SPE-170765-MS Trapped Gas Saturation Measurements: New Perspectives
SPE-170765-MS Trapped Gas Saturation Measurements: New Perspectives
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Abstract
When a gas reservoir is overlying an aquifer, water will imbibe into the gas-saturated zone with the onset
of gas production, trapping a certain amount of gas. This mechanism is expected to occur in a super giant
field in Mozambique that hosts over 80 TCF of natural gas in place. The observed laboratory variations
in trapped gas saturation represent one of the main uncertainties in the recoverable reserves of the field.
Two laboratory methods for estimating this quantity are compared: one is the classic test in which core
samples are immersed in a liquid and undergo a spontaneous imbibition measurement. The other is a new
method that involves a series of forced imbibitions and combines centrifuge and NMR measurements.
While the standard method produces countercurrent imbibition data, the new method generates co-current
results. These are more representative of the reservoir process and tend to be more optimistic. The data
analysis process involves the estimation of two critical Bond numbers: one is the classic value for the
mobilization of trapped blobs of residual gas, the other sets the boundary between countercurrent and
co-current imbibition regimes. Representative trapped gas saturation results are obtained only for Bond
numbers lying between the two critical values. The new method is validated by the log data acquired in
the two reservoirs under examination below the gas water contact, where immobile gas saturations are
observed. Being caused by the rise of a paleo-contact, the observed saturations are considered to be
representative of the trapped saturations that will form in the reservoir when production starts and taken
as a reference for the lab measurements.
Introduction
The goal of this study is to determine the amount of trapped gas that will be left behind in the aquifer at
the onset of production in one of the largest discoveries of the last decades, a super giant gas field in the
offshore northern Mozambique. The field hosts over 80 TCF of natural gas in place. It is formed by
turbidite channel and lobe deposits of several deepwater basin floor fan accumulations and consists of
coarse and massive sandstones that are extraordinarily thick, clean and homogeneous compared to other
deep water plays such as those in the Gulf of Mexico or West Africa. Porosity ranges between 20% and
30%, and permeability is of the order of hundreds of millidarcies. During the field depletion, the water
beneath the Gas-Water Contact will encroach the gas zone leaving behind its front a quantity of gas
trapped in the porous system. In the context under examination, trapped gas saturation is a critical
parameter for the evaluation of the field production and the final gas recovery. Numerical simulations
2 SPE-170765-MS
show that one percentage point corresponds to approx. 0.15% of the producible gas, which is a huge
amount considering the volume of the field. There is also a considerable impact on the produced water
volume and the duration of the plateau. The former decreases by approximately 5% for a reduction of one
percentage point in trapped gas saturation.
The majority of publications reporting experimental data focus on identifying correlations between
trapped and initial gas saturation, while less emphasis is placed on evaluating the experimental techniques
being used. We show that the choice of the laboratory method has a strong impact. There are systematic
deviations in the results depending on whether laboratory experiments are performed under co-current or
countercurrent conditions. In an imbibition process the proportions of countercurrent and co-current flows
basically depend on the applied Bond number. If imbibition is spontaneous, the Bond number is low and
part of the flow will be countercurrent no matter which boundary condition is used. In order to have a
totally co-current flow, like in the reservoir, the Bond number must be increased by a factor of at least 10.
That calls for a centrifuge experiment.
The first part of the paper reviews those effects that may cause spontaneous imbibition experiments to
be not entirely representative of the reservoir process. Then we introduce a new trapped gas saturation
method that relies on the combined use of the centrifuge and 1D NMR saturation profiling. The method
produces approximately 200 couples of initial saturation versus trapped saturation data per analyzed core
sample for a wide range of Bond numbers. We show that the trapped saturations obtained at too low Bond
numbers overestimate the true values whereas those obtained at too high Bond numbers underestimate
them, and present a methodology to identify the valid, intermediate Bond number range. The measure-
ments conducted on twelve core samples taken from the field under study are discussed. Each sample was
tested by using both the classic spontaneous imbibition method and the new one. We compare the
respective trapped gas saturation results and show that those from the new method are consistent with log
measurements, whereas the spontaneous imbibition experiment gave slightly pessimistic values.
Standard CCI test
The classic laboratory methodology to estimate trapped gas saturations is based on spontaneous imbibition
measurements (Pickell et al, 1966). Some labs call it CCI – Countercurrent imbibition test – and we will
maintain this name throughout the paper. A liquid saturated core is exposed to air and part of the liquid
is allowed to evaporate in order to achieve a predetermined initial air saturation (Sgi) value. Then the core
is immersed in the liquid and its saturation monitored versus time by weighing. The air saturation
remaining in the core at the end of imbibition is corrected for diffusion and the resulting value, which is
conventionally named SgrM, is assumed to represent the trapped gas saturation that is left in the reservoir
behind the aquifer front. Normally four evaporation/imbibition cycles are made in which Sgi is set at
100%, 75%, 50% and 25%. The output of the test is represented by four couples of Sgi-SgrM values.
Typically toluene is used as the liquid phase. Organic solvents are preferred over water because there are
no issues with salinity and density variations during the evaporation stages.
This CCI experiment has some drawbacks. First of all, gas displacement is predominantly counter-
current (see for instance the experiments conducted by Baldwin and Spinler (1999). Because the reservoir
process is strictly co-current, the resulting trapped gas saturations may not be entirely representative of the
reservoir values. Second, there is a risk of Sgi being unevenly distributed in the core at the end of
evaporation, with more liquid in the center of the core than near the core faces. Since Sgr depends on Sgi,
this may cause an additional error. Finally, during imbibition the core is invaded by less than one pore
volume of water, whereas in the reservoir gas zone an identical volume of rock may be flooded by
hundreds of pore volumes of aquifer water. That leads to a further error. Each of these errors tends to
produce an overestimated value of trapped saturation.
It is extremely difficult to mimic the reservoir process in the lab with cheap, conventional experiments.
For example, the invasion of many pore volumes of water would call for a water injection test. However,
SPE-170765-MS 3
Figure 1—Air bubbles emerging from the bottom face of one of the core samples investigated in this study during water imbibition. The core was
sealed laterally, with the bottom end in contact with water and the other end open to air. Water imbibition was expected to occur as a co-current
capillary rise, but this was not the case (from Bona et al (2014)).
if a large volume of water is injected into a core at ambient conditions, part of the gas will pass in solution
and this may dramatically affect the results. Guaranteeing a co-current gas displacement is another
problem. With the CCI test most of the air in the core is displaced counter-currently. Unfortunately,
co-current flow conditions cannot be obtained with a spontaneous imbibition experiment even if different
boundary conditions are used. For example, sealing the curved surface of the core and suspending it over
the liquid so that the bottom end stays immersed in the liquid while the top end is exposed to air does not
prevent the formation of air bubbles at the bottom end, especially if the permeability is high. This is what
we observed in our experiments and represents an indisputable indication of the presence of countercur-
rent mechanisms (Fig.1).
Surface effects in spontaneous imbibition
Many of the processes that occur in a totally or partially air saturated core when it is immersed in a liquid
do not occur in the reservoir. This is the main reason why the CCI experiment does not always provide
representative trapped gas saturation results. If we submerge a core under a liquid and do this operation
quickly enough, the liquid will “incapsulate” the air inside the core. Because the rock has a strong wetting
preference to the liquid, the liquid will penetrate into the core from pores of any size, forming a superficial
liquid-saturated layer throughout. The velocity with which the liquid moves is a function of the pore sizes:
although the dynamics of the process are quite complex and still not well understood, there is general
consensus on the fact that the liquid advances faster in the smaller pores (Mason and Morrow, 2013). The
liquid velocity variations from one point to another cause a certain amount of air to be trapped/bypassed
by the liquid. During the early instants of imbibition, the entry of a certain volume of liquid into the core
does not correspond to the expulsion of an identical volume of air. As a result, the air in the core is
compressed. When the air pressure becomes sufficiently large, a number of air channels that connect it to
the outside of the core will form. During this stage the air movement is totally counter-current (the air
moves toward the outside, whereas the liquid moves in the opposite direction). The air flow concentrates
in regions where pores are large and the capillary forces opposing the air advance are weaker. This is
supported by the observation that air often emerges from the core face as a stream of small bubbles at well
defined locations. As noted by Rangel-German et al (2004), the air channels are not always completely
connected to the bulk of the air phase; they connect and disconnect as the liquid advances and displaces
the air, thus generating a dynamic and ever-changing topology.
4 SPE-170765-MS
Once a connected air channel reaches the core surface, an air bubble starts to form outside the core. For
a certain amount of time the bubble remains attached to the core surface. Since in other points the liquid
continues to penetrate into the core compressing the air more and more, the bubble grows into the liquid
surrounding the core. Experiments conducted by Unsal et al (2009) on an arrangement of cross-connected
tubes show that the air pressure drops during bubble growth. This is in agreement with the Young-Laplace
equation, which states that the difference between the pressure of the air in the bubble and the constant
pressure of the liquid surrounding the bubble is inversely proportional to the radius of curvature of the
bubble. The bubble evolution depends on whether buoyancy forces favor the departure of the bubble or
not. If the bubble emerges and grows from the top face of the core, the bubble evolution will consist of
three principal stages (Di Bari and Robinson, 2013): an early stage during which the shape of the emerging
bubble is essentially spherical; an elongation/expansion stage where the bubble becomes progressively
bigger and more elongated; and a final detachment stage in which a neck forms near the bubble base and
the buoyancy force eventually causes the departure of the bubble. For a bubble emerging from the bottom
face of the core, however, things are different. In this case gravity opposes the bubble growth: the growth
time is longer and when the buoyancy force (proportional to the bubble volume) becomes strong enough
to counteract surface tension stresses which tend to keep the bubble shape spherical, the bubble starts
flattening (Fig.1). The bubble may never depart from the core surface and an equilibrium between the
various forces acting on the bubble may eventually be attained. For the bubbles emerging from the top
face of the core, the time to bubble departure is related to the time it takes for buoyancy to become
significant and start lifting the bubble. Once the bubble is being lifted, the contact angle starts to increase
with time at an increasingly faster rate. Departure occurs when the contact angle has increased to such an
extent that the bubble attains a metastable equilibrium state. Upon further inflow of air into the bubble
there is no longer a shape that can establish a stable state and the bubble detaches from the neck to form
a large detached free bubble and a small bubble attached to the pore rim, which are both stable. Di Bari
and Robinson (2013) measured bubble departure volumes for submerged orifices of radii from 290 to 800
microns. Their experimental observations corroborate the theoretical calculation of the departure volume
that can be derived from the balance of buoyancy and capillary forces (Tate, 1864). The conclusion is that
for sufficiently small orifice radii, the maximum metastable bubble volume which can exist in a given
liquid and gravitation field is given by Vmax ⫽ 2r/(⌬g) Applying this formula to a pore mouth of
radius r⫽10 microns under terrestrial gravity gives a detached bubble with a radius of 0.6 mm. That seems
consistent with visual observations of produced air bubbles from air saturated cores immersed in water.
The detachment volume formula provides us a means to estimate the min and MAX values of the capillary
back pressure, Pcb, that is generated during the growth of the bubble. Pcb is the difference between the air
pressure inside the bubble and the pressure of the liquid surrounding the bubble near the interface. When
the bubble starts to emerge from the core face Pcb is maximum and equals 2/r, where r is the radius of
the pore from which the bubble is coming out. Pcb decreases as the bubble grows and reaches its minimum
value when the bubble detaches. At bubble departure, the bubble radius, Rdep, can be estimated from the
relation 4/3·Rdep3 ⫽ Vmax and the corresponding capillary pressure is 2/Rdep. This gives a capillary
back pressure at departure which equals 2/3(⌬g/r)1/3. For a pore of radius r⫽10 microns under terrestrial
gravity, in the water-air system, Pcb would consequently drop from 0.14 bar (bubble appearance) to 1.7
mbar (bubble departure). These values are consistent with published experimental and numerical results
(Unsal et al, 2013, Di Bari et al 2013). Since the pressure in the bubble decreases as the bubble grows and
the pressure in the air channel that connects the bubble to the bulk of the air phase decreases toward the
core face, at some point inside the core the air pressure may become so low that it is easier for the liquid
to cut the air channel and disconnect the bubble rather than continuing to push the whole air volume and
feed up the bubble. If the liquid interrupts the air bubble connection, the bubble stops growing and the
channel will temporarily cease to contribute to countercurrent production. With a larger gravity applied
SPE-170765-MS 5
Figure 3—Output of the CNMR test. Each data point represent a Sgi-Sgr-Nb triple.
Table 1—Base petrophysical parameters of the reservoirs and core samples under examination
(2)
Figure 8 —MICP curves and relationship between principal pore throat radius and sample permeability
Figure 9 —Air saturation evolution with time for one of the investigated
sample
Figure 10 —Durations of the capillary-dominated regimes as a function
of initial air saturation
Materials
Figure 12—Sgi-Sgr- Nb triplets obtained from the CNMR method for the reservoir A cores and Sgi-Sgr couples measured on the same cores with
the standard CCI test
correlation between the pore throat radius value (r) at which the distributions peak and permeability (Fig.
8b).
Discussion of CCI test results
The CCI experiments were carried out using the classic method, that is the cores were immersed in toluene
with all faces open to imbibition after a preliminary controlled evaporation stage. Fig. 9 graphically
illustrates the output of one of the measurements. As is widely documented in the literature, two flow
regimes are visible.
The standard interpretation of this behavior is that air displacement is initially an essentially immiscible
process dominated by capillary forces and then becomes an essentially miscible process dominated by
diffusion mechanisms. Plotting the instantaneous air saturations against the square root of time, the two
regimes appear as two straight lines. The durations of the capillary regime are quite short, of the order of
tens-hundreds of seconds (Fig. 10).
We observed a dependence on initial saturation: the higher the initial amount of liquid in the sample,
the faster the imbibition process. This fact can be explained by considering that with a higher initial liquid
saturation the chance of having snap-off mechanisms ahead the liquid front is greater. These add to the
piston-like air displacement processes that take place behind the front, thus increasing the overall amount
of displaced air. The A cores exhibited slopes of the diffusion-dominated ranging from
. For reservoir B the observed range was . The average
values are and , respectively, which means that after 10, 100 and 1000
seconds of imbibition the respective average losses of air saturation due to diffusion were of 0.3, 0.8 and
2.6 saturation units in the A cores and 0.4, 1.4 and 4.3 saturation units in the B cores. Fig. 11 shows the
measured trapped gas saturations, SgrM, as a function of the initial saturations, Sgi. As can be seen, SgrM
increases as Sgi increases, tending to level out at high Sgi values. This behavior is largely reported in the
literature (see for example Iglauer et al (2011) and the references therein). The plateau values of SgrM are
of the order of 27% for the A cores and range from 30 to 40% for the B cores.
Discussion of CNMR test results
Fig. 12 and Fig.13 illustrate all the Sgi-Sgr couples obtained from the CNMR test. The Sgr values are
corrected for gas diffusion. Because the cores stayed immersed in water for approx. 20 minutes during
each centrifugation, the volume of air passed in solution during this amount of time is not negligible.
Based on the results discussed in the previous section, we estimated it by multiplying the square root of
SPE-170765-MS 11
Figure 14 —Valid Sgi-Sgr- Nb triplets obtained from the CNMR method for the reservoir A cores and Sgi-Sgr couples measured on the same cores
with the standard CCI test
the centrifugation time (in seconds) by 8⫻10-2 for the A cores and by -1⫻10-1 for B cores. The resulting
quantity (expressed in %PV) was added to the air saturation remained in the core at the end of each
centrifugation step to obtain the diffusion-corrected Sgr values. In Fig. 12–13 the Sgi-Sgr data are grouped
by Bond number. As expected, the higher Nb the lower Sgr for a fixed Sgi value (the colors of the symbols
get lighter as Nb increases). Plotted together with the CNMR data, there are also the Sgi-SgrM values
obtained on the same cores from the CCI experiments. CCI and CNMR gave the same results for the same
initial saturations and the same Bond numbers. This consistency of the data is an indication of the good
quality of both measurements.
Fig. 14 and 15 highlight the representative Sgi-Sgr data, extracted by filtering the entire data set
according to appropriate Nbmin and Nb-MAX values, as discussed in the previous section. The resulting
Sgi-Sgr curves show maximum trapped gas saturations between 20% and 25% for reservoir A and from
20% to 30% for reservoir B. All these values were obtained from analyses carried out at atmospheric
pressure.
Every time the centrifuge is stopped, the pressure in the core falls causing the air to expand. As a result,
the reported CNMR air saturations may be higher than those existing while centrifuging. Air expansion
results in a saturation increase if part of the water is expelled from the core. This may be the case for
trapped air clusters, whereas the air that is connected to the outside of the core should come out displacing
12 SPE-170765-MS
Figure 16 —Effect of air compressibility on the valid Sgi-Sgr data for the reservoir A cores
little amounts of water and, consequently, with little impacts on air saturation. Depending on the rotational
speed of the centrifuge and the distance from the axis of rotation, we calculate that in the CNMR
experiments during centrifugation the absolute pressure of air ranged from approximately 1.1 bar to
approximately 6.0 bar and when the centrifuge was stopped the air volume increased by a factor ranging
from 1.003 to 5.60. The 1.003 factor describes the expansion of air situated at the core outlet (close to the
axis of rotation) after centrifuging at the lowest rotational speed. The 5.60 factor applies to air at the core
inlet after centrifuging at the highest speed. Correcting for air compressibility the ambient Sgr values
illustrated in Fig. 14 and 15 gives the corresponding “while centrifuging” values that are shown in Fig.
16 and 17. These were obtained by assuming that all the air expansion resulted in the expulsion of water,
so they should represent the minimum possible values of Sgr. As can be seen, in reservoir A the scatter
in the plateau region increases and the average Sgr decreases by approx. 5 saturation units. For reservoir
B, the scatter remains more or less the same, and a similar reduction in the Sgr values is obtained.
Unfortunately, it is really complex to determine how much water is expelled during gas expansion when
the centrifuge is stopped. We can only say that the “true” Sgr values lie somwhere between the two sets
of data. However, we think that because the trapped saturations obtained from the spontaneous imbibition
experiments are not dramatically different from the CNMR saturations and the latter appear to be in line
with the log data (see next section), air compressibility effects did not play a role of primary importance.
SPE-170765-MS 13
Figure 18 —Capillary trapping capacity -the product of porosity and trapped saturation- as a function of initial nonwetting phase saturation. Adapted
from Iglauer et al (2011)
In partial support of this assumption, the residual air saturation values obtained from the production
profiles registered during water-air injection tests conducted on sister samples are not very different from
the residual saturations estimated by weighing at ambient pressure after dismounting the samples from the
core holders. In theory, air compressibility has an impact also on the definition of the valid Bond number
range, given that Nb depends on the water-air density difference and the critical value for the mobilization
of trapped blobs is a function of the length of the blobs. Both quantities increase when the centrifuge is
stopped, but to a small extent, and the CNMR results are only negligibly affected.
Fig. 18 compares the CNMR and CCI results with a compilation of data published by Iglauer et al.
(2011). The x-coordinate is the initial non-wetting phase saturation. The y-coordinate is the capillary-
trapping capacity, Ctrap, which is defined as the product of trapped saturation and porosity. Although there
is a considerable scatter in the data due to the heterogeneity of the materials and the experimental
conditions used, the CNMR results appear to be in line with the literature data.
14 SPE-170765-MS
consider these saturations as the best indication of trapped gas saturation. The log values are in line with
the CNMR results, whereas the CCI values are slightly overestimated.
Passing to reservoir B, here the current gas-water contact is located at X770 m (Fig. 19-B). The top of
the immobile gas zone is at X796 m and below there are approx. 70 meters of relatively clean rock. Sg
ranges between 5% and 35% with an average value around 20%, like in reservoir A. Again, while CNMR
gave consistent trapped gas saturations, those from CCI appear to be overestimated. Since the clay content
of the rock is very low, the log-derived saturations were obtained by using the Archie model. The m&n
parameters were derived from gas-water primary drainage experiments. In theory, imbibition data should
have been used, but these were not available. Imbibition saturation exponents tend to be lower than the
drainage exponents, so the reported gas saturations might be underestimated to some extent. However, due
to the strong water-wet conditions of the system, the impact is expected to stay within 5 saturation units.
Adding this amount to the reported log-derived gas saturation makes the log data even closer to the CNMR
results.
Conclusions
1. A lab method for measuring trapped gas saturation from a co-current water imbibition process is
presented. The method combines centrifuge measurements with in situ saturation monitoring by
NMR and produces a comprehensive compilation of Sgi-Sgr-Nb data in a few days with a limited
number of core samples.
2. Representative trapped gas saturations are obtained only for Bond numbers in the 10-6 - 10-5 range.
Bond numbers lower than 10-6 cause part of the flow to be countercurrent. For Bond numbers
higher than 10-5 part of the residual gas will be produced. The two critical Bond numbers are in
line with the predictions of mobilization theory and published data.
3. Standard trapped gas measurements, performed by immersing the core samples in a liquid under
terrestrial gravity, have Bond numbers of the order of 10-7. In these types of experiments a large
fraction of the flow is countercurrent. We have observed that the flow remains countercurrent even
if the core is sealed laterally and suspended over the liquid. The only way to produce co-current
flow conditions is to increase g.
4. With the new method g is increased from 10 to 104. The trapped gas saturations obtained for Bond
numbers within the valid range are slightly lower compared to those obtained from the standard
method.
5. Formation evaluation results calibrated to core and fluids information showed the clear presence
of residual gas below the Gas-Water contact. The log-derived saturations are in good agreement
with the trapped saturations obtained with the new method.
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SPE-170765-MS 17
Appendix
where k is the absolute permeability, krliq is the liquid relative permeability, liq is the liquid viscosity and liq is the liquid
density. Solving Eq. A2) for pliq1 – pliq2 and substituting into A1) gives:
A3)
The left-hand member of A3) is the sum of the capillary number Nc (⫽ liqliq/) divided by a characteristic liquid relative
permeability value plus the Bond number Nb (⫽⌬gk/). In terms of Bond and capillary numbers, A3) can be rewritten as:
A4)
Simulations and experimental results (see Raeesi, 2013, Khishvand, 2013, and the references therein) show that at the end
of imbibition, non-wetting phase (NWP) clusters spanning over 1 or 2 pores account for approx. 20% of the total trapped NWP
volume, whereas approx. 60% of this trapped volume is due to clusters of 6 to 10 pores. Based on these data, we consider it
reasonable to assume that the largest trapped clusters may have sizes of the order of 10-3 m. Displacement experiments on 2D
micromodels (Sohrabi et al, 2009) give trapped phase sizes in line with these results. Also, it appears reasonable to assume krliq
⫽ 0.1 in a water-gas system. It is worth noting that quantity 2k/(rl) is of order of 10-5 for the majority of rocks and that the
capillary number is at least one order of magnitude smaller in a capillary-driven imbibition process. That explains why the
majority of publications report critical Bond numbers for residual non-wetting phase mobilization of the order of 10-5.
Critical Bond number for counter/co-current flow transition
The transition between the capillary-dominated (countercurrent) and the gravity-dominated (vertical co-current) flow
regimes may be explored by using the same concepts utilized in the previous section. We now consider a gas cluster having
the same vertical extension as the entire core sample (L). The difference between the upstream and downstream liquid pressures
is liqgL. This situation represents the starting point of a standard trapped gas measurements, in which a core sample containing
a mobile, continuous gas phase is immersed in a liquid. According to A1), the gas will be mobilized upward if
A5)
Quantity 2k/(rL) represents the Bond number crossover between countercurrent and co-current regimes. Unlike residual
phase mobilization, the counter/co-current transition is not widely documented in the literature. Schechter et al (1994) and
Hosein et al (2010) use the dimensionless group and report that when Bo-1 ⬎ 5 imbibition is countercurrent;
18 SPE-170765-MS
when Bo-1 ⬍ 1 imbibition is co-current; for intermediate values a combination of the two imbibition mechanisms is expected.
It is interesting to note that the condition Bo-1 ⬍ 1 coincides with A6) if the average pore threshold radius r is substituted by
quantity 5 . The ⫽ 5 relationship was derived mathematically for a cubic network of capillary tubes
(Dullien, 1979). Although it is strictly valid only for this ideal porous medium, many authors have used it to model also real
rocks. For the three cores submitted to MICP analysis (Fig. 8), there is a good agreement with experiments: the r values at
which the measured pore threshold size distribution curves peak are respectively of 20, 10 and 5 microns; the corresponding
r values calculated from the ⫽ 5 realtionship are of 10, 5 and 4 microns.