F/MTT/06

PROJECT  :     
QUALITY PLAN FOR SIGNAL.CABLES

SHEET NO. 1 OF 5
CORDS CABLE INDUSTRIES LTD.
CLIENT  : M/s. INDIAN OIL CORPORATION LTD. DOC. NO.: 0478
PMC  : M/s. TRACTEBEL ENGINEERING PVT. LTD. REV.: 00
CONTRACTOR : M/s. RAMBARAN SINGH APEX PVT. LTD.
SUB CONTRACTOR: M/s ALPHA ISNTRUMENTATION & ALLIED
SERVICES Please check
DATE: 20.08.2020
AGENCY
TYPE / METHOD REF. ACCEPTANCE FORMAT OF
SL. NO. COMPONENT CHARACTERISTICS CATEGORY EXTENT OF CHECK Vendor TPIA Gail/Mecon REMARKS
OF CHECK DOCUMENTS NORMS RECORDS

01 RAW MATERIAL
a) PVC/PE Compound 1. Physical properties MA Physical Sample As per relevant standards F/QA/05 P R R

2 Make, Type & Batch -do- Visual 100% As per relevant standard / -do- P R R
approved datasheets

b) Copper 1. Physical properties -do- Physical Sample/ Batch As per relevant standards F/QA/01 P R R

2. Chemical properties -do- Chemical Analysis -do- ------------------do----------------- -do- P R R

(Persulphate Test for tinned
copper only)
3. Electrical properties -do- Electrical -do- As per relevant standard/purchase -do- P R R
spec.
4. Dimensions -do- Measurement -do- ------------------do----------------- -do- P R R

c) Galvanised Steel round wire / 1. Physical -do- Physical -do- As per relevant standards F/QA/06 P R R
strip
2. Dimension -do- Measurement -do- ------------------do----------------- -do- P R R
3. Uniformity of Zinc coating -do- Chemical -do- ------------------do----------------- -do- P R R

d) FRLS PVC Compounds 1. Oxygen Index test ASTM D 2863,

CR Chemical Sample/ Batch As per relevant standard / F/QA/05 P R R
approved datasheets
2. Temperature Index test -do- -do- -do- ------------------do----------------- -do- P R R

3. HCL Gas Emission Test -do- -do- -do- ------------------do----------------- -do- P R R

4. Smoke density rating -do- Thermal -do- ------------------do----------------- -do- P R R

Adarsh Sahu
07.10.2020
PROJECT  :     
CORDS CABLE INDUSTRIES LTD. SHEET NO. 2 OF 5
CLIENT  : M/S INDIAN OIL CORPORATION LTD. QUALITY PLAN FOR SIGNAL_CABLES DOC. NO.: 0478
PMC  : M/S TRACTEBEL ENGINEERING PVT. LTD. REV.: 00
CONTRACTOR : M/S RAMBARAN SINGH APEX PVT. LTD.
SUB- CONTRACTOR:- M/S ALPHA INSTRUMENTATION AND ALLIED
SERVICES
DATE: 20.08.2020
AGENCY
TYPE / METHOD REF. ACCEPTANCE FORMAT OF Vendor TPIA Gail/Mecon
SL. NO. COMPONENT CHARACTERISTICS CATEGORY EXTENT OF CHECK REMARKS
OF CHECK DOCUMENTS NORMS RECORDS

02 INPROCESS
a) Conductor bunching 1. No. of strands MA Counting 100% spools As per relevant standard / F/QA/14 P R R
approved datasheets
2. Size of wire (Before stranding) -do- Measurement -do- ------------------do----------------- -do- P R R

3. Conductor resistance -do- Electrical Sample ------------------do----------------- -do- P R R

4. Annealing (Before Stranding) -do- Physical -do- ------------------do----------------- -do- P R R
for copper
5. Finish -do- Visual 100% -----------do----------------- -do- P R R

b) Insulation 1. Finish / Ovality MA Visual 100% As per relevant standard / F/QA/15 P R R

approved datasheets
2. Thickness / Dimention CR Measurement Sample/setting & ------------------do----------------- -do- P R R
process
3. Spark Test CR Electrical 100% ------------------do----------------- -do- P R R
4. Volume resistivity MA Electrical Sample/setting & ------------------do----------------- -do- P R R
process
5. Physical test -do- Physical Sample ------------------do----------------- -do- P R R

c) Pairt /Triad twisting/ Core 1. Colour sequence -do- Visual Each setting / process ------------------do----------------- F/QA/17 P R R
laying
2. Core/Pair/Triad identification -do- -do- -do- ------------------do----------------- -do- P R R

3.T/M (For pair/triad) -do- Visual/ -do- ------------------do----------------- -do- P R R

Measurement
4. H.V. & C.R. -do- Electrical 100% ------------------do----------------- -do- P R R
PROJECT  : CGD STATION WORKS AT SASARAM &
AURANGABAD PROJECT QUALITY PLAN FOR SIGNAL.CABLES

SHEET NO. 3 OF 5
CLIENT  : M/S INDIAN OIL CORPORATION LTD. CORDS CABLE INDUSTRIES LTD. DOC. NO.: 0478
PMC  : M/S TRACTEBEL ENGINEERING PVT. LTD. REV.: 00
CONTRACTOR : M/S RAMBARAN SINGH APEX PVT. LTD.
SUB-CONTRACTOR:- M/S ALPHA INSTRUMENTATION AND ALLIED
SERVICES
DATE: 20.08.2020
AGENCY
TYPE / METHOD REF. ACCEPTANCE FORMAT OF Vendor TPIA Gail/Mecon
SL. NO. COMPONENT CHARACTERISTICS CATEGORY EXTENT OF CHECK REMARKS
OF CHECK DOCUMENTS NORMS RECORDS

d) Screening (overall and 1. Coverage/Tape Overlap MA Measurement Each setting / process As per relevant standard / F/QA/17 & P R R
individual & overall screened as approved datasheets F/QA/19
and where applicable)

2. Size of wire / size of tape -do- -do- -do- ------------------do----------------- -do- P R R

e) Inner Sheath 1. Finish -do- Visual Sample ------------------do----------------- F/QA/21 P R R

2. Dimensions/ thickness of -do- Measurement -do- ------------------do----------------- -do- P R R

sheath
3. Physical test -do- Physical -do- ------------------do----------------- -do- P R R

f) Armouring 1. Finish MI Visual 100% As per relevant standard / F/QA/20 P R R

approved datasheets
2. Size of wire / strip MA -do- Sample/ Setting ------------------do----------------- -do- P R R

3. Tightness & Gap -do- -do- -do- ------------------do----------------- -do- P R R

g) Outer sheath 1. Finish -do- Visual 100% ------------------do----------------- F/QA/21 P R R

2. Thickness of sheath CR Measurement Sample/ Setting in ------------------do----------------- -do- P R R

process
3. Ovality and porasity MA Visual / -do- ------------------do----------------- -do- P R R
Measurement
4. Diameter over sheath -do- Measurement -do- ------------------do----------------- -do- P R R
5. Tests on sheath -do- Physical -do- ------------------do----------------- -do- P R R
6. Marking -do- Measurement 100% ------------------do----------------- -do- P R R

03 FINAL TESTING
a) Routine Test 1. High Voltage as per BS-5308 Part
-do-2. Electrical 100% ------------------do----------------- F/FI/06 P R R
2. Conductor resistance -do- -do- 100% ------------------do----------------- -do- P R R
*3. Insulation resistance -do- Electrical -do- ------------------do----------------- -do- P R R * Where applicable
*4 Mutual Capacitance/ -do- Electrical -do- ------------------do----------------- -do- P R R
Capacitance between core to
screen

*5. L/R Ratio -do- Electrical -do- ------------------do----------------- -do- P R R

*6. Drain Wire resistance MA Electrical -do- ------------------do----------------- -do- P R R
*7 Inductance MA Electrical -do- ------------------do----------------- -do- P R R
 CORDS CABLE INDUSTRIES LTD.
PROJECT  :CGD STATION WORKS AT SASARAM & AURANGABAD
PROJECT QUALITY PLAN FOR SIGNAL CABLES

SHEET NO. 4 OF 5
CLIENT  : M/S INDIAN OIL CORPORATION LTD. DOC. NO.: 0478
PMC  : M/S TRACTEBEL ENGINEERING PVT. LTD. REV.: 00
CONTRACTOR : M/S RAMBARAN SINGH APEX PVT. LTD.
SUB-CONTRACTOR .:- M/S ALPHA INSTRUMENTATION AND ALLIED
SERVICES
DATE: 20.10.2020
AGENCY
TYPE / METHOD REF. ACCEPTANCE FORMAT OF
SL. NO. COMPONENT CHARACTERISTICS CATEGORY EXTENT OF CHECK REMARKS
OF CHECK DOCUMENTS NORMS RECORDS Vendor TPIA Gail/Mecon

b) Type Test 1. Annealing test copper (Before MA Physical One Sample of any As per relevant standard / F/FI/02 P R R
stranding) one item once only approved datasheets
irrespective of size &
type.

2. Conductor resistance test -do- Electrical -do- ------------------do----------------- -do- P R R

3. Test for armour wire / strip -do- Physical -do- ------------------do----------------- -do- P R R

4. Test for uniformity of Zinc -do- Chemical -do- ------------------do----------------- -do- P R R

coating (galvanization)
5. Test for thickness of insulation -do- Measurement -do- ------------------do----------------- -do- P R R
& sheath

R
6. Tensile strength and %
elongation of insulation and -do- Physical -do- ------------------do----------------- -do- P R
sheath
*7. Ageing in air oven -do- Thermal -do- ------------------do----------------- -do- P R R

*8 Heat shrikage test -do- Thermal -do- ------------------do----------------- -do- P R R

*9. Hot deformation -do- Thermal -do- ------------------do----------------- -do- P R R *for PVC only

*10. Thermal stability -do- Thermal -do- ------------------do----------------- -do- P R R

*11 Heath shock test -do- Electrical -do- ------------------do----------------- -do- P R R

as applicable
12 Electrostatic Noise Rejection
-do- Electrical -do- ------------------do----------------- -do- P R R
Ratio
13. Oxygen Index test As per relevant standard / -do- P R R
One Sample of any
approved datasheets
one item once only
CR Chemical
irrespective of size &
type.

14. Temperature Index test -do- Chemical -do- ------------------do----------------- -do- P R R

15. Smoke density rating -do- Thermal -do- ------------------do----------------- -do- P R R

16. HCL Gas Emission Test -do- Chemical -do- ------------------do----------------- -do- P R R

17. Flammability Test MA Thermal -do- As per IEC-60332-1-2 & IEC- -do- P R R * refer note below
60332-3 cat-A*

18.Rodent & termite repulsion Presence of lead shall be

MA Chemical -do- -do- P R R
test confirmed (Black Precipitate)

Add following test -

- Drain wire resistance.
- Tests for uniformity of galvanization of armour as per IS-
2633.
PROJECT  : 
 

QUALITY PLAN FOR SIGNAL CABLES

CORDS CABLE INDUSTRIES LTD. SHEET NO. 5 OF 5

CLIENT  : M/S INDIAN OIL CORPORATION LTD. DOC. NO.: 0478
PMC  : M/S TRACTEBEL ENGINEERING PVT. LTD. REV.: 00
CONTRACTOR : M/S RAMBARAN SINGH APEX PVT. LTD.
SUB -CONTRACTOR:- M/S ALPHA INSTRUMENTATION AND ALLIED
SERVICES
DATE: 20.10.2020
AGENCY
TYPE / METHOD REF. ACCEPTANCE FORMAT OF Vendor TPIA Gail/Mecon
SL. NO. COMPONENT CHARACTERISTICS CATEGORY EXTENT OF CHECK REMARKS
OF CHECK DOCUMENTS NORMS RECORDS

c) Acceptance 1. Cable dimension (inner/Outer CR Measurement Sampling plan of As per relevant standard / F/FI/04 P W W/R
sheath, drain wire/overall IS: 1554-1/88 or 10% approved datasheets
dia/color coding etc) whichever is for each
type of cable

2. H.V. Test -do- Electrical -do- ------------------do----------------- -do- P W W/R

3. Conductor resistance -do- Electrical -do- ------------------do----------------- -do- P W W/R

4. T.S. & Elongation of insulation -do- Physical -do- ------------------do----------------- -do- P W W/R
& sheath
*5. Insulation resistance/Voume -do- Electrical -do- ------------------do----------------- -do- P W W/R * Where applicable
resistivity

*6 Mutual Capacitance/ -do- Electrical -do- ------------------do----------------- -do- P W W/R

Capacitance between core to
screen
*7. L/R Ratio -do- Electrical -do- ------------------do----------------- -do- P W W/R
*8. Drain Wire resistance MA Electrical -do- ------------------do----------------- -do- P W W/R
*9 Inductance MA Electrical -do- ------------------do----------------- -do- P W W/R
1015 Test for uniformity of Zinc -do- Chemical -do- ------------------do----------------- -do- P W W/R
coating (galvanization)
W W/R
*11 Electrostatic Noise Rejection
-do- Electrical One sample/Lot ------------------do----------------- -do- P
Ratio

*12. Hot deformation -do- Thermal one sample per each ------------------do----------------- -do- P W W/R
size

*13 Heath shock test -do- Electrical -do- ------------------do----------------- -do- P W W/R
FOR PVC ONLY

*14 Heat shrikage test -do- Thermal -do- ------------------do----------------- -do- P W W/R

15. Oxygen Index test As per relevant standard / -do- P W W/R

CR Chemical
approved datasheets
16. Temperature Index test -do- Chemical -do- ------------------do----------------- -do- P W W/R

17 Smoke density rating -do- Thermal -do- ------------------do----------------- -do- P W W/R

18. HCL Gas Emission Test -do- Chemical -do- ------------------do----------------- -do- P W W/R

19. Flammability Test MA Thermal one composite As per IEC-60332-1-2 & IEC- -do- P W W/R * refer note below
sample of all items 60332-3 cat-A*
per order

*20 Test for uniformity of Zinc -do- Chemical ------------------do----------------- -do- P W W/R
One sample/Lot
coating (galvanization)
21.Rodent & termite repulsion -do- Presence of lead shall be W W/R
MA Chemical -do- P
test confirmed (Black Precipitate)

04 Packing in Drums 1. Finish MA Visual 100% F/FI/08 P R R

As per Plant Standard
2. Marking on drums -do- Visual -do- -do- P R R

NOTE : Only applicable test shall be conducted

CR - CRITICAL P - PERFORM
MI - MINOR R - REVIEW OF DOCUMENTS
MA - MAJOR W - WITNESS
IMI - INCOMING MATERIAL INSPECTION TPIA - THIRD PARTY INSPECTION AGENCY

*The flammability test as per IEC-60332-3 cat-A & Electrostatic noise rejection ratio test can be reviewed from our type test certificate. However, if these tests are required to be witnessed during final inspection, the quantity
consumed during testing shall be to "RBS" account as quantity consumed during testing is considerable. Also, any short length/non standard length produced due to these test shall be accepted by "RBS"