GENERATION

2018 BOLTE
ramme
welding prog
library
nu
optimized me
re a n d operation
structu
tion
new authoriza
concept
menu
user-specific
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configuratio

PRO-S
INVERTER STUD WELDING UNIT FOR DRAWN ARC AND SHORT CYCLE STUD WELDING
SINGLE-PHASE POWER SUPPLY (230 V OR 115 V)

BOLZENSCHWEIßTECHNIK BY BOLTE BOLZENSCHWEIßEN

STUD WELDING TECHNOLOGY BY BOLTE STUD WELDING

MODERN INVERTER TECHNOLOGY EASY OPERATION BY
ENSURES VERY PRECISE CONTROL ROBUST ROTATING
AND HIGH REPRODUCIBILITY OF PRESSURE SWITCH
THE WELDING PROCESS

WELDING CURRENT
VERY HIGH AND TIME
ARC STABILITY! CONTINUOUSLY
ALSO IN CASES ADJUSTABLE
OF SHORT WELDING
TIMES AND LOW
WELDING CURRENTS

SINGLE-PHASE ALL FUNCTIONS

POWER SUPPLY AND PARAMETERS
(230 V OR 115 V) ARE SHOWN ON A
BIG DISPLAY

IDEALLY SUITED FOR MOBILE USE -

CONSIDERABLY LOWER WEIGHT
THAN CONVENTIONAL STUD
WELDING UNITS ROBUST CONSTRUCTION
FOR THE USE IN HARSH
UNAFFECTED BY FLUCTUATIONS ENVIRONMENTS
IN THE MAINS VOLTAGE

CONTROLLING AND MONITORING

OF ALL FUNCTIONS AND PARAMETERS BY FAST
AND HIGH-PERFORMANCE MICROPROCESSOR

POWERFUL

HIGH EFFICIENCY!
LOW POWER CONSUMPTION!

INTEGRATED WELDING
PARAMETER MONITORING
(OPTIONAL: WELDING
PARAMETER MEMORY)

FAST WELDING SEQUENCES

59 USER-SPECIFIC WELDING
PROGRAMMES STORABLE

LIBRARY WITH PRE-INSTALLED

WELDING PROGRAMMES (SELECTABLE
VIA STUD DIAMETER AND TYPE)
HIGHLIGHTS AND SPECIAL EQUIPMENT
WELDING PARAMETER MONITORING AND DOCUMENTATION
The welding parameter monitoring, »» in case of variances to the reference
integrated as standard in the PRO-S stud weld a warning is displayed or the unit is
welding unit, enables a quality locked for further welds until the release
control of the finished welds. by the operator (functionality can be
switched off)
Features:
»» storage of the last ten welding
»» recording of welding current, welding
parameter sets
time and arc voltage for each weld
»» optional (also retrofitable): welding
»» recording of stud travel (lift, piston
parameter memory for the storage of
runtime and immersion depth) for each
24500 welding parameter sets (storage
weld (only when a welding gun resp.
with date and time) with USB-interface
an automatic welding head with travel
for data transmission (welding
measuring system is used)
parameter sets) to a PC
»» comparison of the recorded welding
parameters (actual values) to the
parameters of a reference weld (set
values) (tolerances adjustable)

AUTOMATIC STUD FEEDING

»» An automatic module enables the
connection of the automatic stud
feeder VBZ and an automatic
welding gun.

ADAPTER BOX PRO-SPLIT

»» available as accessory »» automatic detection of used gun
»» enables the operation of up to four stud »» weld counter for each gun connection
welding guns with different adjustment
»» with up to four shielding gas modules
values for welding current and time on
one unit
SHIELDING GAS MODULE FOR STUD WELDING WITH SHIELDING GAS
»» optionally available
»» enables stud welding with shielding
gas for weld pool backing
»» shielding gas pre- and post-flow time
continuously adjustable

SINGLE-PHASE POWER SUPPLY

»» power connection 230 V or 115 V
»» unaffected by fluctuations in the
mains voltage
 BOLTE

TECHNICAL DATA AND CHARACTERISTICS

PRO-S 600 PRO-S 600
Welding method Interfaces
Drawn arc (ceramic ferrule) x CAN-BUS o
Short cycle x USB o
Drawn arc (shielding gas)
o Thermic controlled ventilator x
Max. welding diameter (mm) Robust, powder-coated x
Drawn arc (ceramic ferrule) 6 metal housing
Short cycle 6 Dimensions
Drawn arc (shielding gas) 6 Width (mm) 195
Height (mm) 260
Welding current (A) 100-400
Length (mm) 400
Welding time (mS) 1-115
Weight (kg) 13
Welding parameter monitoring
Welding parameter monitoring x Electric connection
Mains supply (V) at 50/60 Hz 230 (115)
Welding parameter memory o
with USB-interface for data transmission to a PC Mains fuse external ≥ 10 AT

Utilisable with adapter box PRO-SPLIT x Protection IP 23

Operation Control cable socket for welding guns 7-pin

Microprocessor control x Suitable welding guns
Welding programme library x PHM-10 x
Welding programme storage x PHM-12 x
Device lock with PIN code x PHA-500 o
Authorization concept x PHA-500-6 o
(device lock, basic settings, menu structure)

Weld counter (resettable) x x – Standard, o – Option

Lift test x
Repeat cycle lock x
Electronic function control x
Self diagnosis system x
Automatic function test x

Shielding gas module o

Automatic stud feeding o

Error diagnosis systems

Excess temperature x
Damage on welding/control cable x
Damage on solenoid x
Bolte GmbH

Flurstraße 25
D-58285 Gevelsberg
Tel.: +49 (0)2332 55106-0
Fax: +49 (0)2332 55106-11

Ohmstraße 3 www.bolte.gmbh
D-85221 Dachau
Tel.: +49 (0)8131 5159-0
Fax: +49 (0)8131 5159-11

E-Mail: [email protected]

© Bolte GmbH
Last update 06/18. Texts and illustrations correspond with technical standard at the date of printing. Errors and omissions excepted.