F-1 / F-2 Parts Catalog: Serial No

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Serial No.

Specification No.

&)5

F-1 / F-2
Parts Catalog
First Edition

This document contains proprietary and trade secret information


and is given to the receiver in confidence. The receiver by recep-
tion and retention of the document accepts the document in confi-
dence and agrees that, except as with the prior expressed written
permission of Waukesha Engine, Dresser, Inc., it will; (1) not use
the document or any copy thereof or the confidential or trade
secret information therein; (2) not copy or reproduce the document
in whole, or in part without the prior written approval of Waukesha
Engine, Dresser, Inc.; and (3) not disclose to others either the doc-
ument or the confidential or trade secret information contained
therein.
All sales and information herein supplied subject to Standard
Terms of Sale, including limitation of liability.
WAUKESHA, DRESSER, and CFR are registered trademarks of
Dresser, Inc. The DRESSER logo is a trademark of Dresser, Inc.
All other trademarks, service marks, logos, slogans, and trade
names (collectively “marks”) are the properties of their respective
owners. Dresser, Inc. disclaims any proprietary interest in these
marks owned by others.

FORM 871
Copyright 2003
Waukesha Engine
Dresser, Inc.
Waukesha, Wisconsin 53188
All rights reserved. Printed in U.S.A. 6/03
TABLE OF CONTENTS
Alphabetical Index of Parts.........................................1 Parts Illustrations and Parts Lists .......................5 – 83
Customer Ordering Procedure ...................................3 Part Number Index – Appendix A ........................... A-1
Return Of Parts Procedure .........................................3 Warranty ................................................................ W-1

ALPHABETICAL INDEX OF PARTS

A I
Adapter Bearing........................................................41 Ice Tower....................................................................5
Idler Gear..................................................................45
B Ignition Coil...............................................................53
Balancing Shaft ........................................................45 Ignition Plugs ............................................................53
Breather....................................................................49 Ignition Timer............................................................51
Ignition Wire..............................................................53
C Induction Motor.........................................................59
Camshaft ..................................................................45 Instrument Panel ......................................................61
Carburetor ..................................................................9 Instrument Panel (Internal) .......................................65
Carburetor Fuel Bowls..............................................13 Intake Manifold .........................................................17
Carburetor Fuel Tanks..............................................13 Intake Manifold Heater .............................................17
Compression Pressure Gauge .................................75
Compression Ratio Changer ....................................37 M
Condenser ................................................................31 Motorized Compression Ratio Changer ...................37
Condenser Water Pipe .............................................29
Connecting Rod........................................................47 N
Crankcase ................................................................39 Natural Gas Warm-up Equipment ............................81
Crankcase Breather..................................................49
Crankcase Doors......................................................41 O
Crankshaft ................................................................43 Oil Filter ....................................................................57
Cylinder ....................................................................23 Oil Pump...................................................................55
Cylinder Overhaul Stand ..........................................79 Oil Relief Valve .........................................................55
Cylinder Sleeve ........................................................33 Oil Screen.................................................................55
Overhaul Stand.........................................................79
D
Detonation Meter ......................................................71 P
Panel Gauges...........................................................61
E Piston........................................................................47
Exhaust Manifold ........................................................7
R
F Resistance Temperature Device ..............................67
Flywheel ...................................................................43 Rocker Arm Cover ....................................................19
Fuel Bowls ................................................................13 Rocker Arms.............................................................21
Fuel Tanks................................................................13 RTD Display .............................................................67

H S
Heater.......................................................................41 Safety Guards...........................................................83
Humidity Equipment ...................................................5 Safety Shutdown System .........................................69
Shutdown System.....................................................69
Sleeve.......................................................................33
Surge Tank .................................................................7

FORM 871 First Edition 1


T V
Temperature Controller ............................................ 73 Valve Lifter................................................................45
Variable Compression Cylinder ................................23
U
Unit Base .................................................................. 77 W
Warm-up Equipment.................................................81

2 FORM 871 First Edition


CUSTOMER ORDERING PROCEDURE RETURN OF PARTS PROCEDURE
The instructions that follow apply when ordering CFR The instructions that follow apply when returning
parts. engines or parts to the factory for repairs.
1. Waukesha genuine parts must be ordered through 1. Claims of shortage or errors must be made within
Waukesha Engine or an authorized Waukesha Engine three days from receipt of goods. Our responsibility for
Distributor. safe delivery of material ceases with its delivery by us
to the transportation company. Claims for loss or dam-
2. Always specify to Waukesha Engine the engine
age must be filled with delivering carrier.
model designation, specification number, and serial
number, as found stamped on the engine nameplate. In 2. Do not return goods for credit without previous
the event the nameplate is either lost or defaced, the arrangement and agreement. Otherwise shipment
engine serial number is also stamped under the name- will not be accepted from carrier.
plate.
3. Advise us why you desire to return material.
3. Advise the method of test you are operating.
4. Providing our reply authorizes the return of parts,
•• Research ...............................ASTM D2699 box the parts carefully and mark the box with your
name and address. Include a packing list of the box
•• Motor .....................................ASTM D2700
content. Transportation charges must be prepaid, oth-
•• Supercharged ..........................ASTM D909 erwise we cannot accept shipment.
•• Cetane .....................................ASTM D613 5. If material has been used or removed from an
engine, show on your packing list, the serial number of
4. Always include the part number, when known,
the engine from which the parts were removed, the
along with the description of the part. State the quantity
date the engine was put into service, and the approxi-
of the part you wish to order. Do not use the word
mate number of hours the engine was operating prior
“complete” or designate the quantity by sets.
to removal of the parts. Also give the reason for
5. When ordering heaters or any electrical equipment, removal and the source from which replacement parts
advise the voltage and hertz under which your engine were obtained.
is operating.
6. Advise us when shipment is made to insure our
6. Advise how parts are to be shipped (freight, prompt handling and disposition.
express, etc.).
7. Address all mail to:
Waukesha Engine
Dresser, Inc.
1000 West St. Paul Avenue
Waukesha, WI 53188 U.S.A.
Attention: CFR Department

FORM 871 First Edition 3


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16
18
17 19
20

4 FORM 871 First Edition


F-1 / F-2
ICE TOWER, HUMIDITY EQUIPMENT

ITEM PART QTY. DESCRIPTION


NO. NUMBER
1 106601A 1 Ice Tower
2 O106608A 1 Ice Tower Screen
3 O109497 1 Ice Tower Tube
4 109198 2 Drain Trap Support
5 21939 4 Round Head Wood Screw, No. 8 x 3/4"
6 109179 1 Drain Trap
7 O106686B 1 Humidifier Support Ring
8 106687A 1 Caster
9 O106606A 1 Humidifier Cover
10 O109495 1 Humidifier Tube
11 109756 2 Humidifier Hose
12 41236F 4 Hose Clamp
13 A110412B 1 High Altitude Surge Tank
14 E106583B 1 Inlet Air Heater
15 D106595A 1 Carburetor Inlet Elbow
16 21545 2 Socket Head Capscrew, 5/16"–18 x 1"
17 B2131 1 Plain Washer, 3/64"
18 21450 1 Hex Head Capscrew, 1/2"–20 x 3/4"
19 BD190 1 Copper Gasket
20 21376 1 Hex Head Capscrew, 3/8"–24 x 1/2"
21 O106317A 1 Thermometer Assembly, 60 – 160° F (16 – 71° C)
ASSEMBLIES
AC106601A 1 Ice Tower Assembly (Includes Items 1 – 5)
AA106601A 1 Ice Tower Assembly (Includes Items 1 – 3)

FORM 871 First Edition 5


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13
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13
15

1
2
6
4 23

17
16
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5
3 17 7

22
9

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11
12

20

18
19

6 FORM 871 First Edition


F-1 / F-2
EXHAUST MANIFOLD, SURGE TANK

ITEM PART QTY. DESCRIPTION


NO. NUMBER
1 O23242A 1 Exhaust Manifold Assembly
2 O110123 1 Water Cooler Exhaust Manifold Assembly
3 B2557 1 Manifold Gasket
4 Y18802 1 Allen Head Pipe Plug, 1/8"
5 110215 2 Exhaust Manifold Nut
6 109887E 1 Surge Tank
7 109350 3 Surge Tank Gasket
8 109277 1 Water Injection Spray
9 109281 2 Injection Spray Gasket
10 109349 1 Water Injection Spray Cover
11 109348 1 Spray Ring Clamp
12 118879K 2 Exhaust Pipe Flange
13 110523 2 Exhaust Pipe Flange Gasket
14 109351 1 Removable Spacer
15 109352 1 Manifold Flange
16 21323 2 Hex Head Capscrew, 5/16"–18 x 2-1/2"
17 21051 4 Lock Washer, 5/16"
18 21474 4 Hex Head Capscrew, 5/8"–11 x 3-1/2"
19 21466 8 Hex Head Capscrew, 5/8"–11 x 1-1/2"
20 21055 8 Lock Washer, 5/8"
21 78282B 1 Square Head Pipe Plug, Galvanized, 1/8"
22 Y6537 3 Square Head Pipe Plug, Galvanized, 3/4"
23 74113 1 Square Head Pipe Plug, 2"
ASSEMBLIES
A109887E 1 Surge Tank Assembly (Includes Items 6 – 16, two of Item 17, 18 – 22)

FORM 871 First Edition 7


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13 2
5

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10 1
11
12

4
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39
6

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40
37
17

14 36
15

35

32 36
34
33
27

21 25
22
26
23
24

19
28
31
20

29
30

8 FORM 871 First Edition


F-1 / F-2
CARBURETOR

ITEM PART QTY. DESCRIPTION


NO. NUMBER
1 75738 1 Carburetor Heater Shield
2 109346 1 Carburetor Heater Gasket
3 109345 1 Intake Manifold Gasket
4 B5828 4 Hex Nut, 5/16"–24
5 75960G 1 Carburetor Body
6 O75985B 1 Carburetor Vertical Jet
7 75983B 1 Carburetor Air Bleed Tube
8 109778 1 Bleed Tube Gasket
9 75984 1 Carburetor Venturi, 9/16"
10 75984A 1 Carburetor Venturi, 3/4"
11 75984B 1 Carburetor Venturi, 5/8"
12 75984F 1 Carburetor Venturi, 19/32"
13 106515 1 Carburetor Venturi Screw, 1/4"–28 x 1"
14* OO75961 1 Three Bowl Selector Valve
15** OO105333 1 Four Bowl Selector Valve Assembly
16 75982A 2 Valve Body Gasket
17 952167 4 Stud
18 28326 5 Stainless Steel Hex Nut, 1/4"–28
19 110228 4 Street Elbow, 45°
20 111305 4 Toggle Valve
21 75988A 4 Carburetor Fuel Jet (Specify Size)
22 75988B 4 Carburetor Fuel Jet Blanks (Not Drilled)
23 75988E 4 Fuel Jet MON Units Only (Sea Level), 68 cc
24 75988F 4 Fuel Jet RON Units Only (Sea Level), 86 cc
25 B3207 4 Fiber Gasket
26 106514 4 Carburetor Jet Plug Screw
27 75990 1 Spring
28 75979 1 Carburetor Spring Nut
29 75980 1 Three Bowl Selector Knob
30 75980A 1 Four Bowl Selector Valve Knob
31 26532 1 Roll Pin, 3/32" x 3/4"
32 75981 1 Fuel Valve Indicator
33 106519 1 Round Head Machine Screw, No. 8–32 x 1/4"
34 26059 1 Lock Washer, No. 8
35 75974 4 Carburetor Float Gauge Sight Glass
36 75976A 8 Carburetor Sight Glass Gasket
37 75977 4 Carburetor Float Gauge Cap
38 105334F 1 Carburetor Bracket (Three Bowl)
39 105334C 1 Carburetor Bracket (Four Bowl)
40 110213 2 Hex Head Capscrew, 5/16"–18 x 1-5/8"
Continued

FORM 871 First Edition 9


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41

44
45

42 46

10 FORM 871 First Edition


F-1 / F-2
CARBURETOR

ITEM PART QTY. DESCRIPTION


NO. NUMBER
41 21538 2 Plated Lock Washer, 5/16"
42 105355C 4 Chrome Plated Female Coupling
43 26416 1 Allen Head Pipe Plug, 1/8"
44 A109343D 1 Drain Tube Assembly (Three Bowl)
45 A109343E 1 Drain Tube Assembly (Four Bowl)
46 A109151 1 Nylon Drain Tube
ASSEMBLIES
AA75961 1 Three Bowl Selector Valve Assembly (Includes Items 14*, 17, 27 – 29, 31 – 34)
AD105333 1 Four Bowl Selector Valve Assembly (Includes Items 15**,17, 27, 28, 30, 31 – 34)

NOTES:
* Item 14 is only sold as a part of the Three Bowl Selector Valve Assembly, P/N AA75961, and not as a single part.
** Item 15 is only sold as a part of the Four Bowl Selector Valve Assembly, P/N AD105333, and not as a single part.

FORM 871 First Edition 11


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31
33

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2
9
6
5

4
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15 8 7

13 9
11 25
3
14
16
5
17 34
23
20
12
10 24

19 26

18

12 FORM 871 First Edition


F-1 / F-2
CARBURETOR FUEL BOWLS, FUEL TANKS

ITEM PART QTY. DESCRIPTION


NO. NUMBER
1 C75962H 1 Water-Cooled Bowl
2 111434A 4 Hose Fitting
3 111437A 4 Hose Fitting
4 A75964F 1 Water-Cooled Float Chamber
5 105061 4 Float Chamber Gasket
6 75552A 4 Float Gauge Body Gasket
7 B10168E 2 Street Elbow, 1/8"
8 21834 8 Screw, No. 10–24 x 3/4"
9 21606 8 Lock Washer, No. 10
10 75980B 4 Carburetor Fuel Valve Knob
11 111785 4 Carburetor Disc
12 26415A 4 Socket Head Set Screw, No. 8–32
13 75966E 4 Fuel Delivery Valve
14 211196C 4 O-Ring
15 48861B 4 Fuel Tank Dowel Pin
16 105058 4 Fuel Valve Assembly
17 106519 5 Screw, No. 8–32 x 1/4"
18 106517A 4 Hinge Pin
19 B3204 4 Carburetor Float
20 105059 4 Carburetor Float Hinge
21 105420 8 Screw, No. 10–24 x 1/2"
22 OO27848 4 Carburetor Fuel Tank Filter
23 75968 5 Carburetor Support Post Plug
24 75991 4 Spring Washer
25 111432A 2 Hose Fitting
26 111629A 4 Adjusting Knob
27 B5094 4 Fuel Gauge Tube
28 B5053A 4 Fuel Gauge Cover
29 75967 4 Carburetor Support Post
30 75973 4 Carburetor Support Post Cap
31 75972 4 Lift Pin
32 75970A 4 Carburetor Adjusting Nut, 5/16"
33 26855 4 Lock Washer, No. 12
34 A75978A 4 Adjusting Screw Assembly
35 A75962H 3 Carburetor Bowl
Continued

FORM 871 First Edition 13


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38

36

40

39

14 FORM 871 First Edition


F-1 / F-2
CARBURETOR FUEL BOWLS, FUEL TANKS

ITEM PART QTY. DESCRIPTION


NO. NUMBER
36 O75550A 4 Sight Gauge Body Assembly
37 B5068 4 Sight Gauge Tube Upper Gasket
38 B5052B 4 Sight Gauge Tube Lower Gasket
39 75964E 3 Non-Cooled Carburetor Float Chamber
40 441011 1 Bulk Tygon Tubing, 3/8" OD x 1/4" ID
ASSEMBLIES
AA75962H 1 Non-Cooled Bowl Assembly (Hose fitting on left side of float chamber)
(Includes Items 1, 3, 5, 6, 8 – 19, 21, 22, 27, 28, 36 – 39)
DA75962H 1 Non-Cooled Bowl Assembly (Hose fitting on right side of float chamber) (Includes all items in
P/N AA75962H but Item 39 is mounted 180° from P/N AA75962H orientation with hose fitting
on right side)
CA75962H 1 Water-Cooled Bowl and Chamber Assembly (Hose fitting is located on right side of float
chamber) (Includes Items 1, 3 – 6, 8 – 19, 21, 22, 27, 28, 36 – 38)
OB5051C 1 Carburetor Sight Gauge Assembly (Includes Items 27, 28, 36 – 38)

FORM 871 First Edition 15


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13

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11

3 9

16 FORM 871 First Edition


F-1 / F-2
INTAKE MANIFOLD, MANIFOLD HEATER

ITEM PART QTY. DESCRIPTION


NO. NUMBER
1 106748H 1 Mixture Manifold Heater
2 A106747A 1 Intake Manifold
3 21376 1 Hex Head Capscrew, 3/8"–24 x 1/2"
4 BD190 1 Copper Thermistor Gasket
5 105991 1 Manifold Gasket
6 21315 2 Hex Head Capscrew, 5/16"–18 x 1-1/4"
7 21051 2 Lock Washer, 5/16"
8 105208 4 Carburetor Stud
9 B5828 4 Hex Nut, 5/16"–24
10 109346 1 Carburetor Heater Gasket
11 75738 1 Carburetor Heater Shield
12 109345 1 Intake Manifold Gasket
13 O110351 1 Thermometer Assembly, 200 – 350° F (93 – 177° C)

FORM 871 First Edition 17


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24
27

13

12

18 FORM 871 First Edition


F-1 / F-2
ROCKER ARM COVER

ITEM PART QTY. DESCRIPTION


NO. NUMBER
1 106923 1 Spacer
2 106924 2 Oil Seal Container
3 118013P 2 O-Ring
4 106926A 2 Oil Seal Retainer
5 106927 1 Rocker Arm Support
6 106928A 1 Rocker Arm Support
7 106931B 1 Rocker Arm Support Clamp
8 21405 2 Hex Head Capscrew, 7/16"–14 x 3"
9 21053 3 Lock Washer, 7/16"
10 21398 1 Hex Head Capscrew, 7/16"–14 x 1-1/2"
11 106932 2 Push Rod Tube
12 106933 2 Push Rod Adjusting Cover
13 106934 2 Oil Seal
14 106918B 1 Valve Gear Tray
15 106915A 1 Valve Gear Cover
16 109043 2 Rocker Arm Cover Screw
17 21057 2 Cotter Pin, 1/16" x 1/2"
18 106919 1 Gear Tray Gasket
19 106917A 1 Gear Cover Gasket
20 B2135 2 Plain Copper Washer, 5/16"
21 109026 2 Set Screw
22 109483 1 Stud (Handle)
23 109252A 1 Ball Handle
24 A110166A 1 Intermittent Oil Line
25 B3664 1 Union Elbow
26 109461 1 Intake Valve Guide Sleeve
27 73059B 1 Comp-Angle 3 x 2 Valve
ASSEMBLIES
O106918B 1 Valve Gear Tray Assembly (Includes Items 14 – 21)
A106926A 1 Oil Seal Retainer Assembly (Includes Items 3 and 4)

FORM 871 First Edition 19


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17
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21 6
14

10 12

15 7
3
24

25
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23

20 FORM 871 First Edition


F-1 / F-2
ROCKER ARMS

ITEM PART QTY. DESCRIPTION


NO. NUMBER
1 110159 2 Rocker Arm Carrier
2 23133 1 Rocker Arm Support
3 21431 2 Hex Head Capscrew, 1/2"–13 x 1-1/2"
4 21054 2 Lock Washer, 1/2"
5 Y18814K 2 Plain Washer, 1/2"
6 B5265 2 Rocker Arm Carrier Support
7 21227 2 Hex Jam Nut, 5/8"–18
8 23272B 2 Rocker Arm
9 106824 4 Needle Bearing
10 B8199B 2 Valve Adjusting Screw
11 78349B 2 Hex Nut, 5/16"–32
12 23043A 2 Valve Ball Socket
13 23043C 2 Socket Plug
14 23043D 2 Breather Moss
15 23043B 2 Rocker Arm Ball
16 109027 5 Rocker Arm Adjusting Lock Screw, 1/4"–20 x 1/2"
17 B2465 1 Rocker Arm Spring
18 106921 1 Rocker Arm Shaft
19 106922 1 Rocker Arm Shaft
20 Y18802 2 Slotted Pipe Plug, 1/8"
21 B5270A 2 Rocker Arm Support Shaft
22 21175 5 Thin Hex Nut, 1/4"–20
23 B5264 2 Variable Push Rod
24 B2653 2 Variable Push Rod End
25 21185 2 Hex Nut, 5/16"–24
ASSEMBLIES
OB5264 1 Push Rod Assembly (Includes Items 23 – 25)
OO23272B 1 Rocker Arm Assembly (Includes Items 8 – 15)
O23272B 1 Rocker Arm Assembly (Includes Items 8 and 9)
O23043A 1 Rocker Arm Button Assembly (Includes Items 12 – 14)
O23043 1 Rocker Arm Seat Assembly (Includes Items 12 – 15)
A110159 1 Rocker Arm Carrier Assembly (Includes Items 1,16,18 – 22)
O110159 1 Rocker Arm Carrier Assembly (Includes Items 1, 8 – 22)
OO110159 1 Rocker Arm Carrier And Support Arm Assembly (Includes Items 1, 2, 6 – 22)

FORM 871 First Edition 21


16

13

18*
30 22*
15
19*
21*
18*
17*
20*
19*

14

17*

31
6

9
29

24

26

28
27

1 25
2 26
3
4 23
5

11

12

10 * Denotes that either rotator or non-rotator


type spring assemblies may be used in
this position.

22 FORM 871 First Edition


F-1 / F-2
VARIABLE COMPRESSION CYLINDER (GAS)

ITEM PART QTY. DESCRIPTION


NO. NUMBER
1 105987A 2 Valve Seat Insert (Standard)
2 105987B 2 Valve Seat Insert (0.005" Oversize) (Service Only)
3 105987C 2 Valve Seat Insert (0.020" Oversize) (Service Only)
4 105987D 2 Valve Seat Insert (0.015" Oversize) (Service Only)
5 105987F 2 Valve Seat Insert (0.010" Oversize) (Service Only)
6 23109A 1 Exhaust Valve Guide
7 23109B 1 Intake Valve Guide
8 B2575 2 Exhaust Stud
9 105208 4 Intake Stud
10 23436A 1 Intake Valve
11 26800 1 Roll Pin, 1/8" x 5/8"
12 106625 1 Exhaust Valve
13 106420A 1 Valve Spring Cup
14 106424 1 Valve Spring Cup Gasket
15 78282A 1 Square Head Pipe Plug, 1/8"
16 B4680 2 Felt Washer
17 43335C 1 Valve Spring (Non-Rotator Type)
18 106523 2 Valve Spring Taper (Non-Rotator Type)
19 106407 1 Valve Spring Retainer (Non-Rotator Type)
20 109659 1 Valve Spring – Yellow Stripe (For Use With Rotators)
21 110165C 1 Valve Rotator
22 109658 2 Valve Spring Taper (For Use With Rotators)
23 110279 1 Dial Indicator
24 110349B 1 Micrometer Stop Bracket
25 110631A 1 Dual Micrometer Bracket
26 B5833 4 Flat Head Screw, 1/4"–20 x 1/2"
27 26030 1 Socket Head Capscrew, 1/4"–20 x 1/2"
28 111243 1 Adjusting Screw
29 21179 1 Thin Hex Nut, 1/4"–28
30 111434A 1 Hose Fitting
31 110455H 1 Bulk Tygon Tubing, 3/8" OD x 1/4" ID
ASSEMBLIES
O109657 1 Valve Rotator (Includes Items 20 – 22)
Continued

FORM 871 First Edition 23


32
33

24 FORM 871 First Edition


F-1 / F-2
VARIABLE COMPRESSION CYLINDER (GAS)

ITEM PART QTY. DESCRIPTION


NO. NUMBER
32 AA109355 1 Cylinder Assembly
• X109355 1 Cylinder Casting
• 105987A 2 Standard Seat Insert
• 23109A 1 Exhaust Valve Guide
• 23109B 1 Intake Valve Guide
• B2575 2 Exhaust Stud
• 23436A 1 Intake Valve
• 26800 1 Roll Pin
• 106625 1 Exhaust Valve
• 106420A 1 Valve Spring Cup
• 106424 1 Cup Gasket
• 78282A 1 Square Head Pipe Plug
• B4680 2 Felt Washer
• 43335C 2 Valve Spring
• 106523 4 Valve Tapers
• 106407 2 Valve Spring Retainers
• 105208 4 Intake Studs

33 FA109355 1 Cylinder Assembly


• X109355 1 Cylinder Casting
• 105987A 2 Standard Seat Insert
• 23109A 1 Exhaust Valve Guide
• 23109B 1 Intake Valve Guide
• B2575 2 Exhaust Stud
• 105208 4 Carburetor Stud
• 23436A 1 Intake Valve
• 26800 1 Roll Pin
• 106625 1 Exhaust Valve
• 106420A 1 Valve Spring Cup
• 106424 1 Cup Gasket
• 78282A 1 Square Head Pipe Plug
• B4680 2 Felt Washers
• 43335C 1 Valve Spring
• 106523 2 Valve Tapers
• 106407 1 Valve Spring Retainer
• O109657 1 Roto-cap / Spring Assembly
• AA23204G 1 Piston Assembly
• 106222B 1 Standard Chrome Ring
• 106222A 3 Standard Compression Ring
• 23505 1 Standard Oil Ring
Continued

FORM 871 First Edition 25


34
35

26 FORM 871 First Edition


F-1 / F-2
VARIABLE COMPRESSION CYLINDER (GAS)

ITEM PART QTY. DESCRIPTION


NO. NUMBER
34 BA109355 1 Cylinder Assembly
• X109355 1 Cylinder Casting
• 105987A 2 Standard Seat Insert
• 23109A 1 Exhaust Valve Guide
• 23109B 1 Intake Valve Guide
• B2575 2 Intake Valve Guide
• 23436A 1 Intake Valve
• 26800 1 Roll Pin
• 106625 1 Exhaust Valve
• 106420A 1 Valve Spring Cup
• 106424 1 Cup Gasket
• 78282A 1 Square Head Pipe Plug
• B4680 2 Felt Washer
• 43335C 2 Valve Spring
• 106523 4 Valve Keepers
• 106407 2 Valve Spring Retainer
• 105208 4 Intake Stud
• AA23204G 1 Piston Assembly
• 106222B 1 Standard Chrome Ring
• 106222A 3 Standard Compression Ring
• 23505 1 Standard Oil Ring

35 SA109355 1 Cylinder Assembly


• X109355 1 Cylinder Casting
• 105987A 2 Standard Seat Inserts
• 23109A 1 Exhaust Valve Guide
• 23109B 1 Intake Valve Guide
• B2575 2 Exhaust Studs
• 105208 4 Intake Studs

FORM 871 First Edition 27


13

5
3

5
7

9
9

8 6

11

3
14

12

10

28 FORM 871 First Edition


F-1 / F-2
CONDENSER WATER PIPE

ITEM PART QTY. DESCRIPTION


NO. NUMBER
1 O109131B 1 Condenser Pipe Assembly
2 21291 2 Hex Head Steel Capscrew, 1/4"–20 x 2"
3 21050 4 Medium Lock Washer, 1/4"
4 B3104 1 Slotted Head Pipe Plug, Brass, 1/8"
5 B5069A 2 Water Pipe Gasket
6 109418 1 Water Pipe Inlet Body
7 109419 1 Water Inlet Screw
8 109420 1 Water Inlet Body Cap
9 109421 2 Water Inlet Cap Gasket
10 21294 2 Hex Head Capscrew, 1/4"–20 x 2-1/2"
11 211747 1 Ball Valve Drain
12 B5528 1 Union Nut
13 O105180 1 Water Jacket Thermometer Assembly
14 B5526 1 Union Connector
ASSEMBLIES
O109418 1 Water Pipe Inlet Assembly (Includes Items 6 – 9)

FORM 871 First Edition 29


9

4
10

12

15
3

14

6
1

13

11

16

17
2

18

20

19

30 FORM 871 First Edition


F-1 / F-2
CONDENSER

ITEM PART QTY. DESCRIPTION


NO. NUMBER
1 109264A 1 Condenser Body Assembly
2 75680 1 Condenser Baffle Tube
3 109267A 1 Condenser Cover
4 A110414A 1 Baffle Tube
5 109973C 1 Condenser Coil
6 118013E 1 Condenser Cover O-Ring
7 109977 1 Filler Plug
8 109978 1 Filler Plug Stud
9 109979 1 Filler Plug Knob
10 118013M 1 Filler Plug O-Ring
11 O75550 1 Condenser Body Gauge
12 B5053A 1 Condenser Gauge Cover
13 B5052A 1 Condenser Gauge Lower Washer
14 B5094 1 Glass Condenser Gauge Tube
15 B5068 1 Condenser Gauge Upper Washer
16 75552A 1 Condenser Gauge Gasket
17 105420 2 Round Head Screw, No. 10–24 x1/2"
18 75690 1 Condenser Body Gasket
19 21313 2 Hex Head Capscrew, 5/16"–18 x 1"
20 21051 2 Lock Washer, 5/16"
ASSEMBLIES
A109264A 1 Condenser Body Assembly (Includes Items 1 and 2)
A109267C 1 Condenser Coil Assembly (Includes Items 3 – 5)
O109264C 1 Coolant Condenser Assembly (Includes Items 1 – 17)
OB5051B 1 Coolant Condenser Gauge Assembly (Includes Items 11 – 17)

FORM 871 First Edition 31


20
21
18 19
23
24

36
23
15 10

14
27
22
9

16
17 13
6
5 8 11
12
30

25
26
43
7

28 29

31 32
41
35

33

40
34

37
1
42 44

4
38

39
3

32 FORM 871 First Edition


F-1 / F-2
CYLINDER SLEEVE

ITEM PART QTY. DESCRIPTION


NO. NUMBER
1 106721 1 Lower Cylinder Base Gasket
2 B2544 1 Upper Cylinder Base Gasket
3 B839 2 Cylinder Head Stud, 2-3/16"
4 B5764 2 Cylinder Head Stud, 2-7/8"
5 105361 5 Cylinder Head Nut, 7/16"
6 B432 1 Expansion Plug, 1-1/4"
7 23192D 1 Cylinder Sleeve
8 109126 2 Cylinder Sleeve Screw Plug
9 B5314 1 Oil Cup
10 B5445 1 Oil Cup
11 23073 1 Worm Shaft (For Use With Hand Crank)
12 23073A 1 Worm Shaft
13 110510 1 Flexible Drive Adapter
14 110508 1 Drive Housing (For Use With CR Motor)
15 110511 1 Flexible Drive Housing Clamp (For CR Motor)
16 21543 2 Socket Head Capscrew, 1/4"–20 x 1"
17 21050 2 Lock Washer, 1/4"
18 110514A 1 Digital Counter
19 211486 1 Counter Mounting Bracket
20 75556 2 Hex Head Capscrew, 3/8"–16 x 3/4"
21 21729 2 Medium Lock Washer, 3/8"
22 110517 1 Instruction Plate
23 110513A 1 Flexible Drive Shaft
24 953027F 1 Cable Hanger
25 B5431 1 Ball Bearing
26 B5398 1 Worm Shaft Bearing Retainer
27 105041 6 Worm Shaft Shim
28 21414 3 Hex Head Capscrew, 5/16"–18 x 3/4"
29 110529B 1 Crank Lever
30 21009 1 Woodruff Key, No. 11
31 21317 1 Hex Head Capscrew, 5/16"–18 x 1-1/2"
32 21051 1 Lock Washer, 5/16"
33 B2788A 1 Handle
34 B2786A 1 Handle Screw
35 21189 1 Hex Nut, 3/8"–16
36 B2682 1 Cylinder Key
37 109010A 1 Clamping Cam
38 109110C 1 Clamping Cam Handle
39 109252A 1 Clamping Cam Handle Ball
40 109009A 1 Clamp Bolt
41 109383 1 Cam Washer
42 117160 1 Dowel Pin
43 109380 2 Hex Jam Nut, 9/16"–18
44 109384 1 Hex Jam Nut, 1/2"–13
Continued

FORM 871 First Edition 33


55

57

47

48
54
56

45
46
45

53 52

50

52

51

49

34 FORM 871 First Edition


F-1 / F-2
CYLINDER SLEEVE

ITEM PART QTY. DESCRIPTION


NO. NUMBER
45 111225 2 Race Thrust Bearing (For Use With CR Motor)
46 111226 1 Needle Bearing (For Use With CR Motor)
47 23059B 1 Cylinder Worm Wheel
48 B5268 4 Cylinder Sleeve Spring
49 B364D 1 Cylinder Head Stud, 5-7/16"
50 23065B 1 Cylinder Guide Plate
51 21480 1 Hex Head Capscrew, 5/8"–18 x 2-1/4"
52 152879 2 Plain Washer, 5/8"
53 21225 1 Hex Nut, 5/8"–18
54 111435A 1 Hose Fitting
55 21274 2 Hex Head Capscrew, 1/4"–20 x 5/8"
56 21174 2 Hex Nut, 1/4"–20
57 21536 2 Medium Lock Washer, 1/4"
ASSEMBLIES
C23192D 1 Cylinder Sleeve Assembly (Includes Items 6 and 7)
A23073A 1 Worm Shaft Assembly (Includes Items 12 and 13)
A110514A 1 Digital Counter Assembly (Includes Items 18 – 22)
O109010B 1 Clamping Cam Assembly (Includes Items 37 – 44)

FORM 871 First Edition 35


24
19

26 20
23 22

18
21

6 7 1

2
3

13

17
14

15

14
9
8 4

16
25 16

12
10
11

36 FORM 871 First Edition


F-1 / F-2
MOTORIZED COMPRESSION RATIO CHANGER

ITEM PART QTY. DESCRIPTION


NO. NUMBER
1 A111242D 1 Compression Ratio Motor Changer Assembly
2 56149 2 Capacitor, Reliance Motor (Not Illustrated)
3 56149A 2 Capacitor, Baldor Motor (Not Illustrated)
4 F110122R 1 Compression Ratio Changer Cable
5 111240 1 Compression Ratio Changer Bracket
6 111241 1 Compression Ratio Changer Bracket Cover
7 21087 2 Round Head Screw, No. 8–32 x 1/4"
8 21051 5 Lock Washer, 5/16"
9 21313 5 Hex Head Capscrew, 5/16"–18 x 1"
10 21050 4 Lock Washer, 1/4"
11 39110C 4 Stud
12 21177 4 Hex Nut, 1/4"–28
13 110625A 1 Coupling Hub
14 21692 2 Socket head Set Screw - Cup Point, 1/4"–20 x 3/8"
15 110509 1 Hub Coupling
16 44408D 2 Square Key, 3/16" x 3/4"
17 41162A 1 Spider Coupling
18 110507 1 Instruction Plate
19 110518 1 Drum Reverse Switch
20 151378Q 1 Stranded Copper Wire, No. 14 x 144" (Blue)
21 151377J 1 Stranded Copper Wire, No. 14 x 31" (White)
22 Y19247 16 Wire Terminal, No. 14, 18 AWG
23 21889 2 Round Head Screw, No. 8–32 x 1/2"
24 163164 1 Grommet
25 953027F 1 Nylon Cable Hanger
26 111690A 2 Nylon Washer, No. 8

FORM 871 First Edition 37


21
18
31
40
39
15

37
38
17

14 34 11
35 36
10
9 13
12

22 7
15 3
8
20
19
23
30

29

24

6 28
5 27

32
16

33

25
26

38 FORM 871 First Edition


F-1 / F-2
CRANKCASE

ITEM PART QTY. DESCRIPTION


NO. NUMBER
1 109803 1 Oil Sight Gauge
2 118013M 1 Oil Sight Gauge O-Ring
3 K109520D 1 Crankcase Assembly
4 109513A 1 Front Cover Backing Plate
5 21754 8 Fillister Head Capscrew, 3/8"–16 x 7/8"
6 26144 8 External Countersunk Lock Washer, 3/8"
7 109505B 1 Gear Cover
8 110231 2 Dowel Pin, 3/8" x 1-1/4"
9 109615 1 Camshaft Hole Cover
10 B5436 1 Tachometer Hole Cover
11 B2543 1 Tachometer Hole Gasket
12 B5829 2 Hex Head Capscrew, 5/16"–18 x 3/4"
13 21051 2 Lock Washer, 5/16"
14 109616 1 Camshaft Hole Cover Gasket
15 B5834 6 Hex Head Capscrew, 1/4"–20 x 5/8"
16 109571A 1 Front Plate Gasket
17 109570 1 Front Gear Cover Gasket
18 109410 10 Hex Head Capscrew, 3/8"–24 x 7/8"
19 109323 8 Hex Head Capscrew, 3/8"–16 x 1-3/8"
20 109422 4 Hex Head Capscrew, 3/8"–16 x 3-3/4"
21 B4296A 1 Oil Filler Cap
22 73654S 1 Pipe Nipple, 1/2" x 8"
23 116880C 1 Ball Valve
24 109621 1 Timing Gear Jet
25 Y18802 16 Allen Head Pipe Plug, 1/8"
26 106343 11 Allen Head Pipe Plug, 1/4"
27 109627A 1 Oil Heater Hole Cover
28 26005 2 Round Head Screw, No. 6–32 x 5/16"
29 105001A 1 Engine Nameplate
30 B557B 2 Nameplate Pin
31 176412 1 Oil Filler Gasket
32 21466 4 Hex Head Capscrew, 5/8"–11 x 1-1/2"
33 21055 4 Washer, 5/8"
34 111207A 1 Crankshaft Guard Cover
35 26051 1 Round Head Screw, No. 10–24 x 5/8"
36 26420 1 Lock Washer, No. 10–3/16"
37 152452D 1 Cover Spacer
38 Y18814E 1 Flat Washer, No. 10–3/16"
39 21050 3 Medium Lock Washer, 1/4"
40 110533C 1 Crankshaft Guard

FORM 871 First Edition 39


3 15 12
16 14 10 16 2
17 13

11
11
20

21 1

28

9 7
8

19 29
5
6
4
24
17

27
25

22
26

18

23

40 FORM 871 First Edition


F-1 / F-2
CRANKCASE DOORS, HEATER, ADAPTER BEARING

ITEM PART QTY. DESCRIPTION


NO. NUMBER
1 44083 2 Dowel Pin, 1/2" x 1-1/8"
2 21354 8 Hex Head Capscrew, 3/8"–16 x 1-3/8"
3 109610 1 Crankcase Door Left (With Breather Baffle)
4 109609 1 Crankcase Door Right
5 109521 2 Balancing Shaft Cover Plate
6 109522 2 Cover Plate Gasket
7 21273 8 Hex Head Capscrew, 1/4"–20 x 5/8"
8 21050 8 Lock Washer, 1/4"
9 168922F 1 Rear Adapter O-Ring
10 109590 1 Oil Pressure Seal
11 21052 10 Lock Washer, 3/8"
12 3337 2 Brass Expansion Plug, 2"
13 B6417 2 Brass Expansion Plug, 1-3/4"
14 109574A 1 Flywheel Indicator
15 21346 2 Hex Head Capscrew, 3/8"–16 x 7/8"
16 Y18802 2 Allen Head Pipe Plug, 1/8"
17 109612 2 Crankcase Door Gasket
18 B5832 20 Hex Head Capscrew, 3/8"–16 x 1"
19 109636 1 Baffle
20 21089 2 Round Head Screw, No. 8–32 x 3/8"
21 21604 2 External Shake-Proof Washer, 3/8"
22 B3109A 1 Dual Element Crankcase Oil Heater
23 A111621 1 Oil Heater Bar Assembly
24 28311 2 Stainless Steel Hex Nut, 3/8"–24
25 21660 2 Round Head Screw, No. 6–32 x 1/4"
26 111623 1 Wire, No. 14, 40"
27 111473 1 Electrical Receptacle
28 111783 1 Crankcase Heater Cover
29 21116 2 Round Head Capscrew, 1/4"–20 x 3/8"

FORM 871 First Edition 41


32
31

26

24
28 30
25

27

28

29

23 4

21
2 22
20

13

15

6
7
8
10 9
11

12

14

16
18
17
19
33

42 FORM 871 First Edition


F-1 / F-2
CRANKSHAFT, FLYWHEEL

ITEM PART QTY. DESCRIPTION


NO. NUMBER
1 A109511H 1 Crankshaft Assembly
2 Y18802 1 Allen Head Pipe Plug, 1/8"
3 110149 1 Oil Seal Retainer
4 110148 1 Oil Seal
5 118013F 2 Seal Carrier O-Ring
6 109546 1 Shim, Crankshaft Thrust (0.050")
7 109546A 6 Shim, Crankshaft Thrust (0.010")
8 109546B 3 Shim, Crankshaft Thrust (0.003")
9 109546C 2 Shim, Crankshaft Thrust (0.002")
10 109543 1 Crankshaft Thrust Washer
11 109512 1 Crankshaft Gear
12 109555 1 Vertical Drive Gear Spacer
13 21014 1 Woodruff Key, No. 18
14 23039 1 Tachometer Drive Gear
15 21006 1 Woodruff Key, No. 8
16 110248 1 Oil Thrower
17 110177A 1 Oil Seal Spacer
18 110158 1 Front Cover Oil Seal
19 211196 1 Oil Seal Spacer O-Ring
20 110669 1 Crank Gear Key
21 109501H 1 Flywheel
22 109501A 1 Flywheel (For Applications At Or Above 1800 rpm)
23 109575 1 Flywheel Key
24 109576 1 Flywheel Nut
25 109577 1 Flywheel Nut Lock
26 109618 1 Rear Main Bearing
27 109542 1 Front Main Bearing
28 109541 2 Thrust Plate
29 B350 2 Dowel Pin, 3/16" x 5/8"
30 109625A 2 Bushing Lock Screw
31 21720 2 Socket Head Set Screw Cup Point, 1/4"–20 x 1/4"
32 109633 2 Lock Screw Gasket
33 B2674 1 Front Crankshaft Nut, 1"–20 x 3/8"

FORM 871 First Edition 43


18
16 11
19

14 21
15

20
17

12

23

24
26

25 14
13
22

2 30
27
1 10
5 29
9
6 8

4
3

21

28

14 7

13

31

32

33
34
35
36

44 FORM 871 First Edition


F-1 / F-2
CAMSHAFT, VALVE LIFTER, IDLER GEAR, BALANCING SHAFT

ITEM PART QTY. DESCRIPTION


NO. NUMBER
1 109530A 1 Idler Gear Shaft
2 Y18802 1 Allen Head Pipe Plug, 1/8"
3 B3884 1 Pin
4 O109531X 1 Idler Gear Assembly
5 109535A 1 Idler Gear Thrust Washer
6 111251 1 Self Locking Capscrew
7 109624 4 Balancing Shaft Bushing
8 109626A 6 Bushing Lock Screw, 1/4"–20 x 1/2”
9 109633 5 Lock Screw Gasket
10 21720 6 Socket Head Set Screw Cup Point, 1/4"–20 x 1/4"
11 109619 1 Rear Camshaft Bushing
12 109608 1 Front Camshaft Bushing
13 21309 7 Hex Head Capscrew, 5/16"–18 x 3/4"
14 21051 9 Lock Washer, 5/16"
15 109518 2 Valve Lifter Guide
16 21312 2 Hex Head Capscrew, 5/16"–18 x 7/8"
17 O109519 2 Valve Lifter Assembly
18 B4681 2 Valve Lifter Adjusting Screw
19 7721B 2 Adjusting Screw Nut
20 109583B 1 Camshaft
21 21006 3 Woodruff Key, No. 8
22 109526 1 Camshaft Gear
23 110248 1 Oil Thrower
24 211196 1 Oil Sleeve O-Ring
25 110158 1 Oil Seal
26 110174 1 Oil Seal Sleeve
27 111372 1 Camshaft Nut
28 109510A 2 Balancing Shaft
29 109565A 2 Counterweight Balancing Shaft
30 109566 4 Counterweight Screw, 1/2"–20 x 2-7/16"
31 177382A 4 High Tensile Elastic Stop Lock Nut, 1/2"–20
32 109503A 2 Thrust Plate
33 109622 1 Balancing Drive Gear – LH (Facing Front Cover)
34 109514Z 1 Balancing Drive Gear – RH (Facing Front Cover)
35 109579 2 Balancing Shaft Lock Washer
36 B2674 2 Hex Nut, 1"–20 x 3/8"

FORM 871 First Edition 45


6
7
8
9

10
11
12
13

14
15
16
17

1
2
3
4

21

18

22

20

19

46 FORM 871 First Edition


F-1 / F-2
PISTON, CONNECTING ROD

ITEM PART QTY. DESCRIPTION


NO. NUMBER
1* AA23204G 1 Piston Assembly (Standard)
2* AA23204G1 1 Piston Assembly (0.010" Oversized)
3* AA23204G2 1 Piston Assembly (0.020" Oversized)
4* AA23204G3 1 Piston Assembly (0.030" Oversized)
5 44999J 2 Piston Pin Retainer
6 106222B 1 Chrome Ring (Standard)
7 106222B1 1 Chrome Ring (0.010" Oversized)
8 106222B2 1 Chrome Ring (0.020" Oversized)
9 106222B3 1 Chrome Ring (0.030" Oversized)
10 106222A 3 Compression Ring (Standard)
11 106222A1 3 Compression Ring (0.010" Oversized)
12 106222A2 3 Compression Ring (0.020" Oversized)
13 106222A3 3 Compression Ring (0.030" Oversized)
14 23505 1 Oil Ring (Standard)
15 23505-1 1 Oil Ring (0.010" Oversized)
16 23505-2 1 Oil Ring (0.020" Oversized)
17 23505-3 1 Oil Ring (0.030" Oversized)
18 BA111666 1 Connecting Rod Assembly
19** 105681B 2 Connecting Rod Bolt
20 111406A 2 Connecting Rod Bolt Washer
21 23308D 1 Piston Pin Bushing
22 106137A 2 Connecting Rod Bearing

NOTES:
* Piston Assemblies (Items 1– 4) contain the piston, piston pin, and two Piston Pin Retainers (Item 5).
** Connecting Rod Bolt (Item 19) is not interchangeable with old cast-style rod.

FORM 871 First Edition 47


10

11

48 FORM 871 First Edition


F-1 / F-2
CRANKCASE BREATHER

ITEM PART QTY. DESCRIPTION


NO. NUMBER
1 109611 1 Breather Body
2 B1956A 1 Breather Body Gasket
3 21983 2 Hex Head Capscrew, 3/8"–16 x 3/4"
4 B2747 2 Plain Copper Washer, 3/8"
5 A110475 1 Breather Valve Assembly
6 110670A 1 Breather Valve
7 110476A 1 Breather Valve Cap
8 110477 1 Breather Cap Gasket
9 211196 1 O-Ring
10 48934A 1 Capscrew, 3/8"–24 x 2-3/4"
11 21195 1 Hex Jam Nut, 3/8"–24 UNF
ASSEMBLIES
FA110475 1 Breather Valve Assembly (Includes Items 5 – 11)

FORM 871 First Edition 49


20
21

19

23

15

24

12
11

28
14
22 7 13

9 29

8
26
1

10
25 6
3
27
16

5
4

17 18

50 FORM 871 First Edition


F-1 / F-2
IGNITION TIMER

ITEM PART QTY. DESCRIPTION


NO. NUMBER
1 111417 1 Ignition Timer
2 111417P 1 Trigger Coil
3 111420 1 Ignition Timer Cover
4 21094 2 Round Head Machine Screw, No. 8–32 x 3/4"
5 26059 2 Medium Lock Washer, No. 8
6 109606 1 Ignition Timer Adapter
7 109177 1 Friction Screw
8 A109178 1 Friction Plug
9 109179 1 Spring Screw
10 78878 2 Dowel Pin
11 106058 3 Hex Head Capscrew, 1/4"–20 x 7/8"
12 21050 3 Lock Washer, 1/4"
13 B5445 1 Oil Cup
14 109791B 1 Flexible Coupling
15 110545 1 Upper Ignition Timer Coupling Guard
16 111422 1 Lower Ignition Timer Coupling Guard
17 109605B 1 Ignition Timer Control Arm
18 106212 1 Ignition Timer Clamp Screw
19 109847B 1 Ignition Control Bracket
20 21980 2 Socket Head Capscrew, 3/8"–16 x 3/4"
21 21052 2 Lock Washer, 3/8"
22 75509 1 Ignition Control Rod Assembly
23 199358A 1 Left Hand Ball Joint
24 21967 1 Hex Nut, 1/4"–28
25 199358 1 Right Hand Ball Joint
26 21177 1 Hex Nut, 1/4"–28
27 26981 2 Thin Hex Nut, 1/4"–28
28 D111475 1 Primary Ignition Cable Assembly
29 111563 1 Felt Plug
ASSEMBLIES
A111417 1 Ignition Timer Assembly (Includes Items 1 – 5)
A75509A 1 Ignition Control Rod Assembly (Includes Items 22 – 26)

FORM 871 First Edition 51


6

12

13

8
11

14

10

3
4

52 FORM 871 First Edition


F-1 / F-2
IGNITION COIL, WIRE, AND PLUGS

ITEM PART QTY. DESCRIPTION


NO. NUMBER
1 A111418A 1 Ignition Coil
2 21273 2 Hex Head Capscrew, 1/4"–20 x 5/8"
3 21173 2 Hex Nut, 1/4"–20
4 21050 2 Lock Washer, 1/4"
5 Y18813G 2 Plain Washer, 1/4"
6* O118263 1 Ignition Cable (Metallic Core), 35-1/2"
7** 166942F 1 Ignition Cable (Carbon Core), 22"
8 111460 1 Spark Plug
9 C110382 1 Ground Strap
10 111418D 1 Coil Insulator
11 111418C 1 Ignition Coil Strap
12 26083 2 Capscrew, 1/4"–28 x 1/2"
13 21536 2 Lock Washer, 1/4"
14 110381 1 Steel Gasket
ASSEMBLIES
A166942F** 1 Ignition Cable Assembly (Includes Items 7, 10, 11)

NOTES:
* For use with neon tubes/spark quadrants only.
** For use with electronic equipment (computers, digital tachometers, and RTD display) only.

FORM 871 First Edition 53


17

14

10
11 12 8

13

3
4
1 9
5

20
18
7
5
24 22
6

21 29
16

25 23
22
15
30

19 16

26

34

32
17
32

27
36 33

28
35

31

54 FORM 871 First Edition


F-1 / F-2
OIL PUMP, OIL SCREEN, OIL RELIEF VALVE

ITEM PART QTY. DESCRIPTION


NO. NUMBER
1 109538A 1 Oil Relief Valve Housing
2 106827 1 Relief Valve Plunger
3 B9107A 1 Oil Valve Spring
4 105593 1 Relief Valve Adjusting Screw
5 B10410 2 Oil Relief Valve Copper Gasket
6 105595 1 Oil Relief Valve Acorn Nut
7 105594 1 Oil Relief Valve Lock Nut
8 26411 2 Allen Head Pipe Plug, Plated, 3/8"
9 109561A 1 Relief Valve Gasket
10 21322 4 Hex Head Capscrew, 5/16"–18 x 2-1/4"
11 21051 4 Lock Washer, 5/16"
12 Y18802 1 Allen Head Pipe Plug, 1/8"
13 78202D 2 Pipe Elbow, 3/8" x 90°
14 78920 1 Service Tee, 3/8"
15 110186B 1 Oil Suction Tube
16 194769G 2 Male Connector
17 199111D 2 Male Elbow
18 110184A 1 Oil Pressure Tube
19 110150A 1 Oil Pump Assembly
20 109534A 1 Oil Pump Coupling Drive
21 21002 1 Woodruff Key, No. 3
22 21545 5 Socket Head Capscrew, 5/16"–18 x 1"
23 109559B 1 Oil Pump Body Gasket
24 21575 2 Taper Pin, No. 2 x 3/4"
25 39149 4 High Collar Lock Washer, 5/16"
26 109547 1 Oil Screen Support Plate
27 109548 1 Oil Screen Support Cap
28 109549 1 Oil Tube
29 109550 1 Oil Screen Support Spring
30 109551 1 Oil Screen Clamping Bolt
31 109552 1 Oil Screen
32 Y7408C 2 Hex Nut, 1/4"–28
33 85041 1 Locating Pin
34 109553 1 Support Plate Gasket
35 B5834 6 Hex Head Capscrew, 1/4"–20 x 5/8"
36 21050 6 Lock Washer, 1/4"
ASSEMBLIES
A109538A 1 Oil Relief Housing Assembly (Includes Items 1 – 8)
O109552 1 Oil Screen Assembly (Includes Items 26 – 33)

FORM 871 First Edition 55


7

11
10

17

9
6
18

2
1

5
16

4
3
15
19

12
13

14

56 FORM 871 First Edition


F-1 / F-2
OIL FILTER

ITEM PART QTY. DESCRIPTION


NO. NUMBER
1 21428 4 Hex Head Capscrew, 1/2"–13 x 1-1/4"
2 21054 4 Lock Washer, 1/2"
3 21352 1 Hex Head Capscrew, 3/8"–16 x 1-1/4"
4 21052 1 Lock Washer, 3/8"
5 111396 1 Oil Filter Bracket
6 117926C 1 Oil Filter Gasket
7 39112 1 Male Half Elbow
8 39023 1 Male Half Union
9 A111352 1 Oil Line Assembly
10 A111352A 1 Oil Line Assembly
11 78202D 1 Pipe Elbow, 3/8" x 90°
12 B567A 1 Street Elbow
13 75806 1 Restrictor Orifice
14 75745 1 Reducing Bushing
15 A166182U 1 Oil Pressure Line
16 111345 1 Oil Filter Base
17 111346 1 Oil Filter
18 111347 1 Stud
19 26743 1 Hex Head Pipe Plug, Steel, 1/8"
ASSEMBLIES
A111345 1 Oil Filter Assembly (Includes Items 16 – 19)
AA111345 1 Oil Filter Assembly (Includes Items 1 – 6, 16 – 19)

FORM 871 First Edition 57


26
2

24

6 12
13

25

11

3
4
5

3
4 7
5 8
9
10

22

27

1 14
15
16

17 5
4
18
19
20 3
21

28

23

58 FORM 871 First Edition


F-1 / F-2
INDUCTION MOTOR

ITEM PART QTY. DESCRIPTION


NO. NUMBER
1* 110561 1 Synchronous Motor (220/380), 50 Hz
110562 1 Synchronous Motor (220/440), 60 Hz
2** 111675 1 Induction Motor 3 Pole Switch (440 V), 60 Hz
A111675 1 Induction Motor 3 Pole Switch (380 V), 50 Hz
3 26795 9 Round Head Capscrew, 1/4"–20 x 1/2"
4 21050 9 Lock Washer, 1/4"
5 21174 9 Hex Nut, 1/4"–20
6 110135B 1 Starting Relay
7 27679F 1 Induction Motor Pulley (60 Hz), Research
8 75968G 1 Induction Motor Pulley (50 Hz), Research
9 27928F 1 Induction Motor Pulley (60 Hz), Motor
(Also for use on 60 Hz Combination Unit with Belts P/N O27970)
10 75713G 1 Induction Motor Pulley (50 Hz) Motor
(Also for use on 50 Hz Combination Unit with Belts P/N OB5500)
11 27732B 1 Induction Motor Pulley Key
12 OB5500 1 Belt (Sold as a set of two belts)
(For use on 50 and 60 Hz Research Units and 50 Hz Combination and Motor Units)
13 O27970 1 Belt (Sold as a set of two belts)
(For use on 60 Hz Motor and 60 Hz Combination Units)
14 21433 4 Capscrew, 1/2"–13 x 1-3/4"
15 21054 4 Lock Washer, 1/2"
16 Y18814K 4 Plain Washer, 1/2"
17 21466 4 Capscrew, 5/8"–11 x 1-1/2"
18 21055 4 Lock Washer, 5/8"
19 Y18814M 4 Plain Washer, 5/8"
20 111472 1 Electrical Box Outlet
21 954842 1 Blank Electrical Box Cover
22 F110141E 1 Cable Assembly
23 T110122H 1 Cable Assembly
24 D110141B 1 Cable Assembly
25 D110141C 1 Cable Assembly
26 C110141D 1 Cable Assembly
27 C110141H 1 Cable Assembly
28 A111707D 1 Quick Slide Base

NOTES:
* The part numbers for the two most common induction motor voltages are provided. Please call for part numbers for induction
motors requiring different voltages other than those listed above.
** The part numbers for the two most common induction motor switches are provided. Please call for part numbers for
switches with different voltage requirements than those listed above.

FORM 871 First Edition 59


40

33

34
35
36

37
38
7

7 34
39
31 11
32 6
8
8
9
9

30
11
39

29

16

28
24 13
14
17 12
27 23
9
8
15
18

9 11
8
7 9 3
19 8
26 20
7 10
9 7
25 8
6
21
14 22 5
7

4
3
2
1

60 FORM 871 First Edition


F-1 / F-2
INSTRUMENT PANEL ASSEMBLY

ITEM PART QTY. DESCRIPTION


NO. NUMBER
1 75745 1 Reducing Bushing, 1/4" – 1/8"
2 B567A 1 Street Elbow
3 B1686 2 Half Union Elbow
4 B7106 1 Adapter
5 A166182U 1 Flexible Hose (Oil Pressure)
6 A166182L 2 Flexible Hose (Vacuum)
7 26671 28 Round Head Machine Screw, No. 6–32 x 1/2"
8 21679 28 Lock Washer, No. 6
9 21258 32 Hex Nut, No. 6–32
10 Y6819 1 Rubber Grommet
11 B10168A 3 Street Elbow
12 26693 2 Round Head Screw, No. 6–32 x 5/8"
13 48482 4 Elastic Stop Hex Nut, No. 6–32
14 111690 6 Nylon Washer, No. 6
15 109855C 1 Connection Nameplate
16 Y7141 2 Rubber Grommet
17 26748 4 Flat Head Screw, No. 6–32 x 1/2"
18 111471 2 Twist Lock Receptacle
19 21766 4 Round Head Screw, No. 4 x 3/16"
20 105002A 1 Unit Nameplate
21 111802A 1 Nameplate
22 111545 1 Oil Heater Switch
23 109839P 1 Switch Plate
24 Y9017 1 Flex Conduit Connector, 3/8"
25 111611 2 Heater Switch
26 111612 1 Ignition Switch
27 A111610 1 Starter Switch
28 111690B 3 Washer, No. 10
29 26688 3 Round Head Screw, No. 10–32 x 3/8"
30 110495A 1 Transformer
31 111697 1 RPM Indicator
32 109708 1 Ammeter
33 105335A 1 Oil Pressure Gauge
34 111670 2 Gasket
35 110228A 1 Elbow Adapter
36 105355A 1 Coupling Female
37 A166182W 2 Flexible Hose
38 109929A 1 Vacuum Gauge
39 75806 2 Restrictor Jet
40 109980 1 Knockmeter
Continued

FORM 871 First Edition 61


43
44

42
41
45

46
49
51
47
48
53 48
54 50

55
52

62 FORM 871 First Edition


F-1 / F-2
INSTRUMENT PANEL ASSEMBLY

ITEM PART QTY. DESCRIPTION


NO. NUMBER
41 75976A 2 Cork Gasket
42 26159 1 Hex Nut Boot Type, 1/4"–28
43 109709 1 Knockmeter Hinge
44 110660 2 Terminal Nut
45 26891 1 Screw, 1/4"–28 x 1-1/8"
46 109710 1 Meter Support Post
47 153098B 1 Special Nylon Washer, 1/2"
48 Y18814K 2 Plain Plated Washer, 1/2"
49 109719 1 Meter Support Spring
50 157635 1 Elastic Stop Lock Nut, 1/2"–20
51 105321D 1 Oil Temperature Gauge
52 B4094B 1 Straight Fitting
53 111543B 1 Hour Meter, 50 Hz
54 111543E 1 Hour Meter, 60 Hz
55 78210A 1 Street Elbow

FORM 871 First Edition 63


15

17 16
1

21
22
23 18
24

19
14
25
1
26
18
20

27 28

6
2
5

3
4
7
7
5
5

4 30
10
13
29

9 31

8 32

11
34
33 12

64 FORM 871 First Edition


F-1 / F-2
INSTRUMENT PANEL (INTERNAL)

ITEM PART QTY. DESCRIPTION


NO. NUMBER
1 21791 16 Round Head Screw, No. 8 x 3/8"
2 A111419 1 Ignition Control Unit
3 21283 2 Hex Head Capscrew, 1/4"–20 x 1-1/8"
4 109707 4 Accessory Panel Support
5 21174 8 Hex Nut, 1/4"–20
6 21272 4 Hex Head Capscrew, 1/4"–20 x 1/2"
7 21536 8 Lock Washer, 1/4"
8 Y7141 2 Rubber Grommet
9 951379 1 Button Plug, 1-1/8"
10 26671 6 Round Head Screw, No. 6–32 x 1/2"
11 21679 6 Lock Washer, No. 6
12 21258 6 Hex Nut, No. 6–32
13 109712 3 Jones Plug
14 109703F 1 Accessory Panel
15 69811E 1 Mounting Track
16 Y18814D 10 Washer, No. 8
17 69921 2 End Mount Bracket
18 69818 18 Single Terminal Block
19 69846 6 Fused Terminal Block
20 211427 1 Bridge Rectifier
21 69907 1 Fuse, 5 Amp
22 69850B 1 Fuse, 10 Amp
23 69850A 2 Fuse, 5 Amp
24 69850C 1 Fuse, 15 Amp
25 69851 1 End Section Fuse
26 111426 1 Isolation Transformer
27 111706 1 Power Distribution Block
28 26279 4 Filister Head Screw, 1/4"–20 x 3/4"
29 210798 1 Neutral Bar
30 26515 6 Round Head Machine Screw, No. 8–32 x 7/8"
31 26059 6 Lock Washer, No. 8
32 21260 10 Hex Nut, No. 8–32
33 C110382 1 Ground Strap
34 21621 2 Shake-Proof Washer, No. 6

FORM 871 First Edition 65


2
3

66 FORM 871 First Edition


F-1 / F-2
RESISTANCE TEMPERATURE DEVICE AND DISPLAY

ITEM PART QTY. DESCRIPTION


NO. NUMBER
1 210836 1 Display
2 C111805B 1 Intake Air RTD
3 A111805C 1 Coolant RTD
4 A111805B 1 Crankcase Oil RTD
5 111805 1 Mixture RTD

FORM 871 First Edition 67


6

68 FORM 871 First Edition


F-1 / F-2
SAFETY SHUTDOWN SYSTEM

ITEM PART QTY. DESCRIPTION


NO. NUMBER
1* 111787 1 Switch Panel
2 211413B 2 Red Indicator Light
3 69910 1 Socket Mount Relay
4 111786A 1 Oil Pressure Switch Gauge
5 111786 1 Water Temperature Switch Gauge
6 69913 1 Magnetic Switch

NOTE:
* Item 1 is sold only as part of the Safety Shutdown System Kit (G-813-1) and not as a single part.

FORM 871 First Edition 69


11

4
2
9

14
16
12

16
6 10
15 17
15 18
13

19

20

70 FORM 871 First Edition


F-1 / F-2
DETONATION METER

ITEM PART QTY. DESCRIPTION


NO. NUMBER
1* A111263B 1 Detonation Meter (501C)
2 110854 1 Nameplate
3 111278 1 Power Cable
4 111279 1 Output Cable
5 111280 1 Input Cable
6 111690 4 Nylon Washer
7 W109927 1 Detonation Pickup
8 111342 1 Pickup Gasket
9 21274 4 Hex Head Capscrew, 1/4"–20 x 5/8"
10 28102 4 Flex Loc Nut, 1/4"–20
11 Y6819 1 Rubber Grommet
12 Y18814G 4 Plated Plain Washer, 1/4"
13 110501 1 Meter Knob Cover
14 110502 2 Knob Cover Bracket
15 26671 6 Round Head Machine Screw, No. 6–32 x 1/2"
16 48482 6 Elastic Stop Hex Nut, No. 6–32
17 A111485 1 Strip Chart Recorder
18 56371 1 Red Recorder Pen
19 111486 1 Strip Chart Paper (Roll)
20 56371A 1 Belt Drive
ASSEMBLIES
A110501 1 Meter Cover Assembly (Includes Items 13 – 16)

NOTE:
* Item 1 comes complete with power supply and cables.

FORM 871 First Edition 71


3

5
4

7
8
9

10
2

14
12

13
14
6 13

11

72 FORM 871 First Edition


F-1 / F-2
TEMPERATURE CONTROLLER

ITEM PART QTY. DESCRIPTION


NO. NUMBER
1* 111412 1 Temperature Controller
2 111415 1 Heater Power Cable
3 A210635 1 Thermistor Cable
4 111444 1 Console Cable
5 110854 1 Nameplate
6 111690 2 Nylon Washer
7 110395 1 Thermistor Probe, 75° F (24° C)
8 110386 1 Thermistor Probe, 125° F (52° C)
9 110389 1 Thermistor Probe, 300° F (149° C)
10 BD190 1 Copper Gasket
11 110501 1 Meter Knob Cover
12 110502 2 Knob Cover Bracket
13 26671 6 Round Head Machine Screw, No. 6–32 x 1/2"
14 48482 6 Elastic Stop Hex Nut, No. 6–32
ASSEMBLIES
AA111412B 1 Temperature Controller Assembly (Includes Items 1 – 5)

NOTE:
* Temperature Controller is only sold as assembly P/N AA111412B.

FORM 871 First Edition 73


10

1 2

5
6
7

8
9

74 FORM 871 First Edition


F-1 / F-2
COMPRESSION PRESSURE GAUGE

ITEM PART QTY. DESCRIPTION


NO. NUMBER
1 110304 1 Body Release Valve
2 110305 1 Deflator Unit
3 A110641 1 Flexible Hose Assembly
4 75777B 1 Compression Pressure Gauge Barrel
5 75941 1 Compression Gauge Check Valve Washer
6 O105033 1 Check Valve Assembly
7 A75988D 1 Screen Plug Assembly
8 111342 1 Compression Gauge Gasket
9 109135 1 Shipping Cap
10 A105028A 1 Compression Gauge Head Assembly
ASSEMBLIES
C110304 1 Compression Gauge Assembly (Includes Items 1 – 10)

FORM 871 First Edition 75


1

76 FORM 871 First Edition


F-1 / F-2
UNIT BASE

ITEM PART QTY. DESCRIPTION


NO. NUMBER
1 27671X 1 Unit Base

FORM 871 First Edition 77


8
10
5
11

19
18
6
2 17
15
13
14
9

7
3

16
4
1

31

30
20

21

24

23
22
26

27
20
28

29

25
12

18
19

78 FORM 871 First Edition


F-1 / F-2
CYLINDER OVERHAUL STAND

ITEM PART QTY. DESCRIPTION


NO. NUMBER
1* A109219A 1 Cylinder Overhaul Stand
2 109010A 1 Clamping Cam
3 109011C 1 Clamping Cam Handle
4 109252A 1 Clamping Cam Handle Ball
5 109009A 1 Clamp Bolt
6 109383 1 Clamping Cam Washer
7 117160 1 Straight Pin
8 109380 2 Hex Jam Nut, 9/16"–18
9 109384 1 Hex Jam Nut, 1/2"–13
10 21720 1 Socket Head Set Screw, 1/4"–20 x 1/4"
11 109228 1 Collar
12 106687A 3 Caster
13 109227 1 Pivot Bracket Tube
14 21692 2 Socket Head Set Screw, 1/4"–20 x 3/8"
15* 109226B 1 Cylinder Overhaul Bracket
16 109258 1 Cylinder Locating Dowel Pin
17 O109253 2 Attaching Screw
18 B3165 3 Knob
19 26532 3 Roll Pin, 3/32" x 3/4"
20 26531 2 Roll Pin, 3/32" x 5/8"
21 75967 1 Support Post
22 75972 1 Adjusting Pin
23 26855 1 Washer
24 75970A 1 Adjusting Nut
25* A109229A 1 Elevating Bracket
26 75978A 1 Adjusting Screw
27 75971 1 Collar
28 75968 1 Plug
29 75991 1 Spring Washer
30 109231A 2 Floor Stand Support Screw
31 105996M 2 Knob
ASSEMBLIES
A109226B 1 Cylinder Overhaul Stand (Includes Items 1 – 31)
A109010B 1 Cylinder Clamping Cam (Includes Items 2 – 9)

NOTE:
* Denotes that part is only sold as part of the Cylinder Overhaul Stand Assembly, P/N A109226B.

FORM 871 First Edition 79


40

25

43 44
4
41
26
3
2
42

28

29
30
1 27
5

6 24

8 23
7 22

9
10

8 36

38
34
39 37

33
16 13
12
15
11

19

11
32
20

31
17
18
14 35

21

80 FORM 871 First Edition


F-1 / F-2
NATURAL GAS WARM-UP EQUIPMENT

ITEM PART QTY. DESCRIPTION


NO. NUMBER
1 21212 1 Hex Jam Nut, 1/2"–20
2 110614 1 Nozzle
3 B1993 1 Reducing Bushing, 1/4" to 1/8"
4 110618A 1 Flow Gauge
5 B10168 1 Street Elbow, 90°, 1/8"
6 111305 1 Toggle Switch
7 105355A 1 Female Half Union
8 A166182U 1 Flex Hose
9 75745 1 Reducing Bushing, 1/4" to 1/8"
10 110617A 1 Pressure Regulator
11 100831B 2 Pipe Nipple, 1/2" x 2"
12 167208 2 U-Bolt
13 111271A 1 Magnetic Gas Valve
14 111333A 1 Solenoid Bracket
15 78211B 1 Reducing Coupling
16 154981B 1 Pipe Nipple, 1/4" x 7/8"
17 21428 2 Hex Head Capscrew, 1/2"–13 x 1-1/4"
18 21054 2 Lock Washer, 1/2"
19 78204C 1 Pipe Elbow, 90°, 1/2"
20 119434W 1 Pipe Nipple, 1/2" x 1-1/8"
21 111479 1 Gas Valve
22 C111366 1 Cable Assembly
23 G110122H 1 Cable Assembly
24 111364 1 Safety Switch
25 194929A 1 Thermocouple Connector, 3" x 2"
26 111363 1 Thermocouple
27 21093 2 Round Head Machine Screw, No. 8–32 x 3/4"
28 21656 2 Lock Washer, No. 8
29 21259 2 Hex Nut, No. 8–32
30 Y18813D 2 Plain Washer, No. 8
31 21173 4 Hex Nut, 1/4"–20
32 21050 4 Lock Washer, 1/4"
33 78204A 1 Pipe Elbow, 1/4"
34 154981C 1 Pipe Tube, 1/4" x 3-1/2"
35 Y18814K 2 Washer, 1/2"
36 A111366A 1 Junction Box To Console Cable Assembly
37 Y6249 1 Nipple Chase
38 162117 1 Junction Box
39 162118 1 Junction Box Cover
40 111611 1 Toggle Switch
41 151378Y 1 Stranded Copper Wire (Blue), No. 14 x 58"
42 Y19247 10 Wire Terminal
43 D106595A 1 Carburetor Inlet Elbow
44 111488A 1 Relay

FORM 871 First Edition 81


10

7
8
9
12
9
13 5
14

9
6 11

2
3

82 FORM 871 First Edition


F-1 / F-2
SAFETY GUARDS

ITEM PART QTY. DESCRIPTION


NO. NUMBER
1 109801G 1 Belt Guard
2 21980 1 Socket Head Capscrew, 3/8"–16 x 3/4"
3 39150 1 Hi-Collar Lock Washer, 3/8"
4 110528 1 Belt Guard Bracket
5 21346 2 Hex Head Capscrew, 3/8"–16 x 7/8"
6 21348 1 Hex Head Capscrew, 3/8"–16 x 1"
7 21189 3 Hex Nut, 3/8"–16
8 21052 3 Lock Washer, 3/8"
9 Y18813H 6 Plain Washer, 3/8"
10 111409B 1 Left Rear Guard
11 111410A 1 Right Rear Guard
12 21271 4 Hex Head Capscrew, 1/4"–20 x 1/2"
13 21050 6 Lock Washer, 1/4"
14 Y18813G 6 Plain Washer, 1/4"

FORM 871 First Edition 83


NOTES

84 FORM 871 First Edition


Appendix A
CFR F-1 / F-2 PART NUMBER INDEX

NUMBER PAGE # ITEM NUMBER PAGE # ITEM NUMBER PAGE # ITEM

ASSEMBLIES O 105180 29 13 106919 19 18


AD 105333 11 105208 17 8 106921 21 18
AA 106601 A 5 23 9 106922 21 19
AC 106601 A 5 105321 D 63 51 106923 19 1
O 106918 B 19 OO 105333 9 15 106924 19 2
A 109010 B 79 105334 C 9 39 106926 A 19 4
O 109010 B 35 105334 F 9 38 A 106926 A 19
A 109226 B 79 105335 A 61 33 106927 19 5
A 109264 A 31 105355 A 61 36 106928 A 19 6
O 109264 C 31 81 7 106931 B 19 7
A 109267 C 31 105355 C 11 42 106932 19 11
AA 109355 25 105361 33 5 106933 19 12
BA 109355 27 105420 13 21 106934 19 13
FA 109355 25 31 17 109009 A 33 40
SA 109355 27 105593 55 4 79 5
O 109418 29 105594 55 7 109010 A 33 37
A 109538 A 55 105595 55 6 79 2
O 109552 55 105681 B 47 19 109011 C 79 3
O 109657 23 105987 A 23 1 109026 19 21
A 109887 E 7 105987 B 23 2 109027 21 16
A 110159 21 105987 C 23 3 109043 19 16
O 110159 21 105987 D 23 4 109110 C 33 38
OO 110159 21 105987 F 23 5 109126 33 8
C 110304 75 105991 17 5 O 109131 B 29 1
FA 110475 49 105996 M 79 31 109135 75 9
A 110501 71 106058 51 11 A 109151 11 46
A 110514 A 35 106137 A 47 22 109177 51 7
A 111345 57 106212 51 18 A 109178 51 8
AA 111345 57 106222 A 47 10 109179 5 6
AA 111412 B 73 106222 B 47 6 51 9
A 111417 51 106222 A1 47 11 109198 5 4
A 166942 F 53 106222 B1 47 7 A 109219 A 79 1
O 23043 21 106222 A2 47 12 109226 B 79 15
O 23043 A 21 106222 B2 47 8 109227 79 13
A 23073 A 35 106222 A3 47 13 109228 79 11
AA 23204 G 47 106222 B3 47 9 A 109229 A 79 25
AA 23204 G1 47 O 106317 A 5 21 109231 A 79 30
AA 23204 G2 47 106343 39 26 109252 A 19 23
AA 23204 G3 47 106407 23 19 33 39
O 23272 B 21 106420 A 23 13 79 4
OO 23272 B 21 106424 23 14 O 109253 79 17
OB 5051 B 31 106514 9 26 109258 79 16
OB 5051 C 15 106515 9 13 109264 A 31 1
OB 5264 21 106517 A 13 18 109267 A 31 3
A 75509 A 51 106519 9 33 109277 7 8
AA 75961 11 13 17 109281 7 9
AA 75962 H 15 106523 23 18 109323 39 19
CA 75962 H 15 E 106583 B 5 14 A 109343 D 11 44
DA 75962 H 15 D 106595 A 5 15 A 109343 E 11 45
81 43 109345 9 3
–1– 106601 A 5 1 17 12
O 106606 A 5 9 109346 9 2
100831 B 81 11
O 106608 A 5 2 17 10
B 10168 81 5
106625 23 12 109348 7 11
B 10168 A 61 11
O 106686 B 5 7 109349 7 10
B 10168 E 13 7
106687 A 5 8 109350 7 7
B 10410 55 5
79 12 109351 7 14
105001 A 39 29
106721 33 1 109352 7 15
105002 A 61 20
A 106747 A 17 2 109380 33 43
A 105028 A 75 10
106748 H 17 1 79 8
O 105033 75 6
106824 21 9 109383 33 41
105041 33 27
106827 55 2 79 6
105058 13 16
106915 A 19 15 109384 33 44
105059 13 20
106917 A 19 19 79 9
105061 13 5
106918 B 19 14 109410 39 18

FORM 871 First Edition A-1


Appendix A
CFR F-1 / F-2 PART NUMBER INDEX

NUMBER PAGE # ITEM NUMBER PAGE # ITEM NUMBER PAGE # ITEM

109418 29 6 109616 39 14 110248 43 16


109419 29 7 109618 43 26 45 23
109420 29 8 109619 45 11 110279 23 23
109421 29 9 109621 39 24 110304 75 1
109422 39 20 109622 45 33 110305 75 2
109461 19 26 109624 45 7 110349 B 23 24
109483 19 22 109625 A 43 30 O 110351 17 13
O 109495 5 10 109626 A 45 8 110381 53 14
O 109497 5 3 109627 A 39 27 C 110382 53 9
109501 A 43 22 109633 43 32 65 33
109501 H 43 21 45 9 110386 73 8
109503 A 45 32 109636 41 19 110389 73 9
109505 B 39 7 109658 23 22 110395 73 7
109510 A 45 28 109659 23 20 A 110412 B 5 13
A 109511 H 43 1 109703 F 65 14 A 110414 A 31 4
109512 43 11 109707 65 4 110455 H 23 31
109513 A 39 4 109708 61 32 A 110475 49 5
109514 Z 45 34 109709 63 43 110476 A 49 7
109518 45 15 109710 63 46 110477 49 8
O 109519 45 17 109712 65 13 110495 A 61 30
K 109520 D 39 3 109719 63 49 110501 71 13
109521 41 5 109756 5 11 73 11
109522 41 6 109778 9 8 110502 71 14
109526 45 22 109791 B 51 14 73 12
109530 A 45 1 109801 G 83 1 110507 37 18
O 109531 X 45 4 109803 39 1 110508 33 14
109534 A 55 20 109839 P 61 23 110509 37 15
109535 A 45 5 109847 B 51 19 110510 33 13
109538 A 55 1 109855 C 61 15 110511 33 15
109541 43 28 109887 E 7 6 110513 A 33 23
109542 43 27 W 109927 71 7 110514 A 33 18
109543 43 10 109929 A 61 38 110517 33 22
109546 43 6 109973 C 31 5 110518 37 19
109546 A 43 7 109977 31 7 110523 7 13
109546 B 43 8 109978 31 8 110528 83 4
109546 C 43 9 109979 31 9 110529 B 33 29
109547 55 26 109980 61 40 110533 C 39 40
109548 55 27 F 110122 R 37 4 110545 51 15
109549 55 28 G 110122 H 81 23 110561 59 1
109550 55 29 T 110122 H 59 23 110562 59 1
109551 55 30 O 110123 7 2 110614 81 2
109552 55 31 110135 B 59 6 110617 A 81 10
109553 55 34 C 110141 D 59 26 110618 A 81 4
109555 43 12 C 110141 H 59 27 110625 A 37 13
109559 B 55 23 D 110141 B 59 24 110631 A 23 25
109561 A 55 9 D 110141 C 59 25 A 110641 75 3
109565 A 45 29 F 110141 E 59 22 110660 63 44
109566 45 30 110148 43 4 110669 43 20
109570 39 17 110149 43 3 110670 A 49 6
109571 A 39 16 110150 A 55 19 110854 71 2
109574 A 41 14 110158 43 18 73 5
109575 43 23 45 25 111207 A 39 34
109576 43 24 110159 21 1 111225 35 45
109577 43 25 110165 C 23 21 111226 35 46
109579 45 35 A 110166 A 19 24 111240 37 5
109583 B 45 20 110174 45 26 111241 37 6
109590 41 10 110177 A 43 17 A 111242 D 37 1
109605 B 51 17 110184 A 55 18 111243 23 28
109606 51 6 110186 B 55 15 111251 45 6
109608 45 12 110213 9 40 A 111263 B 71 1
109609 41 4 110215 7 5 111271 A 81 13
109610 41 3 110228 9 19 111278 71 3
109611 49 1 110228 A 61 35 111279 71 4
109612 41 17 110231 39 8 111280 71 5
109615 39 9

A-2 FORM 871 First Edition


Appendix A
CFR F-1 / F-2 PART NUMBER INDEX

NUMBER PAGE # ITEM NUMBER PAGE # ITEM NUMBER PAGE # ITEM

111305 9 20 111697 61 31 Y 18814 K 21 5


81 6 111706 65 27 59 16
111333 A 81 14 A 111707 D 59 28 63 48
111342 71 8 111783 41 28 81 35
75 8 111785 13 11 Y 18814 M 59 19
111345 57 16 111786 69 5 BD 190 5 19
111346 57 17 111786 A 69 4 17 4
111347 57 18 111787 69 1 73 10
A 111352 57 9 111802 A 61 21 Y 19247 37 22
A 111352 A 57 10 111805 67 5 81 42
111363 81 26 A 111805 B 67 4 194769 G 55 16
111364 81 24 A 111805 C 67 3 194929 A 81 25
A 111366 A 81 36 C 111805 B 67 2 B 1956 A 49 2
C 111366 81 22 116880 C 39 23 199111 D 55 17
111372 45 27 117160 33 42 B 1993 81 3
111396 57 5 79 7 199358 51 25
111406 A 47 20 117926 C 57 6 199358 A 51 23
111409 B 83 10 118013 E 31 6
111410 A 83 11 118013 F 43 5 –2–
111412 73 1 118013 M 31 10 21002 55 21
111415 73 2 39 2 21006 43 15
111417 51 1 118013 P 19 3 45 21
111417 P 51 2 O 118263 53 6 21009 33 30
111418 C 53 11 118879 K 7 12 21014 43 13
111418 D 53 10 119434 W 81 20 21050 29 3
A 111418 A 53 1 151377 J 37 21 31 20
A 111419 65 2 151378 Q 37 20 33 17
111420 51 3 151378 Y 81 41 37 10
111422 51 16 152452 D 39 37 39 39
111426 65 26 152879 35 52 41 8
111432 A 13 25 153098 B 63 47 51 12
111434 A 13 2 154981 B 81 16 53 4
23 30 154981 C 81 34 55 36
111435 A 35 54 157635 63 50 59 4
111437 A 13 3 162117 81 38 81 32
111444 73 4 162118 81 39 83 13
111460 53 8 163164 37 24 21051 7 17
111471 61 18 A 166182 L 61 6 17 7
111472 59 20 A 166182 U 57 15 33 32
111473 41 27 61 5 37 8
D 111475 51 28 81 8 39 13
111479 81 21 A 166182 W 61 37 45 14
A 111485 71 17 166942 F 53 7 55 11
111486 71 19 167208 81 12 21052 41 11
111488 A 81 44 B 1686 61 3 51 21
111543 B 63 53 168922 F 41 9 57 4
111543 E 63 54 176412 39 31 83 8
111545 61 22 177382 A 45 31 21053 19 9
111563 51 29 Y 18802 7 4 21054 21 4
A 111610 61 27 21 20 57 2
111611 61 25 39 25 59 15
81 40 41 16 81 18
111612 61 26 43 2 21055 7 20
A 111621 41 23 45 2 39 33
111623 41 26 55 12 59 18
111629 A 13 26 Y 18813 D 81 30 21057 19 17
BA 111666 47 18 Y 18813 G 53 5 A 210635 73 3
111670 61 34 83 14 210798 65 29
111675 59 2 Y 18813 H 83 9 210836 67 1
A 111675 59 2 Y 18814 D 65 16 21087 37 7
111690 61 14 Y 18814 E 39 38 21089 41 20
71 6 Y 18814 G 71 12 21093 81 27
73 6 21094 51 4
111690 A 37 26 21116 41 29
111690 B 61 28

FORM 871 First Edition A-3


Appendix A
CFR F-1 / F-2 PART NUMBER INDEX

NUMBER PAGE # ITEM NUMBER PAGE # ITEM NUMBER PAGE # ITEM

211196 43 19 21474 7 18 26030 23 27


45 24 21480 35 51 26051 39 35
49 9 21536 35 57 26059 9 34
211196 C 13 14 53 13 51 5
211413 B 69 2 65 7 65 31
211427 65 20 21538 11 41 26083 53 12
211486 33 19 21543 33 16 26144 39 6
21173 53 3 21545 5 16 26159 63 42
81 31 55 22 26279 65 28
21174 35 56 21575 55 24 26411 55 8
59 5 21604 41 21 26415 A 13 12
65 5 21606 13 9 26416 11 43
211747 29 11 21621 65 34 26420 39 36
21175 21 22 21656 81 28 26515 65 30
21177 37 12 21660 41 25 B 2653 21 24
51 26 21679 61 8 26531 79 20
21179 23 29 65 11 26532 9 31
21185 21 25 21692 37 14 79 19
21189 33 35 79 14 26671 61 7
83 7 21720 43 31 65 10
21195 49 11 45 10 71 15
21212 81 1 79 10 73 13
21225 35 53 21729 33 21 26688 61 29
21227 21 7 21754 39 5 26693 61 12
21258 61 9 21766 61 19 B 2674 43 33
65 12 21791 65 1 45 36
21259 81 29 21834 13 8 26743 57 19
21260 65 32 21889 37 23 26748 61 17
21271 83 12 21939 5 5 26795 59 3
21272 65 6 21967 51 24 26800 23 11
21273 41 7 21980 51 20 B 2682 33 36
53 2 83 2 26855 13 33
21274 35 55 21983 49 3 79 23
71 9 23039 43 14 26891 63 45
21283 65 3 23043 A 21 12 26981 51 27
21291 29 2 23043 B 21 15 B 2747 49 4
21294 29 10 23043 C 21 13 27671 X 77 1
21309 45 13 23043 D 21 14 27679 F 59 7
B 2131 5 17 23059 B 35 47 27732 B 59 11
21312 45 16 23065 B 35 50 OO 27848 13 22
21313 31 19 23073 33 11 B 2786 A 33 34
37 9 23073 A 33 12 B 2788 A 33 33
21315 17 6 23109 A 23 6 27928 F 59 9
21317 33 31 23109 B 23 7 O 27970 59 13
21322 55 10 23133 21 2 28102 71 10
21323 7 16 23192 D 33 7 28311 41 24
21346 41 15 C 23192 D 35 28326 9 18
83 5 AA 23204 G 47 1
21348 83 6 AA 23204 G1 47 2 –3–
B 2135 19 20 AA 23204 G2 47 3 B 3104 29 4
21352 57 3 AA 23204 G3 47 4 B 3109 A 41 22
21354 41 2 O 23242 A 7 1 B 3165 79 18
21376 5 20 23272 B 21 8 B 3204 13 19
17 3 23308 D 47 21 B 3207 9 25
21398 19 10 23436 A 23 10 3337 41 12
21405 19 8 23505 47 14 B 350 43 29
21414 33 28 23505-1 47 15 B 364 D 35 49
21428 57 1 23505-2 47 16 B 3664 19 25
81 17 23505-3 47 17 B 3884 45 3
21431 21 3 B 2465 21 17 39023 57 8
21433 59 14 B 2543 39 11 39110 C 37 11
21450 5 18 B 2544 33 2 39112 57 7
21466 7 19 B 2557 7 3 39149 55 25
39 32 B 2575 23 8 39150 83 3
59 17 26005 39 28

A-4 FORM 871 First Edition


Appendix A
CFR F-1 / F-2 PART NUMBER INDEX

NUMBER PAGE # ITEM NUMBER PAGE # ITEM NUMBER PAGE # ITEM

–4– 69811 E 65 15 75980 A 9 30


B 4094 B 63 52 69818 65 18 75980 B 13 10
41162 A 37 17 69846 65 19 75981 9 32
41236 F 5 12 69850 A 65 23 75982 A 9 16
B 4296 A 39 21 69850 B 65 22 75983 B 9 7
B 432 33 6 69850 C 65 24 75984 9 9
43335 C 23 17 69851 65 25 75984 A 9 10
44083 41 1 69907 65 21 75984 B 9 11
441011 15 40 69910 69 3 75984 F 9 12
44408 D 37 16 69913 69 6 O 75985 B 9 6
44999 J 47 5 69921 65 17 75988 A 9 21
B 4680 23 16 75988 B 9 22
B 4681 45 18 –7– 75988 E 9 23
48482 61 13 B 7106 61 4 75988 F 9 24
71 16 Y 7141 61 16 A 75988 D 75 7
73 14 65 8 75990 9 27
48861 B 13 15 73059 B 19 27 75991 13 24
48934 A 49 10 73654 S 39 22 79 29
Y 7408 C 55 32 7721 B 45 19
–5– 74113 7 23 78202 D 55 13
75509 51 22 57 11
B 5052 A 31 13
O 75550 31 11 78204 A 81 33
B 5052 B 15 38
O 75550 A 15 36 78204 C 81 19
B 5053 A 13 28
75552 A 13 6 78210 A 63 55
31 12
31 16 78211 B 81 15
B 5068 15 37
75556 33 20 78282 A 23 15
31 15
75680 31 2 78282 B 7 21
B 5069 A 29 5
75690 31 18 78349 B 21 11
B 5094 13 27
75713 G 59 10 78878 51 10
31 14
75738 9 1 78920 55 14
B 5264 21 23
B 5265 21 6 17 11
75745 57 14 –8–
B 5268 35 48
B 5270 A 21 21 61 1 B 8199 B 21 10
B 5314 33 9 81 9 B 839 33 3
B 5398 33 26 75777 B 75 4 85041 55 33
B 5431 33 25 75806 57 13
B 5436 39 10 61 39 –9–
B 5445 33 10 75941 75 5 Y 9017 61 24
51 13 75960 G 9 5 B 9107 A 55 3
OB 5500 59 12 OO 75961 9 14 951379 65 9
B 5526 29 14 A 75962 H 13 35 952167 9 17
B 5528 29 12 C 75962 H 13 1 953027 F 33 24
B 557 B 39 30 75964 E 15 39 37 25
56149 37 2 A 75964 F 13 4 954842 59 21
56149 A 37 3 75966 E 13 13
56371 71 18 75967 13 29
56371 A 71 20 79 21
B 567 A 57 12 75968 13 23
61 2 79 28
B 5764 33 4 75968 G 59 8
B 5828 9 4 75970 A 13 32
17 9 79 24
B 5829 39 12 75971 79 27
B 5832 41 18 75972 13 31
B 5833 23 26 79 22
B 5834 39 15 75973 13 30
55 35 75974 9 35
75976 A 9 36
–6– 63 41
75977 9 37
Y 6249 81 37
75978 A 79 26
B 6417 41 13
A 75978 A 13 34
Y 6537 7 22
75979 9 28
Y 6819 61 10
75980 9 29
71 11

FORM 871 First Edition A-5


Appendix A

NOTES

A-6 FORM 871 First Edition


WAUKESHA ENGINE, DRESSER, INC.
EXPRESS LIMITED CFR® WARRANTY

I. TERMS OF LIMITED WARRANTY


WAUKESHA ENGINE warrants that it will repair or replace at its election and expense any part of the CFR® fuel rating unit manufactured
by Waukesha for rating fuels in accordance with ASTM Standards, which proves defective in material or workmanship.
II. TERM LIMITATIONS OF LIMITED WARRANTY
This warranty is limited to parts returned to the manufacturer, transportation charges prepaid, which upon examination by the manufacturer
has been determined to be defective. This coverage shall commence upon initial new unit start-up date and shall expire upon the earlier of
the following:
A. 12 months after the initial new unit start-up date; or
B. 24 months after the original shipment date of the new unit.
III. WAUKESHA’S RESPONSIBILITY UNDER THE LIMITED WARRANTY
Waukesha shall be responsible for the repair or replacement, at Waukesha’s election of covered defective parts considered a warranted
failure during the limited warranty term.
IV. OWNER’S RESPONSIBILITY UNDER THE LIMITED WARRANTY
The owner shall be responsible for:
A. The operation and maintenance of the products within the guidelines published in the ASTM Standards book supplied with each engine.
B. All costs or loss associated or incurred as the result of removal or reinstallation of the products as may be required to effect any war-
ranty repair.
C. All administrative costs and expenses resulting from a warranted failure.
D. All customs, brokers fees, insurance and taxes of whatever kind concerning the shipment.
E. Loss of revenue and loss of/or damage to real and/or personal property.
V. LIMITATION OF WAUKESHA’S OBLIGATIONS
The obligation of Waukesha under this limited warranty shall be waived and voided, and Waukesha shall not, thereafter, be responsible for:
A. Any failure resulting from owner or operator abuse or neglect, including but not by way of limitation, operation, installation, application or
maintenance practice not in accordance with guide lines published in the ASTM Standards book supplied with each engine.
B. Any failure resulting from unauthorized modifications or repair of the products, or
C. Any failure resulting from overload, overspeed, overheat, accident, improper use, improper storage; or
D. Failure of owner to promptly provide notice of a claim defect; or
E. Failure caused by use of non-genuine Waukesha Parts.
F. Accessories furnished by outside manufacturer.
VI. APPLICABILITY AND EXPIRATION
The warranties set out above are extended to all owners in the original chain of distribution. The warranties and obligations of Waukesha
shall expire and be of no further effect upon the dates of expiration or the applicable warranty periods.
VII. PRODUCT IMPROVEMENTS
The manufacturer reserves the right to improve his product through changes in design or materials without being obligated to incorporate
such changes in engines or units of prior manufacture.

The foregoing sets forth Waukesha’s only obligations and owners’ exclusive remedy for breach of warranty, whether such claims are
based on breach of contract, tort (including negligence AND strict liability), or other theories, and the foregoing is expressly in lieu of
other warranties whatsoever expressed, implied, and statutory, including without limitation, the Implied Warranties of MERCHANT-
ABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

Notwithstanding the preceding, in no event shall Waukesha be liable for any direct, special, incidental or consequential damages
(whether denominated in contract, tort, strict liability, negligence or other theories) arising out of this Agreement or the use of any
Products provided under this Agreement.

Any action arising hereunder or relating hereto, whether based on breach of contract, tort (including negligence and strict liability),
or other theories must be commenced within two (2) years after the cause of action accrues or it shall be barred.

BINDING ARBITRATION
(a) Buyer and Seller shall attempt, in good faith, to resolve any dispute arising out of or relating to this agreement, or the products
and/or services provided hereunder, promptly by negotiation between executives. If the matter has not been resolved within sixty
(60) days of a party’s request for negotiation, either party may initiate arbitration as hereafter provided.
(b) Any dispute arising out of or related to this agreement or the products and/or services provided hereunder which has not been
resolved by the negotiation procedure described above, shall be settled by binding arbitration administered by the American
Arbitration Association in accordance with its Commercial Arbitration Rules and judgement on the award rendered by the arbitra-
tor(s) may be entered in any court having jurisdiction thereof.
(c) Unless Buyer and Seller otherwise agree in writing, the arbitration panel shall consist of three arbitrators. The arbitrator(s) shall
have no authority to award punitive or other damages not measured by the prevailing party’s actual damages and may not, in any
event, make any ruling, finding or award that does not conform to the terms and conditions of this agreement. The law of Texas
shall govern.
(d) The arbitration proceeding shall be conducted in English in Dallas, Texas.

See Form M-1014 for the most current warranty terms. Effective March 28, 2001.

W-1

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