Series 150: Bonded Liner Butterfly Valve Double Flanged Type

Bonded Liner Butterfly Valve
Document : S150 Double Flanged Type

Revision : 3
Year : 2014 Series 150
Page 1 www.globalvalvecenter.com 2014

Provided data is not contractual, data may be changed without notice. All rights reserved Global Valve Center b.v.
Revision : 3
Technical Data
General Product Information
Description : GVC double flanged type bonded vulcanised
liner butterfly valve with centric disc
Design Code : EN 593 - 2004
Size Range : DN 50 - DN 1000 (Larger sizes on request)
Pressure Classes : DIN PN10, DIN PN 16 and ANSI/ASME 150
Pressure & Temp. : DIN PN 10 = 10 barg NBR = -10 to +90°C
DIN PN 16 = 16 barg EPDM = -30 to +130°C
ANSI 150 = 19 barg FPM = -10 to +200°C
Operation : ISO 5211 top flange for direct mount of;
• Hand lever
• Gearbox
• Pneumatic actuator
• Electric actuator
• Hydraulic actuator
Design
Process Connections: Suitable for mounting between flanges acc. to
EN 1092 - PN 10/16, ASME B16.5 - 150
Face to Face : EN 558 Basic series 13
ISO 5752 Basic series 13
Liner : Elastomeric bonded liner vulcanized to body
Non-collapsible
Non-replaceable
Bi-directional tight shut-off
Shaft Seal Design : Primary and secondary shaft seal system
within liner Double Flanged Type
Shaft
Bearings
: Rigid 1-pc shaft construction
: Bearings vulcanized to liner Series 150
Valve Testing
Valves have been tested and found acceptable in compliance with the
following standards
Shell strength : Test P10 - EN 12266-1

API 598
Shell tightness : Test P11 - EN 12266-1
API 598
Seat tightness : Test P12 - EN 12266-1 Rate A
API 598
Operability : Test F20 - EN 12266-2
Anti static design : Test F21 - EN 12266-2
Additional information
• Suitable for vacuum applications
• Suitable for end of line service
• On-Off and throttling / regulating applications
• Suitable for high velocity applications up to;
- 4 m/sec. for liquids
- 30 m/sec. for gasses
• Marking EN 19 - 2002
• Material and Test certification, EN 10204 - 2.2, 3.1 and 3.2
• Special coating systems available (Off-shore coating etc.)

Revision : 3
The Bonded Liner Concept
Shaft Additional Support
• Rigid 1 piece shaft • Preventing shaft distortion and
• High accuracy polished material ensuring low torque values
• ISO fit system • Preventing foreign matter from
entering the valve
• High strength stainless steel
• Square shaft end with position
indication
Top and Bottom Bearings
• Available in various materials
• Tin Bronze high accuracy bear-
ings
• Vulcanized to liner
• Self lubricating
EN ISO 5211 Top Flange
for Direct Mount of • ISO fit system
• Hand levers • Perfect alignment of valve shaft
• Gear boxes
• Pneumatic actuators
Precision Pin(s)
• Electric actuators
• High accuracy polished pin(s)
• Hydraulic actuators
• Press fitted in a blind hole, no
leakage over pin
Body • Vibration proof
• Standard EN JS1030 Nodular • Shaft to disc connection
Cast Iron body, painted in RAL • Available in various materials
7036 (60 µm 2 layer coating)
• Certified material from Maritime
classification societies approved
foundries Disc
• Extreme High Strength body, • Streamlined disc for low pressure
during vulcanization body is ex- loss in fully open position
posed to internal pressures of up • Precision machined
to 100 barg
• Bubble tight shut off
• Full flanged process connections
• Low torque
• End of line service
• Easy to mount, mount and forget
Bonded Liner
• High accuracy bonded liner fully
vulcanized to body
• Vulcanization in precision ma- Shaft Sealing System
chined transfer molding tools
• Top and bottom shaft sealing with
• Repeatable accurate liner dimen- primary and secondary sealing
sions system
• Reliable low torque figures
• No corrosion between liner and
body Plug and Gasket
• No flange gasket required • Bottom shaft support
• No rolling up of liner • Safety sealing system
• Long life liner
• Non collapsible, stretch resistant,
blow out proof liner
• Suitable for end of line service
• Suitable for vacuum and high
fluid velocity applications The “Long Life Butterfly Valve”
• Suitable for dry service

Revision : 3
Materials
2
4
3
1
6 5
4
8
9
No Part Material Name Number Standard Former W. Nr. Note

1 Body Nodular Cast Iron EN-GJS-400-15 JS1030 EN 1563 GGG-40 0.7040 A+B
Cast Steel A216 Grade WCB ASTM A216 1.0619 C
Cast Stainless Steel A351 Grade CF8M ASTM A351 1.4408 C
Cast Aluminum Bronze CuAl10Fe5Ni5-C CC333G EN 1982 BS 1400-AB2 2.0976 C
Cast Low Zinc Bronze G-CuSn10Zn DIN 1705 Rg10 2.1086 C
2 Support Polyamide PA66 A+B
3 Shaft Stainless Steel X39CrMo 17-1 EN 10088 X35CrMo17 1.4122 A+B
Duplex Stainless Steel X2CrNiMoN22-5-3 ASTM A276 1.4462 C
Monel K500® NA 18 BS 3076 C
Aluminium Bronze UNS C 63000 ASTM B150 2.0966 C
4 Bearing Bronze CuSn7ZnPb CC493K EN 1982 2.1090 A+B
5 Liner Elastomeric NBR A
EPDM B
FPM C
6 Pin Stainless Steel X39CrMo 17-1 EN 10088 X35CrMo17 1.4122 C
Stainless Steel X2CrNiMo17-12-2 EN 10088 1.4404 B
Monel K500® NA 18 BS 3076 C
Aluminum Bronze UNS C 63000 ASTM B150 2.0966 A
7 Disc Nodular Cast Iron (Rilsan) EN-GJS-400-15 JS1030 EN 1563 GGG-40 0.7040 C
Aluminum Bronze CuAl10Fe5Ni5-C CC333G EN 1982 BS 1400-AB2 A
Stainless Steel A743 Grade CF8M ASTM A743 1.4408 B
Duplex Stainless Steel X2CrNiMoN22-5-3 ASTM A276 1.4462 C
Monel K400® A494 M35 ASTM A494 C
8 Gasket Non asbestos A+B
9 Plug Galvanized Steel A+B
A = Standard stock material combination (for Marine applications)

B = Standard stock material combination (for General Industry applications)
C = Upon request Other materials on request

Revision : 3
Dimensions DN 50 - 1000 (PN 10)
Top Works ≥ DN 700
DN 700 - 800 DN 900 - 1000
Disc DN 350 - 600
Disc DN 700 - 1000
Dimensions DN 50 - 1000, DIN PN10 [mm]

DN øA □E øE Key(s) F H H1 øK L L1 N ISO nxO P R sxT Weight
50 165 11 -- -- -- 25 118 67 90 108 109.8 70 F07 4xø9 12 125 4 x ø18 6.8 Kg

65 185 11 -- -- -- 25 126 74 90 112 113.8 70 F07 4xø9 12 145 4 x ø18 8.6 Kg
80 200 11 -- -- -- 25 133 82 90 114 115.8 70 F07 4xø9 14 160 8 x ø18 9.8 Kg
100 228 11 -- -- -- 25 147 100 90 127 129.0 70 F07 4xø9 14 180 8 x ø18 13.3 Kg
125 254 14 -- -- -- 28 160 112 90 140 142.2 70 F07 4xø9 14 210 8 x ø18 17.0 Kg
150 285 14 -- -- -- 28 180 134 90 140 142.4 70 F07 4xø9 14 240 8 x ø18 20.8 Kg
200 343 17 -- -- -- 28 204 172 90 152 155 70 F07 4xø9 14 295 8 x ø22 31.4 Kg
250 405 22 -- -- -- 30 245 203 125 165 168 102 F10 4xø11 15 350 12 x ø22 46.3 Kg
300 445 22 -- -- -- 30 270 223 125 178 181.2 102 F10 4xø11 15 400 12 x ø22 51.1 Kg
350 505 27 -- -- -- 29 315 282 150 190 193.4 125 F12 4xø14 20 460 16 x ø22 80.0 Kg
400 565 27 -- -- -- 29 350 307 150 216 219.6 125 F12 4xø14 20 515 16 x ø26 101.0 Kg
450 615 36 -- -- -- 38 375 352 175 222 225.8 140 F14 4xø18 20 565 20 x ø26 123.2 Kg
500 670 36 -- -- -- 38 415 387 175 229 233.0 140 F14 4xø18 20 620 20 x ø26 170.0 Kg
600 780 46 -- -- -- 48 465 452 210 267 271.2 165 F16 4xø22 25 725 20 x ø30 231.0 Kg
700 895 -- 70 1 pc 20x12x100 110 555 495 210 292 296.4 165 F16 4xø22 25 840 24 x ø30 On request
900 1115 -- 90 2 pcs 25x14x110 120 675 620 300 330 334.8 254 F25 8xø18 30 1050 28 x ø33 On request

Revision : 3
Dimensions DN 50 - 1000 (PN 16)
DN 700 - 800 DN 900 - 1000
Disc DN 350 - 600
Disc DN 700 - 1000
Dimensions DN 50 - 1000, DIN PN16 [mm]

50 165 11 -- -- -- 25 118 67 90 108 109.8 70 F07 4xø9 12 125 4 x ø18 6.8 Kg

65 185 11 -- -- -- 25 126 74 90 112 113.8 70 F07 4xø9 12 145 4 x ø18 8.6 Kg
80 200 11 -- -- -- 25 133 82 90 114 115.8 70 F07 4xø9 14 160 8 x ø18 9.8 Kg
100 228 11 -- -- -- 25 147 100 90 127 129.0 70 F07 4xø9 14 180 8 x ø18 13.3 Kg
125 254 14 -- -- -- 28 160 112 90 140 142.2 70 F07 4xø9 14 210 8 x ø18 17.0 Kg
150 285 14 -- -- -- 28 180 134 90 140 142.4 70 F07 4xø9 14 240 8 x ø18 20.8 Kg
200 343 17 -- -- -- 28 204 172 90 152 155 70 F07 4xø9 14 295 12 x ø22 31.4 Kg
250 405 22 -- -- -- 30 245 203 125 165 168 102 F10 4xø11 15 355 12 x ø26 46.3 Kg
300 482 22 -- -- -- 30 270 241 125 178 181.2 102 F10 4xø11 15 410 12 x ø26 68.8 Kg
350 533 27 -- -- -- 29 315 282 150 190 193.4 125 F12 4xø14 20 470 16 x ø26 95.0 Kg
400 597 27 -- -- -- 29 350 307 150 216 219.6 125 F12 4xø14 20 525 16 x ø30 120.5 Kg
450 640 36 -- -- -- 38 375 352 175 222 225.8 140 F14 4xø18 20 585 20 x ø30 150.0 Kg
500 715 36 -- -- -- 38 415 387 175 229 233.0 140 F14 4xø18 20 650 20 x ø33 210.0 Kg
600 840 46 -- -- -- 48 465 452 210 267 271.2 165 F16 4xø22 25 770 20 x ø36 291.0 Kg

Revision : 3
Dimensions DN 50 - 1000 (ANSI 150)
DN 700 - 800 DN 900 - 1000
Disc DN 350 - 600
Disc DN 700 - 1000
Dimensions DN 50 - 1000, ANSI 150

50 165 11 -- -- -- 25 118 67 90 108 109.8 70 F07 4xø9 12 120.6 4 x ø19 6.8 Kg
65 185 11 -- -- -- 25 126 74 90 112 113.8 70 F07 4xø9 12 139.7 4 x ø19 8.6 Kg
80 200 11 -- -- -- 25 133 82 90 114 115.8 70 F07 4xø9 14 152.4 4 x ø19 9.8 Kg
100 228 11 -- -- -- 25 147 100 90 127 129.0 70 F07 4xø9 14 190.5 8 x ø19 13.3 Kg
125 254 14 -- -- -- 28 160 112 90 140 142.2 70 F07 4xø9 14 215.9 8 x ø22 17.0 Kg
150 285 14 -- -- -- 28 180 134 90 140 142.4 70 F07 4xø9 14 241.3 8 x ø22 20.8 Kg
200 343 17 -- -- -- 28 204 159 90 152 155 70 F07 4xø9 14 298.4 8 x ø22 31.4 Kg
250 405 22 -- -- -- 30 245 195 125 165 168 102 F10 4xø11 15 361.9 12 x ø25 46.3 Kg
300 482 22 -- -- -- 30 270 220 125 178 181.2 102 F10 4xø11 15 431.8 12 x ø25 51.1 Kg
350 533 27 -- -- -- 29 315 282 150 190 193.4 125 F12 4xø14 20 476.2 12 x ø28 95.0 Kg
400 597 27 -- -- -- 29 350 307 150 216 219.6 125 F12 4xø14 20 539.7 16 x ø28 120.5 Kg
450 640 36 -- -- -- 38 375 352 175 222 225.8 140 F14 4xø18 20 577.8 16 x ø32 150.0 Kg
500 715 36 -- -- -- 38 415 387 175 229 233.0 140 F14 4xø18 20 635.0 20 x ø32 210.0 Kg
600 840 46 -- -- -- 48 465 452 210 267 271.2 165 F16 4xø22 25 749.3 20 x ø35 231.0 Kg
700* 927 -- 70 1 pc 20x12x100 110 555 502 210 292 296.4 165 F16 4xø22 25 840 28 x ø35 On request
800* 1060 -- 80 1 pc 22x14x110 120 620 557 300 318 322.6 254 F25 8xø18 30 950 28 x ø41 On request
900* 1168 -- 90 2 pcs 25x14x110 120 675 622 300 330 334.8 254 F25 8xø18 30 1050 32 x ø41 On request
1000* 1829 -- 90 2 pcs 25x14x110 120 740 672 300 410 415.0 254 F25 8xø18 30 1160 36 x ø41 On request
* Maximum working pressure for DN 700 - DN1000 is 10 barg

Revision : 3
“Everything You Need to Size”
Torque Figures
PN 10 PN 16
DN ∆P ∆P ∆P ∆P ∆P ∆P ∆P
Torque 2.5 bar 6.0 bar 10 bar 2.5 bar 6.0 bar 10 bar 16 bar
Torque figures as mentioned in the torque table are;
50 -- -- -- 6.9 7.6 9.9 13.0
• Initial break away values in Nm (Newton Meters)
• Excluding any safety factor 65 -- -- -- 9.9 10.7 13.0 14.5
• For valves that are operated at least once per month 80 -- -- -- 13.0 15.2 18.3 22.8
• Temperature 0° to 50°C 100 -- -- -- 21.3 16.0 22.8 28.9
Safety factor (sf) 125 -- -- -- 29.7 30.4 38.0 53.2
For sizing and safe operation purposes the specified 150 -- -- -- 45.6 53.2 62.4 83.6
torque values need to be multiplied with the following 200 -- -- -- 91.2 106.4 121.6 144.4
minimum safety factors;
• For liquid and lubricant media sf = 1.25 250 144.5 167.5 190.0 228.0 243.5 213.0 281.5
• For powdery (non-lubricant) media sf = 1.60 300 205.5 236.0 266.0 319.5 342.0 312.0 395.5
• For dry gasses and high viscous media sf = 1.60
350 236.0 274.0 312.0 365.0 403.0 410.5 593.0
Service 400 350.0 410.5 486.5 532.0 593.0 585.5 851.5
For assistance in sizing and dimensioning actuators- 450 479.0 562.5 646.0 730.0 836.0 828.5 1087.0
valve combinations please contact our Engineers.
500 638.5 737.5 836.0 988.0 1064.0 1102.5 1368.0
We have wide experience in sizing Pneumatic, Electric
and Hydraulic actuators. 600 1064.0 1216.0 1444.0 1596.0 1824.0 2052.0 2356.0
700 1824.0 2128.0 2432.0 2812.0 3116.0 2736.0 3952.0
800 2508.0 2888.0 3344.0 3800.0 4180.0 3785.0 5320.0
900 3420.0 4104.0 4864.0 5168.0 5852.0 5108.0 7600.0
1000 4408.0 5244.0 6156.0 6688.0 7524.0 7752.0 9880.0
Sizing Dimensions DN E F øK N ISO nxO

50 □11 25 90 70 F07 4 x ø9
65 □11 25 90 70 F07 4 x ø9
80 □11 25 90 70 F07 4 x ø9
100 □11 25 90 70 F07 4 x ø9
125 □14 28 90 70 F07 4 x ø9
150 □14 28 90 70 F07 4 x ø9
200 □17 28 90 70 F07 4 x ø9
250 □22 30 125 102 F10 4 x ø12
300 □22 30 125 102 F10 4 x ø12
350 □27 29 150 125 F12 4 x ø14
400 □27 29 150 125 F12 4 x ø14
450 □36 38 175 140 F14 4 x ø18
500 □36 38 175 140 F14 4 x ø18
600 □46 48 210 165 F16 4 x ø22
700
DN 700 - DN 1000 butterfly valves have cylindrical
800 stems with key(s), dimensions depend on the
900 applicable pressure class.
Please check the dimensions table in this brochure.
1000

Revision : 3
KV Values
Opening Angle Disc
DN 10° 20° 30° 40° 50° 60° 70° 80° 90°

50 0.4 0.9 3.4 14.0 35.0 57.0 88.0 126 172
65 0.6 1.4 5.1 21.0 53.0 86.0 132 189 258
80 1.0 1.9 7.8 31.0 78.0 128 197 283 388
100 1.7 3.5 14.0 55.0 138 228 352 504 690
125 2.7 5.3 22.0 86.0 216 355 549 786 1078
150 3.9 7.8 31.0 124 310 512 791 1133 1552
200 6.9 14.0 55.0 221 552 918 1407 2014 2759
250 10.0 22.0 86.0 345 862 1422 2198 3147 4310
300 15.0 31.0 124 497 1241 2048 3166 4531 6207
350 21.0 42.0 151 676 1513 2496 3858 5522 7565
400 27.0 55.0 200 883 2004 3307 5110 7316 10022
450 35.0 70.0 256 1117 2565 4231 6540 9360 12823
500 43.0 89.0 319 1379 3194 5270 8144 11658 15970
600 62.0 124 466 1986 4660 7688 11881 17054 23297
700 79.0 157 891 2528 6321 10429 16118 23071 31605
800 96.0 194 774 3096 7740 12771 19737 28251 38700
900 129 259 1038 4828 10380 17127 26469 37844 51901
1000 161 324 1295 5179 12948 21365 33018 47261 54742
KV-values
KV values as mentioned in the KV-Value Table are;
• German KV values (m³/hour water of 20°C at a ∆P of 1 bar over the valve)
• Maximum allowable flow velocities;
- 4 m/sec. for liquids
- 30 m/sec. for gasses
• Make sure there is no cavitation
Calculations
Pressure drop (P1-P2) and/or flow (Q) calculations can be performed using the formula’s below.
You can calculate pressure drop and/or flow with a fully opened disc when the valve is used in on-off applications or you can calculate the pres-
sure drop and/or flow in above intermediate disc positions when the valve is used in throttling and regulating applications.
For Liquids: For Gasses (Where P1<2·P2):
Where
Q = Flow [m³/hr]
ρ = Specific Gravity [Kg/m³]
ρ0 = Specific Gravity of water under standard conditions (ρ0 = 1000 kg/m³ at 288K)
P1 = Inlet Pressure [Barg]
P2 = Outlet Pressure [Barg]
G = Relative Specific Gravity in relation to air (G = ρ / ρ air) under standard conditions
Ti = Inlet Temperature [K]
Service
For assistance on pressure drop calculations and other belonging matters please contact our Engineers.

Revision : 3
The GVC Bonded Liner Valve Range
Series 110 Wafer Series 140 Lug
• DN 40-1200 • DN 50-1200
• DIN PN 10/16/25 • DIN PN 10/16
• ANSI 150 • ANSI 150
Series 120 Mono Short Series 150 Flanged

• DN 50-400 • DN 50-1200
• DIN PN 10/16 • DIN PN 10/16
• ANSI 150 • ANSI 150
Series 130 Mono Long
• DN 50-400
• DIN PN 10/16
• ANSI 150 Global Valve Center B.V.

Zwaalweg 14
2991 ZC Barendrecht
The Netherlands
Tel 1 +31 (0) 180 39 89 38

Tel 2 +31 (0) 180 39 88 69
Fax +31 (0) 84 22 98 163
E-mail [email protected]
Internet www.globalvalvecenter.com


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Bonded Liner Butterfly Valve

Document : S150 Double Flanged Type

Page 1 www.globalvalvecenter.com 2014

Shell strength : Test P10 - EN 12266-1

Page 2 www.globalvalvecenter.com 2014

Page 3 www.globalvalvecenter.com 2014

No Part Material Name Number Standard Former W. Nr. Note

A = Standard stock material combination (for Marine applications)

Page 4 www.globalvalvecenter.com 2014

DN 700 - 800 DN 900 - 1000

Disc DN 350 - 600

Disc DN 700 - 1000

Dimensions DN 50 - 1000, DIN PN10 [mm]

50 165 11 -- -- -- 25 118 67 90 108 109.8 70 F07 4xø9 12 125 4 x ø18 6.8 Kg

Page 5 www.globalvalvecenter.com 2014

DN 700 - 800 DN 900 - 1000

Disc DN 350 - 600

Disc DN 700 - 1000

Dimensions DN 50 - 1000, DIN PN16 [mm]

50 165 11 -- -- -- 25 118 67 90 108 109.8 70 F07 4xø9 12 125 4 x ø18 6.8 Kg

Page 6 www.globalvalvecenter.com 2014

DN 700 - 800 DN 900 - 1000

Disc DN 350 - 600

Disc DN 700 - 1000

Dimensions DN 50 - 1000, ANSI 150

Page 7 www.globalvalvecenter.com 2014

Sizing Dimensions DN E F øK N ISO nxO

Page 8 www.globalvalvecenter.com 2014

DN 10° 20° 30° 40° 50° 60° 70° 80° 90°

65 0.6 1.4 5.1 21.0 53.0 86.0 132 189 258

80 1.0 1.9 7.8 31.0 78.0 128 197 283 388

For Liquids: For Gasses (Where P1<2·P2):

Page 9 www.globalvalvecenter.com 2014

• DIN PN 10/16/25 • DIN PN 10/16

• ANSI 150 • ANSI 150

Series 120 Mono Short Series 150 Flanged

• DIN PN 10/16 • DIN PN 10/16

• ANSI 150 • ANSI 150

Series 130 Mono Long

• ANSI 150 Global Valve Center B.V.

Tel 1 +31 (0) 180 39 89 38

Page 10 www.globalvalvecenter.com 2014

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