Synchronous Generator Catalogue
Synchronous Generator Catalogue
GENERATORS
upto 70MVA
Leading The World
For Generations
Crompton Greaves is a pioneer in the modern technology in electrical field which offers complete solutions for
generation, transmission and distribution of energy by supplying globally recognized high-tech products
delivering elevated efficiency and robustness.
Since its inception, Crompton Greaves has been synonymous with electricity. In 1875, a Crompton 'dynamo'
powered the world's very first electricity-lit house in Colchester, Essex, U.K. CG's India operations were
established in 1937, and since then the company has retained its leadership position in the management and
application of electrical energy.
CG generators meet the vital needs of diverse applications - be it in continuous power supply, parallel operation
in power plants, industrial plants, hospitals and high-rise buildings; mobile applications such as railway vehicles,
cranes, marine or wind power demanding the utmost level of electrical performance.
The Synchronous Generator designs are created using latest technology and optimized using FEM/Flux plotting
techniques to deliver the highest level of performance.
The generators offered are self-excited and self-regulating. Brushless or static type excitation
power is provided by a stationary-field exciter whose rotor is mounted on the generator shaft.
The excitation unit with the automatic voltage regulation system is accommodated either in the
generator itself or in a separate panel.
Hallmarks That
Make Us A Brand
Output and Speed
Generator output and speed are matched to the requirements of the prime movers. The
generators are designed for a power factor of 0.8 lagging as standard, which are
mechanically adequate for the active-power component of their KVA rating. The
operational safety and strength of the generators is verified at works by a two-minute over
speed test at 1.2 times the rated speed.
Voltage Waveform
An almost sinusoidal voltage waveform is achieved with a special design of pole profile
and suitably designing the stator winding. Adequate short pitching of the coils are also
done to eliminate the dominating harmonics.
Output Chart
80
70
Salient Pole
60
Power in MVA
50
40
Cylindrical Pole
30
20
10
0
2 4 6 8 10 12 14 16 18 20 22 24
Pole
Capability for Unbalanced-Load
Due to the fully connected damper circuit in the pole shoe of the
generator , a continuous unbalanced load current of 8% is
permissible as long as the rated current is not exceeded in any of
the phase windings. Designs for higher continuous unbalanced
load currents are available on request.
Overload Capacity
The generators can be overloaded at 1.5 times the rated current
for 30s as per IEC 60034-1 as standard. Moreover for diesel
engines they can be overloaded at 110% rated output for one
hour within any 12-hour period. Other customized overloads
can be offered on request.
Efficiency
Elevated efficiencies are offered due to the use of low-loss stamping materials, optimum
windage and friction losses and effective cooling circuit. To attain these values, different
computer aided analysis are carried out.
Shaft
Heavy Duty shafts are manufactured from high carbon steel forging and are 100%
ultrasonically tested to detect any Flaws/Defects, thus ensuring long life. Spider shaft
construction with large diameter ensures very low rotor deflection, low vibration and
smooth operation.
Insulation
The stator winding copper strips are covered with mica
tape to form the inter turn insulation. The ground
insulation consists of required number of resin poor mica
tape layers depending upon required insulation level. The
resin poor mica tapes are applied all over the stretched
coil. All insulated coils are inserted in core slots, wedged
& laced. The wound core is put in VPI tank & vacuum is
applied to remove the moisture. Two component VPI
resin is drawn in the VPI tank to submerge the wound
core. Pressure is applied so that resin penetrates deep in
all the coils, slots & voids. The resin is drained & the
wound core is transferred to oven for curing.
Pole Brick
Pole Laminations are
stacked, pressed and
bolted with studs to form
the pole brick. Wound pole
bricks are mounted on the
rotor hub by inserting pole
keys.
Beyond Your
Expectations
1. Custom built generators of optimum design for
various applications.
End Frame
The end frames are of fabricated steel construction. They are
spigoted to the stator frame and secured by accessible short bolts.
Stator Windings
For high voltage Alternators, open slots are normally used
and the coils are completely formed and insulated before
insertion. The standard insulations for HT windings employs
Class 'F' materials throughout. However class H insulation is
also provided on request. After the insertion of insulated
coils, the complete wound stator pack undergoes a vacuum
pressure impregnation process and curing. Additional
processes are carried out to protect the coils against corona
discharges for voltage level of 6.6 kV and above.
Terminals
The terminals box is of ample proportions and permits easy access to the terminals. Cable boxes
are provided to house the main terminals on one side and neutral terminals with provision for
mouting current transformer on the other. The standard main terminals box is air insulated,
designed for simplicity, reliability and ease of connection. Alternatively phase insulated or phase
segregated main terminal box can be provided.
Rotor
The rotor shaft is made from a steel forging. In case of salient pole construction, the hub may be
forged integral with shaft or made of a separate forging (or fabrication) in which case it may be
keyed and shrunk on to the shaft. As an alternative the hub is frequently built up from a stack of
flame cut steel plates. Bolted on poles or dovetailed poles are employed. In case of cylindrical rotor
constructions, the rotor core consists of sheet steel stampings, hydraulically pressed, keyed and
shrunk on the shaft.
Bearings
For smaller generators antifriction bearings are used. Sleeve bearings are used as standard for
larger generators. These are conventional circular profile white metal lined, hydrodynamic
cylindrical bearings designed to be used with light grade turbine oil. The steel bearing bushes are
split on the horizontal center line for ease of insertion and removal. The two halves are bolted and
dowelled together. In case of higher thrust values thrust pad bearing is offered.
Brushless Exciter
The brush less excitation system
comprises a rotating armature three-
phase ac generator, with six-element
diode bridge mounted on the main
generator shaft usually outboard of the
non-drive end bearing. The diodes are
mounted on aluminum heat sinks and
each is fused to protect the exciter
armature in the event of the failure of a
diode due to a short circuit. Non linear
resistance (surge suppressor) are
connected across the rotor field winding
to provide a path for negative current
which can be induced in the field under
Cooling
certain fault conditions to protect the For bigger frames, radial type fans are fitted to the rotor and
rotating diodes and field winding. are designed to direct a stream of cooling air both over the
rotor coils and the stator over hangs. The air from the rotor
passes outwards through radial ducts in the stator core into
the space at the back of the core and is then exhausted
through outlets in the stator frame.
Earthing
The stator frame is provided with two earthing terminals.
Anti-Condensation Heaters
These are mounted in the stator frame on the underside of end windings to protect the windings while the
generator is not in operation to act against condensation.
Temperature Sensors
The embedded type sensors (normally Pt 100 type Resistance Temperature Detectors) are provided for
main stator winding to monitor the winding temperature during operation.
For monitoring the temperature of bearings, Pt 100 type RTD or dial type thermometers are provided.
Pick Your Need
• Base Load
• Stand by / Emergency Load
• Diesel Engine
• Steam Turbine
• Gas Turbine
• Hydro Turbine
• MG Set
• Diesel Engine Test Plant
• Transformer Test Plant
• Rotating Electrical Machine Test Plant
Generator Type
Range : upto 70 MVA
Two pole : 3,000 or 3,600 rpm
Rotor type : cylindrical
Ventilation : open or closed circuit with various coolers arrangements.
Bearing type : pedestal type mounted on the frame extension.
Reference Standards
GTG generators are designed and manufactured in accordance with IEC standards at 50 Hz and 60 Hz. ANSI
standards at 60 Hz can be applied on a case by case basis to meet electromagnetic requirements.
Rated Voltage
The rated voltage is 11.5 kV for 50 Hz and 13.8
kV for 60 Hz generators. Different voltage
requirements can also be met.
Insulation System
Stator and rotor windings are insulated with
class F insulation systems.
Phase Sequence
The phase sequence is UVW in one specific direction of rotation.
Protection
Closed-ventilation generators have IP54 protection. Open-circuit
generators have the same degree of protection with the
exception of the ventilation openings which must be connected
to the air ducts according to specific layout.
Rated Output
The rated output range referred to a primary coolant temperature of 40ºC at 50 Hz is
20 to 32 MVA for the GTG 70 series and from 40 to 60 MVA for the GTG 81 series/and
from 70 up to 110 MVA for GTG 92 series.
Temperature Rises
Class B temperature rises are considered at rated conditions according to standard
customer specifications. Generators can also be operated at class F temperature
rises.
The standard power factor is 0.8 lagging. Generators with other power factor can
also be supplied.
I22
Voltage And Frequency Range
Generators can be operated successfully at any voltage and frequency within the
ranges specified by the reference standards (±5% voltage, ±2% frequency).
Different voltage and frequency ranges can also be taken into consideration and
suitable design choices made on the basic of other specifications including rated
output, power factor and cooling conditions.
CG Hungary
Steam Turbine
Year Client, Plant Qty MVA Voltage (KV) Pole
Steam Turbine
Year Client, Plant Qty MVA Voltage (KV) Pole
Hydro Turbine
Year Client, Plant Qty MVA Voltage (KV) Pole
Diesel Engine
1973 Andros Power 4 2.4 6.3 12
1973 Syros-Chios Power 4 75 10.5 14
1974 MAV, Hungary 8 2.85 0.7 4
1977 MAV, Hungary 1 2.85 0.7 4
1978 Vizmuvek, Hungary 1 2.43 0.4 6
1980 Samos, Greece 3 6.125 6.3 12
1981 Greece 1 9.13 6.3 12
1981 PPC Athen, Greece 1 9.13 6.3 12
1981 MAV, Hungary 1 2.85 0.7 4
1982 Greece 1 9.13 6.3 12
1982 PPC, Greece 6 9.13 6.3 12
1984 PPC Athen, Greece 4 6.125 0.5 12
1984 PPC Athen, Greece 1 9.13 0.5 12
1986 Parks, Hungary 2 5 6.3 4
1987 Parks, Hungary 7 5 6.3 4
1992 Girne, Cyprus 1 5 6.3 4
1992 Parks, Hungary 1 5 6.3 4
CG India
Diesel Engine
Year Client, Plant Qty MVA Voltage (KV) Pole
Hydro Turbine
1988 PSEB, Rohti & Thuhi, Punjab 4 0.5 0.415 8
1992 Govt. of Manipur, Khuga 3 0.625 0.415 8
1995 Surya Canal Drop, Maharashtra 1 1 0.415 8
1995 Govt. of Arunachal Pradesh, Sirnyuk 3 1.25 3.3 6
1995 Govt. of Arunachal Pradesh, Domkhoreng 2 1.25 3.3 8
1997 TECIL, Ullunkul 2 3.89 6.6 8
1998 Govt. Of Mizoram, TEIREI 3 1.25 3.3 8
1998 Govt. of Arunachal Pradesh, Sirnyuk 1 1.25 3.3 6
2000 UP Jalvidyut Nigam, Soneprayag 2 0.313 0.415 8
2000 AP Power Projects, Midpennar Dam 2 1.25 11 8
2000 Atria Power Ltd., Sivasamudram 2 3.667 11 6
2000 Indushree Power Ltd., Raskat 1 1 0.415 6
2000 NCL Energy Ltd., Hyderabad 3 3.125 6.6 8
2001 NATL Power Ltd., Hyderabad 3 1.688 6.6 8
2001 RSI Power Ltd., Bangalore 3 1.176 3.3 8
2001 KBL Nugu - I, Mysore 2 0.938 3.3 8
2001 KBL Nugu - II, Mysore 2 0.938 3.3 10
2001 KBL Badrinath, UP 2 0.695 0.415 6
2002 VATECH, Hanumanganga 2 1.765 3.3 4
2002 VATECH, Sitagala 2 0.5 0.415 10
2002 ALSTOM, Bhoruka Power 2 2.059 3.3 8
2011 KBL Rani Kerala 2 2.22 3.3 8
MG Set
1990 CGL EHV IT Division, Nashik 1 0.42 0.7 8
1995 CGL , Transformer Division, Mandideep 1 7.5 11 10
1995 CGL , Transformer Division, Mandideep 1 3 11 16
1997 EMCO Transformers Ltd., Thane 1 7.5 11 10
1997 EMCO Transformers Ltd., Thane 1 2 11 16
1997 CGL. Motors Division, Mandideep 1 2.35 3.6 6
1997 CGL, Large Machines Division , Mumbai 1 7.5 3.3 8
2002 Siemens India Ltd., Kalwa 1 2 0.69 4
2011 CG Indonesia 1 2 11 16
Steam Turbine
1995 Krishna SSK, Karad, Maharashtra 1 1 0.415 4
1996 Sri Malaprabha Co.Sugar Factory, Hubli 1 1 0.415 4
2000 Guljag Industries Ltd., Jodhpur 1 1.8 0.415 4
Crompton Greaves Limited
Large & Traction Machines Division
D - 5 Industrial Area, Mandideep - 462 046 Madhya Pradesh (India).
T. : (91 7480) 400213 - 219, 171, 173
F. : (91 7480) 400178
E. : [email protected]
Registered Office
CG House, 6th Floor, Dr Annie Besant Road, Worli, Mumbai 400 030 (India).
W. : www.cgglobal.com