Group 8 Turning Joint: 1. Removal and Install

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GROUP 8 TURNING JOINT

1. REMOVAL AND INSTALL


1) REMOVAL
(1) Lower the work equipment to the ground
and stop the engine.
(2) Loosen the breather slowly to release the
pressure inside the hydraulic tank.
Escaping fluid under pressure can penetrate
the skin causing serious in injury.
ż When pipes and hoses are disconnected,
the oil inside the piping will flow out, so
catch it in oil pan.
(3) Disconnect all hoses . 1
(4) Sling the turning joint assembly (1) and
remove the mounting bolt(2).
şWeight : 36‫׏‬
şTightening torque : 12.2kgfşm(88 lbfşft)
(5) Remove the turning joint assembly.
ż When removing the turning joint, check that 2
all the hoses have been disconnected.

2) INSTALL

(1) Carry out installation in the reverse


order to removal.
ż Take care of turning joint direction.
ż Assemble hoses to their original positions.
ż Confirmed the hydraulic oil level and check
the hydraulic oil leak or not.

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2. DISASSEMBLY AND ASSEMBLY

1) STRUCTURE

14 3 5 10

15
11

12
13

1 Hub 6 Shim 11 Retaining ring


2 Shaft 7 Slipper seal 12 Plug
3 Cover 8 O-ring 13 Plug
4 Spacer 9 O-ring 14 Hexagon head bolt
5 Shim 10 O-ring 15 Spring washer

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2) DISASSEMBLY

ż Before the disassembly, clean the turning


joint. 14
15
(1) Remove bolts(14), washer(15) and cover
3
(3).

(2) Remove shim(6) and O-ring(10).


(3) Remove retaining(11), spacer(4) and 6
10
shim (5).
11
4
5

(4) Place body(1) on a V-block and by using


a wood buffer at the shaft end, hit out Secure with hand
Wooden block
shaft(2) to about 1/2 from the body. With
a hammer.
ż Take care not to damage the shaft(2)
when remove body(1) or rest it sideway. V block
ż Put a fitting mark on body(1) and shaft(2).
Work bench

(5) Remove six slipper seals(7) and O-ring


(9) from body(1).
9
7

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3) ASSEMBLY

ż Clean all parts.


ż As a general rule, replace oil seals and
O-ring.
ż Coat the sliding surfaces of all parts with
engine oil or grease before installing.

(1) Fit six slipper seal(7) and O-ring(9) to


body(1).
9
(2) Fit O-ring(8) to shaft(2).
7

(3) Set shaft(2) on block, tap body(1) with a


plastic hammer to install.
2

(4) Fit shim(5), spacer(4) and retaining ring


(11) to shaft(2). 6
(5) Fit O-ring(10) to body(1). 10
11
(6) Fit shim(6) to shaft(2).
4
5

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(7) Install cover(3) to body(1) and tighten
bolts(14). 14
şTorque : 5.5 ~ 12.5 ‫׏‬eşl 15
3

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