Scribd Logo
Upload

Welcome to Scribd!

  • 80 views

    Test Vehicle Information/Test Specifications FMVSS 135: FORM 135 05/16/02

    Uploaded by

    fghd
    This document contains test specifications for a vehicle's brake system, including: 1) Information on the vehicle make, model, and year being tested. 2) Details on the front and rear brake components, such as the type of brakes (drum or disc), sizes, lining dimensions, and attachment methods. 3) Specifications for components like the master cylinder, pressure valve, antiskid system, and more.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Test Vehicle Information/Test Specifications FMVSS 135: FORM 135 05/16/02

    Uploaded by

    fghd
    80 views8 pages
    This document contains test specifications for a vehicle's brake system, including: 1) Information on the vehicle make, model, and year being tested. 2) Details on the front and rear brake components, such as the type of brakes (drum or disc), sizes, lining dimensions, and attachment methods. 3) Specifications for components like the master cylinder, pressure valve, antiskid system, and more.

    Original Title

    FORM_135.pdf

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    This document contains test specifications for a vehicle's brake system, including: 1) Information on the vehicle make, model, and year being tested. 2) Details on the front and rear brake components, such as the type of brakes (drum or disc), sizes, lining dimensions, and attachment methods. 3) Specifications for components like the master cylinder, pressure valve, antiskid system, and more.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    80 views8 pages

    Test Vehicle Information/Test Specifications FMVSS 135: FORM 135 05/16/02

    Uploaded by

    fghd
    This document contains test specifications for a vehicle's brake system, including: 1) Information on the vehicle make, model, and year being tested. 2) Details on the front and rear brake components, such as the type of brakes (drum or disc), sizes, lining dimensions, and attachment methods. 3) Specifications for components like the master cylinder, pressure valve, antiskid system, and more.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 8

    FORM 135

    05/16/02

    TEST VEHICLE INFORMATION/TEST SPECIFICATIONS


    FMVSS 135

    NHTSA TEST VEHICLE: ___________________________________________


    MY: _______

    Manufacturer recommended brake adjustment performed after 200 stop burnish:

    ( ) Making Stops, Define: _________________________________________________

    ______________________________________________________________________

    BRAKE SYSTEM INDICATOR LAMP LABELING, OPERATION, & IGNITION


    KEY CHECK:

    ( ) Single Lamp ( ) Multiple Lamps

    Condition(s) indicated: ( ) Pressure differential OR ( ) drop in fluid level

    Lamp On At: Pressure psi, Pedal Force lbs.

    OR Low Fluid: Reservoir Full cc, Lamp On At cc

    Manuf. recommended safe level of reservoir cc

    Electrical Failure: ( ) Antilock, ( ) Variable Proportioning

    Parking Brake On: ( ) Ignition Key Check -- all Lamps ( ) Yes ( ) No

    Electrically actuated service brakes: Failure of power source ( ) Yes ( ) No

    Electric Transmission of service brake control signal: ( ) Yes ( ) No

    EV with RBS, failure of RBS: ( )Yes ( ) No

    POWER ( ) Not Available ( ) Vacuum ( ) Hydraulic;


    BRAKES: ( ) Power Assist ( ) Brake Power ( ) Accumulator
    Unit Unit
    ( ) Electrically ( ) Electrical Backup
    actuated

    MASTER CYLINDER Primary in., mm


    DIAMETER: Secondary in., mm

    SERVICE BRAKE PEDAL to 1


    RATIO:

    PARKING ( ) Front ( ) Drive Shaft Brake


    BRAKE: Wheels, ( ) Service Brake Linings,
    ( ) Rear ( ) Non-service Brake Linings
    Wheels,

    NOTE: For non-service brake linings, submit a copy of the burnish instructions provided
    to vehicle owners

    ( ) Hand Control, ( ) Foot Control, Ratio to 1

    Parking Mechanism ( ) Yes, ( ) No, Describe

    PRESSURE ( ) Metering, psi, bar, Reblend psi,


    VALVE: bar
    ( ) Proportioning, psi, bar, Ratio to 1
    ( ) Variable Proportioning - ( ) Mechanical, ( ) Electrical

    NOTE: For either, submit procedure to render inoperative:____________________

    _______________________________________________________________

    HYDRAULIC ( ) Diagonal ( ) Front/Rear


    SPLIT: ( ) Other

    ANTISKID ( ) Not Available, ( ) 4-wheels, ( ) Rears Only,


    SYSTEM: ( ) Other
    Manufacturer _______________

    NOTE: Submit procedure for rendering inoperative____________________

    _______________________________________________________________
    MASTER CYLINDER RESERVOIR:

    Reservoir Capacity_______________

    Fluid displaced new to worn linings____________________

    Subsystem 1 capacity ______________________________

    Subsystem 2 capacity______________________________

    Primary system fluid output for single stroke of master cylinder____________________

    Secondary system fluid output for single stroke of master cylinder__________________

    FRONT BRAKES

    TYPE: ( ) Drum, Brake Type ( ) Disc, Brake Type


    ( ) Cast ( ) Duo Servo ( ) Cast ( ) Fixed
    ( ) Composite ( ) ( ) Multipiece Caliper
    ( ) Finned Leading/Trailing ( ) Vented ( ) Float Caliper
    ( ) ( ) Pin, ( )
    Leading/Leading Slider

    SIZE: Drum Diameter in., Disc Diameter in., mm


    mm; Thickness in., mm

    Non-service Parking Brake Type & Size

    LINING SIZE:

    Drum - Length in., mm; Disc - Length in., mm

    Primary - Width in., mm; Inboard - Width in.,


    mm

    Thickness in., mm; Thickness in., mm

    Fully Worn Thickness in., mm; Fully Worn Thickness in.,


    mm
    Drum - Length in., mm; Disc - Length in., mm

    Secondary - Width in., mm; Outboard - Width in.,


    mm

    Thickness in., mm; Thickness in., mm

    Fully Worn Thickness in., mm; Fully Worn Thickness in.,


    mm

    LINING INSTALLED DIMENSIONS (Nominal Production Values):

    Drum-Shoe Cage Diameter in., mm; Disc-Clearance To Lining


    Diametral Clearance = Drum Diameter - Shoe Cage Inboard in.,
    in., mm; mm
    Non-service Parking Brake Outboard in.,
    mm

    LINING CODES:
    Drum-Primary ; Disc-Inboard or
    Secondary ; leading
    Outboard or trailing
    LINING ATTACHMENT

    BONDED RIVETED BONDED RIVETED

    Drum- ( ) ( ) Disc- ( ) ( )
    Primary or ( ) ( ) Inboard ( ) ( )
    Leading Outboard
    Secondary or
    Trailing

    WHEEL CYLINDER DIAMETER: in., mm

    CALIPER BORE DIAMETER: in., mm


    NUMBER PER BRAKE Number Per Caliper

    Calipers Per Wheel

    REAR BRAKES

    TYPE: ( ) Drum, Brake Type ( ) Disc, Brake Type


    ( ) Cast ( ) Duo Servo ( ) Cast ( ) Fixed
    ( ) Composite ( ) ( ) Multipiece Caliper
    ( ) Finned Leading/Trailing ( ) Vented ( ) Float Caliper
    ( ) ( ) Pin, ( )
    Leading/Leading Slider

    SIZE: Drum Diameter in., Disc Diameter in., mm


    mm; Thickness in., mm

    Non-service Parking Brake Type & Size

    LINING SIZE:

    Drum - Length in., mm; Disc - Length in., mm

    Primary - Width in., mm; Inboard - Width in.,


    mm

    Thickness in., mm; Thickness in., mm

    Fully Worn Thickness in., mm; Fully Worn Thickness in.,


    mm

    Drum - Length in., mm; Disc - Length in., mm

    Secondary - Width in., mm; Outboard - Width in.,


    mm

    Thickness in., mm; Thickness in., mm

    Fully Worn Thickness in., mm; Fully Worn Thickness in.,


    mm
    LINING INSTALLED DIMENSIONS (Nominal Production Values):

    Drum-Shoe Cage Diameter in., mm; Disc-Clearance To Lining


    Diametral Clearance = Drum Diameter - Shoe Cage Inboard in.,
    in., mm; mm
    Non-service Parking Brake Outboard in.,
    mm

    LINING CODES:
    Drum-Primary ; Disc-Inboard or
    Secondary ; leading
    Outboard or trailing
    LINING ATTACHMENT

    BONDED RIVETED BONDED RIVETED

    Drum- ( ) ( ) Disc- ( ) ( )
    Primary or ( ) ( ) Inboard ( ) ( )
    Leading Outboard
    Secondary or
    Trailing

    WHEEL CYLINDER DIAMETER: in., mm

    CALIPER BORE DIAMETER: in., mm

    NUMBER PER BRAKE Number Per Caliper

    Calipers Per Wheel

    FMVSS 135 DATA SUMMARY


    PASSENGER CAR EQUIPPED WITH ABS
    (SELECTED MANUFACTURER TEST RESULTS)
    Use table below or similar to provide results
    MY ; Make ; Model
    GVWR/LLVW lbs.

    TEST RESULTS
    Specification and Limit (In compliance if one stop meets
    requirement)

    Shortest Shortest Shortes


    Loading Min. Max.
    Stopping Stop Stop t Stop
    TEST Conditio Speed Peda Peda Distance Minimu Maximu Stoppin
    n l l
    (km/h Requireme m m g
    Forc Forc
    ) nt Pedal Pedal Distanc
    e e
    (m) Force Force e
    (N) (N)
    (N) (N) (m)
    Vehicle LLVW -
    Maximum
    Speed
    Cold GVWR 100 65 500 70 m
    Effectivenes
    s
    High Speed
    speed
    Effectivenes GVWR 65 500
    dependant
    s
    Stops with GVWR 100 65 500 70 m
    Engine Off
    Cold LLVW 100 65 500 70
    Effectivenes
    s
    High Speed
    speed
    Effectivenes LLVW 65 500
    dependant
    s
    Failed LLVW 100 65 500 85
    Antilock
    Failed LLVW 100 65 500 110
    Proportioni
    ng Valve
    Failed LLVW 100 65 500 168
    Hydraulic
    Circuit #1
    Failed LLVW 100 65 500 168
    Hydraulic
    Circuit #2
    Failed GVWR 100 65 500 168
    Hydraulic
    Circuit #1
    Failed GVWR 100 65 500 168
    Hydraulic
    Circuit #2
    Failed GVWR 100 65 500 85
    Antilock
    Failed GVWR 100 65 500 110
    Proportioni
    ng Valve
    Signal
    Transmitted
    Electrically,
    RBS,
    Electrically
    Actuated
    Brakes
    Power GVWR 100 65 500 168
    Brake Unit
    Failure
    Depleted
    EV batteries
    Parking GVWR B B B B
    Brake -
    Uphill
    Parking GVWR B B B B
    Brake -
    Downhill
    Hot GVWR 100 65
    Performanc
    e Stop #1
    Hot GVWR 100 65 500 89
    Performanc
    e Stop #2
    Recovery GVWR 100 65
    Performanc
    e Stop

    You might also like