
0.3 35.6
21.91
ReLF = 14.72
0.2 4
0.1
1000 1400 1800 2200 2600 3000 3400
σ
vG*μG
Figure 7.10 Calculated wave numbers for maximum growth. Asali & Hanratty, 1993.
7.7 Ripples generated on a liquid film at high gas velocities 169
2.6
μL ρG 1/2
= 2.13
2.5 μG ρL
14.72
2.4
max
2.3
21.91
ua
CR
2.2
2.1
35.60
2.0 ReLF
= 51.35
4
1.9
1000 1400 1800 2200 2600 3000 3400
σ
vG*μG
Figure 7.11 Calculated velocities of the fastest growing waves on a water film. Asali & Hanratty, 1993.
the film height for maximum growth is weakly dependent on the Reynolds number of the
liquid film. Figure 7.11 shows the calculated velocity of the fastest growing waves. The
dimensionless wave velocity, cR =ua is calculated to be approximately equal to 2. It is
noted in the discussion before equations (7.11) and (7.12) that one should expect liquid
inertia to have a small effect on the stability of the film. Instability occurs when the
destabilizing effects of wave induced variations of the gas-phase pressure and shear stress
at the interface overcome stabilizing effects of gravity and surface tension. Thus, the
modeling of T~ SI and P~ SR is critical.
The calculations presented in the paper by Asali & Hanratty (1993) employed
models for turbulent flow over wavy surfaces discussed in Sections 6.6 and 6.7 to
calculate T~ Si and P
~ SR . They used a slight modification of the Model D explored by
Thorsness et al. (1978). This approach is the relaxation analysis of Abrams & Hanratty
(1984) or Model D* in Abrams (1984). It uses a boundary-layer coordinate system
embedded in the wave surface and a modification of the van Driest model outlined by
Loyd et al. (1970).
The main result is that the observed wavelength is twice the value of the predicted
wavelength of the ripple waves at maximum growth. This is illustrated in Figure 7.12.
Theory predicts the observed trends in the measurements. However, there is not an
exact agreement between predicted and measured wavelengths. This should not be sur-
prising because the observed waves, although broad-crested, are not two-dimensional.
Asali & Hanratty (1993) provide the possible explanation that ripples evolve from a
two-dimensional wave with a wavelength equal to the fastest-growing wave predicted by
linear theory. As these waves grow in amplitude, they become unstable to a spanwise
disturbance, as shown in Figure 7.13. According to this picture the two-dimensional waves
are altered in such a way that the crests break into a group of isolated long-crested three-
dimensional waves. Such an instability has been explored by McLean et al. (1981) for
gravity waves on deep fluids.
170 Large-wavelength waves; integral equations
100
μL (cP)
1.1 Würz (1977)
1.1
Asali & Hanratty (1993)
2.0
2λ predicted (cm)
10–1
10–2 –2
10 10–1 100
λobserved (cm)
Figure 7.12 Comparison of calculated spacing of the most rapidly growing waves with measurements. Asali &
Hanratty, 1993.
Ideal
wavelength
Observed
wavelength
The analysis presented in Section 7.5.2 for a rectangular channel was applied to a circular
pipeline by Lin & Hanratty (1986). The simplified configuration for a stratified flow,
presented in Chapter 5, was used. This was followed with analyses by Hurlburt &
Hanratty (2002) and by Soleimani and Hanratty (2003). These show that viscous large-
wavelength theory predicts the appearance of roll waves. At low gas velocities, these roll
References 171
waves grow into slugs because the height of the stratified layer is such that slugs would be
stable, if generated (see Chapter 2).
Soleimani & Hanratty (2003) present a detailed description of the disturbances in the
pseudo-slug region, which are identified as roll waves. A striking feature is the relative
insensitivity of liquid holdup (time-mean height) to changes in the liquid flow rate in the
pseudo-slug regime. For example, at a superficial gas velocity of 8m/s, h/dt varies from
0.17 to 0.18 as the superficial liquid velocity increases from 0.15 m/s to 0.25 m/s. This is
explained by an increase in the velocity and frequency of roll waves with increasing
superficial liquid velocity. The formation of slugs is initiated by the coalescence of roll
waves to form stable slugs. The transition is predicted to occur when the holdup is such
that propagating slugs would be stable.
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Thorsness, C.B., Morrisoe, P.H. & Hanratty, T.J. 1978 A comparison of linear theory with
measurements of the variation of shear stress along a solid wave. Chem. Eng. Sci. 33, 579–592.
Whitham, G.B. 1974 Linear and Non-linear Waves. New York: John Wiley.
Woodmansee, D.E. & Hanratty, T.J. 1969 Base film over which roll waves propagate. AIChE Jl 15,
712–715.
Würz, D. E. 1977 Flüssigkeits – Filmströmung unter einwirkung einer Uber-lufströmung. Thesis,
Univ. Karlsruhe, Inst. für thermische strömung maschinen.
8 Bubble dynamics
8.1 Prologue
A sphere released into a fluid would experience forces due to gravity, equal to +ρP VPg,
where V P ¼ πd 3P =6 is the volume of the sphere and the plus sign indicates a force in the
direction of gravity. The resisting force, FD, is related to the magnitude of the relative
velocity between the sphere and the fluid. The usual method for describing FD is to define
a drag coefficient, CD.
174 Bubble dynamics
1
F D ¼ C D ρF jU S j2 S ð8:1Þ
2
where jU S j2 is the square of the magnitude of the relative velocity between the particle
and the fluid and S is the projected area of the particle, S ¼ πd 2P =4.
The pressure in a stagnant fluid changes because of the variation of hydrostatic head.
This gives rise to a buoyancy force FB, which is related to the volume of fluid displaced
by the particle, VP,
F B ¼ ρF V P g ð8:2Þ
Under free-fall conditions, the mean acceleration is zero, so that, from (8.3), the mean
free-fall velocity is
V P g ðρ P ρ F Þ
U 2S ¼ ð8:4Þ
SρF 12 C D
The force FD of a fluid on a falling sphere can be calculated exactly for the limit of very
small particle Reynolds numbers, ReP ¼ d P U S ρF =μ51.
This is done by using the laws of conservation of mass and momentum. These are
given for a Cartesian coordinate system by equations (4.7), (6.1) and (6.3). Their
representation in a spherical polar coordinate system is given in Tables 3.4–1, 3.4–4,
3.4–7 of the book by Bird et al. (1960). The relations of fluid stresses to components of
the velocity gradient tensor are given in Bird et al. (1960), Table 3.4–7, for a Newtonian
fluid.
The following analysis leading to Stokes law is also taken from Bird et al. A sketch of a
sphere settling with a velocity US and the definition of θ are given in Figure 8.1a. For a
symmetric flow, uϕ = 0, so there is no variation of the velocity in the ϕ-direction. For an
incompressible fluid, the density is constant. Thus, the following equations define ur,
uθ and p:
1 ∂ð r 2 u r Þ 1 ∂ðuθ sin θÞ
þ ¼0 ð8:5Þ
r2 ∂r r sin θ ∂θ
8.3 Stokes law for a solid sphere 175
∂ur ∂ur uθ ∂ur u2θ
ρ þ ur þ
∂t ∂r r ∂θ r
ð8:6Þ
∂p 1 ∂2 2 1 ∂ ∂ur
¼ þ μ 2 2 r ur þ 2 sin θ þρgr
∂r r ∂r r sin θ ∂θ ∂θ
∂uθ ∂uθ uθ ∂uθ ur uθ
ρ þ ur þ þ
∂t ∂r r ∂ϕ r
ð8:7Þ
1 ∂p 1 ∂ 2 ∂uθ 1 ∂ 1 ∂ 2 ∂ur
¼ þμ 2 r þ 2 ðuθ sin θÞ þ 2 þ ρg θ
r ∂θ r ∂r ∂r r ∂θ sin θ ∂θ r ∂θ
As seen in Figure 8.1, boundary conditions on the surface of the sphere are
ur ¼ US cos θ, uθ ¼ U S sin θ. The velocities are zero at large distances from the
sphere since the fluid surrounding the sphere is stagnant.
The solution is more easily obtained by using a coordinate system which is moving,
with the sphere, at a velocity US (see Figure 8.1b). An observer in the moving coordinate
system sees a steady flow around the sphere, so the transient terms ∂ur =∂t and ∂uθ =∂t are
set equal to zero. The boundary conditions are that
(a)
θ
ur = US cosθ
uθ = US sinθ
US
(b)
ur = uθ = 0
uθ = US sinθ
θ
ur = US cosθ
US US US
Figure 8.1 Solid sphere moving at a velocity through an infinite stagnant fluid: (a) as seen by a stationary
observer, (b) as seen by an observer moving with the sphere.
176 Bubble dynamics
ur ¼ uθ ¼ 0 ð8:8Þ
at r ¼ ∞:
The three equations to be solved have three unknowns ur, uθ and p. A stream function,
ѱ(r, θ), can be defined from the equation of conservation of mass, (8.5).
1 ∂ψ
ur ¼ ð8:11Þ
sin θ ∂θ
r2
1 ∂ψ
uθ ¼ ð8:12Þ
r sin θ ∂r
uϕ ¼ 0 ð8:13Þ
Its validity can be tested by substituting (8.11) and (8.12) into (8.5). The function ψ
describes the current lines, that is, the amount of fluid that flows between two curves of
constant ψ.
The substitution of (8.11) and (8.12) into the momentum equations eliminates ur and
uθ. The pressure is eliminated by calculating ∂2 p=∂θ∂r from (8.6) and ∂2 p=∂r∂θ from
(8.7). These are equated to obtain a relation for ψ. The assumption is made that fluid
inertia can be neglected in a coordinate moving with velocity US. The following equation
is obtained for the stream function, ψ:
E4 ψ ¼ 0 ð8:14Þ
The term rn is the solution of this equation. Its substitution into (8.17) produces a fourth-
order algebraic equation in n. Thus, there are four independent solutions: r‒1, r1, r2, r4.
The solution of (8.17) is given as
A
f ðrÞ ¼ þ Br þ Cr2 þ Dr4 ð8:18Þ
r
8.3 Stokes law for a solid sphere 177
where rP is the radius of the sphere. The velocity components are found by substituting
(8.16) into (8.11) and (8.12) with f (r) given by (8.18):
3 rP 1 rP 3
ur ¼ U S 1 þ cos θ ð8:19Þ
2 r 2 r
3 rP 1 rP 3
uθ ¼ U S 1 sin θ ð8:20Þ
4 r 4 r
The fluid exerts a normal force due to the variation of the pressure around the sphere (the
form drag) and a frictional force due to shear stresses exerted on the sphere (the skin
friction). The pressure can be calculated with (8.7), (8.19) and (8.20). The local frictional
stress at the surface of the sphere, τ rθ , is calculated from the velocity field since
∂ uθ
τ rθ ¼ μ r at r ¼ rP
∂r r
The total force due to skin friction and form drag can be calculated by integrating p and
τ rθ over the surface of the sphere. Bird et al. (1960) show that the total force is
F D ¼ 2πμrP U S þ 4πμrP U S ð8:21Þ
where the first term is the skin friction and the second term is the form drag.
Stokes law is given as
F D ¼ 6πμrP U S ð8:22Þ
or as
24
CD ¼ ð8:23Þ
ReP
Where CD is the drag coefficient defined by (8.1). If (8.23) is substituted into (8.4) a
free-fall velocity of
g ðρP ρF Þd 2P
US ¼ ð8:24Þ
18μ
is predicted for Reynolds numbers at which Stokes law is applicable. Thus US varies as
d 2P at very low ReP. Typical inertial
and viscous terms appearing in the Navier–Stokes
equations are ρur ð∂ur =∂rÞ and μ=r2 ∂2 =∂r2 ðr2 ur Þ . If ur scales with US and r scales with
dP, the ratio of the inertia forces to the viscous forces scales as
ρU 2S
dP
=μ dU
S
2
P
S
¼
dPU Sρ
μ
¼ ReP
Thus, one can expect that the neglect of inertia terms is valid for very small ReP.
178 Bubble dynamics
The calculation of the rise velocity of a bubble in a stationary fluid at low ReP is similar to
that for the free-fall velocity of a solid particle. If ρP is taken as the density of the gas in the
bubble and ρF as the density of the surrounding fluid, the sum of the gravitational force
and the buoyancy force is given as ðρP ρF Þ gVP, where a positive sign indicates a
force or velocity opposite the direction of gravity.
Note that, in using (8.3), the mean inertia of the system is dominated by the mass
of the liquid dragged along by the bubble; that is, ρF V P f >> ρP V P in (8.3). As for a
solid sphere, an equation for CD can be developed at small Reynolds numbers if
inertia terms in the Navier–Stokes equations are ignored. A spherical bubble differs
from a spherical solid sphere in that the inside of the sphere can be in motion and
the fluid velocity at the boundary need not be the same as for a solid sphere. Hadamard
(1911) developed an equation for the velocity fields both inside and outside the
bubble. The following relation was obtained for the terminal velocity in a stationary
fluid:
d 2P g ðρP ρF Þ ð3μP þ 3μF Þ
US ¼ ð8:25Þ
18μF ð3μP þ 2μF Þ
where μP is the viscosity of the gas in the bubble. For μP ¼ ∞, (8.25) gives (8.24), the
equation for a solid sphere at low ReP. For μP = 0, (8.25) gives
d 2P gðρF ρP Þ
US ¼ ð8:26Þ
12μF
Thus, because of motion inside the bubble the terminal velocity is predicted to be 3/2 of
the value for a rigid sphere (if the interface is clean).
8.5 Measurements of CD
for the drag coefficient at large ReP is Newton’s law, CD = constant. Bird et al. give
CD ≈ 0.44 for 5 102 5ReP 52 105 : A sharp drop in CD is found at very large ReP.
This can be associated with a sudden transition to turbulence in the boundary layer, which
8.5 Measurements of CD 179
causes a decrease in the low-pressure wake region. The substitution of CD = 0.5 into (8.4)
gives the following relation for the free-fall velocity of a solid sphere:
2 d P ðρP ρF Þg 1=2
US ¼ ð8:27Þ
3 ρF
Equations (8.24) and (8.27) indicate that U S / d 2P at very low Reynolds numbers and
1=2
that U S / d P at large Reynolds numbers.
60
50
40
30
20
Terminal velocity (cm/s)
15
10
9
8
7 Cross-section of container
6 1
4 2ft × 25 ft
5
4 3 ft × 3 ft
15 cm × 15 cm
3 Diameter × 7 cm
Diameter × 5 cm
2
Diameter = 10.3 cm
1.5
1
0.01 0.02 0.04 0.06 0.080.1 0.2 0.4 0.6 0.8 1.0 2.0 4.0
Equivalent radius (cm)
Figure 8.2 Terminal velocity of single air bubbles in filtered or distilled water. Haberman & Morton, 1953.
180 Bubble dynamics
predicted by (8.24). The rise velocity shows a sharp local maximum of about 33 cm/s for
rP ≈ 0.7 mm and a broad local minimum of about 24 cm/s for rP ≈ 3 mm.
At low ReP, bubbles injected into the field keep a spherical shape up to rP ≈ 0.7 mm
because surface tension effects are much greater than inertia effects. The bubbles move
in straight lines. For equivalent radii of 0.7 to 3 mm, the bubbles behave differently.
Their shape is in the form of a flattened ellipsoid whose minor axis is in the direction of
mean motion; the bubbles vibrate and move in a spiral motion (Grace & Weber, 1982).
For radii greater than 3 mm, the bubbles assume a turbulent motion. For radii of
1 to 10 mm, the rise velocity in water is roughly constant (approximately equal to
30 cm/s). For very large radii, say greater than 10 mm, the bubble size increases with
r0:5
P . This is the cap bubble regime described in Section 8.7. Studies of the effect of
changes of the liquid properties do not produce definitive results. One of the reasons for
this is that contamination of the interface can have an important effect (Haberman &
Morton, 1953).
A dimensionless group characterizing the effect of surface tension is U S =ðgσ=ρF Þ0:25 .
The following equation, proposed by Harmathy (1960), roughly represents measure-
ments for large bubbles over a range of conditions:
gDρσ 0:25
U S ¼ 1:53 ð8:28Þ
ρ2F
The gaseous volume fraction in a one-dimensional system, α, is defined as the ratio of the
volumetric flow of gas to the total volumetric flow, given as ðuGS þ uLS ÞA. This param-
eter is considered below for the case where variations of the gas density can be ignored.
One way to characterize the slip between the phases is to define a slip ratio, S, as equal
to the ratio of the local gas velocity to the local liquid velocity (equation (1.67)). Equation
(1.70) then defines α. Another way, used in the separated flow model (described in
Section 1.4), is to consider the difference between the velocity of the gas and the velocity
of the mixture, ðuGS þ uLS Þ:
V Drif t ¼ uG C 0 ðuGS þ uLS Þ ð8:29Þ
This is called the drift velocity of the gas (see Nicklin et al., 1962; Zuber & Findlay,
1965; Wallis, 1969). The constant C0 was introduced by Zuber & Findlay. It has a
value of 1.2, which recognizes that the nose of the bubble moves relative to the
centerline of the velocity profile in turbulent liquid slugs. The following equation is
given by Wallis (1969):
QG
α¼ ð8:30Þ
QL þ QG þ AV Drif t
Very large cap-shaped entities are characteristic of bubbles that contain a volume of gas
larger than 5 cm3. Batchelor (1967) presents photographs and describes these bubbles as
“looking like an umbrella.” He depicts them as a slice off a sphere of radius R and provides
an analysis in a framework which is moving with the velocity of the bubble, US. The front
of the bubble is, then, a stagnation point. It has a radius of curvature R. The bubble is large
enough for effects of surface tension and viscosity to be neglected. A spherical polar
coordinate system is used. The idealized bubble is symmetric in the ϕ-direction. The front
face is steady, smooth and close to spherical in shape. The Bernoulli equation
p q2
þ þ gz ¼ const: ð8:31Þ
ρ 2
is used to describe the flow along a streamline, where z is the distance upward in the
vertical direction. The goal is to develop an equation for the rise velocity, US.
Consider a streamline embedded in the surface of the bubble. The velocity of the fluid
at the nose of the bubble is zero in a moving coordinate system, so the constant in (8.31) is
pS =ρ þ gzS . Thus
p q2 p
þ þ gz ¼ S þ gzS ð8:32Þ
ρ 2 ρ
where zS is the location of the stagnation point. Since the region near a stagnation point is
considered, the pressure is constant, that is, p = pS, so
q2 ¼ 2gðzS zÞ ð8:33Þ
Equation (8.33) describes the velocity variation at the surface of the bubble in a
coordinate system moving with the velocity of the bubble.
The problem is to relate q to US. This is done by solving for the velocity field. The fluid
approaching the bubble has a uniform velocity and may be considered inviscid.
Therefore, an irrotational flow is assumed. As shown in Chapter 4, the velocity vectors
are then described as the gradient of a potential function. Conservation of mass for an
incompressible fluid dictates that the potential function is defined by the Laplace
equation (4.9).
The front of the bubble has a spherical shape, so flow around a sphere is consid-
ered. The Laplace equation in spherical coordinates is given in Table A.7–3 of Bird
et al. (1960):
∂ 2 ∂ϕ 1 ∂ ∂ϕ
r þ sin θ ¼0 ð8:34Þ
∂r ∂r sin θ ∂θ ∂θ
Equation (8.34) is solved in a frame of reference moving with velocity US using the
boundary conditions that ur is zero at the boundary of the sphere and that US is the
velocity at large distances from the sphere.
A solution of (8.34) is obtained by a separation of variables technique
ϕ ¼ f ðrÞ cos θ ð8:36Þ
For a viscous flow, both uθ and ur are zero at the surface. However, for an inviscid flow
only one of these conditions, ur = 0, can be satisfied, so
R3 U S
A¼ ð8:40Þ
2
The following equation for the rise velocity is obtained by substituting (8.42)
into (8.33):
9
2Rgð1 cos θÞ ¼ U 2S sin2 θ ð8:43Þ
4
U S 8 ð1 cos θÞ
2
¼ ð8:44Þ
gR 9 sin2 θ
An expansion of ð1 cos θÞ gives ð1 cos θÞ= sin 2 θ ≈ 1=2 for small θ, so that
2 pffiffiffiffiffiffi
US ¼ gR ð8:45Þ
3
Equation (8.45) is found to agree with measurements of Davies & Taylor (1950).
8.8 Taylor bubbles / vertical slug flow 183
The radius R can be related to the volume of the bubbles by representing the bubbles by
a spherical cap with an occluded angle of 100º and a relatively flat tail (Wallis, 1969,
p. 249). Thus (8.45) can be written as
1=2
1=3
U S ¼ 0:79 gV P ð8:46Þ
or as
pffiffiffiffiffiffiffi
U S ¼ 1:00 grP ð8:47Þ
where rP is the equivalent radius defined by the relation V P ¼ ð4=3Þπr3P . From (8.4),
the above result indicates that the drag coefficient is approximately equal to 1.0.
This is the same as found for solid discs at large Reynolds numbers (Lapple &
Shepherd, 1940).
A description of vertical slug flow is given in Section 2.7.1 repeated here: “At large gas
velocities a slug flow can appear. It consists of a progression of bullet-shaped bubbles
(called Taylor bubbles) that fill most of the pipe cross-section. The fronts resemble cap
bubbles and the backs are approximately flat. The slugs of liquid between the Taylor
bubbles can contain small bubbles. Large pressure fluctuations are observed. The liquid
between the gas and the wall is moving downward. Thus, to an observer moving with the
gas bubble, the liquid moves around the bubble.” At the back of the bubble, the interaction
of the wall layer with the liquid slug resembles a plunging jet (Lin & Donnelly, 1966). This
produces the bubbles that aerate the liquid slug which follows the Taylor bubble (see Kaji
et al., 2009).
A discussion of the slug flow regime and of Taylor bubbles is given in Wallis (1969,
Chapter 10) and Batchelor (1967, pp. 475–479). If the effects of viscosity and surface
tension can be ignored, the velocity of a Taylor bubble in a stationary liquid is
calculated to be
1=2
U S ¼ k 1 ρL ½gd t ðρL ρG Þ1=2 ð8:48Þ
where rt is the pipe radius. This is to be compared with the velocity of cap bubbles,
equation (8.45). Wallis also develops equations that include the effects of viscosity and
surface tension.
The analysis of the slug regime for vertical flows can be simplified by ignoring the
influence of bubbles on liquid slugs. An equation for α is then obtained by substituting (8.29)
for VDrift into (8.30). A force balance gives the following equation for the pressure gradient.
184 Bubble dynamics
dp 2
¼ g ½ρL ð1 αÞ þ ρG α þ τ W ð1 αÞ ð8:50Þ
dz rt
The first term on the right side gives the contribution due to hydrostatic head. The second
term is the frictional pressure loss. The term (1 – α), multiplying τW, appears because it is
assumed that only the turbulent liquid in the slugs is making a contribution. The resisting
wall stress can be approximated by the friction factor relation for single-phase flow
f
τ W ¼ ρL u2L ð8:51Þ
2
where uL ¼ uLS þ uGS and f is a function of the slug Reynolds number, Re ¼ d t uL ρL =μL .
Consider a horizontal rectangular channel or circular tube, filled with a liquid, that is
opened at one end. The liquid will drain out, as indicated in Figure 8.3. A cavity is formed
at the top of the channel. A layer of liquid of height hL2 moves out the back of the channel.
The cavity moves upstream at a velocity cB.
View the flow in a coordinate system moving with velocity cB. The cavity then appears
stationary. Location 0 is a stagnation point where the velocity is zero. The flow at Station
1 is assumed to be moving uniformly with a velocity cB. Thus, from this framework, fluid
appears to be moving into the channel at a rate Q = cBH, where Q is the volumetric flow
per unit breadth. From conservation of mass, the fluid appears to be moving out of the
channel at a rate Q = cBH and at a velocity of uL2 ¼ Q=hL2 , where H is the height of the
channel.
Benjamin (1968) provides an analysis of this flow in his paper “Gravity currents and
related phenomena.” Effects of surface tension are ignored. He applied the momentum
theorem to a volume between upstream (Station 1) and downstream (Station 2) locations,
which are in fully developed regions. Again, a coordinate system moving with a velocity
of cB is assumed. The momentum flowing into the volume is ρc2B H. The momentum
associated with gas flow outward can be neglected because of the small density. Thus,
Station 1 Station 2
cB
H
hL2 uL2
Figure 8.3 Sketch of liquid draining from a rectangular channel of height H: a Benjamin bubble moving with a
velocity cB.
8.9 Benjamin bubble 185
the
momentum flowing
out is ρuL2 uL2 hL2 . The average force on the upstream face is
p1 H þ ρgH 2 =2 , where the second term is the pressure
force due to the gravitational
head. The average force on the downstream face is p2 H þ ρgh2L1 =2 . Thus, the momen-
tum theorem gives
H2 ρgh2L2
ρu2L2 hL2 ρc2B H ¼ p1 H þ ρg p2 H þ ð8:52Þ
2 2
He obtained
g H 2 h2L2 H
c2B ¼ ð8:55Þ
ð2H hL2 ÞhL2
H
hL2 ¼ ð8:56Þ
2
where Q is the volumetric flow. These results have found application in analyses of slug
and plug flows, where the liquid shed by a moving slug or plug is modeled as a Benjamin
bubble.
186 Bubble dynamics
Gas lift pumps, which have no moving parts, are widely used. See, for example, de
Cachard & Delhaye (1996), Clark & Dabolt (1986). The principle of operation is that gas
is introduced into an immersed vertical pipe. The gas–liquid mixture in the pipe is lighter
than the surrounding liquid, so it rises.
Consider the simple example shown in Figure 8.4 for an air–water system. A pipe is
submerged in water to a depth H, so the water level in the pipe is the same as in the tank.
An air injector is located close to the bottom of the submerged pipe at z0. The pressure at
this location is
ðp0 pa Þ ¼ ρL gH ð8:62Þ
Air
Water
Air
Lift height
Submergence H
Water
Figure 8.4 Sketch of a gas lift.
8.10 Gas lift pumps 187
by using a momentum balance. The simplification is made that the flow may be
considered to be uniform over the cross-section of the pipe. Then the one-dimensional
balance is given by equation (1.73):
2 2
G Ax GAx2
d þ ¼ Adp g ½ρG α þ ð1 αÞρL Adz ð8:63Þ
αρG ð1 αÞρL
Phτ W idz þ AGðuG uL Þdx
where α is the volume fraction of the gas and x is the quality, defined as the mass fraction
of the flowing mixture that is a gas or a vapour and the flow is considered to be horizontal.
The flow considered in this section does not involve a phase change so x is not varying
along the pipe. That is, the last term in (8.63) can be ignored. The term on the left side
represents changes of the momentum flux. The second term on the right side is the change
of pressure due to changes in hydrostatic head; the third term represents the frictional
losses.
The pressure drop causing the flow is given by (8.62). Thus, for a given gas flow, the
liquid flow increases with the submergence H/L, where L is the distance through which
the liquid is lifted. Equation (8.63) can be further simplified by ignoring the influence of
the momentum change. Then, a prediction of the liquid flow for a given gas flow and
submergence requires information on the influences of liquid flow on the void fraction
and on the frictional pressure loss.
The homogeneous model, described in Section 1.3, is not adequate. The separated flow
model (Section 1.4) is needed. However, the Lockhart–Martinelli analysis (Section 1.5)
is flawed since it does not, directly, recognize changes in the configuration of the phases.
The working curves for the operation of a gas lift are plots of the liquid flow as a
function of the gas flow for different values of the submergence ratio, H/L. These curves
show an increase in the liquid flow at small gas flows, where the pattern is a slug flow in a
small-diameter pipe. Eventually, a maximum output is realized. This can occur because
of a change in the flow pattern, which is associated with increases of frictional losses and
of the void fraction in the column.
Clark & Dabolt (1986) give the following relation for an isothermal operation which
has a 100% efficiency (no friction losses):
The term on the left side is the work to lift a volume of liquid, VL, through a height L. The
term on the right side is the work needed to compress an ideal gas with a volume, VG,
(isothermally) from a pressure pa to a pressure p0. The ratio VG/VL represents the ratio of
the volumetric gas flow to the volumetric liquid flow, if the operation has a 100%
efficiency.
The efficiency can be calculated along the operation curves by considering the ratio of
the volumetric flows of the gas and the liquid. This increases with increasing gas velocity
and reaches a maximum value before the operating curve reaches its maximum. Thus, the
location of the maximum efficiency in the operating curve is at a lower gas velocity than
required to reach a maximum liquid flow (see Clark & Dabolt, 1986).
188 Bubble dynamics
The void fraction is obtained from (8.30). The momentum balance is given by (8.63).
If phase changes and changes in the momentum flux are ignored, one obtains
ðL ðL
AρL gH ¼ g ½ρG α þ ð1 αÞρL ÞAdz þ Phτ W idz ð8:65Þ
0 0
where (8.62) has been substituted for ðp0 pa Þ. Slug flow is considered. The friction
term is important only when liquid slugs are present. Thus τW is given by (8.51) and
(8.53) and
hτ W i ¼ ð1 αÞτ W ð8:66Þ
The friction factor is obtained from relations for single-phase turbulent flows if aeration
of the liquid slugs is ignored. (Clark & Dabolt (1986) used the Martinelli equation to
calculate frictional pressure losses.)
Measurements by Garich & Besserman (1986) for an air–water system in a column
with a diameter of 1 inch are shown in Figure 8.5. Void fractions are plotted in Figure 8.6
Submergence ratios of 0.55, 0.68 and 0.75 were used. Slug flow is the dominant pattern at
low uGS. A maximum in the liquid flow occurs when a churn flow was observed.
However, the location for maximum efficiency is in the region where a slug flow exists.
Transition from a slug flow to a churn flow is not well defined. Garich & Besserman (and
0.7
H/L = 0.55
churn flow
0.5
H/L = 0.75
0.4
H/L = 0.68
H/L = 0.55
0.3
0.2
0.1
0
0 0.5 1 1.5 2 2.5 3
Superficial gas velocity, uGS (m/s)
Figure 8.5 Operation curve for a gas lift in a 1.0 inch column containing water.
8.11 Bubble columns 189
0.7
0.6
0.5
Void fraction, α
0.4
0.3
0.2
H/L = 0.55
H/L = 0.68
H/L = 0.75
0.1
Transition to
churn flow
0
0 0.5 1 1.5 2 2.5 3
Superficial air velocity, uGS (m/s)
Figure 8.6 Void fractions for a gas lift in a 1.0 inch column containing water.
others) have suggested transition at a volume fraction of α ≈ 0.52. (It should be noted that
Figure 2.11 indicates a transition at uGS ≈ 2 m=s.)
Gas lifts are used for pipes with a wide range of lengths and diameters. Information
about the development of slug patterns is given by Kaji et al. (2009). If the pipe is long
enough, the gas density and the void fraction can vary along the length. Then, the
simplification of ignoring the change of momentum in (8.63) could be in error. Also,
as pointed out in Section 2.4, slug flow is not observed in large-diameter pipes. Instead,
the flow pattern is dominated by cap bubbles. Since the rise velocities of Taylor bubbles
and cap bubbles are close, the equation used to predict α for slug flow might be
applicable.
vapor) and a liquid. The rate of transfer is strongly related to the interfacial area per unit
volume, which increases with increases of volume fraction, α, and decreases in the
bubble diameter. The expansion of the column, α, depends on the velocity of the bubbles,
US, relative to the surrounding liquid.
There is a similarity between bubble columns and sedimenting or fluidizing beds of
solid particles, where the solids fraction can be related to the free-fall velocity in an
infinite fluid (discussed in Section 8.14). An important feature is the phenomenon of
hindered settling, whereby the presence of surrounding particles decreases the free-fall
velocity. Section 8.13 presents an interpretation (there are others), which explains
hindered settling as due to an effective increase in the viscosity of the suspension. It is
tempting to use this approach to describe bubble columns. However, bubble columns are
different in many ways. Changes in liquid viscosity cause changes in the shape and
orientation of the bubbles. Coalescence, associated with increased gas velocity, can
create larger bubbles. Contamination of the interface can greatly affect the behavior of
bubble columns (Anderson & Quinn, 1970). Hindrance of the bubble rise velocity can be
seen at very low gas velocities where the bubbles are spherical. See, for example,
measurements in tap water at small superficial gas velocities in Anderson & Quinn
(1970, Figure 3). The usual operation involves much more complicated configurations
of the gas and increases of US with increasing gas velocity.
Figure 8.7 Bubbles of pentadecane near the top of the column. Superficial air velocity is 0.97 cm/s.
approximately uniform size (0.6 cm by 1.3 cm). A photograph for pentadecane is shown
in Figure 8.7.
As the gas velocity increases the bubbles take on a coherent large-scale singular motion.
Pockets which are devoid of bubbles, and larger bubbles which have a cap shape, appear.
Figure 8.8 shows this aggregative pattern in pentadecane for a superficial air velocity
of 7.7 cm/s.
The studies of Norman & Hummel (1980) in 5.15 cm and 10.45 cm columns and of
Allen & Gillogly (1979) in a 5.15 cm column used plates that were punctured with
0.37 mm holes to support the liquid column. The behavior can be represented by plots of
the volume fraction, α, as a function of the superficial velocity of the gas. Operation
curves were found to be roughly the same for sintered glass and for sieve tray supports.
Changes of the height of the liquid in the original column of liquid had only a small
effect because of the increased opportunity for coalescence. Increases in the diameter of
the column were accompanied by slightly smaller void fractions.
Examples of operating curves for different liquids are shown in Figure 8.9 where D is
the diameter of the tube and L0 is the height of the liquid before aeration. These are
constructed from measurements made by Mueller & Wilger (1979), Norman &
Hummel (1980) and Allen & Gillogly (1979). No consistent effect of liquid properties
is noted.
For example, runs with deionized water and with cyclohexane are situations for which
the viscosities are the same and the surface tension decreases from 72 dynes/cm to
192 Bubble dynamics
Figure 8.8 Aggregative pattern in pentadecane for a superficial air velocity of 7.7 cm/s.
25.5 dynes/cm. The decrease in surface tension is associated with an increase in void
fraction, as would be expected if the bubble diameter decreases. The results from runs
with deionized water and with benzene show small differences due to a large change in
surface tension for liquids with viscosities of 0.652 cP and 1 cP. The remaining liquids
8.11 Bubble columns 193
0.3
0.25
0.2
α 0.15
0.1
0.05
0
0.3
0.25
0.2
α 0.15
0.1
0.05
0
0 1 2 3 4 5 6 7 8 9 10
uGS (cm/s)
considered in Figure 8.9 show the effect of liquid viscosity for surface tensions which are
varying over a small range, 21.7 to 28.9 dynes/cm.
A consideration of the data for oleic acid (with μ = 32.5 cP) would suggest that
increases in liquid viscosity are associated with large decreases in void fraction.
However, the operation curve for isopropyl alcohol (μ = 1.77 cP) is close to that for
oleic acid. Furthermore, a comparison of the measurements for methyl alcohol and
toluene shows a large difference even though the viscosity and surface tension are close.
These experiments seem to be consistent with the findings of Anderson & Quinn
(1970) that interfacial impurities are playing an important role in determining the
performance of bubble columns.
194 Bubble dynamics
The analysis in Section 2.7.2 can be applied to a bubble column, for which uL = 0 and
the gas velocity is low. Figure 8.7 presents a photograph of a column operating with an
air velocity of 0.97 cm/s. The liquid was pentadecane. At large gas velocities, this
“particulate” pattern breaks down. Thus, Figure 8.8, for a gas velocity of 7.7 cm/s,
represents a situation that is in the transition region between bubbly and slug flow.
From conservation of mass, the following equation can be used to define the relation
between the void fraction and the superficial velocity for a bubble column operating in
the particulate regime
uGS A ¼ U S αA ð8:68Þ
Thus, the data in Figure 8.9 can be fitted with a linear relation between α and uGS at low
uGS with a slope equal to ðU S∞ Þ1 . The data show that α becomes less sensitive to
changes in uGS at larger uGS, as predicted by (8.69).
According to (8.69), the differences amongst the curves in Figure 8.9 indicate differ-
ences in U S∞ , the rise velocities of single bubbles in the liquid under consideration. (See
the discussion of measurements of rise velocities of single bubbles in Section 8.5.2.)
Figure 2.9 maps the bubbly regime for upward flow of air and water in a pipe. The results
for bubble columns would be applicable in the limit of a zero value of the superficial
liquid velocity. At finite liquid velocities, and small gas velocities, the bubble pattern is
similar to that shown in Figure 8.7. Section 2.7.2 considers the hypothetical case of a
uniform velocity field. Equation (2.18) gives a prediction of the dependency of the void
fraction on the superficial gas and liquid velocities, where U S is given by (2.20).
However, the liquid velocity profile is not uniform. This gives rise to a lift force in the
r-direction, FLr, equation (10.29). For upward flows, a drift velocity of bubbles toward
the wall, VDL , results from this force. Measurements of void fractions, for upward bubbly
8.13 Performance of downcomers in tray columns 195
flow of air and water in a 1.75 cm pipe, have been reported by Serizawa et al. (1975a, b).
Under fully developed conditions, these show a relatively uniform distribution of void
fraction over most of the pipe cross-section.
However, large maxima are observed at the wall. Turbulent mixing balances VDL. A
force balance in the radial direction gives an expression for VDL:
4 3 1
πrP F Lr ¼ C D πr2P ρf ður vPr Þj!
u !
v Pj ð8:71Þ
3 2
where !v P is the bubble velocity. The average liquid velocity in the r-direction, ur , is zero
under fully developed conditions, so (8.71) provides an equation for the drift velocity,
where V DL ¼ vPr . From (10.29)
d uz
F Lr ¼ C L ðuGz uLz ÞρL ð8:72Þ
dr
where CL is the lift coefficient. Substitute (8.72) into (8.71) and take an average. The
substitution of zero for ur provides a prediction of V DL ¼ vPr .
One approach to predicting the distribution of voids is to balance VDL with a diffusion
velocity
dαP
V DL ¼ εEP ð8:73Þ
dr
Measurements of the profiles of mean velocity in the liquid phase show an approximate
agreement with what would be observed for turbulent flow of a single phase. Similarly,
one could assume that εEP is proportional to the eddy viscosity (Serizawa et al., 1975a, b).
Integration of (8.73) provides an equation for the profile of αP.
The velocity difference, uGz uLz , changes sign in downflows so that the radial lift
force is toward the center of a pipe. The consequence of this is discussed in Section 2.9.
The procedure outlined above could be used to calculate the spatial distribution of
bubbles. However, possible coalescence could be an issue.
Ervine, 1981). The mixture in the downcomer then starts to resemble a bubble column.
Furthermore, the impingement of the jet can cause a large-scale circulation which carries
bubbles to the bottom of the downcomer and out on the lower tray. This contributes to a
decrease in the efficiency of mass transfer processes. For large enough liquid flows a
condition is reached for which the downcomer is completely filled with froth and foam.
This could lead to flooding. A knowledge of the behavior of the gas–liquid mixture in the
downcomer is thus central to understanding the behavior of the tray column.
This prompted the development of a two-dimensional transparent column to display
the hydraulics of a downcomer (deZutel & Mahoney, 1992; Lee, 1993; Remus, 1994;
Mclean, 1996). An example from these works is the effort of McLean to reduce bubble
creation in the downcomer. The column that he used had three trays. It was 46 in high,
24 in wide and 2 in deep. Air was admitted at the bottom and liquid at the top. The
downcomer on the middle tray was modified so that the impingement of a strong jet on
the surface of the liquid was avoided. Thus, aeration and large-scale circulation were
eliminated. A screen (50 wires per inch) at a 45º angle was located in the downcomer.
This prevented the jet formed by liquid flowing over the weir from striking the
surface of the liquid. Thus, a clear liquid formed under the screen. Figure 8.10
Figure 8.10 Prevention of flooding in a sieve tray column. Insertion of a screen in the downcomer prevents the
creation of bubbles/foam.
8.14 Sedimentation and fluidization 197
shows a picture of the flow when this screen was inserted. The conditions were
such that the downcomer would be completely filled with froth and foam if the insert
was not used.
8.14.1 Focus
Sections 8.2 and 8.3 focus on single solid particles in a stagnant fluid. However, most
applications involve a swarm of particles or bubbles for which gravity causes a relative
velocity which is smaller than would be realized for single particles. This hindered settling
increases with increasing volume fraction. Important parameters are the volume fraction,
αP, of the particles and the Reynolds number characterizing the flow, ReP ¼ d P U S ρF =μF ,
where US is the average slip velocity between the particles and the fluid, dP is the particle
diameter, ρF is the density of the continuous phase and μF is its viscosity.
Two systems are considered in this section: sedimentation and fluidization.
Sedimentation involves particles settling through a stagnant fluid. Fluidization involves
the flow of fluid through a bed of particles at a large enough velocity for the particles to be
suspended in the fluid. Hanratty & Bandukwala (1957) provide a discussion of these
processes.
8.14.2 Sedimentation
The studies of sedimentation and fluidization were carried out by Hanratty &
Bandukwala in a glass pipe that had a screen on which a bed of uniformly sized spherical
particles was supported. These particles were fluidized by a liquid flow. The height of the
bed, and therefore the volume fraction, increases with increasing flow rate after the
critical velocity needed to suspend the particles is reached.
The flow was turned off and the height of the bed decreased. Particles settled out on to
the support screen. The settling velocity, UC, was determined by measuring the rate at
which the top of the bed moves downward. The volume fraction remains constant during
this process. It can be changed by increasing the fluid velocity and, therefore, the height
of the original expanded bed.
For single spherical particles, the settling velocity is given by equation (8.4). For small
ReP, the drag coefficient, CD, is given by (8.23) and the settling velocity, by (8.24).
Hawksley (1950) adapted equation (8.24), for a single particle, to describe a settling
suspension by considering that the medium through which a particle is settling has
different properties from the fluid. Its density is that of the suspension
ρH ¼ αP ρS þ ð1 αP ÞρF ð8:74Þ
where αP is the volume fraction of the particles. View the bed from a frame of reference
moving with the settling velocity of the bed, UC. Because the presence of the particles
constricts the area, the velocity of the fluid in the bed is
198 Bubble dynamics
UC
US ¼ ð8:75Þ
ð1 α P Þ
The following equation was derived for the sedimentation velocity at a low Reynolds
number by substituting (8.74) for ρF, (8.76) for μF and (8.75) for US in (8.24):
!
UC 2:5αP
¼ ð1 αP Þ2 exp ð8:77Þ
US 1 39
64 αP
1.0
0.4
0.3
0.2
0.1
0
0 0.1 0.2 0.3 0.4 0.5 0.6
Fraction solids
Figure 8.11 Fluidization and sedimentation data for iron spheres in glycerine–water solutions (ReP = 0.001–
0.08). Hanratty & Bandukwala, 1957.
8.14 Sedimentation and fluidization 199
Figure 8.11 presents a plot of the measured UC versus αP, where UC is the settling
velocity and US is given by (8.24). As seen in Figure 8.11, equation (8.77) provides an
excellent description of measurements at ReP< 0.07.
8.14.3 Fluidization
In studies of fluidization, the fluid is passed through a bed of particles resting on a porous
support. At a large enough flow rate, the particles are suspended in the fluid. Increases in the
flow cause the bed to expand, so that the volume fraction of the solids decreases with
increasing fluid velocity. This relationship was investigated by Hanratty & Bandukwala
(1957) in the same equipment in which sedimentation was studied. As seen in Figure 8.11,
the Vand–Hawksley equation also describes the fluidization data at low ReP. At high
particle Reynolds numbers one should use (8.4) rather than (8.24) to calculate US. The
relations presented in the literature for CD for a single sphere were used by Hanratty &
Bandukwala (1957). The density and viscosity of the fluid were used to calculate ReP
appearing in the relation for CD.
Figure 8.12 shows measurements for ReP > 0.07. Here, UC is the settling velocity of a
suspension or the fluidizing velocity and US is given by (8.4). The data for individual runs
are not described so well as indicated in Figure 8.11 for low ReP. However, rough
1.0
- ReP = 0.13 – 0.21 - Steel shot
Equation - ReP = 0.48 – 0.86 - Glass beads
0.9 (8.77) - ReP = 0.55 – 1.20 - Steel shot
- ReP = 0.48 – 1.01 - Glass beads
0.8 - ReP = 1.12 – 1.94 - Steel shot
- ReP = 0.9 – 0.2 - Glass beads
- ReP = 1.7 – 3.0 - Glass beads
0.7
- ReP = 1.3 – 3.6 - Glass beads
- ReP = 8.3 – 10.8 - Glass beads
0.6 - ReP = 45 – 58 - Glass beads
0.4
0.3
0.2
References
Allen, G.T. & Gillogly, D.H. 1979 The effect of viscosity on bubble coalescence. Chem. Eng.
Project Report, University of Illinois.
Anderson, J.L. & Quinn, J.A. 1970 Bubble columns: transitions in the presence of trace contam-
inants. Chem. Eng. Sci. 25, 373–380.
Batchelor, G.K. 1967 An Introduction to Fluid Dynamics. Cambridge: Cambridge University Press.
Benjamin, T.B. 1968 Gravity currents and related phenomena. J. Fluid Mech. 31, 209–248.
Bird, R.B., Stewart, W.E. & Lightfoot, E.N. 1960, Transport Phenomena. New York: Wiley.
Burgess, J.M., Molloy, N.A. & McCarthy, M.J. 1972 A note on the plunging liquid jet reactor.
Chem. Eng. Sci 12, 442.
de Cachard, F. & Delhaye, J.M. 1996 A slug-churn model for small-diameter airlift pumps. Int. J.
Multiphase Flow 22, 627–649.
Clark, N.N. & Dabolt, R.J. 1986 A general design equation for air lift pumps operating in slug flow.
AIChE Jl 32, 56–64.
Crowe, C.C., Sommerfeld, M. & Tsuji, Y. 1998 Multiphase Flows With Droplets and Particles.
Boca Raton, FL: CRC Press.
Davies, R.M. & Taylor, G.I. 1950 Proc. R. Soc. Lond. A200, 375–390.
Garich, R. & Besserman, M. 1986 Design of an air lift pump. Chem. Eng. Project Report,
University of Illinois.
Grace, J.R. & Weber, M.E. 1982 Hydrodynamics of drops & bubbles, 1.204–1.246. In Handbook
of Multiphase Systems, ed. G. Hetsroni. New York: McGraw-Hill.
Haberman, W.L. & Morton, R.K. 1953 An experimental investigation of the drag and shape of air
bubbles arising in various liquids. David W. Taylor Model Basin Report 802.
Hadamard, J.S. 1911 Mouvement permanent lent d’une sphere liquide et visqueux. C. R. Acad. Sci.
Paris 152, 1735–1738.
Hanratty, T.J. & Bandukwala, A. 1957 Fluidization and sedimentation of spherical particles,
AIChE Jl 3, 293–296.
Harmathy, T.Z. 1960 Velocity of large drops and bubbles in media of infinite and restricted extent.
AIChE Jl 6, 281–288.
Hawksley, P.G.W. 1950 Some Aspects of Fluid Flow. New York: Arnold Press.
References 201
9.1 Prologue
Chapter 2 gives considerable attention to slug flow because of its central role in under-
standing the configuration of the phases in horizontal and inclined pipes. Several criteria
have been identified to define the boundaries of this regime: (1) viscous large-wavelength
instability of a stratified flow; (2) Kelvin–Helmholtz instability of a stratified flow;
(3) stability of a slug; (4) coalescence of large-amplitude waves. Bontozoglou &
Hanratty (1990) suggested that a sub-critical non-linear Kelvin-Helmholtz instability
could be an effective mechanism in pipes with very large diameters, but this analysis
has not been tested. A consideration of the stability of a slug emerges as being
particularly important. It explains the initiation of slugs for very viscous liquids, for
high-density gases, for gas velocities where wave coalescence is important and for the
evolution of pseudo-slugs into slugs. Chapter 2 (Section 2.2.5) outlines an analysis of
slug stability which points out the importance of understanding the rate at which slugs
shed liquid. Section 9.2 continues this discussion by developing a relation for Qsh and
for the critical height of the liquid layer needed to support a stable slug. Section 9.3
develops a tentative model for horizontal slug flow. Section 9.4 considers the frequency
of slugging.
3 2
p = p1
B cF – uL3
1
cF – uL1 hL1
5 4
7
hL6
The sides are the walls of the channel. Station 1 and station 3 are sufficient distances in
front of the slug and behind the slug for uniform flows to be considered. The influence of
gas entrainment in the slug is ignored. Mass and momentum balances, written in a
framework moving with velocity cF, give
ðcF uL1 ÞhL1 ¼ ðcF uL3 ÞB ð9:1Þ
ρL gh2L1 ρL gB
2
ρL ðcF uL3 Þ2 B ρL ðcF uL1 Þ2 hL1 ¼ ðp1 p3 ÞB þ ð9:2Þ
2 2
where ρL is the liquid density, g is the acceleration of gravity and p3 is the pressure at the
top of the conduit at station 3. The last two terms in (9.2) are the hydrostatic forces on
the front and the back of the jump; hL1/2 and B/2 are the centroids of these areas.
Equation (9.1) can be used to eliminate (cF – uL3) from (9.2). Since p2 = p1
$ 2 %
ðp3 p2 Þ ðcF uL1 Þ2 hL1 hL1 1 1 hL1 2
¼ þ ð9:3Þ
ρL gB gB B B 2 2 B
The left hand side of (9.5) must be positive since it represents the mechanical energy that
is dissipated. From (9.5), it is seen that this requires
ðcF uL1 Þ2
>1 ð9:6Þ
gB
Thus, for an unaerated slug to exist in a rectangular channel it is necessary that (9.6) is
satisfied (see equation (2.1)).
Ruder et al. (1989) also considered the front of a slug in a circular pipe and derived a
similar necessary condition
ðcF uL1 Þ
>N ð9:7Þ
ðgd t Þ1=2
where N varies with hL1/dt as indicated in Table 1 of their paper. It takes on values of
0.9459 to 1.2106 (see equation (2.2)).
The second necessary condition for a circular pipe (previously discussed in Chapter 2
depends on the behavior of the tail of the slug. An unaerated slug picks up liquid from the
stratified flow in front of it at a rate given by
Rate of pickup ¼ ðcF uL1 ÞðAL1 Þ ð9:8Þ
Liquid is shed out of the back of a slug at a rate Qsh. For a growing slug, it is necessary
that
ðcF uL1 ÞðAL1 Þ > Qsh ð9:9Þ
For a neutrally stable slug, the stratified layer over which the slug is moving has an area,
AL0, given by
ðcF uL0 ÞðAL0 Þ ¼ Qsh ð9:10Þ
Thus, a slug cannot develop on a stratified layer with an area less than AL0. The
implementation of this necessary condition requires an understanding of Qsh, that is, a
physical model for the tail of a slug. An appealing approach would be to use a pseudo-
steady-state solution, such as has been done for the tail of a roll wave (Sections 7.5, 7.6),
for which viscous drag at the wall is an important consideration. However, photographs
of the tails of slugs (Ruder et al., 1989) do not seem to support such an assumption. At
low throughputs, the height of the liquid behind the slug (at least, in the portion close to
the top wall) is observed to decrease rapidly enough for inertia effects to dominate effects
of viscous and turbulent stresses. One might, therefore, expect that, to first order, the flow
may be considered inviscid.
9.2 Slug stability 205
This led Ruder et al. (1989) to suggest that the back of an unaerated slug can
be approximated as a Benjamin bubble (see Section 8.9). Thus, for a rectangular
channel
hL6
¼ 0:5 ð9:11Þ
B
ðcB uL3 Þ ¼ ðgBÞ1=2 ð9:12Þ
1=2
Qsh ¼ 0:5BðgBÞ ð9:13Þ
Far enough behind a slug the liquid must return to the height of the liquid in front of the
slug. This suggests that the Benjamin bubble, if it exists, would need to be matched to a
region which is not inviscid.
If (9.16) is substituted into (9.10), the following equation is obtained:
2
πd t
ðcF uL0 ÞðAL0 Þ ¼ 0:542 ðgd t Þ1=2 ð9:17Þ
4
Height hL0 can be calculated from AL0 using the geometric relations given by (5.7) and
(5.11). AL0 or hL0 provides a critical condition for a slug to be stable.
Figure 9.2, from Ruder et al. (1989), shows height tracings, at different uGS for a
constant uLS = 0.95 m/s, downstream in a pipe. These were obtained by measuring the
conductance between two wires which were strung across the pipe diameter in the
vertical direction. Note that hL/dt does not assume a value of unity when a slug is
present. This type of measurement can be used to determine the void fraction in the
slugs. The solid line, in Figure 9.2, is the height needed for the formation of stable
slugs, hL0/dt. Thus, the necessary condition provides a theoretical prediction of the
base layer over which fully developed slugs move. The dashed line represents the hL/dt
predicted for the initiation of intermittent flow by a viscous large-wavelength hydro-
dynamic instability (Lin & Hanratty, 1986). The slugs were moving too fast for
the liquid height measurements to capture the detail shown in photographs. Thus,
they could not be used to see whether (9.14) approximates the liquid height just
behind a slug.
Figure 9.3 shows a photograph of a slug in a 2.54 cm pipe. Note that bubbles are
occluded. These are caught in the tumbling action at the front of the slug; some of
these escape and move out of the back of the slug. This photograph is at a low gas
velocity, for which aeration is not severe. The bubble at the tail resembles a Benjamin
bubble.
206 Horizontal slug flow
0.5
0.4
0.3
0.2
0.5
0.4
0.3
0.2
0.4
0.3
0.2
0.1
0.0
0 1000 2000 3000 4000 5000
Time (s) × 50
Figure 9.2 Liquid height tracings; uLS = 0.95 m/s. Ruder et al., 1989.
Figure 9.3 Photograph of a slug in a 2.54 cm pipe at a low gas velocity. Ruder et al., 1989.
(b) Typical two-stage, staircase-like back of a gas cavity in the plug flow
(uGS = 0.6 m/s; uLS = 0.95 m/s, Fr = 1.8)
(c) The back of a symmetrical gas cavity in a plug flow (“a Benjamin bubble”)
(uGS = 0.1 m/s; uLS = 0.95 m/s, Fr = 1.2)
Figure 9.4 Photographs of the front of a slug, or the back of an air pocket. Ruder & Hanratty, 1990.
Figure 9.4 (from Ruder & Hanratty, 1990) shows changes in the front of a slug (the back
of the air cavity between slugs) for air–water flow in a horizontal 9.53 cm pipeline. The
superficial liquid velocity was 0.95 m/s. The superficial air velocity decreased from 1.45 m/s
to 0.1 m/s. A Froude number can be defined as Fr ¼ ðcF uL1 Þ=ðgd t Þ0:5 where uL1 is the
velocity of the liquid carpet in front of the slug. The analysis presented by Ruder et al.
(1989) suggests that Fr > ~ 1 is required for a slug to exist (see equations (9.6) and (9.7)).
Figure 9.4a is for Fr = 2.53. It shows a highly aerated hydraulic jump. Figure 9.4b, for
Fr = 1.8, shows the breakdown of the hydraulic jump into a staircase shape. Figure 9.4c,
for Fr = 1.2, shows an evolution to a Benjamin bubble. For all of the situations shown
in these images, the backs of the slugs/plugs are described as a Benjamin bubble. Thus,
for the conditions characterizing Figure 9.4c, a symmetric elongated bubble exists
between the slugs. These results are consistent with the observation by Barnea et al.
(1980) that the plug pattern is a limiting case of slug flow when the liquid is free of
entrained gas bubbles. Hurlburt & Hanratty (2002) used the above results to provide a
method to predict the transition from a slug flow to a plug flow. They selected Fr = 1.2 as a
criterion.
was attached to the back of the slug (station 5 in Figure 9.1). This volume extends out into
the stratified flow, where the area of the liquid is AL1. By using the analysis for a stratified
flow presented in Chapter 5, uL1 can be calculated from the measurements of hL1.
Conservation of mass is applied to the control volume moving at velocity cB to give the
following equation for Qsh:
dV
Qsh ¼ ðcB uL1 ÞðAL1 Þ ð9:18Þ
dt
where Qsh is the volumetric flow into the volume, the first term on the right side is the net
flow out and V is the volume of liquid in the control volume. The accumulation term,
dV/dt, was included in the conservation equation in order to take into account changes in
the liquid volume that occur in the control volume as it translates downstream. In this
way, Qsh was calculated from the measurements for stable, growing and decaying slugs.
9.2.4 Equations for the bubble velocity and the shedding rate
Apply conservation of mass between the back of the slug, station 5, and station 3 in the
body of the slug. Choose a frame of reference moving with velocity cB. Then, from this
mass balance,
Qsh ¼ ðcB uL3 Þð1 αÞA ð9:19Þ
where Qsh is the flow out of the volume. For small mixture velocities, the back of the slug
may be considered to be a Benjamin bubble and α may be assumed equal to zero. Thus
(cB − uL3) and Qsh are given by (9.15) and (9.16).
For large mixture velocities, the nose of the bubble behind the slug moves downward
in the pipe cross-section and the liquid in the slug is highly aerated. More general
relations are needed for bubble velocity and Qsh.
Common practice for vertical pipes is to relate the velocity of large bubbles to the
superficial gas and liquid velocities, uSG and uLS. Nicklin et al. (1962) assumed that the
bubble velocity for vertical slug flow is the sum of the centerline velocity in the liquid in
front of the bubble and the drift velocity of the bubble in a stagnant liquid.
cB ¼ K 0 uL3 þ V Drift ð9:20Þ
where K0 is a coefficient and VDrift is the drift velocity, defined by (8.29). Nicklin et al.
suggest that, for a turbulent liquid, K0 is approximately 1.2, that is, the ratio of the
centerline liquid velocity to the mean liquid velocity, uL3, in front of the bubble.
Assuming incompressible flow, a volume balance between the inlet of the pipe and
station 3 within the body of the slug gives
uGS þ uLS ¼ αuG3 þ ð1 αÞuL3 ð9:21Þ
Equation (9.21) is solved for uL3 and this is introduced into (9.20), using SuL3 = uG3. The
following equation for cB is obtained:
cB ¼ C 0 ðuGS þ uLS Þ þ V drift ð9:22Þ
where
9.2 Slug stability 209
(a) 16
14
12
10
cB (m/s)
(b) 16
14
12
10 cB = 1.10 umix
cB (m/s)
+ 0.52
8
6
4 cB = 1.20 umix
2 Benjamin bubble solution
0
0 2 4 6 8 10 12 14 16
uGS + uLS (m/s)
Figure 9.5 Measurements of the bubble velocity in the back of a slug. Woods & Hanratty, 1996.
K0
C0 ¼ ð9:23Þ
1 þ ðS 1Þα
and S is the slip ratio between the liquid and gas phases within the slug. For horizontal
pffiffiffiffiffiffiffi
flow, V Drif t ¼ 0:542 gd t (see equation (9.15) with uL3 = 0). Many authors neglect the
drift velocity,VDrift. Therefore, expressions such as cB = 1.35 (uLS + uGS) (Gregory & Scott,
1969) and cB = 1.25−1.28 (uLS + uGS) (Dukler & Hubbard, 1975) are commonly used.
A plot of measurements of cB by Woods & Hanratty (1996) for air and water flowing
in a horizontal 9.53 cm pipe is given in Figure 9.5 in units of m/s. The data at low gas
velocities are represented by
cB ¼ 1:10ðuGS þ uLS Þ þ 0:52 ð9:24Þ
where 0.52 m/s is the velocity of a Benjamin bubble. For larger mixture velocities the
influence of the drift velocity is small so that
cB ¼ 1:20ðuLS þ uGS Þ ð9:25Þ
Woods & Hanratty show that measurements in a 15 cm pipe by Kouba & Jepson (1990), in
a 5 cm pipe by Theron (1989) and in a 5 cm pipe by Nydal et al. (1992) agree approx-
imately with this equation.
210 Horizontal slug flow
2.5
Plug flow region
2
uLS = 0.7 m/s
Qsh/A (m/s)
0
0 2 4 6 8 10 12 14 16
uGS + uLS (m/s)
Figure 9.6 Measurements of the mean value of the shedding rate. Woods & Hanratty, 1996.
0.8
0.6
(1 − α)
0.4
Experimental measurements by
Woods & Hanratty (1996)
0.2 Correlation from Gregory et al. (1978)
Semi-empirical equation from
Andreussi & Bendiksen (1989)
0
0 2 4 6 8 10 12 14 16
uGS + uLS (m/s)
Figure 9.7 Liquid holdup measurements in a slug. Woods & Hanratty, 1996.
Measurements of Qsh (Woods & Hanratty, 1996) are presented in Figure 9.6. At small
(uGS + uLS), QshA is given by the inviscid solution of Benjamin. The shedding rate
increases rapidly with increasing uGS + uLS and, at umix = 14.2 m/s, it is approximately
four times that given by the Benjamin solution. The use of (9.16) to represent Qsh is valid
only for very small values of (uLS + uGS).
Equation (9.19) provides a relation for Qsh. From (9.19), (9.21) and (9.22)
Qsh uGS þ uLS
¼ cB ð1 α Þ ð9:26Þ
A 1 þ ðS 1Þα
1.5
S = uG3/uL3
1
uLS = 0.7 m/s
uLS = 0.9 m/s
0.5 uLS = 1.2 m/s
uLS = 1.25 m/s
0
0 2 4 6 8 10 12 14
uGS + uLS (m/s)
Figure 9.8 Measurements of the velocity ratio in slugs. Woods & Hanratty, 1996.
is a measure of the relative roles of inertia and gravity on the behavior of the tail of the
bubble behind a slug. At small Froude numbers, gravitation effects are large enough for
the nose of the bubble to be at the top of the pipe. As the Froude number increases, inertia
becomes more important and, eventually, becomes dominant; the nose of the bubble
moves from the top of the pipe toward the centerline. This asymptotic behavior is shown
in Figures 9.6 and 9.8 at mixture velocities larger than 8 m/s. For mixture velocities
greater than 14 m/s, the slug flow changes to an annular flow.
Of interest is the finding from Figure 9.8 that (S − 1) is positive at large mixture
velocities. This suggests that the gas flow in the slug changes from a situation (at low
mixture velocities) for which gas is entrained in the front and rises to the top of the pipe
because of gravitational effects, to one for which gas enters at the back of the slug. One
could then speculate that a transition to annular flow occurs when the gas blows through
the back of the slug. More attention needs to be given to this suggestion.
1
Initiation of slug flow
Initiation of KH waves
0.8
Prediction of transition by
Kelvin–Helmholtz theory
0.6
hL/dt
Slug flow
0.4
0.2
Stratified flow Stratified flow
(Smooth interface) (Large-amplitude waves)
0
0 5 10 15 20 25
uGS (m/s)
Figure 9.9 Initiation of slugs and Kelvin–Helmholtz waves for air and a 100 cP liquid flowing in a 0.0953 m
pipe. Woods & Hanratty, 1996.
From Figures 9.8 and 9.7, S ≈ 1:5 and ð1 αÞ ≈ 0:5 at very large mixture
velocities. From (9.22) and Figure 9.5, C 0 ≈ 1:2umix . Substitute into (9.29) to get
(AL0/A)critical ≈ 0.16. From Figure 5.1 and Figure 10.38 in Govier & Aziz (1972),
the critical height ratio is then given, approximately, as hL/dt = 0.2.
Figure 9.9 presents measurements made by Andritsos et al. (1989) for air and a 100 cP
liquid flowing in a 9.53 cm pipe. (Note that the transition data are plotted as hL/dt versus
uGS, rather than as uSL versus uSG. For given values of hL/dt and uSG, uSL is fixed.) The open
points represent observations of the conditions needed for the initiation of slugs. The solid
points designate the initiation of Kelvin–Helmholtz waves. The curve is the prediction of
instability based on KH theory. The above estimation of a critical hL =d t ≈ 0:2 at very large
superficial gas velocity is close enough to the data to support the notion that the initiation of
slugs is dictated by the stability of slugs (see Fan et al., 1992).
At low gas velocities, the interface is smooth. The initiation of waves is predicted by
KH theory. At uGS 5 5 m=s the dimensionless height is larger than the critical height so
slugs are predicted to be stable; KH waves rapidly evolve into slugs. At uGS > 5 m=s the
KH waves do not immediately evolve into slugs because the slugs would be unstable.
The initiation of slugging is then predicted from a consideration of the conditions needed
for stable slugs to exist.
Dukler & Hubbard (1975) developed a model for slug flow that is characterized by the
intermittent appearance of slugs. A slug is accompanied by a sudden increase in both the
liquid level and the pressure. This implies that there would be a discontinuous increase in
pressure over each of the slugs in the pipeline. This section uses this picture to describe a
flow which is approximately fully developed.
9.3 Modeling of slug flow in a horizontal pipe 213
From discussions presented in this chapter, the stratified flow between slugs can
be pictured as having a height, hL0, which is defined from the necessary condition for
the existence of a slug. This portion of the flow could be described by the methods
used in Chapter 5, as mentioned earlier in this chapter. A critical issue is the descrip-
tion of the behavior of a slug and, in particular, the pressure drops over individual
slugs. A second issue is the prediction of the distribution of slug lengths. This is
addressed in Section 9.4.
Figure 9.1 presents an idealized drawing of a slug. The pressure drop is considered as
being composed of three parts: the change associated with the hydraulic jump in front of
the slug, from station 1 to 3, DP ~ h ; a frictional loss in the body of the slug, from station 3 to
4, DP~ f ; a pressure variation associated with the velocity change in the rear of the slug
from station 4 to 5, DP ~ r . Thus, for a horizontal pipe, the total pressure change over a slug
is given as
~ T ¼ DP
DP ~ h þ DP
~ f þ DP
~r: ð9:30Þ
by Fan et al. (1993), where P ~ is the pressure made dimensionless with ρLgdt. This is
similar to the treatment by Singh & Griffith (1970), who used only the first two terms on
the right side of (9.30), but did consider gravitational effects needed to analyze slugging
in inclined pipes.
The front is moving downstream with a velocity cF. The liquid and gas velocities at
locations 1, 3 and 4 are assumed to be uniform. The liquid layer in front of the slug has a
velocity uL1 in a laboratory framework. The flows of the liquid and gas in the slug body
are uniform after a short distance behind the slug front. For simplification, the gas and
liquid are assumed to have the same velocity in the slug (S = 1). The pressure drop over a
hydraulic jump in a rectangular channel is given by equation (9.3). For small ρG/ρL Fan
et al. (1993) give the following relation for a horizontal circular pipe:
" 2 #
~ h ¼ ρL AL1 A L1 1 AL1 C
DP ðc uL1 Þ2 þ ρL g hL1 ð1 α3 ÞhCL3
AL3 AL3 1 α3 AL3
ð9:31Þ
where the terms with a superscript of C are centroid heights for hydrostatic pressure in
the liquid layer and the slug body. They are length scales that give the average hydrostatic
pressure over the area being considered.
The pressure drop in the body of the slug may be pictured as resulting from the
frictional drag at the wall, so that
~f ¼ P
~4 P
~2 ¼ τ W πd t LS
DP ð9:32Þ
A
where τW is the average resisting stress at the wall and LS is the length of the slug. Because
of a lack of better information, the wall stress is approximated by the Blausius equation
0:20
dt ρL uL3 1:8
τ W ¼ 0:046 ð9:33Þ
L 2
214 Horizontal slug flow
1.0 3
hL
∼
P
0.8
2
∼ ∼
(ΔPr)th (ΔPr)exp
hL/dt
0.6
~
P
∼
(ΔPf)th ∼
(ΔPf)exp
1
∼ ∼
0.4 (ΔPh)th (ΔPh)exp
0.0 0
0 1 2 3
Time (seconds)
Figure 9.10 ~ is the pressure made
Pressure distribution for a stable slug at uGS = 1.10 m/s, uLS = 0.6 m/s, where P
dimensionless with ρL gd t . Fan et al., 1993.
where L is the kinematic viscosity of the liquid. Dukler & Hubbard (1975) used
ρL ¼ ρL ð1 αÞ þ ρG α ð9:34Þ
in (9.33). Fan et al. (1993b) simply use the density of the liquid. Their approach is
followed in the calculations presented in this section.
Fan et al. (1993b) made measurements of the pressure variation over individual slugs,
with a piezoresistive transducer, for air and water flowing in a 0.095 m pipe. The time-
varying liquid holdup was determined from measurements of the electric resistance
between two parallel wires strung across the pipe diameter. The results from one of
the experiments, at uGS = 1.10 m/s and uLS = 0.6 m/s, are plotted in Figure 9.10. Both
dimensionless holdup, hL/dt, and the dimensionless pressure P ~ ¼ P=ρL gd t , are plotted.
For hL/dt = 1 the liquid is not aerated so the value of hL/dt provides a measurement of
the void fraction. The experiment was conducted at a low gas velocity, for which the
resolution of the pressure profile is good.
Note that the pressure experiences
a sudden increase when a slug appears. This is
defined in Figure 9.10 by DP~ h . This is followed by a more gradual increase,
exp
~f
DP . Another sudden change ~r
occurs in the back of the slug, DP . Calculated
exp exp
values of DP ~ h and DP ~ f were obtained from (9.31) and (9.32). These show good
th th
agreement with values suggested from the measurements. The calculation of DP ~f
th
requires the specification of the length of the slug. This was obtained as the product of
the slug velocity and the time interval over which the slug was observed.
Fan et al. (1993b) calculated the pressure change in the rear by picturing it as a
Benjamin bubble. This requires that the top of the slug tail is a stagnation point in a
frame of reference moving with the velocity cF and the pressure change along the top
wall can be calculated with the Bernoulli equation. In this framework, the top of the tail,
station 5 in Figure 9.1, is a stagnation point. Furthermore, the pressure at 5 equals the
pressure at 6.
9.3 Modeling of slug flow in a horizontal pipe 215
~ stands for DP=ρL gd t and velocities are given in units of m/s. Subscript th refers to theoretical
In this table DP
calculation; subscript exp refers to a measurement. Fan et al., 1993
DPr ¼ P6 P4 ¼ P5 P4 ð9:35Þ
Equation (9.36) was used to calculate ðDPr Þth in Figure 9.10. At higher gas velocities, the
delineation of the different contributions to the pressure drop becomes more difficult.
Therefore, Table 9.1, which summarizes all of the measurements with stable slugs by Fan
et al. (1993b), compares calculated and measured overall pressure drops, made dimen-
sionless with ρLgdt.
The calculated pressure drops over slugs roughly predict measurements. This agree-
ment is surprising considering that the following simplifying assumptions were made: In
analyzing the hydraulic jump, the bubbles in the slug body were assumed to be uniformly
distributed and to be moving with the liquid velocity. Friction factor relations for single-
phase flow are used to calculate the frictional pressure losses in the body of the slug. The
effect of voidage is taken into account only by considering its role in increasing the liquid
216 Horizontal slug flow
uL
Figure 9.11 Schematic of a gravity wave translating upstream after the formation of a slug. Woods &
Hanratty, 1999.
velocity. The Benjamin bubble model, which was used to calculate the pressure drop in
the rear of the slug, could be too simple at high gas velocities. Clearly, more work on this
problem is needed.
In a flowing liquid with a velocity uL, a gravity wave moves upstream with a velocity
pffiffiffiffiffiffiffiffi
c ¼ ghL þ uL ð9:38Þ
9.4 Frequency of slugging 217
1
Slug flow
C
III
B II
uLS (m/s)
I
0.1 A
0.01
1 10
uGS (m/s)
Figure 9.12 Flow regime for air–water flow in a horizontal 0.0763 m pipe. Curve A indicates the transition
to slug flow. Between curves A and B, slugs form downstream of L=d t ≈ 40. Along curve C, Fr = 1
at the inlet. Woods & Hanratty, 1999.
A consideration of (9.38) shows it is not possible for a depression wave to move upstream
pffiffiffiffiffiffiffiffi
if the Froude number, Fr ¼ uL = ghL ; is greater than unity. In this case, the refilling will
occur by a bore (Stoker, 1957, p. 320) moving downstream.
The inviscid shallow liquid equations can be used to describe the refilling for Fr < 1:
∂hL ∂hL ∂uL
þ uL þ hL ¼0 ð9:39Þ
∂t ∂x ∂x
∂uL ∂uL ∂hL
þ uL þg ¼0 ð9:40Þ
∂t ∂x ∂x
hL/dt
0.4 0.4
0.2 0.2
0 0
0 25 50 75 100 0 25 50 75 100
Time (s) Time (s)
(c) L/dt = 98 (d) L/dt = 131
1 1
0.8 0.8
0.6 0.6
hL/dt
hL/dt
0.4 0.4
0.2 0.2
0 0
0 25 50 75 100 0 25 50 75 100
Time (s) Time (s)
Figure 9.13 Liquid holdup measurements for uGS =1.2 m/s, uLS=0.16 m/s. Woods & Hanratty, 1999.
entering from the top. The air flow was forced through an orifice located five diameters
upstream of the tee section. The velocity of the air through this orifice approaches the
local velocity of sound. Consequently, downstream variations in the gas-phase pressure
caused by the formation of slugs do not strongly affect the inlet air flow.
Measurements of liquid holdup, presented in Figure 9.13 were obtained with six
conductance probes located along the pipe. No slugs form for L/dt < 40.The presence
of slugs at L/dt > 98 is indicated by peaks in hL/dt.
At the transition from a stratified flow to slug flow, hL/dt was approximately 0.6.
Measurements at L/dt = 12 show that the stratified flow at the inlet is maintained at
hL/dt = 0.6, where hLS is the height at transition. If no slugs were present in the pipe, the
stratified flow would assume an equilibrium height, hLe, which is larger than hLS. Thus,
the slugs feed information to the inlet, through backward moving waves, to regulate
the inlet height. The height of the stratified flow required for a stable slug to exist was
hL0/dt = 0.3. One notes that this is a lower limit for the height of the layer behind the slug.
The time interval over which a slug is detected at L/dt = 180 is larger than at L/dt = 98.
This suggests that the slug is growing in length since its velocity is approximately
9.4 Frequency of slugging 219
Flow direction
(a)
(b)
(c)
(d)
(e)
(f)
(g)
(h)
(i)
(j)
Figure 9.14 Video images illustrating the formation of a slug within zone I. Woods & Hanratty, 1999.
constant as it moves downstream. The height of the liquid in front of the slug is greater
than was needed to stabilize it, hL > hL0. The slugs grow by consuming liquid in the
stratified layer in front of them. In a much longer pipe than was used in this experiment,
one could presume that slugs stop growing (unless they coalesce) and that the stratified
layer between slugs would have a height slightly greater than hL0.
Figure 9.14 shows the formation of a slug in zone I. It gives 10 sequential frames
obtained with a high-speed video camera. The time between frames is 1/30 s. The flow
220 Horizontal slug flow
2.5
Experimental data
2 Model prediction
1.5
fS LD
uLS
0.5
0
0 0.2 0.4 0.6 0.8 1
Fr = uLS /(ghLS)0.5
Figure 9.15 Measurements of the frequency of slugging. Woods & Hanratty, 1999.
250
uLS = 0.08 m/s
200 uLS = 0.10 m/s
uLS = 0.12 m/s
150 uLS = 0.14 m/s
LD / dt
0
0 1 2 3 4
uSG (m/s)
Figure 9.16 Variation of LD/dt with uGS and uLS. Woods & Hanratty, 1999.
is from right to left and a pipe length of 0.5 m is shown. Three wave crests, 16–20 cm
apart are observed in Figure 9.14a. They correspond to a frequency 0.5 Hz. The wave
velocity is approximately 0.9 m/s. The third wave from the left becomes unstable as it
propagates downstream. It grows to form a slug in frame (h). The liquid behind the slug
decreases to hL0. The waves behind the slug decay because they are propagating over a
thinner layer.
Figure 9.11 gives a sketch of the refilling of the pipe by a backward moving wave in
the pipe. Woods & Hanratty (1999) used equations (9.39) and (9.40) to calculate the
time interval between slugs. Figure 9.15 gives the results of this calculation plotted as
uLS =f S LD versus Fr ¼ uLS =ðghLS Þ0:5 . Here, t S ¼ 1=f S is the time interval between slugs
and uLS ; hLS are the liquid velocity and the height corresponding to the instability
conditions. The length of pipe needed to develop an unstable wave train is designated
by LD. The bars in Figure 9.15 reflect the errors in estimating LD. Figure 9.16 shows the
variation of the mean values of LD with uGS and uLS. This parameter was estimated by
measuring the liquid holdup at various locations in the pipeline for several different flow
conditions and by estimating the probe at which a slug was first observed. Each mean
value in Figure 9.16 is based on an ensemble of at least 100 slugs.
9.4 Frequency of slugging 221
The influence of the declination of a pipe on the initiation of slug flow is discussed in a
paper by Woods et al. (2000) and in Section 5.5.3. As seen in Figure 5.8, transition to
slugging occurs at larger uLS when the pipe is declined. The difference between hori-
zontal and declined pipes is that the liquid velocity is larger in declined pipes, when
comparison is made for the same height of the liquid layer. Both horizontal and declined
pipes show regular slugging (see Figure 5.9). A declined pipe, however, will be charac-
terized by Fr > 1 at the inlet. Thus, refilling by backward-moving gravity waves does not
occur.
In a horizontal pipe, slugs evolve as a result of a viscous large-wavelength instability,
so the frequency of slugging equals the frequency of these waves. (The actual transition
appears to be associated with a Kelvin–Helmholtz instability at the crest of a large-
wavelength wave, as shown in Figure 5.9.)
Section 5.5.2 describes the behavior in inclined pipes, for which reversed flows can
exist. In this regime an intermittent behavior is experienced. Slugs are formed at the inlet
by a Kelvin–Helmholtz instability. They move downstream and are followed by a
backward moving stratified flow. The liquid level at the inlet drops after the formation
of a slug. It rebuilds by liquid flowing into the pipe and by the backward-moving
stratified flow. When the height at the inlet reaches a critical value, a slug forms. Slugs
appear periodically with a frequency defined by the time required to rebuild the liquid
height to a critical value needed for a slug to form.
Thus, at low gas velocities regular slugging can occur for horizontal, inclined and declined
pipes. However, the mechanisms governing slugging for these three cases are different.
0.6
0.4
0.2 (b) L/dt = 12
0
0 2 4 6 8 10 12 14 16 18 20
Time (s)
1.6
Pressure (psig)
1.2
0.8
0.4 (c) Pressure at L/dt = 22
0
0 2 4 6 8 10 12 14 16 18 20
Time (s)
1
0.8
hL/dt
0.6
0.4
0.2 (d) L/dt = 37
0
0 2 4 6 8 10 12 14 16 18 20
Time (s)
1
0.8
hL/dt
0.6
0.4
0.2 (e) L/dt = 200
0
0 2 4 6 8 10 12 14 16 18 20
Time (s)
Figure 9.17 Liquid holdup at four different locations and pressure pulsations at L/dt = 22, uGS = 1.8 m/s, dt =
0.0763 m. Woods et al., 2006.
not long enough. Collapsed slugs form large-amplitude roll waves which propagate
downstream. They are incorporated into faster-moving slugs.
Measurements of slug frequency at a pipe exit have been reported by a number of
investigators (Gregory & Scott,1969; Heywood & Richardson, 1979; Crowley et al.,
1986; Woods et al., 2006). These are summarized in Figure 9.18, where fSdt/uLS is plotted
against uLS =ðuLS þ uGS Þ. Note that this plot captures the effects of liquid flow and pipe
diameter and that fSdt/uLS = 0.05 is a rough approximation of the data.
9.4 Frequency of slugging 223
0.08
0.06
fS dt
uLS
0.04
0.02
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
uLS / (uGS + uLS)
Figure 9.18 Measurements of slug frequencies for different pipe diameters. Woods et al., 2006.
The slug frequency can be related to the distribution of slug lengths, IS, for a flow
consisting of slugs embedded in a stratified layer with height hL0 and velocity uL0. An
intermittency, I, is defined as the fraction of the time a slug is observed by a stationary
observer
f S LS
I¼ ð9:41Þ
c
If (9.42) and (9.43) are substituted into (9.41), a first approximation for the relation
between fS and I ¼ f S LS =c under fully developed conditions is obtained:
1
f Sdt LS
¼ 1:2 ð9:44Þ
uLS dt
In addition to the use of a highly simplified model for slug flow, equation (9.44) ignores
the liquid carried in the stratified flow, and the gas carried by the slugs. A derivation that
takes these factors into account is given by Woods (1998).
Information on slug length was obtained by Woods et al. (2006) from measurements
of the holdup for air–water flow at the pipe outlet, such as shown in Figure 9.19. Values
of the void fraction in the slugs were calculated from peaks in hL/dt. The arrows in
Figure 9.19 that are pointing downward indicate large-amplitude waves, which are
224 Horizontal slug flow
(a) Measurements at L/dt = 190 for uSG = 1.05 m/s, uSL = 1.2 m/s
1
0.8
0.6
hL/dt
0.4
0.2 hL0
0
0 5 10 15 20
Time (s)
(b) Measurements at L/dt = 190 for uSG = 1.8 m/s, uSL = 1.2 m/s
1
0.8
0.6
hL/dt
0.4
0.2 hL0
0
0 10 20 30
Time (s)
(c) Measurements at L/dt = 201 for uSG = 3.0 m/s, uSL = 1.2 m/s
1
0.8
0.6
hL/dt
0.4
0.2
hL0
0
0 10 20 30
Time (s)
Figure 9.19 Holdup measurements at uLS = 1.2 m/s, dt =0.0763 m. Woods et al., 2006.
moving at a lower velocity than the slugs. These are overtaken by slugs, thus causing an
increase of the mass of liquid in the slugs.
Measurements of the average slug length were determined by setting an hL/dt at
which to measure the time interval for the slug passage. The triggers (the dashed lines
in Figure 9.19) were selected to give the correct slug frequency. For large gas velocities,
the measurements are less accurate because the slugs are highly aerated and the hL/dt are
smaller. This can make it difficult to differentiate slugs from large-amplitude waves. In
these cases, measurements of pressure pulses, characteristic of slugs, can be used to
differentiate fast-moving slugs from slow-moving large-amplitude waves at the outlet of
the pipe.
Average lengths measured close to the pipe outlet are not sensitive to changes in uLS
and weakly sensitive to uGS. A value of LS =d t ¼ 18 was obtained by Woods & Hanratty
(2006) for uGS = 2–4 m/s, L/dt = 200, where L is the length of the pipe. Grenier et al.
(1997) carried out a study in a 0.053 m pipe, which had a length of 90 m (L/dt = 1700),
9.4 Frequency of slugging 225
and found LS =d t ¼ 20 for mixture velocities greater than 1.2 m/s. A similar result was
obtained by Ferre (1979) and by Bernicott & Drouffe (1991) in a pipe with L/dt = 9500. It
is of interest that this roughly equals the value of 18 obtained by Woods et al. (2006) for
L/dt = 200. The experiments of Nydal et al. (1992) are of particular interest since a large
range of gas (0.5–20 m/s) and liquid (0.6–3.5 m/s) superficial velocities were considered.
Two pipes with diameters of 0.053 m and 0.09 m, and lengths of 17 m were used. They
measured LS =d t ¼ 1520 in the 0.053 m pipe and LS =d t ¼ 1216 in the 0.09 m pipe.
Experiments by Saether et al. (1990) in a 0.032 m pipe with L/dt = 560 gave LS =d t ¼ 27
for ðuGS þ uLS Þ ¼ 7:58 m=s.
A striking feature of these measurements is that the reported average values of LS/dt
are roughly the same for a wide range of pipe lengths. Woods (1998) obtained measure-
ments of the standard deviation for the distribution of slug lengths of about 0.55 m for
uGS = 2–4 m/s and 0.5 m for uGS > 4 m/s. The ratio σ LS =LS was measured as 0.35
for uGS = 1 m/s and as 0.5 for uGS > 4 m/s. Nydal et al. (1992) obtained σ LS =LS ¼ 0:37
for ðuGS þ uLS Þ ≤ 5 m=s. They measured a drop of σ LS =LS at ðuGS þ uLS Þ ≤ 5 m=s. A
value of σ LS =LS ¼ 0:31 was obtained for ðuGS þ uLS Þ ¼ 10 m=s. The study of
Saether et al. (1990) at ðuGS þ uLS Þ ¼ 7:58 m=s gave σ LS =LS ¼ 0:26.
A number of researchers have suggested that there is a minimum length below which
slugs are unstable (Taitel et al. 1980). However, there are differences in its suggested
value (Barnea & Brauner, 1985; Dukler et al., 1985). Measurements by Woods et al.
(2006) of LS and dLS =dt suggest that ðLS =d t Þmin ≈ 5. The cumulative probability density
function of slug lengths obtained at uGS = 5 m/s by Nydal et al. (1992) gives
ðLS =d t Þmin ≈ 8. Measurements by Grenier et al. (1997) give a 100% chance for a slug
with LS =d t ¼ 9 to be stable.
The probability density function for slug length can be approximated by a log-normal
function (Brill et al., 1981; Nydal et al., 1992; Woods et al., 2006)
" #
1 ðln LS C 1 Þ2
pðLS Þ ¼ pffiffiffiffiffi exp ð9:45Þ
LS C 2 2π 2C 22
2.9
2.8
cB (m/s)
2.7
2.6
2.5
2.4
0 0.5 1 1.5 2 2.5
Slug length LS (m)
4.4
4.2
4
3.8
3.6
0 0.5 1 1.5 2 2.5 3
Slug length LS (m)
4.5
4
3.5
3
0 0.5 1 1.5 2 2.5 3
Slug length LS (m)
Figure 9.20 Effect of slug length on the velocity of a bubble behind the slug. Woods et al., 2006.
slugs can overtake one another given sufficient time. However, note from Figure 9.20
that the average value of cB is independent of slug length. This seems to overrule the
mechanism involving coalescence outlined above.
These results, as well as the LS/dt measurements discussed earlier, suggest that the
occurrence of a “second stage” would require an extremely long pipe, such as used in
field operations. The coalescence of two adjacent slugs in this mode of operation should
be a stochastic event.
The holdup tracings shown in Figure 9.19 could be misleading in that spatial variations
in the flow direction are compressed. Slug velocities are given by (9.43). Thus, one
second in Figure 9.19b represents 36 m or 47 pipe diameters. Photographs taken with a
9.4 Frequency of slugging 227
L/dt = 2
L/dt = 10 L/dt = 4 Air
(a) Water
(b)
(c)
(d)
(e)
Figure 9.21 Video images at the entrance of a pipe for uGS = 1.8 m/s, uLS = 1 m/s, dt = 0.0763 m. Woods et al.,
2006.
high-speed video camera (Woods et al., 2006) give a better representation of what is
happening. Figure 9.21 is an example. The conditions are uGS = 1.8 m/s, uLS = 1 m/s,
dt = 0.073 m (the same as for Figure 9.17). The liquid was dyed to produce contrast. The
tee section in which air and water are mixed is at the right. The probes at L/dt = 2, 4 and 10
are shown in (a). The dimensionless length L/dt = 10 corresponds to a length of 0.76 m.
The velocity of a slug under these conditions is 3.4 m/s so the photos would correspond to
a time interval of 0.22 s. The formation of an incipient slug is shown in (a)–(c). It appears
as a growing slug in photo (d), where LS/dt = 5. A developing tail is shown in photos
(d) and (e). The height of the liquid in front of the slug is larger than hL0 so it is anticipated
that this slug reaches a large enough length to be stable. In photo (e), it can be seen that
the depleted liquid behind the slug is being replaced by an incoming bore.
228 Horizontal slug flow
The length of the unstable wavy stratified flow increases with time at a rate given by
LU ¼ Lf þ cjump t ð9:47Þ
where Lf + LD is the location in the pipe at which a previous slug was formed. Thus
DtPðt Þ ¼ DtN Lf þ cjump t ð9:48Þ
where ALS is the area of the liquid in a slug and AL0 is the critical area needed to sustain a
stable or growing slug. The randomness of the slugging process was modeled through the
use of random number generators. At t + Δt, a random number, Ri, between 0 and 1 is
selected and compared with the value of ΔtP(t). If Ri >ΔtP(t), a slug does not form. If
Ri < ΔtP(t), a slug has formed somewhere in LU. A second random number generator was
then used to determine where, along LU, this occurred. This becomes a new value of Lf.
The algorithm is repeated to provide an ensemble of time intervals between slug
formation and an ensemble of slug lengths, LS.
In the second paper, Woods et al. (2006) used this computational scheme to represent
stochastic slugging for large superficial liquid velocities. For this case, slugs form close to
the inlet so LD was taken to be zero. Furthermore, the 2006 paper employed the concept
of minimum slug length for a slug to be stable. A value of (LS/dt)min = 4 was used. The
9.5 Triggering of slug formation 229
0.25 Experimental
Fraction of total
Model
0.2
0.15
0.1
0.05
0
0 0.5 1 1.5 2 2.5 3 3.5 4
Slug length (m)
0.15 Model
0.1
0.05
0
0 0.5 1 1.5 2 2.5 3 3.5 4
Slug length (m)
Figure 9.22 Comparison of calculated and measured distributions of slug lengths for air–water flow in a
0.0953 m pipe. Woods et al., 2006.
probability N was selected so that the measured mean LS/dt is the same as the calculated
mean LS/dt.
Calculated and measured distributions of LS for air–water are compared in Figure 9.22
(Woods et al., 2006) under conditions that the flow is fully developed or close to fully
developed. Rough agreement is noted. Both show skewed distributions. However, the
model predicts the existence of slug lengths larger than observed in experiments. Clearly,
there is room for improvement.
Two modes of operation can be considered. The data obtained by Woods & Hanratty
(1999) and by Woods et al. (2006) were obtained while the gas flow rate was kept
constant by using a critical orifice.
Another possibility is to keep the pressure drop constant. This type of operation is
discussed by Scott et al. (1987). A slug leaving the pipe gives rise to a sudden increase in
the flow rate. This, in turn, can trigger the formation of a new slug in the pipe.
230 Horizontal slug flow
References
Andreussi, P. & Bendikson, K. 1989 Investigation of void fraction in liquid slugs for horizontal and
inclined gas–liquid pipe flow. Int. J. Multiphase Flow 15, 937–946.
Andritsos, N., Williams, L. & Hanratty, T. J. 1989 Effect of liquid viscosity on stratified-slug
transition in horizontal pipes. Int. J. Multiphase Flow 18, 877–892.
Barnea, D. & Brauner, N. 1985 Holdup of the liquid in two-phase intermittent flow. Int.
J. Multiphase Flow 10, 467–483.
Barnea, D. & Taitel, Y. 1993 A model for slug length distribution in gas–liquid slug flow. Int.
J. Multiphase Flow 10, 467–483.
Barnea, D., Shoham, O., Taitel, Y. & Dukler, A.E. 1980 Flow pattern transition for gas–liquid flow
in horizontal and inclined pipes. Int. J. Multiphase Flow 6, 217–225.
Bendiksen, K.H. 1984 Experimental investigation of the motion of long bubbles in inclined tubes.
Int. J. Multiphase Flow 10, 467–482.
Bernicott, M.F. & Drouffe, J.M. 1991 A slug length distribution law for multiphase transportation
systems. SPE Prod. Eng. 19, 829–838.
Bontozoglou, V. & Hanratty, T.J. 1990 Capillary-gravity Kelvin–Helmholtz waves close to
resonance. J. Fluid Mech. 217, 71–91.
Brill, J.P., Schmidt, Z., Coberly, W.A. & Moore, D.W. 1981 Analysis of two-phase tests in large
diameter flow lines in Prudhoe Bay Field. Soc. Petrol. Eng. J. 363–377.
Crowley, C.J., Sam, R.G. & Rothe, P.H. 1986 Investigation of two-phase flow in horizontal and
inclined pipes at large pipe sizes and high gas density. Report prepared for the American Gas
Association by Creare Inc.
Dukler, A.E. & Hubbard, M.G. 1975 A model for gas–liquid slug flow in horizontal tubes. Ind.
Eng. Chem. Fund. 14, 337–347.
Dukler, A.E., Maron, D.M. & Brauner, N. 1985 A physical model for predicting minimum slug
length. Int. J. Multiphase Flow 40, 1379–1385.
Fan, Z., Jepson, W.P. & Hanratty, T.J. 1992 A model for stationary slugs. Int. J. Multiphase Flow
18, 477–494.
Fan, Z., Lusseyran, F. & Hanratty, T.J. 1993a Initiation of slugs in horizontal gas–liquid flows.
AIChE Jl 39, 1741–1753.
Fan, Z., Ruder, Z. & Hanratty, T.J. 1993b Pressure profiles for slugs in horizontal pipelines. Int.
J. Multiphase Flow 19, 3421–3437.
Ferre, D. 1979 Ecoulements diphasiques aporches en conduite horizontale. Rev. Ind. Fr. Pet. 34,
113–142.
Govier, G.W. & Aziz, K. 1972 The Flow of Complex Mixtures in Pipes. New York: Van Nostrand
Rheinhold.
Gregory, G.A. & Scott, D.S. 1969 Correlation of liquid slug velocity and frequency in concurrent
gas–liquid slug flow. AIChE Jl 15, 833–835.
Gregory, G.A., Nicholson, M.K. & Aziz, K. 1978 Correlation for liquid volume fraction in the slug
for gas–liquid flow. Int. J. Multiphase Flow 4, 33–39.
Grenier, P., Fabre, J. & Fagundes Netto, J.R. 1997 Slug Flow in Pipelines: Recent Advances and
Future Developments. Bedford: BHR Group, pp. 107–121.
Heywood, N.I. & Richardson, J.F. 1979 Slug flow in air–water mixtures in a horizontal pipe;
determination of liquid holdup by gamma ray absorption. Chem. Eng. Sci. 28, 17–30.
References 231
Hurlburt, E.T. & Hanratty, T.J. 2002 Prediction of the transition from stratified to slug and plug
flow for long pipes. Int. J. Multiphase Flow 20, 707–729.
Kouba, G.K. & Jepson, W.P. 1990 The flow of slugs in horizontal two phase pipelines. Trans.
ASME 112, 20–25.
Lin, P.Y. & Hanratty, T.J. 1986 Prediction of the initiation of slugs with linear stability theory. Int.
J. Multiphase Flow 12, 79–98.
Nicklin, D.J., Wilkes, J.O. & Davidson, J.F. 1962 Two phase flow in vertical pipes. Trans. Inst.
Chem. Engs. 102, 61–68.
Nydal, O.J., Pintus, S. & Andreussi, P. 1992 Statistical characterization of slug flow in horizontal
pipes. Int. J. Multiphase Flow 18, 439–452.
Ruder, Z. & Hanratty, T.J. 1990 A definition of gas–liquid plug flow in horizontal pipes. Int.
J. Multiphase Flow 16, 233–242.
Ruder, Z., Hanratty, P.J. & Hanratty, T.J. 1989 Necessary conditions for the existence of stable
slugs. Int. J. Multiphase Flow 15, 209–226.
Saether, G., Bendiksen, K., Muller, J. & Froland, E. 1990 The fractal statistics of liquid slug
lengths. Int. J. Multiphase Flow, 16, 1117–1126.
Scott, S.L., Shoham, O. & Brill, J.P. 1987 Modeling slug growth in large diameter pipes. Paper
presented at the Third International Joint Conference on Multiphase Flow, The Hague,
Netherlands, May 1987, paper B2.
Singh, G. & Griffith, P. 1970 Determination of the pressure optimum pipe size for two-phase flow
in an inclined pipe. TASME J. Eng. Ind. 92, 717–726.
Stoker, J.J. 1957 Water Waves. New York: Interscience, pp. 313–333.
Taitel, Y., Barnea, D. & Dukler, A. E. 1980 Modelling of flow pattern transitions for steady upward
gas–liquid flow in vertical tubes. AIChE Jl 3, 345–354.
Theron, B. 1989 Ecoulements diphasiques instatationaires en conduite horizontale. Ph.D. thesis,
Institut National Polytechnique de Toulouse.
Woods, B.D. 1998 Slug formation and frequency of slugging in gas–liquid flows. Ph.D. thesis,
University of Illinois.
Woods, B.D. & Hanratty, T.J. 1996 Relation of slug stability to shedding rate. Int. J. Multiphase
Flow 22, 809–828.
Woods, B.D. & Hanratty, T.J. 1999 Influence of Froude number on physical processes determining
frequency of slugging in horizontal gas–liquid flows. Int. J. Multiphase Flow 25, 1195–1223.
Woods, B.D., Hurlburt, E.T. & Hanratty, T.J. 2000 Mechanism of slug formation in downwardly
inclined pipes. Int. J. Multiphase Flow 26, 977–998.
Woods, B.D., Fan, Z. & Hanratty, T.J. 2006 Frequency and development of slugs in a horizontal
pipe at large liquid flows. Int. J. Multiphase Flow 32, 902–925.
10 Particle dispersion and deposition
10.1 Prologue
Particles entrained in a turbulent fluid are dispersed by velocity fluctuations; they assume a
motion that is related to the fluid turbulence. If the suspension flows through a conduit,
deposition on a wall depends on the particle turbulence. An understanding of these
processes is needed to describe the annular flow regime for which liquid flows along the
walls and as drops in the gas flow. The fraction of liquid that is entrained by the gas depends
on the rate at which the film is atomized and the rate at which drops deposit on the film.
Equations for trajectories of spherical drops and bubbles in a turbulent flow field are
developed. These are used to relate the turbulence properties and the dispersion of
particles to the turbulence properties of the fluid in which they are entrained. Of particular
interest is the development of relations for the influence of drop size on drop turbulence
and on drop dispersion.
The deposition of particles is strongly related to their size. A wide range of behaviors is
observed. Brownian motion is realized for very small particles. Particle motion becomes
independent of fluid turbulence for very large particles. It is hard to capture all of these
behaviors in a single laboratory experiment. Therefore, numerical studies have been
carried out in which a modified Langevin equation is used to provide a stochastic
representation of the fluid turbulence.
Results from laboratory and numerical experiments are used to develop correlations
for the rate of deposition and for the velocities with which particles strike a wall.
A starting point for this chapter is the description of the dispersion of marked fluid
particles from a point source, provided by Taylor (1921). The problem is simplified by
assuming a homogeneous, isotropic turbulence and a zero mean velocity (ūi = 0).
The velocity of a diffusing fluid particle is designated by three components in the x1,
x2, x3 directions, v1, v2, v3. The location is designated by y1, y2, y3. The magnitude of the
particle turbulence is represented by the mean-square values of the velocity fluctuations,
v21 ; v22 ; v23 . For a homogeneous field, the components v2i do not vary with location.
Consider a marked fluid particle located at yi = 0, at time zero. The distance traveled by
the particle in the yi-direction by time t is given as
10.2 Dispersion of fluid particles in homogeneous isotropic turbulence 233
ðt
yi ð t Þ ¼ vi ðt 0 Þdt 0 ð10:1Þ
0
If this measurement is repeated a large number of times, the ensemble average at time t
is given by yi ðt Þ ¼ 0 since vi is just as likely to be plus or minus. However, y2i ðt Þ≠0 ; it is a
measure of the average spread determined from a number of trials.
Einstein (1905) has shown that the molecular diffusion coefficient, D, can be related to
the change of mean-square dispersion over a time interval dt by the equation
1 dy2i
¼D ð10:2Þ
2 dt
ðt
dy2i
¼2 vi ðt Þvi ðt 0 Þdt 0 ð10:4Þ
dt 0
where t = t 0 + s has been substituted into (10.4). The turbulence is steady in time so
vi ðt 0 þ sÞvi ðt 0 Þ ¼ vi ð0Þvi ðsÞ. Thus, the turbulent diffusivity, ε, is time-dependent
ðt
εðt Þ ¼ v2i RLi ðsÞds ð10:6Þ
0
where
vi ð0Þvi ðsÞ
RLi ðsÞ ¼ ð10:7Þ
v2i
is the Lagrangian correlation coefficient. For s → 0, vi(0) and vi(s) are perfectly correlated
so RLi ðt ! 0Þ ≈ 1 and
As s increases, vi(0) and vi(s) eventually become completely uncorrelated; that is, vi(s)
is just as likely to be plus or minus if vi(0) is plus, so RLi ð∞Þ ¼ 0. Define a Lagrangian
time-scale as
ð∞
τL ¼ RLi ðsÞds ð10:9Þ
0
From (10.6)
Thus,
1=2
εð∞Þ ¼ v2i ΛL ð10:12Þ
where the two terms on the right side are analogous to the molecular velocity and the
molecular mean-free path.
An integration of (10.5) gives
ð t ð t0
yi ¼ 2vi dt 0 RLi ðsÞds
2 2 ð10:13Þ
0 0
As shown by Hinze (1959), the integration of (10.13) gives the following relation:
ðt
yi ¼ 2vi ðt sÞRLi ðsÞds
2 2 ð10:14Þ
0
In order to calculate y2i ðt Þ, one needs to specify RLi ðsÞ. Hinze defines a Lagrangian micro-
time-scale as
1 1 ∂2 RLi
T 2 ¼ ð10:17Þ
λ 2 ∂s2 s!0
Thus, as s → 0
s2
RLi ðsÞ ¼ 1 2 ð10:18Þ
λT
10.3 Equation of motion of a particle or a bubble 235
in disagreement with (10.18). However, at large Reynolds numbers, this is not a serious
problem since (10.18) is valid only over a small range of diffusion times.
Measurements of the dispersion of marked fluid elements originating from the center
of a pipe have been made by Towle & Sherwood (1939), Boothroyd (1967), Groenhof
(1970) and Taylor & Middleman (1974). Concentration profiles downstream of the origin
are represented by Gaussian distributions with standard deviations of y2i . A turbulent
diffusivity is calculated from (10.5). Data from the above references for large times are
represented by the equation
ε
¼ 0:037 ð10:22Þ
v 2rt
where rt is the pipe radius and v* is the friction velocity, ðτ W =ρf Þ1=2 . The shear stress at
the wall, τW, is calculated from measurements of the pressure drop under fully developed
conditions.
rt DP
τW ¼ j j ð10:23Þ
2 Dz
where ! u is the fluid velocity, ! v P is the particle velocity and ! u ! v P is the relative
velocity which dictates the force of the fluid on the particle. Lift forces have been ignored.
The term on the left side is the mass of the particle times its acceleration. The first term on
the right side is the force of gravity minus the buoyancy force on the particle. The second
term is Stokes drag force for a steady flow. The third term is the Basset force
(Basset, 1888), which is a correction to Stokes law because the flow is unsteady. The
fourth term is the added mass, which accounts for the fluid in the continuum which is
accelerated when the particle is accelerated. The last term is the force due to pressure
gradients in the fluid. This can be understood by recognizing that D! u =Dt is the
substantial derivative of the fluid. According to inviscid theory ρf D! u =Dt equals the
local pressure gradient accompanying the fluid acceleration.
Mei et al. (1991) show that the Basset force predicts too long a memory in the time
domain. Thus, its use in (10.24) is questionable. For the present, it is best to ignore this term.
In cases for which ρP >> ρf, such as a solid or liquid sphere in a gas, (10.24) can be
simplified to
4 3 d!vP 4 ! 4
πr ρ ¼ πr3P !
g ρP þ F L πr3P
3 P P dt 3 3
1 ! ! ! !
þ C D πrP ρf u v P j u v P j
3
ð10:25Þ
2
2 d ! ! 4 3 D! u
þ πr3P ρf u v P þ πrP ρf
3 dt 3 Dt
!
where a lift force per unit volume, F L , is included, !
u is the fluid velocity seen by the
particle and non-Stokesian behavior is considered. For cases in which ρf >> ρP, such as a
spherical gas bubble in a liquid, (10.25) can be written as
4 4 1
0 ¼ πr3P ρf !
g þ πr3P F L þ C D πr2P ρf !u !
v j!
u !
v Pj
3 ! 3 2
ð10:26Þ
2 d u vP 4 D!u
þ πr3P ρf þ πr3P ρf
3 dt 3 Dt
Note that the solution of (10.25) requires a knowledge of the fluid velocity along the path
of the particle, which is not known a priori. This presents a major problem which has
been solved with an iterative method by Reeks (1977).
Equations (10.26) and (10.27) can be used to describe the change of bubble velocity
and location with time. Equation (10.26) differs from (10.25) in that the time change of
the momentum of the particle is not an important consideration for bubble motion,
because of its small density. Instead, the acceleration of the added mass introduces the
temporal change of the particle velocity.
10.4 Lift forces and lateral drift 237
However, this agreement does not prove that the bubbles are rotating. As shown by
Beyerlein et al. (1985), a bubble embedded in a flow which has gradients in the mean
velocity would experience a difference in fluid velocity on the two sides of the bubble.
Because of a Bernoulli effect this results in a pressure difference. This, in turn, provides a
lateral net force on the bubble.
Furthermore, the bubbles are not spherical in gas–liquid flows. The force on these
bubbles could have a component in the lateral direction which is related to their shape and
orientation. Thus, the theoretical justification for using (10.29) is not established.
These lift forces on bubbles, associated with a non-uniform mean velocity, lead to drift
velocities in the radial direction. A drift velocity can also be realized if the fluid
turbulence varies spatially. The particles will then tend to move from regions of high
turbulence to regions of low turbulence. Section 10.9 develops an analytical expression
for this effect.
where y is the distance from the wall. If the particle leads the fluid, FL is negative, that is,
toward the wall. If the particle lags the fluid, FL is positive. Since the fluid drag is
described by Stokes law, the particle Reynolds number needs to be small. Furthermore,
238 Particle dispersion and deposition
the dimensionless shear rate needs to be large and the dimensionless particle diameter
needs to be small.
1=2
duz 1=2
f
dy duz ðd P Þ2 ð10:31Þ
>> 1 551
juz vPz j dy f
These restrictions suggest that Saffman’s equation should not be used for y+ > 70 in a
turbulent flow (see McLaughlin, 1991).
Particles in the presence of a turbulent velocity field will assume a turbulent motion,
because of the fluctuating drag associated with the fluctuating fluid velocity. Because of
the inertia of the particles and the gravitational force, the particles do not follow
the velocity fluctuations exactly. The goal of theory is to relate the particle turbulence
and the particle diffusivity to the fluid turbulence and the fluid turbulent diffusivity.
Homogeneous, isotropic turbulence with zero mean velocity is assumed.
Fluid turbulence is characterized by the magnitudes of the three components of the
fluid velocity fluctuations, u2i , by correlation coefficients and by spectra. Eulerian spatial
and temporal correlation coefficients can be defined analogous to the Lagrangian
correlation (10.7). Thus, for a fixed location, the temporal correlation is defined as
ui ðt Þui ðt þ sÞ
REi ðx; sÞ ¼ ð10:32Þ
u2i
where ui(t) ui (t + s) is the product of ui at two different times and at a fixed location, xi.
A spatial Eulerian correlation can be defined for a fixed time as
ui ðxi Þuðxi þ ξ Þ
REi ðt; ξ Þ ¼ ð10:33Þ
u2i
where ui(xi)ui(xi+ξi) is the product of ui at two different locations at a fixed time. The
overbars are averages for a large number of realizations of the field. For ξ = 0 or s = 0,
these correlation coefficients are equal to unity. For ξ ¼ ∞; REi ¼ 0, since for a fixed time
the velocities at locations xi + ξ and xi are uncorrelated for large ξ. Thus, from (10.33),
ð∞
Λi ¼ REi dξ ð10:34Þ
0
Hinze (1959) derived the following relations between the spectral function Ei(n) and the
Eulerian temporal correlation:
ð
1 ∞
R i ðt Þ ¼
E
dnEi ðnÞcos 2πnt ð10:37Þ
u2i 0
ð∞
Ei ðnÞ ¼ 4ui dtREi ðt Þcos 2πnt
2 ð10:38Þ
0
Note that
ð∞
E i ð0Þ ¼ 4u2i dtREi ðt Þ ¼ 4u2i τ Ei ð10:39Þ
0
For a homogeneous isotropic field, u21 ¼ u22 ¼ u23 , two fundamental spatial correlations
can be defined. The longitudinal correlation considers two components in the same
direction, say x1, separated by a distance r. Thus,
correlation must have negative values at large r in order that conservation of mass is
satisfied.
If a homogeneous isotropic turbulence is being transported with a uniform velocity in
the x1-direction, U1 , the Taylor hypothesis can be used whereby the time variation of the
turbulence can be related to the spatial variation by assuming
∂ ∂
¼ U 1 ð10:45Þ
∂t ∂x1
Thus, the temporal correlation can be related to the spatial correlation as follows
f ðx1 Þ ¼ RE1 t ¼ x1 =U 1 ð10:46Þ
(See Hinze (1959, pp. 40–41) for a discussion of the Taylor hypothesis.)
From (10.37) and (10.38), the spectral function and the correlations can be defined as
follows:
ð
1 ∞ 2πnx1
f ðx1 Þ ¼ dnE1 ðnÞcos ð10:47Þ
2
u1 0 U1
ð∞
dx1 cos 2πnx1
E1 ðnÞ ¼ 4u1 2 f ð x1 Þ ð10:48Þ
0 U1 U1
A plot of data, constructed by Favre and colleagues is presented by Hinze (1959, p. 61).
The measurements were made behind a square grid, located in a wind tunnel, so as to
approximate a homogeneous, isotropic turbulence convected with a velocity U1. The
solid line in this plot represents (10.49). The filled points are measurements. The open
points are calculated from measurements of f(x1). Hinze points out that (10.49) “appears
to approximate measured spectrum curves satisfactorily, except, of course, for that part of
the E1(n) -curve that pertains to high values of n. When n approaches zero, the value of
U1 E1 ðnÞ=u21 Λ1 ¼ 4 agrees very satisfactorily with experimental data.”
Equation (10.25) for ρP >> ρf can then be written as follows if the effect of gravity and
the last two terms of (10.25) are ignored, and β is defined by (10.50)
d!
vP
¼β !u !
vP ð10:52Þ
dt
or
d!
vP
þ β!
v P ¼ β!
u ð10:53Þ
dt
Thus, 1/β is a time constant which characterizes the ability of a particle to follow the fluid
turbulence. It plays a central role in understanding the behavior of particles in a turbulent
field. (Consider a particle released in a stagnant fluid with a velocity ! v 0. The product of
!v 0 and 1/β represents the stopping distance.)
The integration of (10.53) yields
ðt
vPi ¼ vPi ð0Þexpðβt Þ þ βexpðβt Þ expðβT Þui dT ð10:54Þ
0
where vPi(0) is a component of the particle velocity vector and ui is a component of the
fluid velocity vector that the entrained particle sees at time T. The first term on the right
side of (10.54) is the solution to the homogeneous part of (10.53) and the second term is
the particular solution. Squaring (10.54) and, then, taking the mean value, over many
particles, of each of the terms, gives
ðt
v2Pi ¼ v2Pi ð0Þexpð2βt Þ þ 2βexpð2βt Þ expðβT ÞvP ð0ÞuðT ÞdT
ðt
0
ð10:55Þ
path
þui βexpð2βt Þ Ri ðθÞ½expðβθ þ 2βt Þ expðβθÞdθ
2
0
where
ui ðt Þui ðt þ θÞ
Rpath
i ðθ Þ ¼ ð10:56Þ
u2i
Suppose
242 Particle dispersion and deposition
Rpath
i ðθÞ ¼ expðαθÞ ¼ exp θ=τ path ð10:58Þ
where τ path
i ¼ α1 is the time-scale for this correlation. Then (10.57) gives the limiting
value of v2Pi
β
vPi ¼ ui
2 2 ð10:59Þ
αþβ
Since β is the reciprocal of the inertial time constant, equation (10.59) predicts that
particles with large inertial time constants (small β) will have much smaller turbulent
velocity fluctuations than the fluid. This is because the entrained particles do not
respond to high frequencies and thus “see” only a fraction of the fluid velocity
fluctuations.
Equation (10.55) is plotted in Figure 10.1 for the case of v2Pi ð0Þ ¼ 0. The abscissa, βt, is
the ratio of the time to the inertial time constant of the particles. Note that there is a
transient region in which the particle becomes entrained in the fluid turbulence. Its
duration is given as βt = 2−3. Thus, particles with large inertial time constants require
a long time to come to a stationary state.
1.2
1.0
α /β
0.8
14
1.7
/β + 1)
0.66
0.6
(α
u i2
vP2
0.4
0.2
0
0 1 2 3 4 5
βt
Figure 10.1 Particle turbulence as a function of the dimensionless time for the case of v2P ð0Þ ¼ 0.
10.7 Dispersion of particles in a turbulent gas 243
u2i u2 τ L ε ð ∞ Þ
εP∞ ¼ ¼ i L ¼ L ð10:61Þ
α ατ ατ
where τL is the Lagrangian time-scale for the fluid turbulence, defined by (10.9). For
homogeneous turbulence, the Eulerian average of the fluid velocity fluctuations at a
given location, u2i , is usually taken to be equal to the Lagrangian average over particle
paths. Thus, in the above equation, the fluid diffusivity ε(∞) is defined by (10.10).
If βτL is large, the particle closely follows the fluid (ατL = 1). Equations (10.59) and
(10.61) yield v2Pi ¼ u2i and εP(∞) = ε(∞). If βτL is small, the particles will not follow the
turbulence. In this limit, the particles will be almost stationary; they are, effectively,
sampling the turbulence at a fixed location; that is, α−1 = τE, where τ E is the Eulerian
time-scale, defined by (10.35). Theoretical work by Reeks (1977) gives τ E ¼ ð1 1:3Þτ L
as βτL varies from 2 to 0. Reeks, therefore, suggests εP∞ ≈ ε∞ .
This is consistent with the analysis of Hinze (1959, p. 466, equation 5.207), which uses
spectral representations of RLP ðt Þ and of RL(t) to suggest that
εP∞ ¼ ε∞ ð10:62Þ
The above result is remarkable since (10.59) predicts that the intensity of the particle
turbulence, v2Pi , can be much smaller than the intensity of the fluid turbulence, u2i , if the
inertial time-scale of the particles is large.
From Section 10.2, one can describe the diffusivity of particles at large times as the
product of a velocity and a length scale.
1=2
εP ð∞Þ ¼ v2Pi ΛPi ð10:63Þ
For large inertial time constants, the velocity scale decreases with increasing 1/β. Hinze’s
suggestion that εP ≈ ε implies that ΛP must increase with increasing 1/β just enough for
εP(∞) to remain roughly constant. This can be explained because inertia of entrained
particles inhibits their ability to respond to high-frequency velocity fluctuations. Thus,
the entrained particles have larger time constants and, therefore, larger length scales.
The prediction of v2Pi in equation (10.59) depends on the representation of Rpath i by
(10.58) and the definition of an empirical reciprocal time constant α. As mentioned
above, some success in relating this correlation to Eulerian properties of the fluid
turbulence has been realized by using the iterative approach of Reeks (1977).
[Equation (10.62) is strictly applicable to a homogeneous turbulence, which is
approximated in the central region of a pipe or channel. In fact, computational results
exist which suggest that εP ≠ εf close to a wall where the turbulence is non-homogeneous.
See, for example, Brooke et al. (1994).]
where x is the coordinate in the direction of free fall. The particle diffusivity for large
diffusion times is then given by
10.8 Measurements of particle turbulence for suspension flow in a pipe 245
ð∞
εP ¼ v2Pi REii ðx ¼ U S sÞdx ð10:66Þ
0
1=2
For very small U S = u2i and large diffusion times, the turbulent diffusivity of the
1=2
particles is given by (10.60). For intermediate U S = u2i , interpolation formulas
(Csanady, 1963; Meek & Jones, 1973) can be used.
For example, Csanady (1963) suggests that the correlation coefficient can be given by
1=2
s 2
RðsÞ ¼ exp U S þ v2P ð10:67Þ
Λi
1=2
Thus, for large U S = v2P
sU S
RðsÞ ¼ exp ð10:68Þ
Λi
1=2
For small U S = v2P
0 1=2 1
s v2P
B C
RðsÞ ¼ exp@ A ð10:69Þ
Λi
The analysis of Meek & Jones (1973) uses the spectral function. They argue that the average
wave number is unchanged by the crossing of trajectories. However, the convection velocity
from c0 to c0 þ U S . Similarly, the frequency changes from ω0 = kc0 to
changes
ω ¼ k U S þ c0 . Meek & Jones suggest the following interpolation formula for ω:
1=2
US
ω ¼ ω0 1 þ ð10:70Þ
c0
Thus, the crossing of trajectories can have a much greater effect on the spatial scale of the
turbulence seen by the particles than does particle inertia. The calculations performed by
Reeks (1977) indicate that the effect of crossing of trajectories starts to become important
when the free-fall
velocity is roughly equal to the magnitude of the turbulent fluctuations
U S =q ≈ 1 :
1.0
Re z (cm) LAUFER (u 2r )1/2
0.8 36 000 77.5
52 000 77.5
(v2Pr)1/2/v*
36 000 212.1
0.6 52 000 212.1
0.4
0.2
0.0
0.0 0.2 0.4 0.6 0.8 1.0
(rt – r)/rt
1.2
LAUFER (u 2θ )1/2
Re z (cm)
1.0 36 000 77.5
52 000 77.5
36 000 212.1
(v2Pθ)1/2/v*
0.8
52 000 212.1
0.6
0.4
0.2
0.0
0.0 0.2 0.4 0.6 0.8 1.0
(rt – r)/rt
Figure 10.2 Measurements of particle turbulence for 50 μm drops in air. Lee et al., 1989.
locations along the pipe by electronic flash units. A camera, located at the bottom of
the pipe, obtained axial-view photographs of the particles at illuminated cross-sec-
tions. The timing between flashes provided three photographs of particles as they
moved down the pipe. The distances traveled by the particles and the time interval
between flashes can be used to calculate a velocity. In this way, the motion of the
droplets in a pipe cross-section could be measured. This technique has two interesting
aspects: (1) The use of axial-viewing photography filters out the much larger axial
flow component so that accurate measurements of turbulent motion in planes perpen-
dicular to the mean flow direction are possible. (2) Direct (rather than the usual
indirect) measurements were made of local mass fluxes in the radial direction, needed
to define Eulerian eddy diffusion coefficients.
Figure 10.2 shows measurements of the dimensionless root-mean-square of the
1=2
radial and tangential components of the velocity fluctuations of 50 μm drops, v2Pr
10.8 Measurements of particle turbulence for suspension flow in a pipe 247
100
Averaged across the pipe
Averaged for rt 1 cm
Equation (10.59), ατL = 0.7
1/2
v 2Pr u2r
/
10–1
10–2 10–1 100
βτL
Figure 10.3 Spatially averaged ratio of the particle to fluid turbulence as a function of βτ L
1=2
and v2Pθ over a pipe cross-section. The curved line represents measurements of the
1=2
fluid velocity fluctuations, u2i =v , obtained by Laufer (1954) in a pipe flow. It is
noted that the turbulence of entrained particles is significantly lower than the fluid
turbulence. Figure 10.3 shows a plot of the spatially averaged ratio of particle turbulence
to fluid turbulence as a function of βτL, where τL is the Lagrangian time-scale of the fluid.
The fluid time-scale is obtained from (10.22) since ε ¼ v2r τ L . The solid curve is
calculated with (10.59), using α = 0.7/τL. This fitting parameter is reasonable since
it indicates that the time-scale of the fluid velocity fluctuations seen by the particles
(in the absence of gravitational effects) is approximately 30 % larger than the Lagrangian
fluid time-scale. From Figure 10.3, it is seen that particle inertia affects the intensity of the
particle velocity fluctuations for βτL less
than 1. No evidence of an effect of a crossing of
trajectories on v2r was observed, since U S =q 51.
Values of the average velocity in the r-direction, V r , were also obtained. These give a
direct measurement of the flux of particles since
N ¼ V rC ð10:71Þ
The Eulerian diffusion coefficient could be calculated from measurements of V r and C ðrÞ
since
V rC
εEP ðrÞ ¼ ð10:72Þ
∂C=∂r
The experiments of Lee et al. show that concentration profiles of particles downstream of
the injector could be approximated by a Gaussian function. Then (10.72) gives
V r X 2P
εP ¼ ð10:73Þ
r
248 Particle dispersion and deposition
where
10.9 Turbophoresis 249
3C D ρf j!
u ! v Pj
β~ ¼ ð10:76Þ
2d P ð2ρP þ ρf Þ
Note that (10.76) is the same as (10.50) for small ρf. The relative velocity appearing in
(10.76) is given as
X
i¼3 2
j!
u !
2
v P j ¼ ðuz vPz Þ2 þ uti vtPi ð10:77Þ
i¼1
The second term (due to particle turbulence) on the right side was ignored so that
j!
u ! v P j ¼ juz vPz j. Young & Hanratty (1991) used their measurements of particle
turbulence to justify this assumption.
The experiments are characterized by βτ ~ L much greater than unity so the inertial time
constant was small enough for the particles to follow the fluid velocity fluctuations closely.
Thus, v2Pr ¼ u2r . One of the experiments, using stainless steel particles, was done with
Uþ ~ L
S ¼ 1:77 and βτ ¼ 53:8. This produced a value for the Eulerian particle diffusivity of
εP/εf = 0.57, where U þS is the average slip velocity between the solid particles and the fluid
(see Young & Hanratty, 1991, Table 4). This result, for large U þ S , is consistent with the
“crossing of trajectories” theory of Csanady (1963). Young & Hanratty support the
1=2
suggestion that this effect becomes important for U S = v2Pr ≥ 0:85.
10.9 Turbophoresis
1 dvt2
V tp ¼ Pr
ð10:78Þ
β~ dr
where APi is the acceleration of the particle in the i-direction and β~ is given by (10.76). For
very large ρP/ρf (particles in a gas)
250 Particle dispersion and deposition
3C D ρf j!
u ! v Pj
β~ ¼ ð10:80Þ
4d P ρP
Since ur ¼ 0
1 1
V tp ¼ vPr ¼ APr ≈ APr ð10:82Þ
~
β β~
dvPr v2Pθ
APr ¼ ð10:83Þ
dt r
where v2Pθ =r is the centripetal acceleration and dvPr =dt is the average of the substantial
derivative, DvPr/Dt.
dvPr ∂vPr ∂vPr vPθ ∂vPr ∂vPr
¼ þ vPr þ þ vPz ð10:84Þ
dt ∂t ∂r r ∂θ ∂z
If changes of the particle concentration are ignored (or if the concentration is very small),
conservation of mass dictates that
∂vPr vPr 1 ∂vPθ ∂vPz
0 ¼ vPr þ þ þ ð10:85Þ
∂r r r ∂θ ∂z
vt2 1∂ rv2Pr 1 ∂ rv t2
Pr
APr ¼ Pθ
þ þ ð10:88Þ
r r ∂r r ∂r
From (10.82)
!
1 ∂vt2 vt2 vt2
V tp ¼ Pr þ Pθ Pr ð10:90Þ
β~ ∂r r r
The measurements of dvP =dt presented by Young & Hanratty (1991) are plotted in
Figure 10.4, where runs 1 & 2 represent glass spheres at Re = 70 800 and at Re = 16 400.
Average particle acceleration, Arrt/v*
(a) 20
10
–10
–20
0.0 0.2 0.4 0.6 0.8 1.0
Dimensionless distance from the wall, y/rt
Average particle acceleration, Arrt/v*
(b) 20
10
Run 1
–10 Run 2
Run 3
Run 4
–20
0 40 80 120 160 200
Dimensionless distance from the wall, y +
Figure 10.4 (a) The temporal change of VR measured by Young & Hanratty. The solid curve is calculated with
(10, 86). (b) Measurements close to the wall. Young & Hanratty, 1991.
252 Particle dispersion and deposition
Runs 3 and 4 are for steel spheres at Re = 72 900 and Re = 15 700. The curves in
Figure 10.4a and b represent theoretical calculations. The interesting feature of these
measurements is that the sign of dvP =dt changes. For low flow rates, this change occurs at
y/rt ≈ 0.2 and for high flow rates, at y/rt ≈ 0.05, where y is the distance from the wall. This
can be understood better when measurements are plotted against y, made dimensionless
with wall parameters, as shown in Figure 10.4b. Here, it is seen that the change in sign
occurs in the range y+ = 80−120. This corresponds to the location of a maximum in the
root-mean-square of the radial velocity fluctuations.
Thus, turbophoresis exists if dvP =dt has a finite value. Then a force given by the right
side of (10.75) will be acting on the particle. This requires that vP ≠ 0.
where v2P is the x2-component of the particle velocity.Young & Leeming (1997) derived
the following relation for a compressible suspension (equation (10.85) is not valid):
where the repeated i-index indicates a summation. The third term on the right side
accounts for compressibility of the suspension. Cerbelli et al. (2001) suggested that it
∂ðlnC Þ
can be approximated by vt2
2P ∂x2 .
Measurements reveal that the use of (10.93) requires that the Eulerian turbulent diffusivity
is negative in parts of the concentration field. This is non-physical. Mito & Hanratty
(2004b) and Brooke et al. (1994) have suggested an explanation for this paradox.
Define a flux, F, given by
dC
F ¼ V tp C εEP ð10:94Þ
dy
10.10 Deposition of particles 253
This need not be zero, as suggested by (10.93). Mito & Hanratty (2004b) carried out
numerical experiments in a channel flow for which the fluid turbulence is represented
by the Langevin equation (see Section 10.11). One aspect of the investigation by Mito &
Hanratty was an extensive study of turbophoresis. This work and the study by
Brooke et al. (1994) speculate that turbophoretic motions resemble “free-flight” deposi-
tion described in Section 10.10.
Particles entrained in a turbulent field tend to follow the turbulence. However,
if the particles experience a sudden decrease in the fluid turbulence, they will
become detached from the turbulence and undergo a free-flight. Thus, there will
be two populations of particles. One is entrained in the fluid turbulence and a
second, which is smaller, is undergoing free-flights. Particles can end their free-
flights by again becoming entrained in the turbulence or by depositing in the wall
region. The velocity of these free-flight particles is associated with the turbophoretic
velocity.
At a given y, particles can be leaving or entering the entrained population at rates of S0
and Si (in the units of mass per unit time per unit area). Thus, the equation describing the
variation of the flux with y is given, for a stationary state, as
dF
¼ Si S0 ð10:95Þ
dy
where F is given by (10.94) and a unit length in the spanwise direction is assumed. Mito
& Hanratty (2004b) suggest that Si and S0 represent contributions from a large-scale
velocity field similar to a secondary flow.
The design equation that is used to describe the rate of deposition on a unit wall area, RD, is
RD ¼ k D C B ð10:96Þ
where CB is the bulk composition and kD is the deposition coefficient, with units of
velocity. The most important parameter characterizing the deposition is the inertial time
constant τ = β−1, defined by (10.50).
For small τ+ = τv*2/ particles closely follow the fluid velocity fluctuations. Under
these circumstances, deposition occurs by Brownian motion, which is characterized by a
very large Schmidt number, Sc = /D. The equation for the deposition coefficient is
kD
¼ cScn ð10:97Þ
v
where c is a constant. The classical approach used to explain the effect of Schmidt
number on the average mass transfer rate is to assume an analogy between momentum
and mass transfer. This leads to the assumption that the eddy diffusivity varies with the
cube of the distance from the wall throughout the concentration boundary layer and a
254 Particle dispersion and deposition
10–3
10–5
10–2 10–1 1 101 102 103 104 105 106
Dimensionless particle relaxation time, τP+
Figure 10.5 Summary of deposition data in vertical flows by McCoy & Hanratty. McCoy & Hanratty, 1977.
prediction that n = −2/3. However, experiments by Shaw & Hanratty (1977) and by Na
et al. (1999) show that n = −0.704. For Sc = 631−37 200,
kD
¼ 0:0889Sc0:704 ð10:98Þ
v
The argument that the eddy diffusion coefficient varies with the cube of the distance from
the wall is correct since uty / y2 and utx / y, where uty is the turbulent velocity component
perpendicular to the wall and utx is the turbulent velocity component parallel to the wall.
However, the assumption that this holds throughout the concentration boundary layer is
not correct. This prompted theoretical work by Vasiliadou & Hanratty (1988), which
shows, for extremely large Sc, that n = −3/4. Since Brownian motion is characterized by a
much larger Sc than studied by Shaw & Hanratty (1977), it is expected that n = −3/4
would be more appropriate for very small aerosol particles.
When τ þ P > ~0:2, particles do not follow the fluid turbulence exactly over the whole
field; they impinge on the wall by an inertial mechanism, called a “free-flight.” For
0:25τ þP 520, particles moving toward the wall disengage from the turbulence in the
viscous wall region where the magnitudes of the turbulent fluid velocities are decreasing
rapidly as the distance from the wall decreases. Thus, the rate of deposition increases
rapidly with increasing τ þP.
Figure 10.5 was created by McCoy & Hanratty (1977). It summarizes measurements
of kD made in vertical flows by Farmer (1969), Forney & Spielman (1974), Friedlander &
Johnstone (1957), Llori (1971), Liu & Agrawal (1974), Schwendiman & Postma (1961),
Sehmel (1973), Wells & Chamberlain (1967), Jagota et al. (1973), Cousins & Hewitt
(1968). At very small τ þ *
P , the dimensionless deposition coefficient, kD/v , is seen to be
þ þ
independent of τ P . (The particles mix by Brownian motion.) For 0:25τ P 522:9; k D =v
increases with τ þ2
P , as suggested by Kneen & Straus (1969) and by Liu & Agrawal
(1974). It is noted that, at a given τ þ
P , there can be an order of magnitude variation of the
10.10 Deposition of particles 255
measurements made in different laboratories. McCoy & Hanratty (1977) suggested that
the following equation, very roughly, captures the trend:
kD
¼ 3:25 104 τ þ2 ð10:99Þ
v P
In the range where (10.99) is applicable, there is a remarkably strong increase of kD with
gas velocity and with particle diameter, kD ∝ v*5 and k D / d 4P .
For a given particle size, kD/v* becomes independent of τ þ þ
P at very small τ P . The data
shown in Figure 10.5 are in this range for particles with diameters of 0.65 to 1.1 µm,
which correspond to Sc of 3.3 ×105 to 1.2 ×106.
At τ þ > ~ 22:9, the value of kD/v* appears to be relatively insensitive to particle diameter
or fluid velocity. McCoy & Hanratty suggest that an average fit to the data at large τ þ P is
kD
¼ 0:17 ð10:100Þ
v
Friedlander & Johnstone (1957) were the first to model deposition in the range
0:25τ þ P 520 as due to a free-flight mechanism. They pictured the particles as arriving at
a certain distance from the wall, yff, by turbulent diffusion and then moving to the wall by a
free-flight. Here, yff, the location at which the particles start a free-flight to the wall, is
defined as yff = vffτP. Friedlander & Johnstone assumed that vff is the root-mean-square of the
fluid velocity fluctuations at y+ = 30. Theoretical work had mainly involved modifications of
this theory. For example, Davies (1966) argued that vff is representative of the fluid velocity
fluctuations at yff, rather than y+ = 30, but predicted deposition rates which are too small.
Studies of particle motion in direct numerical simulations (DNS) of the Navier–
Stokes equation for turbulent flow in a channel have provided an opportunity to study
free-flights (Chen & McLaughlin, 1995; McLaughlin, 1991; Brooke et al., 1992, 1994).
These studies involved the seeding of the flow with spherical particles of uniform size,
and removing them from the field when they are located at one particle radius from the
wall. Their paths were calculated with (10.25) and (10.27).
Over the outer flow field the particles follow, but lag, the fluid velocity fluctuations.
Eventually, they move toward the wall where the fluid velocity decreases rapidly and the
particles disengage from the fluid turbulence as they move toward the wall with a higher
velocity than the surrounding fluid. The change from a situation where the particles lag
the fluid velocity fluctuations to one in which they are disengaged from the fluid velocity
fluctuations defines the initiation of a “free-flight.”
These free-flight particles can move directly to the wall or they can stop in a layer
closer to the wall where velocity fluctuations in a direction perpendicular to the wall are
very small. The trapping of particles at the wall has been noted by several investigators
(Kallio & Reeks, 1989; McLaughlin, 1989; Sun & Lin, 1986; Brooke et al., 1992).
Observations by Young & Hanratty (1991) are displayed in Figure 10.6. These authors
showed that the particles are trapped in a necklace formation at a distance of less than
one particle diameter from the wall. The location is dictated by a balance between
the Saffman lift force and a wall-induced force (Brenner, 1961; Maude, 1961;
Goldman et al., 1967).
256 Particle dispersion and deposition
Several new or revised concepts arose from computer experiments (Brooke et al.,
1992, 1994):
(1) At a given distance from the wall, a small fraction of the particles, with the highest
velocities perpendicular to the wall, start a free-flight. Thus, the probability distri-
bution of the fluctuations of the velocity, rather than the root-mean-square of the
velocity fluctuations, is needed to interpret the phenomenon. This explains why early
theories on inertial impaction predicted that particles strike the wall at much smaller
velocities than is observed.
(2) Particles start their free-flight to the wall from a number of locations.
(3) Particles can stop a free-flight before they hit the wall. This can lead to their being
trapped in a region close to the wall where the fluid turbulence is small.
(4) Particles are defined as striking a smooth wall when their centers are at a distance of
one radius from the wall, where the fluid turbulence is very small, but not zero.
Although turbulent deposition is a possible fate of trapped particles (as suggested by
several researchers), the most likely scenario is that trapped particles are caught in a
large outward flow to regions away from the wall, where they have another chance to
experience a free-flight to the wall.
(5) Kallio & Reeks (1989) and Brooke et al. (1992) have suggested that the buildup of
particles in the viscous sub-layer ( y+ < 5) could be due to turbophoresis. However,
computer studies show that turbophoresis aids the motion of particles toward the
wall, but that accumulation is mainly due to free-flights.
(6) The optimum distance at which free-flight deposition starts is roughly y+ ≈ 9.
10.11 Stochastic representation of fluid turbulence 257
10.11.1 Prologue
Studies of particle motion in a direct numerical solution for the flow field are limited in
that the complexity of the calculations requires a consideration of small Reynolds
numbers, small diffusion times and a range of variables which is insufficient to capture
the physics completely. This has led to the use of stochastic models to represent
turbulence seen by the particles. By pursuing this approach, it has been possible to
study a wide range of conditions, to identify several mechanisms for deposition and to
explore methods to describe the concentration field. In the order of increasing
inertial time constant, particles strike the wall by (1) Brownian motion, (2) turbulent
diffusion, (3) free-flight, (4) free-flight from regions outside the viscous wall layer,
(5) unidirectional motion from wall to wall.
where τi is a time constant. The forcing function, dμi, has a zero mean, and fluctuations
are given by a Gaussian function. This equation provides the same result as obtained by
Taylor (1921) in his analysis of dispersion from a point source if the Lagrangian
correlation is represented by expðt=τ L Þ and τi = τL, the Lagrangian time-scale.
The Langevin equation has been adapted to describe dispersion of fluid particles in
non-homogeneous fields by Durbin (1983, 1984), Hall (1975), Iliopoulos & Hanratty
(1999), Legg & Raupach (1982), Reid (1979), Reynolds (1997), Thomson (1984, 1986,
1987), van Dop et al. (1985) and Wilson et al. (1981). The analysis by Mito & Hanratty
(2004b) used the approach of Wilson et al. (1981) and of Thomson (1984),
ui ui
d ¼ þ dμi þ dμ0i ð10:102Þ
σi σiτi
where the forcing function, the time-scale, τi, and the root-mean-square of the
velocity fluctuations, σi, are functions of x2. For a non-homogeneous flow, the forcing
function, dμi, consists of a mean component, dμi , and a fluctuating component, dμ0i .
The fluctuating component is assumed to be Gaussian. A number of investigators have
258 Particle dispersion and deposition
shown that dμi must be non-zero in order to avoid spatial accumulations which are not
physical. Equations for the mean drift, dμi , and the covariance, dμ0i dμ0j , are derived from
equation (10.102) by neglecting terms of higher order than dt (Iliopoulos & Hanratty,
1999; Mito & Hanratty, 2002).
u2 ui
∂
σi
dμi ¼ dt ð10:103Þ
∂x2
ui uj 1 1
dμ0i dμ0j ¼ þ dt ð10:104Þ
σiσj τi τj
A method for evaluating the unknowns in (10.102), (10.103) and (10.104) is outlined in
Mito & Hanratty (2002, 2003, 2004a), who considered flow in a rectangular channel of
infinite extent in the spanwise direction. The focus was vertical annular flow.
Woodmansee & Hanratty (1969) have shown that atomization of wall films occurs by
rapid growth and removal of capillary waves which create drops that are entrained by the
turbulence in a region outside the viscous wall layer. This process was represented by
introducing drops at a short distance from the wall with a velocity characteristic of
the0þvelocity fluctuations
outside the viscous wall layer. Injection
0þ velocities of
V 1 ; V 2 ; V 3 ¼ ð15; 1; 0Þ were used at the bottom wall and of V 1 ; V 2 ; V 3 ¼
0þ 0þ 0þ 0þ
ð15; 1; 0Þ at the top wall. Equations (10.27), (10.52) were used to calculate the
subsequent velocities and locations of these particles. The fluid velocity fluctuations
encountered by the particles were represented by (10.102). The influence of gravity was
ignored since vertical flow was considered. The influences of collisions and of feedback
particle forces on the turbulence were not considered. For calculations in which
Brownian motion is important, the approach adopted by Ounis et al. (1991) and by
Chen & McLaughlin (1995) was used.
The drag coefficient, CD, was represented by
24
CD ¼ 1 þ 0:15 Re0:687
P ð10:105Þ
ReP
where the particle Reynolds number, ReP, is defined with dP and the magnitude of the
relative velocity j!
u !v P j. The dimensionless inertial time constant of a particle is
defined as
4d þ
P ðρP =ρf Þ
τþ
P ¼ ð10:106Þ
3C j! u !
þ þ
D v j P
where !
u is the fluid velocity and !
v P is the particle velocity. For a Stokes law resistance
d þ2
P ðρP =ρf Þ
τþ
PS ¼ ð10:107Þ
18
In the non-Stokes region, τ þP is a function of x2. Thus, the volume-averaged inertial time
constant, τ þ
P , is a more appropriate parameter to describe particle turbulence:
10.11 Stochastic representation of fluid turbulence 259
ð 2H
1
τþ
PB ¼ τþ
P C ðx2 Þdx2 ð10:108Þ
2HC B 0
where CB is defined as
ð 2H
1
CB ¼ C ðx2 Þ dx2 ð10:109Þ
2H 0
The rates of injection of particles at the two walls are calculated as NB/AΔt, where A is the
area of the wall over which particles are discharged and Δt is the time interval over which
the NB particles are admitted from a wall source. Particles are deposited (removed from
the field) when their centers are located one particle radius from the wall. The run is
terminated when a stationary state is reached. (There is no further change in the concen-
tration field and the rate of injection, RA, equals the rate of deposition, RD.)
Table 10.2 Stokesian and bulk-mean inertial time constants, bulk-mean particle Reynolds numbers for
constant inertial time constant and for constant density ratio
dþ
P ¼ 0:368 ρP/ρf = 1000
τþ
PS τþ
PB RePB ρP/ρf τþ
PS τþ
PB RePB dþ
P
(a) 100
10–1 σP+/2
10–2
k +DB, VD+
(b) 100
10–1 σP+/2
10–2
k +DB, VD+
ρP / ρf = 1000
10–3
No Brownian motion
10–4 k+DB VD+
0.0889Sc–0.704 Brownian motion
10–5
k+DB VD+
10–6
100 101 102 103 104
τ+PB
ρP/ρf was kept constant and the dimensional constant was varied by changing d þ P . This
led to a consideration of unreasonably large particle sizes (compared with the mesh size
used in the calculation). The influence of Brownian motion was considered only for
τþ
PS ¼ 1; 3; 5.
Figure 10.7a, for d þ
P ¼ 0:368, presents calculations of mean values of the velocity with
which particles are depositing, VD . For τ þ PS ¼ 1; 3; 5, particles are striking the wall with
þ
very small velocities, 104 5V D 5103 . These are of the order of the wall-normal fluid
velocity fluctuations at d þ P =2. For this range of variables, particles trapped close to the
wall appear to be depositing by turbulent diffusion. For τ þ PS >> 5, the main contributors
to deposition are particles which have velocities which are characteristic of the
fluid outside the viscous sub-layer. Particles with these velocities are pictured to move
in “free-flight” through the layer of trapped particles close to the wall.
In the diffusion regime, the mean deposition velocity of the particles is not terribly
sensitive to changes in τ þ þ
PB . The slight decrease with increasing τ PB reflects a decrease in
the ability of the particles to follow fluid velocity fluctuations. The increase in V þ D in the
region 55τ þ PB 5 250 occurs because, on average, “free-flight” to the wall can be initiated
at larger distances from the wall as τ þ PS increases.
Values of k þD ¼ k D =v
are also plotted in Figure 10.7. A comparison of the calculated
þ
k D in Figure 10.7 with the plot of experimental results in Figure 10.5 shows agreement
within the spread of the experimental data.
10.11 Stochastic representation of fluid turbulence 261
6
4
0.1
kDB / V 20
8 Reτ = 590
6 Reτ = 300
Reτ = 150
4
V20+ = 0.5
2 V20+ = 1
V20+ = 2
0.01
8
0.01 0.1 1 10 100
τPB+V 20/2H
Figure 10.8 Effect of the inertial time constant τ PB V 02 =2H on the dimensionless deposition coefficient, for
dþ
P ¼ 0:368. The fluid turbulence is represented by a Langevin equation. Mito & Hanratty, 2007.
Hay et al. (1996) and Hanratty et al. (2000) show that, for particles starting free-flights
outside the viscous wall layer,
σP
k D ¼ pffiffiffiffiffi ð10:110Þ
2π
particle with a velocity V 02 to move from wall to wall is 2H=V 02 , if fluid drag is ignored.
The calculations shown in Figure 10.8 for three particle Reynolds numbers and three
injection velocities fall on a single curve if τ PB V 02 =2H is greater than a number slightly
larger than 1. At τ PB V 2 =2H greater than about 10, k DB =V 02 is a constant equal to 0.5.
This follows since, in this limit, RD ¼ 0:5V 02 C B and k DB ¼ RD =C B ¼ 0:5V 02 . Thus, in
the region τ PB V 02 =2H > 1:2, the trajectories and the deposition are not affected by fluid
turbulence. The decrease of k DB =V 02 with decreasing τ PB V 02 =2H is associated with mean
resistance of the fluid to the motion of the particles.
The influence of Brownian motion is treated the same as molecular motion in that the
flux in the i-direction, due to a concentration gradient, is represented by Fick’s law
∂C
Fluxx ¼ D ð10:112Þ
∂x
As indicated in Table 10.2, the series of calculations carried out by Mito & Hanratty
(2004a) for constant ρP/ρf offer the opportunity to study the effect of Brownian motion.
Chen & McLaughlin (1995) show that the Schmidt number is given as
3π3 ρf d þ
Sc ¼ ¼ P
ð10:113Þ
D C c kT v
where Cc is the Cunningham slip factor, k is the Boltzmann constant, T is the absolute
temperature, D is the diffusion coefficient for Brownian motion and the gas is assumed
to be air at atmospheric conditions. This indicates increases in D with decreasing
particle diameter. Because of this, Brownian motion could show an important effect at
τþ þ
PS ¼ 1; 3; 5 in Figure 10.7b. At small enough τ PB Brownian motion could be controlling
deposition. The rate should then be similar to that found for turbulent mass transfer of
molecular species at large Schmidt numbers. A comparison of (10.98) with calculations
of the type summarized in Table 10.2 is awkward because D need not be a constant.
Thus, from (10.113), it is seen that Sc varies with d þ *
P and v . Mito & Hanratty (2004b)
followed the lead of Chen & McLaughlin(1995) by considering a constant friction
velocity of 0.6 m/s. The Schmidt number is considered to be a constant in the calculations
for d þ
P ¼ 0:368 given in Figure 10.7a.
Chen & McLaughlin (1995) studied particle deposition in a DNS of turbulent flow in a
channel at a very low Reynolds number, Reτ = 125. The analysis included the effects of
Brownian motion. The friction velocity was assumed to be 0.6 m/s. Calculations of
kþD are comparable with calculations of Mito & Hanratty (2004b) for ρP/ρf = 1000,
v* = 0.6 m/s. (This corresponds to a Schmidt number variation of 1.6 × 106 to 5 × 106
for τPS = 1, 3, 5.) The dashed curve on the bottom of Figure 10.7a represents (10.98).
The calculations of Chen & McLaughlin extrapolate to (10.98) at τ þ P ¼ 1. The Mito &
Hanratty calculations suggest that a smaller τ þ P is needed for Brownian motion to
control.
This could reflect the very small Reynolds number used by Chen & McLaughlin.
Indirect evidence for this is that their predicted k þ þ
D at large τ PB are smaller than the
calculations by Mito & Hanratty and available laboratory measurements.
References 263
(a) 105
τPS+ = 1, Brownian τPS+ = 1
104 τPS+ = 3
τPS+ = 3, Brownian
τPS+ = 5
Cv*/RAb
(b) 105
τPS+ = 1, Brownian
104 τPS+ = 3, Brownian
Cv*/RAb
102
101
100
1 10 100 600
dP+/2
x2+
Figure 10.9 Concentration profiles for ρP =ρf ¼ 1000. The fluid turbulence is represented by a modified
Langevin equation. Mito & Hanratty, 2004b.
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11 Vertical annular flow
11.1 Prologue
In the annular pattern, part of the liquid flows as a film along the wall and part flows as
drops entrained in the gas. The interfacial stress varies with the flow rate of the film. Thus,
the pressure gradient depends on the fraction of the liquid flow, E, entrained as drops in the
gas. A predictive approach is to view E as resulting from a balance between the rate of
atomization of the liquid film, RA, and the rate of deposition of drops, RD. Thus, measure-
ments of RA and RD are a priority. A knowledge of drop size is of importance since it is
needed to predict drop turbulence and the influence of gravity on the motion of drops.
Discussions of the initiation of annular flow, the initiation of atomization, the proper-
ties of waves at the interface, the prediction of interfacial stress and the prediction of film
height have been presented in previous chapters. It is useful to give a brief review.
Annular flow is observed for air and water flowing upward in a vertical pipe for
Thus, for air–water flow at atmospheric conditions, transition occurs at uGS of the order of
10 m/s. As discussed in Sections 2.7.4 and 3.2.3, this criterion can be explained by
suggesting that the transition from vertical annular flow to churn flow is associated with a
flooding mechanism whereby stresses associated with gas flow over the film cannot
balance the force of gravity on the wall film.
For very small liquid flows, the thin liquid film on the wall is covered with capillary
waves, as described in Section 7.7. These waves received their energy from wave-
induced variations of the shear stress over the interface, which cause the waves to tumble.
Thus, this instability does not lead to the removal of liquid from the film. Since this
laminar film is disturbed by waves, the average film height is given by (3.46), rather than
the classical relation for an undisturbed rectilinear shear flow. The waves create a
roughened interface; the interfacial friction factor is given by (3.44) or (3.47).
Highly disturbed ringlike patches appear when the film Reynolds number reaches a
value of approximately 280 (see Figure 3.3). These disturbances look like collections of
capillary waves. Their thicknesses are much larger than the base film over which they
propagate. Because of this, the waves within a disturbance induce pressure variations
along the wave surface (in addition to shear stress variations), which can cause them to
grow to form drops by a Kelvin–Helmholtz mechanism.
11.2 Distribution function for drop size 269
Thus, atomization of the wall film is initiated with the appearance of disturbance waves.
The mechanism for the creation of drops was studied in a transparent horizontal rectangular
channel by obtaining high-speed photographs (3500–6000 frames per second) with a
camera located beneath the bottom wall (Woodmansee & Hanratty, 1969). Woodmansee
gives the following description of the atomization process, shown in Figure 11.1.
One of these ripples suddenly accelerates to the front of the disturbance or roll wave. The central
section of the ripple is lifted by the air stream having one or both ends connected to the flowing
liquid film. As the detached region of the tube of liquid is lifted, it is blown into an arc which
narrows as it stretches downstream until it ruptures into a number of pieces. Though difficult to
Roll
wave
front
Looking up at
3.3 × 2.4 in
field of horizontal 5.75
liquid film
ms Event
Lifting into
5.75
airstream
Stretching
6.50 7.25
downstream
Center
7.25
rupturing
8.00
Figure 11.1 Photographs from Woodmansee & Hanratty (1969) showing atomization of a wall film.
270 Vertical annular flow
count, as many as twenty drops can be sent streaming off into the flowing air after the filament
rupture. Finally the end attached to the water film lies down ahead of the roll wave and is passed
under the passing disturbance.
It gives the fraction of the volume made up of drops between dP and dP+ddP. Since the
volume of a drop varies as d 3P , larger drops are contributing more to the total volume than
smaller drops. The volume distribution function is skewed more in the direction of large
dP than is the number distribution function. Thus, the volume median diameter, dvμ, is
considerably larger than the number mean diameter, d10.
Another way to characterize the droplet size would be one of the average diameters,
dqm, defined by Mugele & Evans (1951), where
Ð∞ q
d f dd P
d qm ¼ Ð 0∞ mP n ð11:5Þ
0 d P f n dd P
For the number mean diameter, q = 1 and m = 0. The Sauter mean diameter, d32, is
particularly useful in mass transfer operations, since a drop with this diameter has the
same surface-to-volume ratio as the whole spray (Wallis, 1969).
A widely used distribution function is the log-normal, given as
$ %
1 1 ln d P ln d vμ 2 dd P
f v ðd P Þ ¼ pffiffiffiffiffi exp ð11:6Þ
σ 2π 2 σ dP
Two parameters need to be determined from experiment: the standard deviation, σ, and
the volume mean diameter, dvμ. The Sauter mean diameter can then be calculated as
d vμ
d 32 ¼ ð11:7Þ
expðσ 2 =2Þ
The Rosin & Rammler (1933) distribution has been applied to annular flows by
Azzopardi et al. (1991), Jepson et al. (1989), Hay et al. (1996), and others. It is given as
$ %
dP N
f v ðd P Þ ¼ 1 exp ð11:8Þ
X
11.2 Distribution function for drop size 271
101.000
100.000
dP/dvμ
10–3.000
3%
9%
7%
4%
7%
7%
2%
%
29
33
33
.9
0.
95
97
88
68
73
90
99
23
70
95
.9
.7
.4
.9
.2
.3
5
5.
77
97
15
33
56
90
99
1.
Cumulative volume
Figure 11.2 Log-probability plot of drop sizes in horizontal 2.54 cm and 9.53 cm pipes, uLS = 0.041 m/s. Al-
Sarkhi & Hanratty, 2002.
where N and X are obtained from experiment. The log-normal distribution is the main
focus of this chapter.
The parameter σ in equation (11.6) characterizes the spread of drop sizes around dvμ.
It does not vary greatly with flow conditions. This is not the case for dvμ, which
represents the size of larger drops that carry most of the mass. Figure 11.2 shows
measurements of dP/dvμ for air and water flowing in 2.54 cm and 9.53 cm horizontal
pipes by Simmons & Hanratty (2001) and by Al-Sarkhi & Hanratty (2002). The plot
uses log-normal paper (a log-probability plot) for which equation (11.6) produces
straight lines that give a value of dP/dvμ = 1 at a cumulative volume fraction of 50%.
The parameter σ determines the slope. Note that a value of σ = 0.82 produces a good fit
for a wide range of conditions. The measured dvμ varied from 81.8µm to 181µm and
the liquid flow varied from 30 g/s to 170 g/s. This includes changes of the superficial
liquid velocity of 0.041–0.125 m/s (not indicated in Figure 11.2). Equation (11.6)
fits the data, except for small and large drop diameters (about 4.5% of the drop volume
for the 2.54 cm pipe). The departure from the log-normal distribution at small and
large drop sizes is more severe in the larger pipe. A comparison of the log-normal and
Rosin–Rammler equations with the data of Simmons & Hanratty (2001) indicates that
the Rosin–Rammler equation overpredicts the volume concentration of small drops
and underpredicts the volume contribution of large drops. The log-normal provides a
better fit of the measurements that they examined.
Wicks & Dukler (1966), and others, have used the upper limit log-normal distribution
(proposed by Mugele & Evans, 1951) for annular flows
$ 2 %
dv δd m dP
¼ pffiffiffi exp δ ln
2
ln a ð11:9Þ
dd P π d P ðd m d P Þ d m dP
272 Vertical annular flow
where
d vμ
a¼ ð11:10Þ
d m d vμ
A third empirical parameter, the maximum drop diameter, dm, is introduced. This
parameter appears to vary with the size of the sample (Azzopardi, 1997), so it is not
easily defined.
The critical issue in using the log-normal distribution is the specification of a character-
istic diameter, dvμ or d32, of the droplets carrying most of the volume. Taylor (1940) made
two proposals regarding the mechanism of atomization.
One is the suggestion that the liquid is sheared from a viscous boundary layer at the
interface by the shear stress imposed by a high-velocity gas stream. The drop size is
related to the thickness of this boundary layer. Experimental studies of annular flow are
inconsistent with this interpretation in that measurements of drop size and the rate of
atomization are not strongly affected by liquid viscosity.
The second proposal is that atomization occurs by the removal of waves and that drop
size scales with the wavelength of the unstable waves. Taylor used the inviscid theory
outlined in Chapter 4 (see Lane & Green, 1956) to calculate the wave which is growing
the fastest:
2πσ
λm ¼ f ðθ Þ ð11:11Þ
ρG uG 2
Here μL is the liquid viscosity, σ is the surface tension and f(θ) is a function which corrects
for effects of liquid viscosity. Values of f(θ) are given by Lane & Green (1956). For
liquids with small viscosity, f(θ) = 1.5. Thus, the assumption that the drop diameter scales
with the wavelength yields the following relation
ρ G uG 2 d P
¼C ð11:13Þ
σ
where C is a constant. This equation is attractive since it also represents the gas velocity at
which a drop with a diameter dP will break up. See Lane & Green (1956). However,
(11.13) is not consistent with measurements, which indicate that dvμ ∼ u−1:1 G . This
disagreement led Tatterson et al. (1977) to consider another scaling.
The wavelets observed to be atomizing in annular flows are too small, relative to the
thickness of the wall layer, to be described by a deep liquid analysis. Consequently, the
11.3 Drop size 273
Pb
dL
Pa
σ σ
σ σ σ σ
(a) (b) (c)
Figure 11.3 Kelvin–Helmholtz mechanism for the formation of drops. Tatterson et al., 1977.
above approximation for the scaling of λm is not appropriate. Tatterson et al. suggest that
the unstable wavelengths scale with the height of the wall layer.
The unstable wave shown in Figure 11.3a is pictured to grow until the crest adopts the
configuration shown in Figure 11.3b. Here, the crest resembles a two-dimensional tube
with a diameter dL, which is removed from the wave because the suction pressure of the
gas, ΔP = Pb − Pa, is just balanced by surface tension (see Section 4.3).
DP ≈ σ =d2L ð11:14Þ
By using Kelvin–Helmholtz theory for the flow of an inviscid fluid over a small-
amplitude wave Tatterson et al. (1977) suggested that the pressure gradients in a gas
flowing over a wavy surface scale as ρG uG 2 k and that ΔP in (11.14) scales as ρG uG 2 kd L ,
where k = 2π/λ is the wave number of the wave producing the ligament. If the drop
diameter, dP, is assumed to be proportional to dL (rather than the wavelength) and if the
above scaling for ΔP is substituted into (11.14), one obtains
1=2
ρ uG 2 k
dP G ¼ constant ð11:15Þ
σ
It is expected that k would be the wave number of the fastest-growing wave, km. For
wavelets on thick layers k m ~ ρG uG 2 =σ. If this is substituted into (11.15), equation
(11.13) is obtained. As mentioned above, this is not consistent with experiments.
Tatterson et al. (1977) argue that the deep liquid assumption is not appropriate since
the wall film is too thin. They assumed that the wavelength of the unstable wave
scales with the film height, m. If this is used in (11.15) the following relation for dP is
obtained:
1=2
d P ρG muG 2
¼ C1 ð11:16Þ
m σ
distance over which a surface disturbance penetrates a flowing gas stream is proportional
to the wavelength. The velocity profile over a wavy surface can be represented as
uG ð y Þ 1 y
¼ ln þ B ð11:17Þ
vG κ kS
where kS is a length scale characterizing the roughness of the interface. From this
observation and (11.17), Tatterson et al. suggested that uG in equation (11.16) should
be replaced with the friction velocity, vG ¼ ðτ i =ρG Þ1=2 . Thus, (11.16) changes to
1=2
d P ρG v2 Gm
¼ C2 ð11:18Þ
m σ
where
1
τ i ¼ f i ρG uG2 ð11:19Þ
2
and
1=2 1=2 1=2
fi f f
vG ¼ uG ¼ S uG i ð11:20Þ
2 2 fS
The work of Henstock & Hanratty (1976), described in Chapter 3, gives an approxima-
tion for m:
m 6:59
¼ ð11:22Þ
d t ð1 þ 1400F Þ1=2
where
rffiffiffiffiffi
γðReLF Þ L ρL
F¼ ð11:23Þ
Re0:9
G G ρG
Tatterson et al. used these equations to eliminate m and fi from (11.18). They rewrote
(11.18) as
1=2 1=2
d P ρG u2G ðf S =2Þd t m fi
¼ C2 ð11:25Þ
dt σ dt fS
11.3 Drop size 275
where (m/dt) is given by (11.22) and (fi/fS) is given by (11.24). The correlations of
Henstock & Hanratty suggest that the right side of (11.25) is a function of F. (Somewhat
different expressions are obtained if equations (3.47) and (3.49) in Chapter 3 are used to
calculate m/dt.)
Pogson et al. (1970) used still photography to measure drop size in an upward flow of
steam and water in a 0.32 cm pipe. Namie & Ueda (1972) measured drop size for air–
water flow in a horizontal 1 × 6 cm rectangular channel by collecting samples of the spray
in a silicone oil. The sample sizes, in both studies, were not large enough to measure the
volume median drop size, so Tatterson et al. (1977) calculated the average drop size, d10,
from their data on drop size distribution. These are plotted in Figure 11.4, as suggested by
(11.25). The ordinate is the left side of (11.25). The abscissa is the flow parameter. Terms
m/dt and fi/fS are calculated from (11.22) and (11.24). The curve, calculated from (11.25)
with C2 = 0.58, provides a good fit. Note that the data represent studies with surface
tensions of 40 dynes/cm and 70 dynes/cm.
Thus, the paper of Tatterson et al. tentatively suggests that d10 can be estimated by
1=2
ρG uG2 d t ðf S =2Þ d 10
≈ 2:4 103 ð11:26Þ
σ dt
10–2
70 dynes/cm
Namie & Ueda (1972) 40 dynes/cm
Pogson et al. (1970) 70 dynes/cm
d10
dt
12
ρGu 2dt fS
2
σ
G
Theory
10–3 –3
10 10–2
F
Figure 11.4 Comparison of measurements of the length-averaged diameter with the theory of Tatterson et al.
(1977). Tatterson et al., 1977.
276 Vertical annular flow
completed the circuit and caused an electric pulse. By varying the needle gap, the cumulative size
distribution was obtained. Semiat & Dukler (1981) and Lopez & Dukler (1985) used a laser
gradient technique, which produced a local measurement of drop size and velocity. All these
techniques were unable to detect very small drops, below 100–200 μm. Subsequent work has
shown that these techniques lead to significant error in measuring the volume median size since a
significant portion of the volume is carried by drops smaller than 100 μm. Further refinements
were made to the laser-grating technique by Fore & Dukler (1995). These allowed measurements
of droplets down to a size of 10 μm.
Several workers have used photographic techniques (Cousins & Hewitt, 1968; Pogson et al.,
1970; Andreussi et al., 1978). A problem with these techniques is that they, too, can favour large
drops, since it is more probable that part of a large droplet may be within the field of the camera
lens. Furthermore, smaller droplets may not be detected since they could be out of focus,
particularly if the resolution of the photographs is poor. Hay et al. (1996) addressed this problem
by using a sheet of laser light to illuminate the flow field. The laser sheet was thinner than the focal
depth of the camera lens, so only droplets illuminated by the laser sheet appeared in focus. Droplets
out of focus were eliminated from analysis by examining changes in the light gradient at the edges
of the drops.
A laser diffraction technique, invented by Switherbank et al. (1976) has been used by several
workers. This work has been reviewed by Azzopardi (1997). Instruments based on this approach
are marketed by Malvern instruments. Early versions required the assumption of a distribution
function for drop size, either the equation of Rosin and Rammler (1933) or the upper limit log-
normal distribution of Mugele & Evans (1951). Current versions employ a fifteen parameter
“model independent” algorithm which does not impose any unimodal function. The detection
range of the instrument is governed by the focal length of the lens used in the detector.
Combellack and Matthews (1981) and Azzopardi (1985) indicated the importance of using the
optimal focal length.
The use of the diffraction technique has been limited to situations in which the concentration of
droplets is low. The algorithms used to analyze the measurements assume that the light is scattered
only by one drop. At higher concentrations, multiple scattering of laser light by many drops can
exist. This will cause the scattered light to enter the detector at a larger angle; the distributions
obtained will overpredict the number of smaller drops.
A multiple scattering algorithm to correct for this effect is employed in the Malvern
Spraytec R5000 series.
An immersion technique was used by Namie & Ueda (1972) and by Okada et al.
(1995) to collect in situ samples in a viscous oil and photograph them after removal.
Advantages of this technique are that the droplets are spherical when photographed and
that the measurement does not require removal of the film from the wall to provide optical
access. Hurlburt & Hanratty (2002) further developed this technique so that it might be
employed in field operations.
Hay et al. (1996) studied upward flow of air and water in a 4.2 cm pipe. The experi-
ments were performed at a gas velocity of 36 m/s and liquid flow rates 30 to 170 g/s. The
volume median drop diameter increased from 91.2μm to 192μm over this range of liquid
flow rates. Changes in the gas velocity have a greater effect than changes in the liquid
flow rate. Many studies have correlated this increase with the increase in entrained liquid.
This seems to be motivated by an expectation that drop collisions would increase with
increasing drop concentration. However, Hay et al. showed, for a gas velocity of 36 m/s,
that drop size increases with the thickness of the wall layer. That is, they found that dμ/m
is a constant, as shown in Figure 11.5.
11.3 Drop size 277
0.8
0.6
dP/m
0.4
0
0 0.05 0.1 0.15 0.2
Total liquid flow rate (kg/s)
Figure 11.5 Scaling of drop size with the average thickness of the wall layer. Measurements of Hay et al. in a
4.2 cm pipe. Hay et al., 1996.
140
130
120
110
100
90
d32 (μm)
80
70
60
50
40 uGS = 43 m/s
30 Above the center
20 Center
Below the center
10
0
0.00 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08
uLS (m/s)
Figure 11.6 Comparison of measurements of the Sauter mean diameter at different positions in a 9.53 cm pipe at
uGS. Simmons & Hanratty, 2001.
250
uGS
dt = 9.53 cm
200 30 m/s
36 m/s
dvμ(μm)
150 43 m/s
50 m/s
100
dt = 2.54 cm
50
0
0 0.05 0.1 0.15
uLS (m/s)
Figure 11.7 Comparison of volume median drop diameters obtained at the center of a 2.54 cm pipe (open
symbols) and at 1.9 cm below the center of a 9.53 cm pipe. Al-Sarkhi & Hanratty, 2002.
The following equation is given by Al-Sarkhi & Hanratty if the influence of liquid flow
is ignored:
1=2
d t ρG uG2 d vμ
¼ 0:1072 ð11:28Þ
σ dt
It is of interest to compare this result with that obtained by Hay et al. (1996) for upward
flow of air and water at 36 m/s in a 4.2 cm pipe, for which (fS/2)1/2 = 4.74 × 10−2. Hay
et al. obtained
!1=2
ρG u2G d t d vμ
¼ 0:0570:129 ð11:29Þ
σ dt
11.4 Rate of deposition 279
The average of the right side is 0.093. Thus, (11.28) agrees, approximately, with the
measurements of Hay et al.
Equation (11.29) offers a first approximation of data. It does not exactly match
measurements since the predicted dependency of drop diameter on uG 1 does not
agree with the dependency of uG 1:1 found in measurements. Furthermore, the role of
liquid flow is not defined.
Two interpretations of the influence of liquid flow have been proposed: the increase of
coalescence with increasing flow of entrained drops, GLE, and changes of the drops
generated by atomization of the wall layer. (A mechanism which has not been considered
is the decrease of gas turbulence with increasing particle concentration.)
For small drop concentrations, the rate of deposition of drops in vertical annular flow can
be represented by the linear rate equation
W LE
RD ¼ k D C B ¼ k D ð11:30Þ
SQG
where CB is the average drop concentration over the pipe cross-section, RD is the rate of
deposition per unit area, QG is the volumetric gas flow and S is the ratio of the drop
velocity and the axial velocity of the gas flow. The drops, in annular flow, are large
enough that τ þ
P > 20. Thus, the dominant mechanism involves drops starting a free-flight
to the wall from a region outside the viscous wall layer (see Chapter 10).
The rate of deposition can be described as the average velocity with which droplets
strike the wall, VW, so that
CW
RD ¼ V W C W ¼ V W C B ð11:31Þ
CB
1=2
where σ P ¼ ðv2Pr Þ is the root-mean-square of the radial component of the particle
velocity fluctuations outside the viscous wall layer. Equation (11.32) has been verified for
dilute concentrations (Dykhno & Hanratty, 1996) and by Lee et al. (1989).
Measurements of ðv2Pr Þ are discussed in Section 10.8. The particle turbulence is related
to the fluid turbulence by equation (10.59). Thus, v2Pr ¼ u2r ½β=ðα þ βÞ with α ¼ 0:7=τ path
i
where vPr and ur are the r-components of the particle velocity fluctuations and the fluid
velocity fluctuations, respectively (see Figure 10.3). The term β ¼ 1=τ P , where τP is the
inertial time constant of the drops.
280 Vertical annular flow
0.25
0.2
Rate of deposition (kg/m2 s)
0.15
Measurements of RD by Govan et al. (1988) and by Schadel et al. (1990) are shown in
Figure 11.8 as a function of CB. Equation (11.30) describes the limiting slope at small
WLE/QG. An interesting feature of these measurements is the breakdown of the limiting
law; that is, kD depends on concentration. At large CB (volume fractions roughly equal to
0.6 ×10−3) a limiting behavior is suggested such that k D / C 1
B , so that RD is independent
of CB. This behavior has also been observed for downward flow in a vertical pipe by
Andreussi et al. (1983). See the review article by Dykhno & Hanratty (1996). The data
shown in Figure 11.8 are roughly approximated by fitting them with two straight lines. At
small drop concentrations, the rate of deposition is given by (11.30). For WLE/Q > 0.75
(which corresponds to a volume fraction of drops of 0.75 × 10−3), k D / C 1 B and the rate
of deposition is constant at 0.17 kg/m2 s.
If kD is represented by (11.32) the measurements of RD shown in Figure 11.8
1=2
suggest the dependency on v2Pr displayed in Figure 11.9. Several explanations
for the decrease of particle turbulence with increasing drop concentration have been
proposed: (1) Drop size increases with liquid flow. This leads to a more sluggish
behavior of the drops and, therefore, a decrease in v2Pr . However, this effect is not
large enough to explain Figure 11.9 (see Hay et al., 1996). (2) The number of
encounters per unit time increases with the number of drops per unit volume.
Therefore, it is plausible to explore the notion that particle–particle encounters result
in a decrease in particle turbulence through inelastic interactions. Calculations (Hay
et al., 1996) show that this could lead to a significant decrease in the particle
turbulence and to the rate of deposition. (3) Namie & Ueda (1972) suggest that the
decrease in particle turbulence with increasing concentration is due to a decrease in
the fluid turbulence. The next section describes numerical experiments in a turbulent
velocity field, which support this suggestion.
11.5 Experiments in turbulence generated by a DNS 281
1
(v P2)1/2 (m/s)
0.1
0.1 1 10
CB (kg/m3)
Figure 11.9 Root-mean-square particle velocity needed to explain deposition data. Hay et al., 1996.
Direct numerical solutions (DNS) of the Navier–Stokes equations have provided results
on the behavior of a turbulent flow. Particles embedded in the turbulence experience a
drag force which is related to the difference in velocity between the particle and the fluid
3ρf C D !
f Pi ¼ jv !
uG jðvPi uGi Þ ð11:33Þ
4d P ρP P
The force of the particle on the fluid is −fPi. This feedback effect of particles on fluid flow has
been modeled with a point force method using the assumption that the particles are small
enough for the eddy shedding process not to occur. Squire & Eaton (1990) and Elgobashi &
Truesdell (1993) used this approach in a DNS of an isotropic field. Pan & Banerjee (1996),
Li et al. (2001), Mito & Hanratty (2006), and Hanratty & Mito (2009) used it in a DNS of
turbulent flow in a channel. The approach involves the introduction of forces of the particles
on the fluid into the Navier–Stokes equations, which are solved numerically.
The computational domain is divided into a number imaginary cells which contain one
grid point. The force of particles on the fluid motion at a grid point is the sum of the
reaction forces exerted by particles whose centers exist in the computational cell
surrounding the grid point (Li et al., 2001).
ρP V P X N cell
C
Fi ¼ f Pik ¼ h f Pi icell ð11:34Þ
ρf V cell k¼1 ρf
where VP is the volume of the particle, Vcell is the volume of the computational cell, Ncell is
the number of particles in the cell, fPik is the fPi for the kth particle, C = ρPVPNcell/Vcell is the
concentration of the particles and hf Pi icell is the average point force of the Ncell particles.
282 Vertical annular flow
The method for introducing particles into the flow field differs from author to author.
Mito & Hanratty considered the annular configuration for upward flow in a vertical
channel. The ratio of the particle density to the fluid density was the same as for an
air–water flow, 1000 : 1. The atomization process is mimicked by injecting particles from
x2 = dP/2 with a velocity of 15v0 ; v0 ; 0 and a rate of atomization per unit area of Rib from
the bottom Particles were also injected from x2 = 2H − dP/2 with a velocity of
wall.
15v0 ; v0 ; 0 and a rate per unit area of Rit, where v0 is the friction velocity in the
absence of particles. The particles were removed from the field when they hit a wall. If the
rate of introduction of particles is less than a critical value, a stationary state can be
reached for which the rate of injection equals the rate of deposition. If it is above this
critical value, the concentration continues to increase with time since the rate of depo-
sition is not sufficient to balance the rate of injection.
The calculations of Mito & Hanratty (2006) are of interest because they mimic the
atomization process. However, they have limitations in that the walls are smooth. (The
direct influence of wall roughness was not considered.) The stress on the wall, τW, is
obtained from the calculated velocity gradient at the wall, τ W ¼ μðdu=dyÞW . The friction
pffiffiffiffiffiffiffiffiffiffiffiffi
velocity is defined as v ¼ τ W =ρf . The calculations were done for a fixed volumetric
flow of fluid. The friction is found to decrease with an increasing concentration of
particles. The Reynolds number, defined with the bulk mean velocity and the half-height
of the channel, H, was 2260. The Reynolds number, Reτ, defined with the friction
velocity in the absence of particles, v0 , and the half-height of the channel, H, was 150.
Figure 11.10 presents their calculations of the rate of deposition for cases in which
stationary states were reached. The left ordinate is the calculated rate of deposition made
dimensionless with v0 . The abscissa is the volume fraction of spheres, αP . The right
2 0.1
k D+ (1-way) 9
10–5 8
6 7
4 6
2 5
R D+ k D+B
10–6 R D+ (1-way) 4
6
4 k D+ ~ αP–1 3
2
10–7 2
2 3 4 5 67 2 3 4 5 67
10–5 10–4 10–3
αP
Figure 11.10 Effect of feedback, as demonstrated by the effect of αP on the rate of deposition, Rþ
D , and on the
deposition constant, kþ
D . Mito & Hanratty, 2006.
11.5 Experiments in turbulence generated by a DNS 283
ordinate is the deposition coefficient made dimensionless with the friction velocity that
existed when no particles were present, k þ þ þ
D ¼ k D =v0 . The values of RD and k DB are also
shown for the one-way coupling situation, for which the effect of αP on the fluid
turbulence is ignored. The results for two-way coupling capture the trend of measure-
ments in annular flows.
Large changes in the normal velocity fluctuations at very small volume fractions of the
particles were observed. Instantaneous velocity fluctuations calculated at the center plane
are shown in Figure 11.11a for single-phase flow, in Figure 11.11b for a stationary case
with αP = 4.9 × 10−4 and in Figure 11.11c for a non-stationary case with αP = 3.0 × 10−3,
where αP is the volume fraction of particles embedded in the fluid. Dots show the
locations of particles. (They do not represent the actual size of the particles.)
Significant attenuation of the fluid turbulence is noted in Figure 11.11b. The particles
are seen to be almost uniformly distributed and to be affecting all turbulence structures.
The small-scale turbulence is seen almost to vanish for the non-stationary case shown in
Figure 11.11c. Instantaneous velocity fluctuations in a cross-section perpendicular to the
950
x +3
0 x +1 1900
(a) Single phase
Figure 11.11 Instantaneous fluid velocity fields in the center plane. Dots represent locations of particles.
(a) Single-phase flow. (b) A statistical stationary case at αP = 4.9 ×10–4. (c) A non-stationary case
at αP = 3.0 × 10–3. Mito & Hanratty, 2006.
284 Vertical annular flow
300
x +2
0 x +3 950
(a) Single phase
Figure 11.12 Instantaneous fluid velocity fields in a cross-section perpendicular to the direction of mean flow.
Dots represent locations of the particles. Their sizes are magnified five times. (a) Single-phase flow.
(b) A stationary case at αP = 4.9 × 10–4. (c) A non-stationary case at αP = 3.0 × 10–3. Mito &
Hanratty, 2006.
direction of mean flow are shown in Figure 11.12. The vertical structures observed close
to the wall for single-phase flows are seen to disappear.
Under fully developed conditions the average of equation (11.35) gives
ðH
∂P ∂uG1
ðH x2 Þ ¼ ρf uG1 uG2 þ μ
t t ρf F 1 ðx2 Þdx2 ð11:36Þ
∂x1 ∂x2
x2
For single-phase flow, the force due to the pressure gradient is balanced by the Reynolds
shear stress ρf ut1 ut2 and the viscous shear stress ðμ∂uG1 =∂x2 Þ. In the presence of
particles the pressure gradient is balanced by particle forces, as well as the viscous and
turbulent stresses. This can explain the calculated decrease of Reynolds stress shown in
Figure 11.13 and the damping of fluid turbulence shown in Figures 11.11 and 11.12, since the
production of fluid turbulence is related to Reynolds shear stress (see Hanratty & Mito, 2009).
These calculations support the notion that the reduction of kD at large concentrations is
associated with the damping of fluid turbulence.
11.6 Rate of atomization 285
0.8
(a) Single-phase αP = 1.0 × 10–5
αP = 1.2 × 10–4
0.6
αP = 1.9 × 10–4
− u +1 u +2
αP = 3.0 × 10–4
0.4 αP = 4.9 × 10–4
0.2
0.0
0 20 40 60 80 100 120 140
x +2
0.8
(b) Single-phase
0.6
αP = 6.0 × 10–4 αP = 9.3 × 10–4
− u +1 u +2
0.0
0 20 40 60 80 100 120 140
x +2
Figure 11.13 Effect of feedback on the fluid Reynolds shear stress. (a) Statistically stationary cases. (b) Non-
stationary cases when 2.7 particles are injected per time step. Mito & Hanratty, 2006.
Dykhno & Hanratty (1996) provide a speculative explanation for this non-linear
behavior: At low liquid flows, atomization occurs from disturbance waves which appear
intermittently in the wall layer. Deposition occurs, mainly, on the base film. This
deposited liquid is picked up by the disturbance waves, which move rapidly over the
base film. Thus, the base film does not change its height. However, at large deposition
rates this pickup is not large enough to keep the height of the base film constant.
A form of equation (11.37) that recognizes, directly, the existence of a critical gas
velocity for the initiation of entrainment is
Entrainment is defined as
W L W LF
E¼ ð11:39Þ
WL
This section develops expressions for entrainment, except for cases for which the inertial
time constant is so large that the drops have unidirectional paths.
Plots by Willetts (1987) of WLF versus uG for a fixed liquid flow, WL, provide easily
identified critical gas velocities, uGC, above which WL > WLF. His results are fitted
approximately with the relation
0:25
t uGC ðρL ρG Þ
d 0:5
≈ 40 ð11:40Þ
σ 0:5
Equation (11.41) requires that WLF and uG are above the critical values of WLFC and uGC
that are needed for drops to appear, so E = 0 if uG < uGC or if WLF < WLFC. Note that the
liquid flow does not appear in (11.41).
Strictly, (11.41) is valid only for small entrainments where linear rate equations are
observed. Non-linearities could be captured by allowing k 0A and kD to decrease with
increasing WL. The inclusion of these effects makes (11.41) clumsy. Pan & Hanratty
11.7 Entrainment in vertical flows 287
(2002) used these equations outside the range of liquid flows where they should be valid
by making the assumption that k 0A =k D is approximately independent of WL. They
substituted uG for kD/S and obtained the following rough fit to data of Schadel et al.
(1990), Binder (1991), Lopez de Bertodano & Jan (1998), Lopez de Bertodano et al.
(1997,1998), Willetts (1987), Andreussi & Zanelli (1976,1979):
with A1 = 6×10−5.
Figure 11.14 shows measurements of E/EM for air and water flowing up a vertical
4.2 cm pipe. These indicate that E/EM is more sensitive to changes in the gas velocity than
to changes in the liquid flow. These data are plotted as E versus WL in Figure 11.15. For a
constant gas velocity, an influence of liquid velocity, in (11.41), is included in the term
(E/EM)/(1 − E/EM). The solid curves in Figure 11.15 were calculated using (11.43).
1.2
1
uG (m/s)
0.8 72
53
E/EM
0.6
36.5
0.4
19.5
0.2
0
0 0.03 0.06 0.09 0.12
WL (kg/s)
Figure 11.14 Plots of E / EM for air and water flowing up a vertical 4.2 cm pipe. Pan & Hanratty, 2002.
0.8
uG (m/s) WLFC /(πdt) = 0.085 (kg/s.m)
19.5
0.6 37
53
72
0.4
E
0.2
0
0 0.02 0.04 0.06 0.08 0.1
WLFC = 0.0112 (kg/s)
WL (kg/s)
Figure 11.15 Plots of entrainment, E, for air and water flowing up a vertical 4.2 cm pipe. Pan & Hanratty, 2002.
288 Vertical annular flow
At WLF = WLFC = 0.0112 kg/s, the atomization rate is zero, so E = 0. Thus, there is a sharp
drop in E close to WL = WLFC, as indicated by the dashed lines. From (11.43), it would be
expected that entrainment reaches an asymptotic value at large WL. This type of behavior is
only approximately realized. The entrainment actually tends to increase at large WL. This is
not surprising since (11.43) was derived by using linear relations for RA and RD. It is
expected that k 0A =k D should change with WL at large values of this quantity. The increase of
E at large WL suggests that kD is decreasing more with increasing WL than is k 0A =k D .
It is of interest to see how well (11.43) describes observed effects of surface tension
and gas density:
Figure 11.16 shows results obtained by Willetts (1987) for air–water (σ = 0.073 N/m)
and for air–genkelene (σ = 0.01 N/m) flowing up a 1.026 cm pipe. The critical gas
velocity, calculated with (11.40), is included in the figure. Entrainments are seen to be
larger for the liquid with lower surface tension. The slight differences in the plot reflect
the observation that the constant in (11.40) is slightly different for the two systems (see
Pan & Hanratty, 2002, Table 2).
All measurements show that entrainment increases with increasing gas density. This is
illustrated in Figure 11.17 where data of Lopez de Bertodano & Jan (Private communi-
cation, 1998) for air–water flow for three gas densities and by Willetts (1987) for air–
water & helium–water are compared by plotting E/EM versus uG ρ0:25 G , as suggested by
(11.43). The measurements extrapolate to the critical gas velocity, uGC, and E/EM varies
linearly with uG uGC at small gas velocities. A first impulse would be to assume
entrainment increases linearly with the gas-phase kinetic energy or that E/EM varies
with ρ0:5
G uG . The results in Figure 11.17 and the results in Figure 11.16 for a 1 cm pipe
show that this is not the case.
Pan & Hanratty (2002) show that somewhat better agreement of theory and experi-
ments can be realized if the assumption that kD/S in (11.41) can be replaced by uG is
abandoned. Instead, kD is related to particle turbulence by equation (11.32). Particle
turbulence is related to fluid turbulence by the equations outlined in Section 11.4. A value
of k 0A ¼ 1:4 106 was used to correlate data for air and water flowing up pipes with
1
dt = 1.026 cm
atm. pressure
0.8
0.6
E/EM
Critical
0.4
σ (N/m)
0.2 0.073
0.026
0
0 100 200 300 400 500
uGρG0.25/σ0.5 (m/s)(kg/m3)0.25(N/m)−0.5
Figure 11.16 The effect of surface tension on E/EM. The line intersecting the abscissa represents uGC. Pan &
Hanratty, 2002.
References 289
1
dt = 1 cm
0.8 Critical
0.6
ρG (kg/m3)
E/EM
Figure 11.17 An examination of the influence of gas density on E / EM. The line intersecting the abscissa
represents uGC. Pan & Hanratty, 2002.
diameters of 0.0254 m, 0.042 m, 0.00953 m (Lopez de Bertodano & Jan, 1998; Lopez de
Bertodano et al., 1997, 1998; Schadel et al., 1990) and for air and water flowing up and
down in a 0.024 m pipe (Andreussi & Zanelli, 1976, 1979). This calculation is somewhat
more complicated than (11.43) because drop diameter needs to be known.
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12 Horizontal annular flow
12.1 Prologue
Horizontal annular flows differ from vertical annular flows in that gravity causes
asymmetric distributions of the liquid in the wall layer and of droplets in the gas flow.
The understanding of this behavior is a central problem in describing this system.
Because of these asymmetries, entrainment can increase much more strongly with
increasing gas velocity than is found for vertical flows.
Theoretical analyses of the influence of gravity on the distribution of liquid in the
wall film and on the distribution of droplets in the gas phase are reviewed. As with
vertical annular flows, entrainment is considered to be a balance between the rate of
atomization of the wall film and rate of deposition of droplets. Because of the asym-
metric film distribution, the local rate of atomization varies around the pipe circum-
ference. This is treated theoretically by assuming that the local rate is the same as would
be observed for vertical annular flow. Gravitational settling contributes directly to
deposition so that the rate of deposition is enhanced. Thus, at low gas velocities,
entrainment can be much smaller for horizontal annular flows than for vertical annular
flows.
Equating the rates of atomization and deposition produces a prediction of the
entrainment for fully developed flow, equation (12.82). This equation is used in a
few calculations but, because of its complexity, simplified versions are used. Thus, in
correlating measurements of entrainment, Pan & Hanratty (2002b) use it to guide the
development of an empirical method for correlating data (equation (12.84)). A more
attractive approach is to match relations for low gas velocities, where gravity is having
a dominant role, and for high gas velocities, where equations developed for vertical
annular flow can be used.
The prediction of droplet distribution is an important consideration in predicting film
thickness at the top of the pipe. This can be used to predict the transition to annular flow.
It is also of importance in understanding the operation of large-diameter pipelines, where
it might be desirable to keep the top of the pipe wetted.
An important application of the theory, developed in this chapter, is the understanding
of the behavior of petroleum gas–condensate pipelines. These offer a challenge in
applying experimental results, obtained mainly for air–water flows, to conditions
which are quite different: pipes with diameters of 2–3 feet, high pressures, low surface
tensions.
12.2 Drop distribution and local gas velocity 293
12.2.1 Measurements
Impact tubes have been used by a number of researchers to measure the local drop flux,
the local gas velocity, and the slip ratio in vertical flows (Hewitt & Hall-Taylor, 1970;
Asali et al., 1985; Williams, 1990).
In the experiments of Asali et al., the tube was constructed with 1/8 inch stainless steel
tubing, which entered through the wall and faced upstream. The end of the tube was
beveled; its inside diameter was 1.457 mm. Local mass fluxes, GLE, were determined by
withdrawing liquid through the tube. The flux was calculated as the mass flow of the
liquid divided by the inside area of the tube. Williams (1990) and Asali et al. (1985)
tested the accuracy of the method by comparing fluxes obtained with tubes that have
different diameters.
The total entrainment, E, was calculated from measured droplet fluxes at different
locations over traverses from the pipe center to the time-averaged location of the wall
layer. Measurements could not be made too close to the layer, so an extrapolation of GLE
to the average location of the interface had to be made. This was the chief source of error
in determining E (about 6%).
Measurements of the difference in pressure at the opening of the impact tube and a
pressure tap on the wall of the pipe were used to calculate the local gas velocity. The
following equation, derived by Anderson & Mantzouranis (1960), was used:
1
Dp ¼ αρG u2G þ ec SuG GLE ð12:1Þ
2
where uG is the local time-mean gas velocity, α is the void fraction and ec is the capture
efficiency. For experiments in annular flow, all drops moving toward the impact tube
opening were captured, so ec = 1. The slip ratio, S, in equation (12.1) is the ratio of the
drop velocity to the gas velocity. It was assumed to be constant over the entire cross
section of the pipe; it was adjusted until the integrated gas-phase velocity profile agreed
with the measured gas flow rate into the system. Values of S determined in this way for
air–water flow in a 9.53 cm horizontal pipe (Williams, 1990) are presented in Figure 12.1.
(Figure 9.8 provides slip ratios of gas entrained in slugs, that are obtained from measure-
ments of void fractions in slugs.)
Concentrations were calculated by dividing the local drop flux by the local drop
velocity
GLE
C¼ ð12:2Þ
SuG
0.9
0.8
Slip ratio
0.7
uLS (m/s)
0.6 0.03
0.06
0.5 0.09
0.12
0.4
25 30 35 40 45 50 55
uGS (m/s)
Figure 12.1 Slip ratios for air and water flowing in a vertical annular flow, estimated from (12.1) and the
measured gas velocity. Williams, 1990.
Since the distributions of gas velocities and droplet fluxes are asymmetric in a horizontal
annular flow, a device was needed to rotate the test section. This provided measurements
along diameters which were oriented at different angles to the vertical.
Maps of mean gas velocity for stratified air–water flows with and without atomization
were made by Dykhno et al. (1994). Measured velocity profiles along the vertical
diameter, for conditions at which little or no entrainment was observed, are presented
in Figure 12.2. The symbol y represents the distance from the crests of waves at the
bottom of the traverse. The lines in Figure 12.2a represent the average location of the
interface, hW. Figure 12.2b normalizes y with (dt – hW), rather than with dt. The maximum
velocities for the three runs were located in the lower half of the gas space. If the
maximum is the locale of zero shear stress, a force balance indicates that this maximum
would be located above the center of the gas space for a simple flow, because of the
roughness of the interface. However, the gas flow is not simple.
The layer on the bottom of the pipe is rougher than the layer on the top. This gives
rise to a variation of the drag of the gas on the liquid around the circumference of the
pipe. Hinze (1967) has demonstrated that this can cause a secondary flow in the gas,
which has associated with it an upward-oriented circumferential component of the
interfacial stress and a downward flow in the center of the pipe. Darling & McManus
(1969) developed an expression for the variation of the circumferential component of
the shear stress and argued for its importance in redistributing the wall layer. The results
presented in Figure 12.2 have been used to support the proposal by Darling &
McManus.
However, when a significant amount of entrainment is present, a different picture
emerges. Figure 12.3 shows velocity profiles measured under these circumstances.
The maximum of the mean velocity is located above the center of the gas space.
Dykhno et al. suggest, for these cases, that a secondary flow exists in the gas whereby
the flow is downward at the wall and upward at the center. They propose that this occurs
because the concentration of drops is higher close to the wall. The force of gravity on
12.2 Drop distribution and local gas velocity 295
(a) Top
0
Run 1
0.2 Run 2
Run 3
0.4
y/dt
0.6
3
0.8
2
1
1
5 10 15 20 25 30 35
uG (m/s)
(b) Top
0
Run 1
0.2 Run 2
Run 3
y/(dt − hW)
0.4
0.6
0.8
1
0.4 0.5 0.6 0.7 0.8 0.9 1 1.1
uG/uGM
Figure 12.2 Regular and normalized velocity profiles for conditions with no and small amounts of atomization.
Run 1, uGS = 14.4 m/s, uLS = 1 cm/s. Run 2, uGS = 23.2 m/s, uLS = 4 cm/s. Run 3, uGS = 17 m/s, uLS
= 8 cm/s. Dykhno et al., 1994.
these drops is associated with a downward pull on the gas, which is larger close to
the wall.
Figure 12.4 shows contours of the streamwise component of the velocity of the
gas (isotachs), determined by Dykhno et al. (1994), where the velocities are normalized
with the maximum. Run 1 (uGS = 14.4 m/s, uLS = 0.01 m/s) is a stratified flow for
which atomization is not occurring. Run 2 (uGS = 23.2 m/s, uLS = 0.04 m/s) and Run 3
(uGS = 17 m/s, uLS = 0.08 m/s) are for stratified flows for which only a small amount of
atomization is occurring. These represent situations where the concentration of drops is
zero or close to zero.
The use of the method of Prandtl (1927) indicates a secondary pattern in the top of the
pipe with downward flow at the center plane and upward flow at the wall. The upward
bulges in the bottom part of the gas space are not understood. Dykhno et al. (1994)
discuss possible interpretations.
Figure 12.5 presents measurements of isotachs for situations in which a significant
amount of liquid is entrained in the gas. The dotted lines in Figures 12.4 and 12.5
represent the locations of the tops of the waves.
296 Horizontal annular flow
(a) Top
0
0.2 Run 4
Run 5
Run 6
0.4 Run 7
y/dt
Run 8
0.6
0.8
4
5 6 7 8
1
15 25 35 45 55 65
uG (m/s)
(b) Top
0
0.2
y/(dt−hW)
0.4
0.6
Run 4
0.8 Run 5
Run 6
Run 7
1
0.4 0.5 0.6 0.7 0.8 0.9 1 1.1
uG/uGM
Figure 12.3 Regular and normalized velocity profiles for conditions with a large amount of atomization. Run 4,
uGS = 25.3 m/s, uLS = 9 cm/s. Run 5, uGS = 37.2 m/s, uLS = 6 cm/s. Run 6, uGS = 44.5 m/s, uLS =
6 cm/s. Run 7, uGS = 44.5 m/s, uLS = 9 cm/s. Run 8, uGS = 43.2 m/s, uLS = 3 cm/s. Dykhno et al., 1994.
0.7 0.7
0.8 0.8
0.7 0.85 0.85
0.8 0.9 0.9
0.85 0.95
0.95
0.9 0.98
0.95 0.98 1.0
0.98 1.0
1.0
a b c
Figure 12.4 Velocity contours (isotachs) for conditions with no or small amounts of atomization, normalized
with the maximum velocity. Dykhno et al., 1994.
12.2 Drop distribution and local gas velocity 297
1.0
1.0
0.98
1.0
0.98 0.95 0.98
0.95
0.95
0.9 0.9 0.9
0.85 0.85
0.8 0.85
0.8 0.8
a b c
Figure 12.5 Velocity contours (isotachs) for conditions with a large amount of atomization, normalized with the
maximum velocity. Dykhno et al., 1994.
Lin & Hanratty (1987) defined annular flow as a situation for which the top of the
pipe is wetted with a turbulent film (which need not contain disturbance waves). Run 4
(uGS = 25.3 m/s, uLS = 0.09 m/s) represents a situation close to the transition from
stratified to annular flow. Run 7 (uGS = 44.5 m/s, uLS = 0.09 m/s) represents an annular
flow for which the wall is wetted with disturbance waves over the bottom two-thirds of
the pipe wall. The bulges of the isotachs in the bottom of the pipe for runs 4 and 7 are
consistent with the existence of an upward secondary flow in the center plane of the
pipe.
Run 8 was performed at the same gas velocity as run 7 but at a much lower liquid flow
(uGS = 43.2 m/s, uLS = 0.03 m/s). It represents conditions close to the transition to annular
flow. It is a situation for which the maximum is located approximately at the center of the
pipe. This seems to be a condition for which entrainment is small, but significant.
Secondary flows due to density gradients could be just balancing a secondary flow due
to the circumferential variation of the wall roughness.
Measurements of droplet fluxes by Williams (1990) in a 9.53 cm horizontal pipe and
by Paras & Karabelas (1991) in a 5.08 cm horizontal pipe show much larger variations in
the vertical direction than in the horizontal direction. This prompted the development of a
diffusion model, by Paras & Karabelas, for which the concentration is constant in planes
perpendicular to the direction of gravity. The determination of C(r, θ) then requires only a
calculation of C(y), where y is the vertical axis.
For this field, mechanisms for promoting secondary flow are absent. The concentration
field is assumed to be fully developed, so that the concentration varies only with x2. The
development of a stochastic model for fluid turbulence, described in Section 10.11,
provided an opportunity to study the flow of a gas and suspended particles in a horizontal
channel over a wide range of conditions (Mito & Hanratty, 2005). Annular flow was
simulated by injecting particles with much larger densities than the continuum at the top
and bottom walls. By adjusting the relative rates of admission of particles at the two
walls, a fully developed condition can be realized. The concentration field is calculated
by using a Lagrangian, rather than an Eulerian, approach whereby the field is described as
resulting from distributions of point sources at the two walls. Particles are removed from
the field when they are a distance of dP/2 from a wall.
The location and velocity of the particles are described by the equations
dxi
¼ vPi ð12:3Þ
dt
dvPi 3ρ C D ! !
¼ f j u v P jðvPi ui Þ þ gi ð12:4Þ
dt 4d P ρP
where ! u is the instantaneous fluid velocity and ! v P is the instantaneous particle velocity.
Coordinate x2, perpendicular to the walls, has a value of zero at the bottom wall. Unlike
the approach outlined in Chapter 10, the force of gravity is included in the equation of
motion of a particle.
Calculated dimensionless concentration fields are presented for τ þ P ¼ 3 in Figure 12.6,
and for τ þ
P ¼ 20 in Figure 12.7, where τ þ
P ¼ τ P v
= f is the dimensionless time constant of
a particle
4d þ
P ðρP =ρf Þ
τþ
P ¼ ð12:5Þ
3C D jvþ
P u j
þ
105 V T+ = 0
104 V T+ = 1.7 × 10−4
103
V T+ = 1.7 × 10−3
102
Cv*/RAb
V T+ = 0
102
V T+ = 1.7 × 10−4
1
10
V T+ = 1.7 × 10−3
C v*/RAb
100 V T+ = 0.014
V T+ = 0.012
10−1
V T+ = 0.021
10−2
V T+ = 0.044
10−3 V T+ = 0.086
0 200 400 600 800 1000
C0exp(−VTx2/εP)
x +2
Since the net fluxes are zero at all x2 , the representation of the concentration field in terms
of fundamental mechanisms responsible for particle transport and mixing is simplified.
Thus, the flux of particles is not dependent on x2 , so
d
ðCvP2 Þ ¼ 0 ð12:8Þ
dx2
The concentration and the velocity are represented as the sum of an average and a
turbulent fluctuation. Thus
Turbophoresis (see Section 10.9) is ignored. The mean velocity in the x2-direction is then
given as
vP2 ¼ gτ P ¼ V T ð12:10Þ
In the central regions of the channel, a reasonable assumption is that εEP is constant so that
VT
C ¼ C 0 exp E x2 ð12:13Þ
εP
where x2 is the distance from the bottom wall and C0 is the concentration at the bottom
wall. This diffusion model was proposed by O’Brien (1930) and Rouse (1937) to
describe sediment distribution in open channels and rivers.
From equation (8.4), the free-fall velocity is given as
4d P g ðρL ρG Þ
V 2T ¼ U 2S ¼ ð12:14Þ
3C D ρG
For 1.92 < ReP < 500, the drag coefficient can be approximated as
18:5
CD ¼ ð12:16Þ
Re0:6
P
For channel flows, H, the half-height of the channel, would be substituted for rt
εP ¼ ξHv ð12:18Þ
with ξ = 0.074. Since the use of an eddy diffusivity model in an Eulerian formulation is
not fundamentally correct (see Hanratty, 1956), ξ must be looked upon as an empirical
constant. It need not be the same for different systems.
If (12.18) is substituted into (12.13),
C V T x2
¼ exp ð12:19Þ
C0 ξHv
The dotted lines below the curves in Figures 12.6 and 12.7 represent (12.19) with ξ = 0.094.
(This is close to the value of 0.074, estimated from studies of point source diffusion.)
12.2 Drop distribution and local gas velocity 301
Note that particles injected at the bottom wall do not reach the top wall for
Vþ þ
T ≥ 0:11; 0:16; 0:31; 0:5 at τ P ¼ 5; 10; 20; 40. These results indicate that a limit for
the existence of annular flow can be roughly defined as g+ ≤ 0.012 for this range of τ þ P.
+
In the saltation regime, g > ~ 0.04, the trajectories of the particles are not affected by
fluid turbulence and the behavior depends strongly on the velocity with which the
particles enter their field (see Mito & Hanratty, 2005).
where rt is the pipe radius, w is the width of the control volume and θ is measured from
the bottom of the pipe. The average of (RA – RD) around the pipe circumference is zero
since the field is fully developed. However, atomization is larger at the bottom of the pipe
because the wall film is thicker at that location. Thus, the wall is a source of drops at the
bottom and a sink at the top. The term on the right side of (12.20) causes a net transport of
liquid from the bottom of the pipe to the top.
The concentration C can be considered as an average over w for a given y. In order
to develop a solution of (12.20) either y or θ needs to be eliminated. The width w is
given as
w ¼ 2rt sinθ ð12:21Þ
Furthermore,
rt y ¼ rt cosθ ð12:22Þ
so
dC dC 1
¼ ð12:24Þ
dy dθ rt sinθ
where B is the integration constant and RD, RA, w are functions of y. The right side can be
considered as a flux of droplets due to atomization and deposition. Paras & Karabelas
(1991a, b) represented the right side by parameter a, so that
dC
V T C þ εP ¼a ð12:26Þ
dy
They assumed, for a given set of conditions, that a may be considered independent of y.
They chose εP = 0.1rtv* and developed an empirical correlation for a.
The terminal velocity is given by (12.14). Thus, the application of (12.27) to annular flow
requires information on the drop size, dP, in order to evaluate VT.
For dilute concentrations droplet–droplet interactions can be neglected so (12.27) can
be combined with a relation for the probability distribution function for the drop size to
predict C ðyÞ. Baik & Hanratty (2003) considered the suspension as having a single drop
size, the volume median diameter. The equation chosen to predict dvμ was (11.28), that is,
1=2
d t ρG u2G d vμ
¼ 0:1072. An important aspect of this choice is that it predicts that
σ dt
dvμ depends on the pipe size.
Concentrations were calculated from measured droplet fluxes by using (12.2),
C ¼ GLE =SuG , where uG is the local gas velocity. “To simplify the analysis,” Baik &
Hanratty substituted uGS for uG. From Figure 12.1, a value of S = 0.7 was used. A bulk
mean concentration is calculated from the entrainment, E, as
EW L
hCi ¼ ð12:28Þ
QG S
12.2 Drop distribution and local gas velocity 303
where QG is the volume flow of gas and WL is the mass flow of liquid. The concentration,
C0, that appears in (12.27) is related to hCi by integrating (12.27) over the cross-section
and assuming a plug flow
ð
1 V Ty
hCi ¼ C 0 w exp dy ð12:29Þ
A ξrt v
The measurements by Williams et al. and by Paras & Karabelas are presented in Figures
12.8 and 12.9. The numbers in parentheses are values of V T =v . The lines were calculated
using (12.27), where C0 is given by (12.29) and ξ = 0.165. This result is to be compared
with ξ = 0.094, obtained from a stochastic analysis of flow in a two-dimensional channel
presented in Section 12.2.3, and 0.074, obtained from measurements of dispersion from
point sources located in the center of a pipe. (See equation (10.22), recognizing that it
uses 2rt as a length scale.)
The behavior defined by (12.27) and (12.29) indicates a strong influence of drop size
because of its influence on VT (see equation (12.14)). Previous papers by Pan & Hanratty
(2002a, b) used an equation for drop size which indicates no effect of pipe diameter. They
needed to use different values of ξ (0.04 and 0.08) to fit the data of Williams in a 9.53 cm
pipe and of Paras & Karabelas in a 5.08 cm pipe. The results presented in Figures 12.8
and 12.9 provide support for the finding that drop size depends on pipe diameter.
The rough fits displayed in Figures 12.8 and 12.9 suggest that there is room for
improvement both in theory and in measurements. A correlation that includes, directly,
the influences of RA and RD could introduce new dimensionless groups. A possible
improvement can also be obtained by abandoning the assumption of plug flow, so that C
is defined by using the local velocity, rather than uGS. Some justification for using the
simplified approach can be obtained from the study in a 9.53 cm pipe. Williams et al.
(0.064)
(0.086)
(0.162)
C/C0
0.1
(0.243)
0.01
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
y/dt
Figure 12.8 Concentration measurements for air–water flow by Williams et al. (1996). The solid lines are
(12.27), with ξ = 0.165. The values of VT/v* are shown in parentheses. Williams et al., 1996.
304 Horizontal annular flow
1
(0.035)
(0.072)
(0.127)
(0.185)
C/C0
0.1
(0.283)
uLS = 0.06 m/s uGS = 31 m/s
uLS = 0.06 m/s uGS = 37 m/s
uLS = 0.06 m/s uGS = 44 m/s
uLS = 0.06 m/s uGS = 68 m/s
uLS = 0.06 m/s uGS = 90 m/s
0.01
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
y/dt
Figure 12.9 Comparison of concentration measurements for air–water flow in a 5.08 cm pipe, by Paras &
Karabelas (1991a,b), where y is the distance from the bottom wall. The solid lines are equation
(12.27). Paras & Karabelas, 1991b.
(1996) measured the velocity profiles for some of the runs in which droplet fluxes were
measured, so that concentration profiles could be calculated with local gas velocities.
Baik & Hanratty (2003) reveal that results obtained in this way “were not appreciably
different from those obtained by using the plug flow assumption.”
The finding that drop size in a horizontal pipe depends on location in large-diameter
pipes (see Chapter 11) encourages an adaptation of the analysis so as to consider drop size
distribution.
could be considered packets of turbulence. Atomization occurs over these disturbance waves. This
enhanced the amount of liquid entrained in the gas. Eventually, at high enough gas velocities,
disturbance waves covered the whole circumference.
Dye injected into the film was observed to move downward (due to gravitational pull) when no
disturbance waves were present. However, when the dye encountered a disturbance wave, it was
observed to disperse explosively, in the circumferential direction, as would be expected in a
turbulent patch.
Pan & Hanratty (2002) and Williams et al. (1996) developed a framework from
which to describe entrainment in horizontal pipes. Let θ = 0 be the bottom of the pipe.
The local rate of atomization, RA, is assumed to be the same as for a symmetric flow
(equation (11.40))
where Γ is the local mass flow rate per unit perimeter length and Γc is the critical film flow
below which atomization does not occur.
The asymmetry of the wall layer is usually characterized by the ratio of the kinetic
energy of the gas, represented by ρGu2GS , to the work against gravity which is needed to
lift liquid from the bottom of the pipe to the top, ρLgdt, that is, the dimensionless group
1=2 1=2
ρG uGS =ðρL gd t Þ . Thus, the asymmetry can be characterized by a modified Froude
number, (ρG/ρL)1/2 Fr, where Fr = uGS/(gdt)1/2.
Conductance techniques have been used to measure the variation of the height of the
wall layer around the pipe circumference. (See the thesis by Williams (1990) for a
detailed description of the technique.) Hurlburt & Newell (2000) suggest that the
asymmetry of the wall layer can be characterized by the ratio of the height of the layer
at the bottom of the pipe to the average height around the circumference, hLB =hhL i.
Plots of hLB =hhL i for studies of air–water flow in horizontal pipes with diameters of (a)
dt = 9.53 cm, (b) dt = 5.08 cm, (c) dt = 2.31 cm have been constructed by Pan & Hanratty
(2002b). These are presented in Figure 12.10. Note that, for large Froude numbers, the
measurements are close to what is expected for a symmetric flow, hLB =hhL i ≈ 1. For small
Fr; hLB =hhL i approaches a value close to that suggested by the idealized model of a
stratified flow used in Chapter 5. The transition between these two extremes is seen to be
sharp for a 9.53 cm pipe. For a ρG/ρL characteristic of an air–water flow, it occurs at
Fr ≈ 47.
(a)
5
3
hLB / hL
uG/(gdt)0.5
uG (m/s)
2 32, 31
38, 37
47, 45
1 69, 67
dt = 9.53 cm 91, 88
0
0 0.3 0.6 0.9 1.2
WL (kg/s)
(b)
7
6 dt = 5.08 cm uG/(gdt)
0.5
uG (m/s)
5 16, 11
20, 14
hLB / hL
4 25, 18
34, 24
3 48, 34
62, 44
81, 57
2 99, 70
146, 103
1 186, 131
0
0 0.5 1 1.5 2
WL (kg/s)
(c)
4
3
0.5
uG/(gdt)
uG (m/s)
hLB / hL
2
32, 15
46, 22
69, 33
1 92, 44
116, 55
dt = 2.31 cm 185, 88
0
0 0.5 1 1.5 2
WL (kg/s)
Figure 12.10 Measurements of the ratio of the liquid height at the bottom of the pipe to the average around the
circumference: (a) Air–water in a horizontal pipe with dt = 9.53 cm. (b) Air–water with dt = 5.08 cm.
(c) Air–water with dt = 2.31 cm. Pan & Hanratty, 2002b.
and
h 2:5 2:5 i0:4
mþ ¼ γðReLF Þ ¼ 0:707Re0:5
LF þ 0:0379Re0:9
LF ð12:33Þ
is given as
fi
¼ 1 þ 1400F ð12:35Þ
fS
(equations (3.41) and (3.44)), where fS is the friction for a smooth wall
f S ¼ 0:046Re0:2
G ð12:36Þ
where
hL ðτ i =ρL Þ1=2
hþ
L ¼ ð12:38Þ
L
where
hΓ L i 1
¼ ReLF ð12:40Þ
L 4
for laminar flow since, for an asymmetric wall layer, the average of the square, hh2L i, is not
equal to the square of the average, m2.
For high ReLF, the local film height is defined by the second term on the right side of
(12.33)
þ 4Γ L 0:9
hL ¼ 0:0379 ð12:43Þ
L
or
þ 1:1 4Γ L
hL ¼ ð0:0379Þ1:1 ð12:44Þ
L
0:0379Re0:9
mþ ¼ LF
0:9
ð12:45Þ
hhþ1:1
L i =mþ
For a horizontal pipe, the asymptotic behaviors for small and large ReLF are (12.42)
and (12.45). Measurements show that an interpolation formula of the same form
as (12.33) can be used to describe m+. Dallman (1978) approximated hhþ2 L i=m
þ2
þ1:1 0:9 þ 2 1=2 1:1 0:9
and hhL i =m , respectively, as hhL i =m and hh i =m. Experiments in a
1=2
2.54 cm pipe indicate that hh2L i =m approaches 1.4 at small ReLF. Thus, for
ReLF ! 0,
mþ ¼ 0:50Re0:5
LF ð12:46Þ
in a horizontal pipe. Dallman (1978) also presented measurements which suggest that a
0:9
value of hhþ1:1
L i =mþ of 1.38 can be used for the high Reynolds number correction so
that for ReLF ! ∞
mþ ¼ 0:028Re0:9
LF ð12:47Þ
Laurinat et al. (1984) suggested the following interpolation formula to represent meas-
urements of m+ (shown in Figure 12.11), which provides asymptotic behaviors close to
(12.46) and (12.47)
h 2:5 2:5 i0:4
mþ ¼ γH ðReÞ ¼ 0:566 Re0:5
LF þ 0:0303 Re0:9
LF ð12:48Þ
Note that 0.566 replaces 0.50 in (12.46) and that 0.0303 replaces 0.028 in (12.47). Good
agreement between (12.48) and measurements is noted. For comparison, equation
(12.33), representing data in vertical pipes, is also presented.
12.3 Distribution of liquid in the wall layer of a horizontal pipe 309
103
Equation (12.33)
102
m+
WGkg/s
101 0.0174
0.0252
0.0378
0.0500
0.0630
Equation (12.48)
100 1
10 102 103 104
ReLF
Figure 12.11 Correlation of film height measurements taken in a 2.54 cm pipe. Open points are for ρG =
1.34 kg/m3. Filled points are for ρG = 2.73 kg/m3. Laurinat et al., 1984.
A plot of m/dt against FH is presented in Figure 12.12. The data are represented quite
well by
m 6:59F H
¼h i0:2 ð12:50Þ
dt
ð2:3Þ0:5 þ ð90F H Þ0:9
is also given by Laurinat. Measurements of fi / fS are plotted against m/dt in Figure 12.13,
where fS is the friction factor for a smooth wall, for air–water flow in a 2.54 cm horizontal
pipe. For a given m/dt, gas velocity increases with increasing WL. Such a plot has been
successful for vertical annular flows. At high gas velocities (greater than 30 m/s), where
the wall layer is described as an asymmetric film, the friction factor approaches an
asymptotic behavior. However, it fails to do this at small gas velocities, where the wall
layer is highly asymmetric, resembling a stratified flow with an agitated surface. The
friction factor relation at low gas velocities is a strong function of liquid Reynolds
number. This region is best treated as a stratified-annular flow (see Section 12.5).
310 Horizontal annular flow
10–1
10–2
Equation
(12.50)
m/dt
10–4 –4
10 10–3 10–2 10–1
FH
10–1
10–2
fi/fS
WLkg/s WLkg/s
.0032 .076
10–3 .0063 .113
.0126 .151
.0252 .183
.032 .208
.050 .252
10–4 –3
10 10–2 10–1
m
dt
Figure 12.13 Comparisons of the friction factor ratio taken in a 2.54 cm pipe at 500 diameters from the entry.
Laurinat et al., 1984.
Butterworth, 1972; Butterworth & Pulling, 1973; Anderson & Russell, 1970;
Hutchinson et al., 1974; Fisher & Pearce, 1979; James & Burns, 1979; Wilkes
et al., 1980; Swanson, 1966). Several mechanisms for redistributing the wall layer
have been proposed. These are incorporated into a single equation by Laurinat et al.
(1985).
In formulating the problem, it is assumed that the wall layer is thin enough compared
with the pipe radius for the momentum and mass balance equations to be written in
Cartesian, rather than polar, coordinates. The x-coordinate is in the circumferential
direction; the y-coordinate is the distance from the wall; the z-coordinate is in the
flow direction. The goal is to predict hL ðθÞ from mass and momentum balances in the
x-direction, where x = rtθ and rt is the pipe radius.
The instantaneous volumetric flow in the x-direction, per unit circumferential length, is
given as Γ x ¼ huLx ihL .
The analytic framework used by Laurinat et al. (1985) is analogous to the formulation
for droplet concentration. Since uLx ¼ uLx þ utLx and hL ¼ hL þ htL
The inclusion of the turbulence term is motivated by visual observation of the dispersion
of dye by the disturbance waves (Section 12.3.1). This term can be represented by a
diffusivity model so that
dhL
utLx htL ¼ εh ð12:53Þ
dx
Deposition increases the volumetric flow in the film. Atomization decreases the volu-
metric flow, so that atomization and deposition contribute to a local change of the flow in
the film.
dΓ x RD RA
¼ ð12:54Þ
dx ρL ρL
ðx
RD RA
Γx ¼ dx ð12:55Þ
0 ρL
At the top of the pipe, x = πrt. Since a fully developed flow is assumed
ð πrt
RD RA
dx ¼ 0 ð12:56Þ
0 ρL
Thus, (12.55) describes a redistribution of the liquid flowing in the wall layer.
Conservation of mass gives
ðx
RA RD dhL
dx ¼ huLx ihL εh ð12:57Þ
0 ρL dx
A momentum balance in the x-direction is used to define huLx i. Surface tension effects
are ignored. From equation 12 in Laurinat et al. (1985)
∂τ xy ∂τ xx dhL
þ ρL g sin θ ρL g cos θ ¼0 ð12:58Þ
∂y ∂x dx
where τxy and τxx are local shear and normal stresses in the liquid, and
τ xx ¼ ρL ut2
Lx ð12:59Þ
Integrate (12.58) between y and hL . The variation of ut2 Lx with y is ignored. (A constant
value is used.) Then
dτ xx dhL
hL y þ τ ix τ xy ðyÞ hL y ρL g sin θ þ cos θ ¼0 ð12:60Þ
dx dx
where t is the turbulent eddy viscosity. Substitute (12.61) into (12.60). Integrate once to
obtain uLx ðyÞ. Integrate again to obtain huLx i.
τ ix I 2 dτ xx dhL
huLx ihL ¼ I 1 þ þ I 2 g sin θ þ cos θ ð12:62Þ
ρL ρL dx dx
ð h 1 ð y2
ðN Þ N
I1 ¼ dy1 dy2 ð12:63Þ
0 0 ½ ð μ L LÞ þ
=ρ t
ð h 1 ð y2
ðN Þ N ðhL yÞ
I2 ¼ dy1 dy2 ð12:64Þ
0 0 ½ðμL =ρL Þ þ
t
This equation defines hL ðθÞ. The left side represents mixing due to turbulence and to
atomization/deposition. The right side represents contributions to huLx i due to forces
acting on the film. Term (3) considers forces due to gas-phase drag on the interface in the
x-direction. These could result from secondary flow in the gas and/or an orientation of the
interfacial waves to the direction of mean flow. Term (4) represents the influence
of gradients of turbulent normal stresses in the circumferential direction. Term (5)
represents the contribution of the force of gravity on the layer. The cosine term in (5)
is important only in the neighborhood of the bottom of the pipe where sin θ = 0.
Equation (12.65) has not been fully exploited.
12.3 Distribution of liquid in the wall layer of a horizontal pipe 313
A number of investigators have used only (2) and (5) (Anderson & Russell, 1970;
Hutchinson et al., 1974; Fisher & Pearce, 1979; James & Burns, 1979; Wilkes et al.,
1980). These and other papers show that a deposition-atomization mechanism, alone,
cannot account for the variation of film height. Darling & McManus (1969) used (3) and
(5) to calculate hL ðθÞ. Laurinat et al. (1985) used (2), (3), (4) and (5). Their motivation
was to use term (4) to describe the influence of turbulent velocity fluctuations. They
concluded that this approach was not adequate.
This led Pan & Hanratty to introduce term (1) to represent turbulent mixing in the wall
layer. For cases where disturbance waves cover the whole circumference, they used only
terms (1) and (5) in equation (12.65):
dhL dhL
εh ¼ I 2 g sin θ þ cos θ ð12:66Þ
dx dx
The turbulent mixing coefficient, εh, can be pictured as the product of a velocity and a
length. It is reasonable to assume that the velocity scales with the friction velocity. The
mixing in the disturbance waves can be pictured as a large-scale phenomenon. Pan &
Hanratty, therefore, modeled the turbulent diffusivity as
ε h ¼ ξ h r t v ð12:67Þ
where vis the friction velocity, rt is the pipe radius and ξh is a dimensionless constant.
Equation (12.66) can be made dimensionless using
r t v þ v3 þ hL v þ
rþ
t ¼ I2 ¼ I2 h ¼ g ¼ g 3 ð12:68Þ
2 L v
Pan & Dykhno (2001, private communication) compared (12.69) with measurements (in
unpublished calculations). The results are presented in Figure 12.14 and in Figure 12.15.
From (12.64), it is seen that I2 varies with hL(θ) for given flow conditions. One expects that
hL / rt or that hþ þ þ þ þ
L / rt . Thus, I 2 / r t . Plots of I 2 calculated from measurements by
Dallman in a 2.54 cm pipe (Run 67, uGS = 78.18 m/s, uLS = 0.0572 m/s, rþ t ¼ 1626, ρG =
1.538 kg/m3 ) and by Laurinat in a 5.08 cm pipe (Run 46, uGS = 56.8 m/s, uLS = 0.0752 m/s,
rþ
t ¼ 2775, ρG = 2.039 kg/m are shown in Figure 12.14. Here, θ is measured from the top
3
of the pipe. It is seen that I þ þ
2 ðθ ¼ 180 Þ minus I 2 ðθ ¼ 0 Þ are, respectively, 2600 and 1200
þ
for the 2.54 cm and 5.08 cm pipes. The change in I 2 scales linearly with rþ t .
Thus, (12.69) can be written as
dhþ Cg þ I þ
2 ð sin θ Þ
L
¼ ð12:70Þ
dθ rþ
t
with C = constant, if the term containing cos θ is ignored. This solution should be
matched to a solution valid at the top part of the channel, θ = 00. For Run 67 of Dallman
314 Horizontal annular flow
(a) (b)
3500 1600
Dallman (1978) Run 67 Laurinat (1982) Run 46
3000 uGS = 78.18 m/s uGS = 56.8 m/s
uLS = 0.0572 m/s uLS = 0.0752 m/s
rt+ = 1626 1200 rt+= 2775
2500
ρG = 1.538 kg/m3 ρG = 2.039 kg/m3
2000
I +2
I +2
800
1500
1000
400
500
0 0
0 45 90 135 180 0 45 90 135 180
Angle (degrees) Angle (degrees)
Pipe Bottom Pipe Bottom
top top
Figure 12.14 Angle θ is measured from the top of the pipe. (a) Calculated I þ2 (equation (12.64)) versus θ for
Dallman Run 67 in a 2.54 cm pipe. (b) Calculated I þ
2 versus θ for Laurinat Run 46 in a 5.08 cm pipe.
L. Pan & L.A. Dykhno, Private communication.
(a) (b)
30 20
Dallman Run 67 Laurinat Run 46
18
+
25 dhL CI +2 g+ sin θ
= 16
dθ rt+
14
20
12
h+
h+
15 10 C = 2523
8
C = 2780
10
6
4 +
5 dhL CI +2 g+ sin θ
=
2 dθ rt+
0 0
0 45 90 135 180 0 45 90 135 180
Angle (degrees) Angle (degrees)
Pipe Bottom Pipe Bottom
top top
Figure 12.15 (a) Comparison of equation (12.70) with measurements by Dallman (1978) Run 67, C = 2780.
(b) Comparison of (12.70) with measurements by Laurinat (1982) Run 46, C = 2523. Private
communication.
12.4 Entrainment in horizontal pipes 315
where Γ is the local mass flow rate in the wall layer per unit length and Γc is the critical
film flow below which atomization does not occur. Take θ = 0 as the bottom of the pipe.
The integration of (12.71) around the perimeter gives
ð
1 π
hRA i ¼ d t RA dθ ð12:72Þ
πd t 0
k 0 u2 ðρ ρ Þ W LF
hRA i ¼ A G L G Γ C ð12:73Þ
σ P
ðπ
1
Γc ¼ Γc ðΓ c Γ Þdθ ð12:74Þ
π
θc
where θc is the angular location at which Γ = Γc. Thus hRA i is given by (12.71) with Γc
replaced by Γ c . If Γ > Γc around the whole circumference, θc = π and Γ c ¼ Γ c . If Γ < Γc
over a portion of the perimeter, from θc to π; Γ c 5Γ c .
The local rate of deposition can be represented by (11.31):
CW
RD ¼ V W C W ¼ V W C B ð12:75Þ
CB
316 Horizontal annular flow
where VW is the average velocity of the particles striking the wall. For vertical flows, VW
is related to the component of the turbulent velocity fluctuations of the particles normal to
the wall. If these are given by a Gaussian distribution with a mean-square value of v2P ,
" #
1 ð x μÞ 2
pð x Þ ¼ exp ð12:76Þ
ð2π Þ1=2 σ P 2σ 2P
1=2
where μ is the mean velocity, x = μ + vP and σ P ¼ V 2P . For a vertical flow, μ = 0; for a
horizontal flow μ = VT cos θ, where VT is the free-fall velocity. Thus, at the top of the pipe
cos θ = −1 and μ = −VT.
The velocity, VW, varies around the circumference, so
ð∞
VW ¼ xpðxÞdx ð12:77Þ
0
By substituting (12.76) into (12.77), the following expression was obtained by Pan &
Hanratty (2002a, b):
ð∞ " # ð∞ " #
ðx μÞ ðx μÞ2 μ ð x μÞ 2
VW ¼ pffiffiffiffiffi exp dx þ pffiffiffiffiffi exp dx ð12:78Þ
0 2π σ P 2σ 2P 0 2π σ P 2σ 2P
The integral in (12.78) considers only depositing particles, that is, positive values of x = μ
+ vP. (An integration from −∞ to +∞ would give VW = μ.) When (VT / σP) → 0, equation
(12.78) gives
2 0:5
σP
VW ¼ ð12:79Þ
2π
so that only particle turbulence is responsible for deposition. For (VT + σP) → ∞,
V W ! V T cosθ ð12:80Þ
so that gravitational settling is controlling deposition. Pan & Hanratty (2002a, b) present
the integration of (12.78) shown in Figure 12.16. It can be seen that deposition is
enhanced over what is predicted by (12.79) at the bottom of the pipe, where VT cos θ
is positive, and diminished below what is predicted by (12.79) at the top, where VT cos θ
is negative.
The averaging of RD (defined by equation (12.75)) around the circumference gives
C W W LE
hRD i ¼ V W ð12:81Þ
C B QG S
Under fully developed conditions, hRD i ¼ hRA i. Equations (12.73) and (12.81) give
100
10
kD(θ)/(σP2/2π)0.5
0.1
0.01
–10 –5 0 5 10
VTcosθ/σP
Figure 12.16 Calculated variation of kD with θ, equation (12.78). The angle θ is zero at the bottom of the pipe.
Pan & Hanratty, 2002b.
where
πd t Γ c
EM ¼ 1 ð12:83Þ
WL
The critical flow, Γc, is given by Andreussi et al. (1985). One needs to develop a relation
for hk D ðC W =C B Þi to use (12.82).
1.2
dt = 9.53 cm uG (m/s)
1 26
31
0.8 37
45
E/EM
0.6 67
88
0.4
0.2
0
0 0.2 0.4 0.6 0.8 1 1.2
WL (kg/s)
Figure 12.17 Measurements of E/EM obtained by Williams (1986, 1990) for air and water flowing in a 9.53 cm
pipe. Pan & Hanratty, 2002b.
flows. The extrapolation of these results to E = 0 gives a rough estimate of a critical gas
velocity of UG ≈ 21 m=s. The measurements of E/EM in Figure 12.17 show a slight decrease
with increasing WL at large liquid flows. This reflects inaccuracies associated with the use of
linear relations for RA and RD. (See discussion by Pan & Hanratty (2002a, b).)
Results obtained in 9.53 cm and 2.31 cm pipes are presented in Figure 12.18 a, b. These
are plots of E, rather than E/EM. A rough estimate of a critical gas velocity of 15 m/s is
obtained for the 2.31 cm pipe. Lines representing WLFC are calculated with the equation
proposed for vertical annular flows. Justification for the substitution of ΓC for Γ C is
inconclusive.
Equation (12.84) is tested in Figure 12.19. A value of A2 = 9 ×10−8 was selected to fit
the data. Each point represents an average of measurements for different WL at a fixed gas
velocity. The terminal velocity is given by
4d P gρL
V 2T ¼ ð12:85Þ
3C D ρG
with CD = 24/ReP for ReP < 1 and C D ¼ 18:5=Re0:6 P for intermediate ReP (see Section 8.4,
that is, Bird et al., 1960). If Stokes law is used to calculate CD, theory predicts that
ðE=EM Þ=1 ðE=E M Þ varies as u5G . An intermediate behavior for CD gives a dependency
of u4:2
G . The change of the slope of the lines calculated using (12.84) represents a change
from Stokes law at large uG to the intermediate relation for CD at small uG . (This is
because there is a decrease of drop diameter with increasing gas velocity.)
The three lines at the top part of Figure 12.19 represent the entrainment that would be
observed in vertical pipes (see equation (11.43)). An important point to be made in
comparing these lines with data is that correlations based on results in vertical pipes will
overpredict at small gas velocities, and not capture the strong influence of gas velocity
observed in horizontal pipes.
(a)
1
dt = 9.53 cm
0.8 WLFC
uG (m/s)
0.6 26
31
E
0.4 37
45
67
0.2 88
0
0 0.2 0.4 0.6 0.8 1 1.2
WL (kg/s)
(b)
1
WLFC dt = 2.31 cm
0.8
uG (m/s)
0.6 15
22
E
0.4 33
44
55
0.2 88
0
0 0.1 0.2 0.3
WL (kg/s)
Figure 12.18 Measurements of entrainment in (a) a 9.53 cm horizontal pipe and (b) a 2.31 cm pipe. Pan &
Hanratty, 2002b.
10000
1000
100
E/EM(1 −E/EM)
dt, ρG
10 (cm), (kg/m3),
9.53, 1.6
5.08, 2.05
1
2.31, 2.74
9.53, 1.6
0.1 5.08, 2.05
2.31, 2.74
5.08, 1.7
0.01
10 100 1000
ρG0.5uG (kg/m3)0.5(m/s)
Figure 12.19 Comparison of measurements with empirical equation (12.84). The particle diameter, d32 is
calculated with equation (11.31). Pan & Hanratty, 2002b.
320 Horizontal annular flow
1000
Straight lines generated by eq. (11.43)
with A1 = 0.000088
100
kÁ= 3 × 10–6
E/EM(1 – E/EM)
10
dt (cm)
9.53
1 5.08
2.31
9.53
0.1 5.08
2.31
5.08
0.01
10 100 1000
ρG
0.5
uG (kg/m3)0.5(m/s)
Figure 12.20 Entrainment calculated with equation (12.82) using k 0A ¼ 3 106 and d32 given by (11.31). Pan
& Hanratty, 2002b.
The favorable comparison of results with (12.84) shows that the influence of gravita-
tional settling needs to be considered in order to capture the effect of gas velocity. For
very large gas velocities, the drops would be uniformly distributed and E/EM would be
close to unity.
Pan & Hanratty (2002a, b) explored the use of equation (12.82), instead of (12.84).
The variation of kD and CW/CB around the pipe circumference was calculated by methods
outlined earlier in this chapter. This approach automatically describes the transition from
a situation where gravity is dominating to one in which gravitational effects are
not important. The results of this calculation are presented in Figure 12.20. A value of
0
k A ¼ 3 106 was used. These theoretical calculations show a smooth transition from
a low to a high velocity behavior for which (E/EM)/1 − (E/EM) varies roughly as u5G and
u2G . One is characteristic of a system in which gravitational settling is controlling
deposition. The other is characteristic of a vertical flow.
10000
Natural gas pipeline
empirical methods
1000
100
E/EM(1−E/EM)
Natural gas
pipeline
10 Air−water
dt = 9.53
′ = 3 × 10−6
kA
0.1 ζ = 0.04
0.01
10 100 1000
0.5
ρG uG (kg/m3)0.5(m/s)
Figure 12.21. The solid curves use equations (12.82) and (11.41) to calculate entrainment for an air–water system
and for a natural gas pipeline. The dashed lines are calculated for a natural gas pipeline using
equations (12.84) and (11.31). Pan & Hanratty, 2002b.
1.2
uG (m/s)
1 34
11
0.8
9
E 0.6
7
0.4
6
Figure 12.22. Plots of calculated E for a natural gas pipeline. The solid curves use equation (12.82) with
k 0A ¼ 3 106 and ζ ¼ 0:04. The dashed curves were calculated with equation (12.84).
Pan & Hanratty 2002b.
dashed lines represent calculations with (12.84) using A2 = 9 × 10−8 to describe the behavior
of the natural gas pipeline at low gas velocities. Equation (11.43) for vertical pipes, with A1 =
8.8 × 10−5, was used to represent the behavior of natural gas pipelines at large gas velocities.
Figure 12.22 compares calculations of E versus WL for different gas velocities. The
solid curves use (12.82); the dashed lines use (12.84) and empirical equation (11.43) for
vertical flows. Note that large differences in predicted values of ðE=E M Þ=1 ðE=E M Þ at
322 Horizontal annular flow
high gas velocities (shown in Figure 12.21) do not translate into large differences in the
predicted entrainment E.
Studies of the distribution of liquid around the circumferences of horizontal pipes that are
transporting gas and liquid reveal a pool configuration at small gas flows. The criterion is
small (ρG/ρL)1/2 Fr, where Fr = uSG/(gdt)1/2. For air and water at atmospheric conditions,
this yields Fr < 50. For these conditions, most of the liquid is located at the bottom of the
pipe, so the asymmetric film model might not be applicable. Measurements of fi /fS in
Figure 12.13 show smaller values for small Fr when comparisons are made at the same
liquid holdup. In order to capture this behavior, Williams (1990) developed a pool model
for a horizontal annular flow.
The liquid at the bottom of the pipe is assumed to resemble the idealized configuration
discussed in Chapter 5 on stratified flow. The only difference is the inclusion of a thin
asymmetric film on the portion of the circumference indicated by PG and the inclusion of
droplets in the gas space.
Chapter 5 describes analyses by Andritsos & Hanratty (1987) of stratified flows which
provide relations for the height of the stratified layer, hL0, and for the friction factor, fipool,
for a given flow rate in the pool, WLP. If hL0 / dt is known, geometric parameters Si and PG
can be specified. For a fully developed flow, the pressure drop is calculated by applying a
force balance to the gas phase:
where τipool is obtained from the analysis for stratified flow and τiwall is estimated by
assuming the wall film is smooth.
The use of the results on stratified flow to specify AL and τipool requires a prediction of
the liquid flow in the pool which is given by
W LP ¼ W L W LE W LF ð12:87Þ
Williams neglects WLF and develops an equation for the entrainment, WLE, by equating
relations developed for the rate of atomization and the rate of deposition.
Figure 12.23 contains measurements by Williams (1990), which show that almost all
of the liquid in the wall layer is contained in the “pool” at low enough gas velocities. The
“pool model” pictures atomization as occurring only from an idealized layer at the
bottom of the pipe. Some of the drops deposit on the walls of the pipe to be part of
the film which drains downward back to the pool. Studies of the rate of atomization in a
rectangular channel by Alonso (1977), by Tatterson (1975) and later work in vertical
pipes suggest the following equation for small (WLP − WLFC)
u2G ðρG ρL Þ1=2 W LP W LFC
RA ¼ k″A ð12:88Þ
σ Si
12.5 Pool model 323
1.0
0.2
0.0
0 20 40 60 80 100
uGS (m/s)
Figure 12.23 Fraction of non-entrained liquid contained in the pool for a 0.0953 m pipe. Figure 8.14 of Williams,
1990.
where RA is the rate of atomization per unit length and WLP is the weight flow in the pool.
This is similar to equation (11.37), but the dimensionless constants appearing in the two
equations need not be equal. Williams used AL/h0, rather than Si (see notation in Chapter 5).
The rate of deposition can be given as
ðS i þ PG ÞhRA i ¼ C 0 S i V W0 þ hV W C W iPG ð12:89Þ
where VW0 and VW are the velocities of droplets striking the stratified layer and the wall.
Equation (12.88) can be written as
C0 CW
ðS i þ PG ÞhRA i ¼ C B S i V W0 þ V W PG ð12:90Þ
CB CB
where CB is the bulk concentration of drops and PG is the length of the wall above the
pool (see Chapter 5). The first term on the right side is the rate of deposition on the pool.
The second term is the rate of deposition on the wall layer, where hCCWB V W i is the average
around the length PG. The term hRD i is the average rate of atomization over Si and PG.
Equating the rate of atomization to the rate of deposition provides an equation for the
entrainment, E, analogous to (12.82).
u2 ðρ ρ Þ1=2 C0 Si CW PG
k″A G G L ðW LP W LPC Þ ¼ C B V W0 þ VW
σ C B ðS i þ P G Þ CB ðS i þ P G Þ
ð12:91Þ
where VW0 may be assumed equal to the settling velocity, VT. Since E ¼ W LE =W L and
C B ¼ W LE =QG , the solution of (12.91) for CB provides information on the entrainment
of drops in the gas phase.
324 Horizontal annular flow
10−1
Superficial
liquid velocity
0.0305 m/s
0.0610 m/s
0.0914 m/s
0.122 m/s
h0
dt 10−2
meas
10−3 −3
10 10−2 10−1
h0
dt calculated
Figure 12.24 Comparison of the liquid height measured at the bottom of a pipe with results calculated with the
analysis of Andritsos & Hanratty, (1987). Andritsos & Hanratty, 1987.
The flow in the film, WLF, may be estimated with methods outlined in previous sections.
However, a good first approximation is to neglect WLF in (12.92).
The approach outlined above has not been exploited so its validity and usefulness have
not been tested. However, Williams (1990) compared measurements of the layer height at
the bottom of a 9.53 cm pipe carrying air and water with the analysis of Andritsos &
Hanratty (1987) for a stratified flow. To simplify the calculation, the assumption was
made that all of the non-entrained liquid is flowing in a pool at the bottom of the pipe. The
results for Froude numbers below 50, shown in Figure 12.24, are encouraging.
droplet wetting is creating an annular flow was that transition to annular flow is
associated with the initiation of atomization. However, observations show that transition
occurs at higher gas velocities than that needed to create droplets.
Baik & Hanratty (2003) point out that droplets must migrate in sufficient quantity to
form a stable continuous film at the top of the pipe. They postulated that, for a smooth
pipe, the film at the top of the pipe would be laminar and covered with capillary waves.
Consider a coordinate system for which y is the distance from the wall and x is the
distance from the top of the pipe in the circumferential direction. A force balance on the
film gives
dτ yx
þ ρL g sinθ ¼ 0 ð12:93Þ
dy
where τ yx ¼ μyx ðdux =dyÞ and θ is the angular distance from the top of the pipe.
Equation (12.93) can be integrated to obtain ux by assuming that ux ¼ 0 at y = 0 and
that τ yx ¼ 0 at y ¼ hL , where τ yx is a shear stress in the circumferential direction on a
plane perpendicular to the y-axis. This implies that the influence of secondary flows in the
gas can be neglected and that ripple waves are perpendicular to the x-axis. The mass flow
per unit length is given as
ð hL
Γx ¼ ρL ux dy ð12:94Þ
0
The change of Γx in the circumferential direction is obtained from the mass balance
1 dΓ x
¼ RA RD ð12:95Þ
rt dθ
where rt is the pipe radius, RD is the rate of deposition of drops per unit area, RA is
the rate of atomization per unit area and θ = 0 is taken as the top of the pipe. The rate
of atomization at the top of the pipe would be zero at the initiation of annular flow by
droplet deposition. The height of the film at the top of the pipe is then calculated as
3RD d t L
hL ¼ ð12:96Þ
2gρL
where L is the kinematic viscosity of the liquid and dt is the pipe diameter.
The rate of deposition at the top of the pipe, RD, is given as
RD ¼ C W V W ð12:97Þ
where the velocity of the particles striking the wall, VW, is given by equation (12.78). The
concentration of drops at the top wall, CW, was assumed by Baik & Hanratty to be given
by equation (12.27).
Figure 12.25 compares calculations by Baik & Hanratty (2003) of the thickness of the
layer at the top of the pipe with measurements by Williams et al. (1996), which were
limited to heights above 60 µm. The system being considered is the flow of air and water
in a 9.53 cm pipe. The numbers in parentheses are calculated drop sizes. Note that, as
326 Horizontal annular flow
160
uLS = 0.06 m/s
140 Calculation
(80 μm)
Measurements
120
(109 μm)
Thickness (μm)
100
Transition to turbulence
80
(143 μm)
60
40 (178 μm)
Transition to
annular flow
20 (229 μm)
(288 μm) (266 μm)
(361 μm)
0
0 10 20 30 40 50 60 70 80 90 100
uGS (m/s)
Figure 12.25 Comparison of measurements of the liquid height at the top wall with equations (12.96) and
(12.97), for air–water flows in a 9.53 cm pipe. Drop sizes are shown in parentheses. Baik &
Hanratty, 2003.
drop size decreases with increasing gas velocity, the concentration of drops at the top of
the pipe increases, so RD increases.
Lin & Hanratty (1987) have found that the transition to annular flow (for uLS =
0.06 m/s) occurs at a superficial gas velocity slightly above 30 m/s. This is indicated
by one of the arrows in Figure 12.25. Note that the film height at the top of the pipe is
20 µm. Andreussi et al. (1985) observed that disturbance waves (or turbulence) occur for
a film Reynolds number of about 380. For the system considered in Figure 12.25, this
corresponds to a thickness of about 86 µm.
Thus, according the work of Baik & Hanratty, the transition to annular flow can be
related to the formation of a stable layer on the top of the pipe. Therefore, the solution of
this problem would involve the development of a theoretical construct that defines the
stability condition. Figure 12.26 shows transitions to annular flow defined by Lin &
Hanratty, for conditions where the change is controlled by droplets wetting the top wall.
The transition for a 9.53 cm pipe is indicated by the solid curve. The transition for a
2.54 cm pipe is indicated by the dotted curve at the bottom of the figure. The numbers
indicate the height of the film at the top of the pipe (in µm). It is noted in Figure 12.26 that
the transition defined by Lin & Hanratty, in 9.53 cm and 2.54 cm pipes, occurs when the
thickness of the liquid film at the top of the pipe is about 20 µm.
Baik & Hanratty explored the possibility that the critical condition is given by
dimensionless height, hþ L . They used methods developed by Asali et al. (1985) (see
Chapter 3) to show that the critical dimensionless height for the two air–water systems
considered in Figure 12.26 is hþ L ¼ 2.
Observations of the transition indicate that the droplets impinge on the top wall
where they coalesce to form larger drops. These coalesce to form rivulets which, at
large enough flows, spread out to create a continuous film. There is a similarity between
12.6 Transition to the annular regime 327
hL ≅ 20 microns
Transition to
turbulence
0.01 4.8 17 38 46 47
4.3 16 35 43 44
3.7 14 31 39 40
0
0 10 100
uGS (m/s)
Figure 12.26 Transition from stratified flow to annular flow. Film thicknesses at the top of the pipe, calculated
with equation (12.96), are given in the units of micrometers. Baik & Hanratty, 2003.
this process and the process of dryout, which has received consideration in the heat
transfer community.
Therefore, it is of interest to discuss two studies carried out by Hewitt & Lacey (1965)
for air flowing over a water film that was moving upward over an acrylic wall under
conditions that the water film forms dry spots for hþ L of 1.5–2.7. In the second, a dry spot
was created by blowing air at an upward-flowing annular film. If the flow of the film was
large enough, the dry spot disappeared. A critical hþ L between 4.62 and 6.87 was
determined from this second study. These results are to be compared with the critical
hþL / 2 that is estimated from the experiments of Lin & Hanratty (1987) on the transition
to annular flow. It also should be noted that Asali et al. (1985) observed hþ L as low as
about 2 for water–glycerine solutions flowing in vertical annular flows under conditions
that atomization was not occurring.
pipe are larger than would be experienced for air–water systems considered in Figure
12.26, even though the pipe diameter is much larger.
Data for the transition to annular flow (Zabaras, 2002, private communication) are also
presented in Figure 12.26. The calculated height of the layer at the top of the pipe at
transition is found to be an order of magnitude larger than for the air–water system. This
difference cannot be explained by assuming that the transition is associated with an
instability of the liquid layer at the top of the pipe, which is characterized by a critical
hþL (for a smooth wall). The pipe had a roughness size which was of the order of
100–250 μm. If a criterion for transition is that the liquid must flood these roughnesses,
then film thicknesses much larger than 20 μm would be needed. Clearly, the last word has
not been written on this problem.
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