Capital Restructuring: Amity University - Uttar Pradesh
Capital Restructuring: Amity University - Uttar Pradesh
CAPITAL RESTRUCTURING
SUBMITTED BY:
APOORVA BHATEJA
MBA-IB (2009-2011)
Roll No. : A1802009027
1
CERTIFICATE OF ORIGIN
The period, for which she was on training for 7 weeks, starting from 17th
May to 3rd July. This Summer Internship report has the requisite standard for
the partial fulfillment the Post Graduate Degree in International Business. To
the best of our knowledge no part of this report has been reproduced from
any other report and the contents are based on original research.
Signature Signature
(Faculty Guide) (Student)
2
ACKNOWLEDGEMENT
I would also like to thank the entire team of Escorts Ltd, for the constant
support and help in the successful completion of my project.
Signature
(Student)
3
TABLE OF CONTENTS
4 Company Profile
• About The Company 26
• Businesses of Escorts 33
• History of Escorts 39
• Outlook of Escorts Sectors 43
• Quality Policy 46
5 Issues and challenges facing the organization 48
6 Reflections on what has been learned during the 50
placement experience
7 Analysis & Findings
• Analysis 52
• Findings 56
8 Recommendations 58
9 Bibliography 60
10 Annexure
a. Tables 62
b. Graphs 64
11 Case Study 66
4
12 Synopsis of the project 74
5
EXECUTIVE
SUMMARY
6
EXECUTIVE SUMMARY
The project has been done on the capital structure of Escorts Ltd. The
Escorts Group is among India's leading engineering conglomerates operating
in the high growth sectors of agri-machinery, construction & material
handling equipment, railway equipment and auto components. Although
Escorts operates in many sectors but basically it belongs to the agri
machinery industry.
Therefore the project has industry profile of agri machinery industry which
includes introduction to the industry, its historical perspective, different
types of farm machinery industries in India like village craftsmen, tiny and
small scale industries and farm organized industry. Then is how agricultural
machinery is popularized, future thrusts in agricultural mechanization and
finally the industry profile has the future perspective in agricultural
machinery manufacture.
After that comes the profile of the company i.e. company profile of Escorts
Ltd. It explains what Escorts is all about, its founding philosophy and the
corporate social responsibility. Escorts is into different businesses like
i) Agri machinery,
ii) Engineering which includes railway equipment and auto component,
and
iii) Construction Equipment
In this project we first study the cost of borrowed funds in the capital
structure of Escorts Ltd. Then we find a suitable blend of debt and equity
which will maximize the shareholders rate of return. This forms the analysis
part of the project.
7
INTRODUCTIO
N
8
INTRODUCTION
Capital Restructuring
Capital is generally the assets, often monetary, that are available to generate
more assets. Thus the liquidity of capital should be high. Restructuring them
means re-allocating them to improve their availability (liquidity). The
process requires selling assets to buy different ones in order to improve your
capital (monetary) position so that you can improve your asset position thus
enabling you to earn more with them. It is generally undertaken by
companies that are generally doing poorer than expected and wish to
stabilize future performance of their assets.
a) Portfolio of businesses,
b) Capital mix,
c) Ownership &
d) Asset arrangements to find opportunities to increase the share
holder’s value.
9
Capital Restructuring touches upon the following aspects:
2. Investment Pattern:
This relates to ability of corporations to identify the various
investments opportunities that would lead to higher returns.
3. FDI Participation:
This aspect relates to the change in structure of the shareholding due
to the increasing FDI inflows.
4. Divestitures:
As stated earlier in the types of Divestiture in Portfolio and Asset
Management, this aspect relates to divesting divisions and / or
businesses to improve the financial standing of the organization.
10
Objectives of the study
1 To understand and observe the practical work in escorts.
11
INDUSTRY
PROFILE
12
INDUSTRY PROFILE
A INTRODUCTION
13
institutions for technological support. These industries, however,
upgrade these designs and production processes with experience.
Organized sectors confine to the manufacture of machines like
tractors, engines, milling and dairying equipment.
14
B HISTORICAL PERSPECTIVE
15
Machine Tools Ltd (1977). Punjab Tractors Ltd. started their
production with indigenous Technology in 1974. Many more
industries started manufacturing tractors since then with indigenous
and foreign know how.
16
C FARM MACHINERY INDUSTRIES IN
INDIA
Classification of Industries
The classification of industries in India is based on total capital
investment (plant and machinery) rather number of workers
employed. These are (i) village craftsmen, (ii) cottage industries, (iii)
tiny industries, (iv) small scale industries, (v) medium scale industries
and (vi) large scale industries. This classification was done to help the
small-scale units through incentives and marketing support.
17
Village craftsmen
Village artisans are the main source of supply and repair and maintenance of
hand tools and traditional implements are made by village craftsmen. These
include implements and tools like khurpi, spade, sickle, local ploughs,
bakhar, sowing devices, yokes, patela, leveller, oil ghanis, grinding wheels,
hand mills, handoperated milk churning tools, winnowing devices, sieves,
wooden storage structures, bullock carts, manual water lifting devices etc. If
village artisans are properly trained they will accelerate the adoption of
mechanization inputs due to their proximity with farmers.
The tiny and small scale units fabricate bulk of improved agricultural
machinery such as ploughs, cultivators, disc ploughs and harrows, seed
drills, planters, plant protection equipment, reaper harvesters, combine
harvesters, threshers, cleaners, graders, mills, crushers, oil expellers, diesel
engines, irrigation pumps, dairy machinery etc. Agricultural machines are
reserved for small-scale units. There are more than 18000 such units
scattered all over the country but have concentration in selected regions.
Some of these units also fabricate implements and equipment for tractor and
power tiller manufacturers. They may lack good machine tools and heat
treatment facilities. Some of them are more organized and have better
fabrication toolings and thus are able to manufacture better quality
machinery. The bulk of the farm machinery is made by the small-scale
industries. They use materials from mild steel to medium carbon steel. Heat
treatment practices are generally inadequate except in few industries
manufacturing knife & tillage tools. Equipment manufactured by the SSI
units includes Soil working tools, seeding & planting equipment, hand hoes,
sprayers & dusters, harvesting & threshing equipment, like reapers,
threshers, combines, maize shellers, decorticators, cleaners, graders, mills,
oil expellers etc.
18
Regions having concentration of agricultural machinery
Northern region
Ludhiana, Moga, Jalandhar, Goraya, Batala, Hoshiyarpur, Karnal,
Panipat, Faridabad, Delhi, Agra, Ghaziabad, Meerut, Rudrapur,
Muzaffarnagar, Lucknow, Kanpur, Fatehpur and Allahabad.
Western region
Bombay, Pune, Nagpur, Ahmed Nagar, Sangli, Kolhapur, Sholapur,
Ahmedabad, Baroda, Anand, Junagarh, Bhopal, Indore, Dewas, Bina,
Khurai, Raipur, Vidisha and Gwalior.
Southern region
Hyderabad, Guntur, Anantpur, Kakinada, Coimbatore, Madurai,
Chennai, Salem, Palghat, Ernakulam, Kochin and Bangalore.
Eastern region
The medium scale and large scale industries manufacture diesel engines,
electric motors, irrigation pumps, sprayers and dusters, land development
machinery, tractors, power tillers, post harvest and processing machinery
and dairy equipment. There are 13 tractor, 2 power tiller, 200 diesel engine,
600 irrigation pump, 48 combine and 188 earthmoving machinery
manufacturers (Table 21). The marketing of agricultural machinery by these
industries is through their network of dealerships and, therefore, these
manufacturers are able to provide effective after-salesservice. These
19
industries upgrade their product and process technologies through their own
R&D efforts, in addition to technological support from external agencies.
Today, India is recognized as a leading country in the world for the
development and manufacture of agricultural implements and equipment.
The range of equipment includes, tractors, harvesting and threshing
equipment, plant protection machines, irrigation and drainage pumps,
sprinkler systems, land development machinery, dairy and agro-processing
equipment, etc. India is the exporting increasing volumes of these to various
countries including USA, Africa, Asia, etc.
20
20. Village craftsmen 1 million
21
D Agricultural Machinery Marketing and After
Sale Services
The large and medium scale manufacturers have well organized distributors
and dealers through out the country to undertake advertising and product
promotion in their respective territories, conduct product awareness training
programmes for the prospective customers, provide after-sales-service to the
customers including free services, repair and maintenance, supply of parts,
etc. Therefore, this organized sector has the whole of the country as their
market due to which their production volumes are large, and their
information feed back about their product performance, improvements
required in design, production processing or quality, and the new
requirements of the farmers to undertake product developments.
22
E Popularization of agricultural machinery
23
F FUTURE THRUSTS IN AGRICULTURAL
MECHANIZATION
24
G FUTURE PERSPECTIVE IN
AGRICULTURAL MACHINERY
MANUFACTURE
25
Presently little effort has been made to mechanize hill agriculture,
where there is tremendous potential of growing horticultural crops,
flowers etc. In future this calls for developing appropriate
technologies for mechanization.
26
COMPANY
PROFILE
27
COMPANY PROFILE
Escorts has been a major player in the railway equipment business in India
for nearly five decades. Our product offering includes brakes, couplers,
shock absorbers, rail fastening systems, composite brake blocks and
vulcanized rubber parts.
28
Throughout the evolution of Escorts, technology has always been its greatest
ally for growth. In the over six decades of our inception, Escorts has been
much more than just being one of India's largest engineering companies. It
has been a harbinger of new technology, a prime mover on the industrial
front, at every stage introducing products and technologies that helped take
the country forward in key growth areas. Over a million tractors and over
16,000 construction and material handling equipment that have rolled out
from the facilities of Escorts, complemented by a highly satisfied customer
base, are testimony to the manufacturing excellence of Escorts. Following
the globally accepted best manufacturing practices with relentless focus on
research and development, Escorts is today in the league of premier
corporate entities in India.
Technological and business collaboration with world leaders over the years,
Globally competitive indigenous engineering capabilities, over 1600 sales
and service outlets and footprints in over 40 countries have been
instrumental in making Escorts the Indian multinational. At a time when the
world is looking at India as an outsourcing destination, Escorts is rightly
placed to be the dependable outsourcing partner of world's leading
engineering corporations looking at outsourcing manufacture of engines,
transmissions, gears, hydraulics, implements and attachments to tractors, and
shock absorbers for heavy trailers.
29
THE FOUNDING PHILOSOPHY
Over six decades back two young men set out on a journey together armed
with little beyond intelligence, business acumen and determination and
dreams aplenty. They believed that India could only achieve total freedom
with a breakthrough in the field of agriculture and mechanization would
have to rule the fields. Their youthful enthusiasm had kindled the hope that
one day they would make a mark of their own. They were in fact writing the
first chapter of what has come to be widely recognized as one of the greatest
success stories in Indian industry.
Escorts came into being with a vision. A vision that eschewed easy paths to
profitability, and sought instead for ways to make a contribution. A vision
that led two young brothers, Yudi and Hari Nanda, to branch out of their
family's prospering transport business and institute ventures that were to
become the foundations of Escorts Limited. On 17th October 1944, Escorts
Agents Limited was born at Lahore (now in Pakistan) with Mr. Yudi Nanda
as Managing Director and Mr. Hari Nanda as Chairman. It was a trend-
setting marketing house driven by the same business philosophy, which had
given their family enterprise an unrivalled reputation: customer concern. Not
long afterwards, this driving ambition to go beyond the expected led Hari
Nanda to the first of his many successful business insights - the discovery of
the great business potential that lay in India's villages. This led to the launch,
in 1948, of Escorts (Agriculture and Machines) Ltd., with Yudi Nanda as
Director. Though separate business entities then, both companies had two
great strengths in common: the dynamic Nanda brothers and the unifying
force of the name they gave their companies; Escorts, literally 'escorting'
their products and services to the customer while most other businessmen
were just selling.
Tragically, Mr. Yudi Nanda died in an accident in 1952 - but his spirit
remained embedded in the foundations of the company. Mr. H P Nanda then
took on the mantle to realize the dreams which he had always seen with his
brother.
Escorts (Agents) Ltd. and Escorts (Agriculture and Machines) Ltd. merged
in 1953 to create a single entity -Escorts Agents Pvt Ltd. Having initially
started with a franchise for Westinghouse domestic appliances, by this time
the Company had already expanded its marketing and service operations,
representing internationally known German and American organizations
30
such as MAN, AEG, Haniel & Leug, Knorr Bremse, MIAG and BMA for
sophisticated electrical and mechanical engineering equipment and
Minneapolis Moline and Wisconsin for agricultural tractors, implements and
engines. Escorts made a major thrust into the agricultural arena by taking on
the marketing and service franchise for Massey Ferguson tractors in
Northern India, which soon comprised 75% of MF's all-India sales - a signal
tribute to Escorts' inherent strengths. Its first industrial venture came up in
1954, in partnership with Goetzewerke of Germany for the manufacture of
piston rings and cylinder liners - followed by production of pistons in
collaboration with MAHLE, also of Germany, in 1960. The company's
incorporation in its present name, Escorts Limited, was effected on 18th
January, 1960. Escorts' next major industrial activity was the assembly of
tractors in 1961 in technical cooperation with URSUS of Poland.
Subsequently this led to the manufacture of the country's first indigenous
tractors under Escorts' own brand name, which were to play a pivotal role in
the Green Revolution. This went on to lay the foundations that even today
are the Company's core strengths -relevant, world-standard technology
through strategic international alliances; a broadbased marketing and service
network yet unrivalled; powerful symbiotic relationships with suppliers and
dealers; and above all, the crusade to make a difference.
Beyond the growth of the organization, these principles have ensured that
Mr. H. P. Nanda's contribution to the cause of industry and the consumer
will endure. He pioneered the revolutionary concept of 'interdependence'
between ancillary and large industries, institutionalizing vendor
development and in the process building Faridabad and the entire belt of
townships in the region. He introduced the discipline of service going before
marketing, reassuring the customer that Escorts would stay with them, that
they were here for the long run. He built lasting alliances with an array of
the world's most respected names in tractors, industrial equipment, two-
wheelers, construction equipment and telecommunications. Going further,
he created institutions devoted to value engineering and training, not only as
investments in the company's future but also as catalysts for the
enhancement of Indian industry as a whole the Escorts R&D Centre and the
unique Escorts Institute of Farm Mechanization. His concern extended to the
society in which he worked, and he manifested it by establishing the Escorts
Medical Centre at Faridabad, Escorts Heart Institute and Research Centre at
New Delhi, as well as numerous village development programmes. And
above all, he imbued the corporation with his own pioneering,
entrepreneurial spirit, instilling both a conscience and a vision of leadership.
31
Escorts is testimony to the valor, vision and values of its Founder Mr. H P
Nanda. He remains the inspiration for our courage, spirit of adventure and
ability to ‘Think Big’. These qualities are his enduring legacy and have
inspired and encouraged us down the decades and will continue doing so in
all our endeavors.
32
CORPORATE SOCIAL RESPONSIBILITY
Employees
Community
33
certified seeds, fertilizers and pesticides for improved agricultural output,
liaisoning with banks and district agencies for the generation of bank loans
and government subsidies, or educating the farmers on preservation of food
grains
Besides this, Escorts has been promoting the “Social Forestry Programme”
in order to improve the environment in and around the villages of rural
Haryana, where its factories are based. Under this programme 8690 fruit
trees and saplings have been planted over a land area of 25 acres and 19200
fruit plants have been distributed to farmers for growing orchards till date.
Escorts has been taking active part in the “Green Haryana Campaign” and
thousands of trees have been planted on the National Highway to combat the
menace of air pollution.
Escorts has also joined hands with a number of external agencies and NGOs
working in the field of community development. A complete programme on
“quality reproductive health care services”, covering 25 villages in the
Faridabad District is being run with the able support and help of “The
Population Foundation of India”. Escorts also works in collaboration with
the National Association for the Blind in the field of prevention of blindness.
This programme includes activities i.e. administering vitamin A, free
screening of the school going children, distribution of glasses and the like.
Besides this, Escorts also allocates funds for other agencies, working in the
field of improving rural environment, to run income generation programme,
and upliftment of the rural poor.
34
B BUSINESSES
1 Agri Machinery
2 Engineering Division
3 Construction Equipment
1 Agri Machinery
Background
In 1960, Escorts set up the strategic Agri Machinery Group (AMG) to
venture into tractors.
In 1965, we rolled out our first batch of tractors under the brand name of
Escort.
In 1969 a separate company, Escorts Tractors Ltd., was established with
equity participation of Ford Motor Co., Basildon, UK for the manufacture
of Ford agricultural tractors in India.
In the year 1996 Escorts Tractors Ltd. formally merged with the parent
company, Escorts Ltd.
Since inception, we have manufactured over 1 million tractors.
Technologies
Escorts AMG has three recognized and well-accepted tractor brands,
which are on distinct and separate technology platforms.
Farmtrac: World Class Premium tractors, with single reduction and
epicyclic reduction transmissions from 34 to 75 HP.
Powertrac: Utility and Value-for-money tractors, offering straight-axle and
hub-reduction tractors from 34 to 55 HP. India’s No.1 economy range –
engineered to give spectacular diesel economy.
Escort: Economy tractors having hub-reduction transmission and twin-
cylinder engines from 27 to 35 HP. Pioneering brand of tractors introduced
by Escorts with unbeatable advantages.
35
International Subsidiaries
Escorts AMG has one international subsidiary.
Farmtrac Tractors Europe.
They now cater to 41 countries.
Functional Excellence
Manufacturing
Quality Assurance
Materials Management
Sales & Marketing
Knowledge Management
Finance
Human Resources
Information Technology
36
2 Engineering Division
A. Railway Equipment
37
B Auto Components
Technical Collaboration
Fichtel & Sachs, Germany (1966 - 75)
Kayaba, Japan (for Motorcycle Front Forks & Shock Absorbers) since
1998
Quality Systems
Obtained TS:16949 in 2004 ( Earlier ISO-9001 )
Adopted KAYABA Quality Systems as a subset of TS:16949
Business Philosophy
Customer Satisfaction - QCD
Continuous Benchmarking with KAYABA, Japan
KAIZEN - For Quality & Productivity
Markets
2 Wheelers & 3 Wheelers - OEMs and After Market
MUV / LCV / HCV - OEMs and After Market
Passenger Cars - After Market
38
3 Construction Equipment
39
for garbage handling, handing of chemicals, sands, small chips, etc.
Escorts also offers other material handing solutions like Forklifts from
Daewoo Doosan Infracore Ltd., Korea and Articulated boom cranes
from Fassi, Italy. In LPG Forklift category, the company enjoys a
market share in excess of 85%.
40
C THE HISTORY OF ESCORTS
The genesis of Escorts goes back to 1944 when two brothers, Mr. H.
P. Nanda and Mr. Yudi Nanda, launched a small agency house,
Escorts Agents Ltd. in Lahore. Over the years, Escorts has surged
ahead and evolved into one of India's largest conglomerates. In this
journey of six decades, Escorts has had the privilege of being
associated with some of the world leaders in the engineering
manufacturing space like Minneapolis Moline, Massey Ferguson,
Goetze, Mahle, URSUS, CEKOP, Ford Motor Company, J C Bamford
Excavators, Yamaha, Claas, Carraro, Lucky Goldstar, First Pacific
Company, Hughes Communications, Jeumont Schneider, Dynapac .
These valued relationships be it technological or marketing, are our
highly cherished experiences treasures, which have helped us
inculcate best in class manufacturing practices and to emerge as a
technologically independent world class engineering organization.
41
for marketing the same in India.
1971 - 1st February, the first tractor FORD 3000 rolled out of the
factory.
1974 - Crossing national boundaries, Escorts exports for the first time.
After winning a global tender, 400 tractors were exported to
Afghanistan, which was perhaps the world's largest ever airlift of
tractors.
42
1977 - Escorts enters the world of self-developed technology by
setting up its first independent R&D Center. Escorts Scientific
Research Centre marked its beginning at Faridabad by developing its
own Engines for E-27 and E-37. Due to constant technology
absorption, indigenisation level touched 72% for FORD tractors. 2nd
plant at Bangalore for manufacturing piston assemblies was set up.
1985 - Escorts Tractors Limited (ETL) offered its first Bonus Issue
(1:1).
43
1993 - FORD 3620 tractor launched.
1999 - MoU for Joint Venture with a Polish Company POL-MOT was
signed for assembly, manufacturing and marketing of Farm
Machinery.
44
D Outlook of Escorts Sectors
The Indian Tractor market is the largest in the world, in terms of sales
volumes. Many factors affect tractor sales including the monsoon,
means of irrigation and reach of water, government support prices for
crops, commodity prices, crop production expenses & credit policy
announced by RBI (most relevant as more than 90% of tractor sales
are on credit).
Tractor industry has been performing well in the last four years and
the trend is expected to continue in view of good rains in India. It
recorded a growth of 21.2% in volume over last FY & is expected to
perform better with a lot of government focus shifting to agriculture in
the 11th Plan.
Further the fact that Arable land area remains limited and water tables
are shrinking; again add to the need for more mechanized farming.
However Tractor density as well as the HP input per hectares is low
relative to international standards and the tractor population today is
concentrated; all this shows great potential for the growth in this
industry.
Indian Economy has shown some fantastic growth figures in the last
financial year with Manufacturing, Construction and Infrastructure
sectors taking the lead this scenario would be beneficial for capital
goods sector.
45
Construction Machinery sector with a large number of infrastructure
projects on the anvil.
India is the largest 3 wheeler market, 2nd largest 2 wheeler market &
4th largest Commercial Vehicle market. It is poised to be the 3rd
largest automobile market by 2030. The key development of road
infrastructure & the connecting of major cities may further act as a
growth driver.
Global giants like Toyota, Nissan, and Honda are eyeing on India as
one of their manufacturing bases due to the cost and quality it has to
offer.
Automobile exports have grown by over 40% in last few years and
even the auto components segment has seen a growth of 26% in
exports.
The car and commercial vehicle segments have shown good growth in
the last FY. Even the 3 wheeler segment has posted a 28% growth.
However there has been a slight slow down in 2- wheeler segment.
46
new routes is estimated at INR 300 bn over 5 years, where as the
outlay for FY 07-08 is INR 310 bn.
The Railways plan to double its freight transport capacity. This is one
of the main reasons that it has initiated more freight wagons and
enhance current network to run 23T axle trains and mineral routes to
run 25T axle trains. This would be done by adding third and fourth
lines between destinations and installing automatic signaling between
them.
47
E Quality Policy Of Escorts
48
ISSUES AND
CHALLENGES
FACED BY THE
ORGANISATION
49
ISSUES AND CHALLENGES FACING THE
ORGANIZATION
5. All the employees are not allowed to access the internet facility which
hinders the cooperation among various departments.
50
REFLECTIONS
ON WHAT
HAS BEEN
LEARNED
51
REFLECTIONS ON WHAT HAS BEEN
LEARNED DURING THE PLACEMENT
EXPERIENCE
52
ANALYSIS
&
FINDINGS
53
ANALYSIS
CAPITAL RESTRUCTURING
Tax Rate------------------------------------------------------------------30%
DEBT
Number of Debentures-------------------------------------------------61455
EQUITY
54
WORKING NOTES
RESTRUCTURING
1 We will buy back the shares from the market. We will buy back
1crore shares of Rs 10 each. This means we will buy back
shares worth Rs 10 crores. Now the number of equity shares of
the company is 80709496 of Rs 10 each i.e. value of share is Rs
80.71cr.
WORKING NOTES
55
RESTRUCTURED SITUATION
DEBT
EQUITY
WORKING NOTES:
56
Interest Net of Taxes = 0.425 cr * (1- 30%)
= 0.2975 cr
57
FINDINGS
3. Here we found that when number of equity shares is reduced and the
number of debentures is increased, EPS increases from Rs 9.89 to
Rs11.05
58
RECOMMEND
ATIONS
59
RECOMMENDATIONS
1. The company should choose the value of debt and equity in the capital
structure in such a way so that the shareholder’s wealth is maximized.
3. The company should carefully decide the ratio of debt and equity.
60
BIBLIOGRAPH
Y
61
BIBLIOGRAPHY
Books Referred:
Sites Visited
1 www.escortsgroup.com
2 www.agricoop.nic.in
3 www.outlookmoney.com
4 www.agriculturalequipments.com
5 www.escortsagri.com
6 www.seekandsource.com
62
ANNEXURE
63
FINANCIAL INFORMATION OF THE COMPANY
Exceptional item 7 19 -4 3
Tax -11 14 21 22
PAT -6 12 90 65
64
2 Last three years: BALANCE SHEET
65
3 Last five Years: TURNOVER
2500
2000
1500
1000
500
0
Till March, 2004-05
10 they have2005-06 2007-07 of Rs2007-08
achieved a turnover 1272 crore. 2008-09 FY09-10
66
Last five years: EBITDA & PAT
EBITDA
ChartTitle
250
200
150
100
50
0
2004-05 2005-06 2007-07 2007-08 2008-09
-50
PAT
90
80
70
60
50
40
30
20
10
0
-10 2004-05 2005-06 2007-07 2007-08 2008-09
67
CASE STUDY
68
CASE STUDY
Introduction
EL-AMG had already deployed ERP systems from Avalon, but was plagued
with a number of challenges. The company was unable to draw a future
roadmap and upgrade its technology. And to make matters worse, the ERP
vendor Avalon had shut shop in India. This prompted EL-AMG to look for
an alternative enterprise applications solution for its business. As a solution,
it deployed a number of modules of the Oracle 11i suite of products and can
now make better and more informed decisions, and enjoy a bug-free
software performance.
Business challenges:
Despite using an ERP, the toughest challenge was the inability to draw a
future roadmap by leveraging the latest technologies. This was impeding the
scope for future growth. The company could not leverage the benefits of the
Internet by offering e-commerce and other Web initiatives. Since the Avalon
ERP could not be Web-enabled. To make matters worse, Avalon had shut
shop in India, shutting down chances of upgrades and making use of the
latest technology developments.
69
"The Avalon ERP system had outlived itself and had become a dead
product," said Vinay Mehta, IT Head, EL-AMG. The product had
inadequate documentation, which made maintenance very difficult. It was a
headache to incorporate frequent changes in the application.
EL-AMG also had to deal with the problems of software bugs, which could
not be resolved due to lack of proper documentation. The company feels that
the bugs appeared due to over-customization of the product. The central
systems department, which took charge of applications maintenance, spent
most of its time tackling these bugs.
The system was not very user-friendly. The users were not able to run
queries on their own. The responsibility of running the large amounts of
queries and reports was delegated to the central systems department. This
created a huge backlog of work.
A lot of time was spent in planning and deciding upon the right software.
And the entire proceedings were conducted in an elaborate and phased
manner to ensure efficiency.
The company laid down three ground rules for vendors willing to
participate.
70
They were:
"This was a key learning from the earlier ERP implementation, which was
largely IT-driven. If the selection process is not end-user-driven, you'll have
a hard time convincing users about the benefits. In our new ERP
implementation, we made sure that it was the choice of the end users, so that
they accepted the decision easily," explained Mehta. The Gartner group was
also involved in providing consultancy at each stage.
Each member of the team gave ratings to the vendor. The evaluation was
finally done on the following criteria:
• Functionality
• The ability to integrate third party software
• Type of feedback from existing user base (through visits to other
company's ERP sites)
• Presence in India
• Localization of modules
• Cost
• Time taken to implement.
In March 2002, Oracle was chosen for the applications, an Accenture was
chosen to conduct the BPR exercise.
Implementing 'Pragati'
71
The rollout of Oracle's products began in March 2002. EL-AMG is present
in five locations, which comprised four manufacturing plants and an R&D
setup, all within distances of three Km in Faridabad.
The company decided upon the 'big bang' approach to implementation in the
five locations. It went live on Oracle 11i in March 2003. The modules
implemented were Oracle Financials, Oracle Discrete Manufacturing, Oracle
Purchasing, Oracle Order Management, Oracle Workflow and Alerts,
Financial Analyzer (OFA), Purchasing and Manufacturing Intelligence,
Teleservice, iReceivables, and Oracle Treasury.
Reporting and MIS systems had different formats and had to be revamped.
The Bill of Materials (BOM) systems also had to be re-done during
implementation.
A set of four HP severs (HP-Ux 11i) run the core Oracle application
modules. These are connected to a SAN box. The other three plants and the
R&D locations connect to these servers through 2 Mbps leased lines. The
area offices are able to connect to the servers located in Plant 2 through a
VPN provided by HCL Infinet using a PSTN dial-up.
BPR
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"If one goes for an ERP without BPR, there is a chance the company will
miss out on a lot of benefits of BPR," said Mehta. The BPR exercise was
closely aligned with the ERP implementation, ensuring that 'best practices'
were incorporated. Accenture was involved in defining the re-engineered
processes and convincing the end users of the future benefits. Oracle's role
was to map the processes into their products.
With 11i, the MIS is generated through the system and standard reports are
created. Currently, there are around 250 reports generated for the middle
management and operational people.
The company has also deployed Business Intelligence (BI) tools from Oracle
for the top management. While earlier the focus was on the middle
management and operational personnel, the present focus is on the top
management so that they can perform informed planning and better decision
making activities.
With the help of the new tools, the company was able to shorten the time
taken to close the annual accounts. It was able to close the year end accounts
of FY 2002-2003 within two months, an improvement from four months
time taken earlier. By next year, the company hopes to bring the time taken
down to one week. It is also able to close the accounts each month by the
first week of the next month.
At any time the company is aware of its inventory status. According to R.K.
Jain, Dy. General Manager, AMG (Information Systems), there has been
elimination of a lot of non-value added activities as well, translating into
benefits for the group.
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ROI
The company feels that it's a little early to calculate ROI, and the results are
already visible in the lowered inventory value. According to Mehta, the
system has already brought down the value of inventory by around 30
percent. There has been substantial savings in terms of inventory and
manpower resources.
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SYNOPSIS
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SYNOPSIS OF THE PROJECT
Findings
Through the analysis we found out:
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profit after tax i.e. PAT.
RECOMMENDATIONS
1. The company should choose the value of debt and equity in
the capital structure in such a way so that the shareholder’s
wealth is maximized.
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