PORTFOLIO 2018 KL

Product
PORTFOLIO
www.DUECHTING.com
MAX. MAX. PH - MAX.
MAX. FLOW VALUE MATERIAL TYPE
PRESSURE DENSITY PARTICLE SIZE
1500 m³/h 10 bar 2 mm ®

(6600 gpm) (150 PSI)
1,700 g/l 0 - 13
(0,08 inch) MC
20000 m³/h 6 bar 2 mm ®
(88000 gpm) (90 PSI)

1,700 g/l 0 - 13 (0,08 inch) MCC
320 m³/h 10 bar 2 mm ®
(1400 gpm) (150 PSI)

1,700 g/l 0 - 13
(0,08 inch) MCS
12500 m³/h 8 bar 2 mm ®
(55000 gpm) (120 PSI)

1,700 g/l 0 - 13 (0,08 inch) MCV
12000 m³/h 16 bar 100 mm Various

(52800 gpm) (230 PSI)
1,700 g/l 0 - 14
(4 inch) metals WR

(17600 gpm) (150 PSI)
2,500 g/l 0 - 14 (9 inch) metals WRX

(2500 gpm) (150 PSI)
1,700 g/l 0 - 14 (0,04 inch) metals WRS

(17600 gpm) (230 PSI)
1,700 g/l 0 - 14
(2 inch) metals WRV
4200 m³/h 100/ 15 bar 1 mm Various

(18500 gpm) 1450/ 220 PSI
1,250 g/l 0 - 14
(0,04 inch) metals IP

(15400 gpm) (1450 PSI) 1,250 g/l 0 - 14 (0,04 inch) metals
HPH

(15400 gpm) (3600 PSI)
1,250 g/l 0 - 14 (0,04 inch) metals HPE

(11000 gpm) (580 PSI)
1,400 g/l 0 - 14
(0,16 inch) metals HPXL
3250 m³/h 160 bar 4 mm Various HPXU

(2300 PSI) 1,400 g/l 0 - 14
(15000 gpm) (0,16 inch) metals HPXM
Index
Company Profile
1 Quality through experience
Pump Type MC
2 MC Design
Pump Type MCC
6 MCC Design
Pump Type MCS
10 MCS Design
Pump Type MCV
14 MCV Design
The unique Material - SICcast®
18 SICcast® the Company
18 Mineral cast SICcast®
19 Comparison with Metal
19 Miller Wear Test
The entire SICcast® product spectrum
20 SICcast® PLUS

20 For repairing SIConit®
21 The entire SICcast® product spectrum
21 What can SICcast® do for you?
Pump Type WR
22 WR Design
Pump Type WRX
26 WRX Design
Pump Type WRS
30 WRS Design
Pump Type WRV
34 WRV Design
Pump Type IP
38 IP Design
Pump Type HPH
42 HPH Design
Pump Type HPE
46 HPE Design
Pump Type HPXL
50 HPXL Design
Pump Types HPXU & HPXM
54 HPXU & HPXM Design
Index
58 Tailormade Solutions
59 Retrofit
60 Life-Cycle-Costs
61 Quality Assurance // Try & Buy
62 Service
63 DP International
New Productline: Suction Dredgers
64 Habermann Suction Dredger by DÜCHTING
<
FLUE GAS <
DESULFURIZATION WATER TREATMENT
The flue gas cleaning in DÜCHTING PUMPEN has
<
Germany started
Index
worked in desalination with
with the adoption of the high-pressure centrifugal
„Großfeuerungsverordnung“ - a regulation for pumps in reverse osmosis now since the early
open fire - in 1982. From the very beginning 90s. While the demand for higher quantities and <
DÜCHTING PUMPEN took part in this business pressures has risen over the past years DP has
and today has one of the largest populations in kept up with the development and can now offer <
European power stations. With the development high-pressure pumps, including energy recovery
of the material SICcast® now almost every units. The materials used for these pumps have <
FGD pump is built completely in SICcast®. been proven in numerous applications and the
Through this unique and innovative technology performance data has been adjusted to market
our products are increasingly favored beyond demands by means of CFX programs.
the borders of Europe.
INDUSTRY /
MINING OIL & GAS
Since the early 50s The chemical industry profits
DÜCHTING has supplied from the SICcast® - material
pumps to the mining industry, of DÜCHTING PUMPEN.
especially German hard coal mining - at first As far as this field of application is concerned
only as maintenance and primarily with respect the high chemical resistance of SICcast® is
to underground mining. In the following years of primary importance: its corrosion resistance
new pumps and wear-resistant centrifugal with respect to acids will even exceed that of Ni-
pumps for the processing of coal were added. alloys.
Today DÜCHTING PUMPEN covers the entire These pumps are entirely metal free in all
market for centrifugal pumps in mining including wetted areas - even the single- or double-acting
high-pressure cooling centrifugal pumps. mechanical seals.
Company Profile
Quality through experience

DÜCHTING PUMPEN is a privately owned German company with experience in the field of advanced
centrifugal pumps for use in many different industries since 1938.
Our motto “Quality Through Experience” forms the basis of our sophisticated product range. The capabilities
of our company in the construction, manufacturing, testing and commissioning of our products is highly
respected in the industries we serve.
Our reputation is based on a sustainable company policy, focusing on efficiency, reliability, innovation and
thorough customer after-sales service which is provided by partners in the countries where our products are
installed.
In order to meet the current demand for highly efficient and reliable products in seawater desalination,
DÜCHTING PUMPEN offers optimized high-pressure pumps and energy recovery turbine units. To minimize
total energy costs in high pressure seawater desalination plants, we are at your service during both design
and operation.
For a digital overview visit

www.DUECHTING.com
1
Pump Type MC
Mineral cast pump
TYPE MC
Extremely high abrasion and corrosion resistant.
MC Design
Horizontal single-stage centrifugal pump in back
pullout design.
Pumping of abrasive and corrosive liquids Open or closed impeller with spatially curved
All components which are in contact with the vanes
liquid are made of SICcast® Impeller is key driven; reverse rotation (e.g. back-
Suction flange: Axial flushing) is possible
Discharge flange: Top (Vertical) Re-adjustable inclined gap between impeller
and volute casing to optimize the efficiency and
differential pressure after longer operation
Single acting, metal free mechanical seal
DÜTEC® with springs located outside of the
liquid (other seal types available)
Oil-lubricated antifriction bearings
Back pullout design (the complete rotating
assembly can be removed while the casing
remains on its position)
In many applications the wear life of SICcast®
greatly exceeds convential materials
Available with heavy-duty bearing units for
extreme applications
Optimized design ensures easy maintenance and
long service life even under difficult conditions
2
Fields of Application Materials
Pumping of abrasive and corrosive liquids. Volute casing: SICcast®
Impeller: SICcast®
Flue gas desulfurization
Shaft: 1.4462
Incinerators
Pigment industry Mechanical seal: Silicon carbide (SIC)
Chemical industry
Water treatment
Seawater desalination
Fertilizer industry / Potash industry
Technical Data
Pump Size: DN 32 to DN 300

(1 1/4“ to 12“)
max. Pressure: 10 bar (150 PSI)
max. Flow: 1500 m³/h (6600 gpm)
Total head: up to 90 m (300 ft)
Rotating Speed: up to 3600 rpm
3
Pump Type MC
Casing Cover
Made of SICcast® mineral cast.
Impeller
Open or closed impeller with
spatially curved vanes constructed
in SICcast® mineral cast.
Volute Casing
Made of SICcast® mineral cast.
Flat face flanges. Bearing Housing
Unique block design.
Drain connection available. Designed to guarantee the
continuous bearing lubrication.
Provided with oil level indicator.
4
Technical Features
DÜTEC®
Proprietary single acting
mechanical seal DÜTEC®.
The pressure springs
arranged outside the space
exposed to the liquid.
Rotor
Back pullout design to expedite
the maintanance work.
Bearings
Oil lubricated antifriction
bearings. Cast iron bearing
housing provided with
maintenance free labyrinth seals
to avoid oil leakages.
5
Pump Type MCC
Mineral cast pump
TYPE MCC
MCC Design
pullout design.
Pumping of abrasive and corrosive liquids Closed impeller with spatially curved vanes
All components which are in contact with the Impeller is key driven; reverse rotation (e.g. back-
liquid are made of SICcast® flushing) is possible
Suction flange: Axial Re-adjustable inclined gap between impeller
Discharge flange: Top (Tangential) and wear plate to optimize the efficiency and
Single acting, metal free cartridge mechanical
seal DÜTEC® -C with springs located outside of
the liquid
Durable, oil-lubricated roller bearings
In many applications the wear life of SICcast®
greetly exceeds conventional materials
The patented design allows the production of
extremely large pumps at low costs
Currently, the most advanced and most durable
technology for FGD absorber recirculation pumps
6
Pumping abrasive and / or corrosive liquids. Volute casing: SICcast® / EN-GJS-400-15
(GGG40)
Impeller: SICcast®
Incinerators
Water treatment Wear plate: SICcast®
Shaft: 1.0503 (C45)
Shaft sleeve: 1.4301 (1.4462)
Mechanical seal: Silicon carbide (SIC)
Technical Data

(16“ to 40“)
max. Flow: 20000 m³/h

(88000 gpm)
7
Pump Type MCC
DÜTEC® - C
The cartridge mechanical seal
DÜTEC® -C consists of a
rotating and a stationary unit
which are assembled separately.
This derivative of the established

DÜTEC® mechanical seal
was especially geared towards
this pump series and for the
conveyance of corrosive and
abrasive liquids.
Bearings
bearings. Cast iron bearing
housing provided with
maintenance free labyrinth seals
to avoid oil leakages.
Casing Cover
Made of SICcast® mineral cast/
EN-GJS-400-15 (GGG40).
8
Technical Features
Volute Casing
Made of SICcast® mineral cast/
EN-GJS-400-15 (GGG40).
Rotor
Back pullout design to expedite
the maintanance work.
Wear Plate
On suction side made of
SICcast® mineral cast with an
inclined gap adjustable in axial
direction.
Impeller
Closed impeller with spatially
curved vanes constructed in
SICcast® mineral cast.
9
Pump Type MCS
Submersible mineral cast pump
TYPE MCS
MCS Design
Submersible single-stage centrifugal pump.
Pumping of abrasive and corrosive liquids

All hydraulic components which are in contact
with the liquid are made of SICcast®
Suction flange: Vertical (including suction strainer)
Discharge flange: Radial
Open or closed impeller spatially curved vanes
Dual mechanical seal arrangement with a pump
side bellow seal.
Moisture sensor in an oil reservoir between pump
and motor
Stainless steel submersible three-phase motor
(IP68)
10
Handling of abrasive and corrosive liquids. Volute casing: SICcast®
Impeller: SICcast®
Shaft: 1.4462
Chemical industry
Water treatment Mechanical seal: Silicon carbide (SIC)
Fertilizer industry / potash industry
Technical Data

(1 ¼” to 6”)
max. Flow: 320 m³/h (1400 gpm)
11
Pump Type MCS
Motor
Submersible three-phase motor
(IP68).
Motor Adaptor
Stainless steel.
Casing Cover
12
Technical Features
Impeller
Open or closed impeller with
spatially curved vanes made of
Double acting SICcast® mineral cast.
mechanical seal
Double acting mechanical seal
arrangement with a pump side
bellow seal.
Volute Casing
Strainer
Suction side strainer protect
the pump from entry of large
particles.
13
Pump Type MCV
Vertical turbine pump
TYPE MCV
Made of corrosion resistant materials.
MCV Design
Single-stage vertical centrifugal sleeve-bearing
pump.
Handling of abrasive and corrosive liquids

Vertical mixed flow pump designed for desalination
plants to work as intake pump
Suitable for a wide flow range
Suction flange: vertical
Discharge flange: radial
SICcast® - inlet housing and diffusor withstand
hard particles
Shaft sealing by a single acting mechanical seal
Polygon sleeve bearings support long shafts and
protect against vibration. Radial bearings made
of SiC on SiC
The modular design makes it possible to produce
extremely large pumps at low costs
14
Handling of abrasive and corrosive liquids. All wetted parts (except shaft) are made of metal
free materials to avoid corrosion totally.
Seawater intake Different shaft materials available according to the

Water treatment plants application requirements.
Cooling in power plants
Salt water applications All hydraulic parts and the discharge bend are
manufactured in SICcast®. Anti-corrosion lifetime
guarantee for all SICcast® parts in seawater
applications.
Technical Data

(6” to 40”)

(55000 gpm)
15
Pump Type MCV
Inlay
X
Discharge bend fully lined with
SICcast® - minimises abrasion
and maximises corrosion
resistance. 115
901.4
310.1
554.4
904.1
210.1
902.5
920.5 184
Intermediate
554.5
/ Riser Pipe
Modular design of shaft and
rising main provides flexibility in 912.1
length.
862
912.2
383.1
901.6
711.1
920.6
940.2
554.6
711.2
940.3
310.2 210.2
904.2
901.7
920.7
383.2
554.7
711.3
902.8 940.3
920.8
554.8
310.3
921.2
940.4 931.2
210.3
554.10
Bowl with Guide Vanes 940.4
112
made of SICcast® - resistant to
hard particles. 902.9
920.9
554.9
230
Y 138 260
260
16
X(1:2)
210.1 Technical Features

940.1
507
921.1
931.1
420.1
Motor Connection
923
360
Flexible connection for different
901.1
motor sizes.
554.1 324
330
901.2
554.2
662
901.3
646
554.3
Bearing
344
Reliable thrust bearing.

The lubrication system ensures
901.10 a long bearing life time. Single
554.10
acting mechanical seal by
standard,433
gland packing also
available.
115
Y(1:2)
Radial Bearing
Optimized shaft guidance for
minimized vibrations.
940.4
Impeller
SICcast® mineral cast mixed
flow impeller with spatially
curved vanes, optimized to
efficiency. Keyed to the shaft
and bolted from the bottom.
Additional radial bearing close to
the impeller.
Teileverzeichnis / part list

part-no designation
112 pump bowl
115 discharge casing SIC
138 bellmouth
184 clamping ring
210.1-3 pump shaft
230
260
impeller
impeller hub cap
17 SIC
310.1-3 plain bearing
The unique Material - SICcast®
+ Epoxy resin
Silicon carbide
1
=
®
2
1. Bonding Agent
2. Bonding Agent that has
penetrated into a SiC grain
3
Polished section scale 500:1 3. ground, polished SiC grain
SICcast® the Company Mineral cast SICcast®

Established in the mid-nineties, SICcast® is Hard as a Diamond.
growing together with our customers.
Started with the casting of several pump parts for Silicon carbide (SiC) in a special mixture with Epoxy
the MC series and afterwards for the MCC series of resin cast into precision moulds under vacuum.
affiliated company DÜCHTING pumps. Fittings are machined with diamond tools. Thanks to
the temperature-controlled casting process, parts of
The important key feature of the material is the up to 8 tons can be cast.
simultaneous resistance against corrosion and
abrasion. SICcast® materials are designed for this This material is extremely wear resistant, temperature
phenomenon of erosive corrosion. On the basis of insensitive and shockproof. It is mainly used in
the hardness of silicon carbide, 9.7 on the Mohs’ heavy conditions such as in flue gas desulfurization
scale (hardness close to diamond) and the high filling of coal-fired power plants, incineration plants,
grade of the components, it has very good results fertilizer production, titanium dioxide and iron oxide
in casting new pump parts and also in coating worn production.
spare parts.
18
Operational Experience Advantages
Pictures of a Duplex Stainless Steel impeller which Highly wear resistant
has been replaced by a SICcast impeller. Fully corrosion resistant
Easy quality control of castings
Lower noise & vibrations compared to metal
Impeller made of Duplex Stainless Steel Impeller made of SICcast®

Heavy wear after 11,000 operating hours No wear after 24,000 operating hours
Comparison with Metal Miller Wear Test

In regards of resistance, metals are only a Standard test method for determination of slurry
compromise between conflicting requirements. abrasivity.
Having only corrosion and no abrasion, it will be also The Miller Number is an index of the relative
possible to use hastelloy. It’s the same with abrasion abrasivity of slurries. Its primary purpose is to rank
only. Abrasion in a neutral medium can be done by the abrasivity of slurries in terms of the wear of a
using Ni-hard or similar. standard reference material. The wear damage
on the standard wear block is worse as the Miller
Number gets higher.
Wear Resistance
Grafik: TU Clausthal
Hastelloy
Resistance
Corrosion
DUPLEX Stainless steel

NI-Hard 4
SICcast®
Loss in Loss in
weight [mg] volume [mm³]
The mineral cast from SICcast® covers both SICcast EP 135 57,12 22,66
corrosion and abrasion perfectly. SIConit 75,13 33,10
SICcast® materials will be very advantageous if you 1.4404 1.528,15 192,22
have solid in combination with a non-neutral medium,
Alloy 625 1.297,16 152,66
a leach or an acid (pH-value 0-12).
1.4462 1.093,17 140,15
St52 1.023,48 130,38
19
The entire SICcast® product spectrum
SICcast® PLUS For repairing SIConit®

SICcast ® PLUS is a silicon carbide ceramic. A reparing kit with similar characteristics as
SICcast®
Silicon carbide ceramics are used where high wear is SIConit® is a silicon carbide coating compound for
expected and can be recommended, where difficult the repair and protection of metallic surfaces exposed
operating conditions - for example, chemical attack to abrasion, corrosion and acids pH-value 0 - 12.
or high temperatures - are expected. The innovation
in the patented SICcast ® PLUS method, is the SIConit® has a very high silicon carbide content
combination of SICcast ® casting with the production for use in extremely abrasive operational conditions
process of silicon infiltrated silicon carbide (SiSiC). where complex and costly repairs are the norm. The
compound can either be used to completely rebuild
So it is possible to manufacture SiSiC-ceramic worn metal surfaces or be used as a preventative
components that are subject to shrink by only one coating, often outperforming the original metal in
percent more than the production chain and therefore terms of abrasive stability. SIConit ® can be used in
not technically difficult to construct than metal place of metal applications, tiling, rubber backing and
castings. In contrast to the conventional production other coatings.
methods can be produced economically from
SICcast ® PLUS very large and complex components.
Since ceramics have different material properties

than steel, for each desired component a feasibility
study and a development process are required.
20
The SIConit® spectrum What can SICcast® do for you?
SICcast® offers the matching SIConit ® wear You have a problem - SICcast® offers the
protection for any kind of application. solution.
Beside the products for DÜCHTING PUMPEN,

SIConit® SICcast® is supplying plug and play spare parts
trowelable wear protection for applications for other manufactures
SIConit® K
castable wear protection
SIConit® M
trowelable wear protection for areas such as
pores and joints
SIConit® X
brushable wear protection for coating metallic
surfaces exposed abrasion, corrosion and acids For example
all pump parts
SIConit® F pump adapters
brushable wear protection for coating metallic nozzles
surfaces exposed to light abrasion, corrosion and hydrocyclones
acids agitators
For detailed information visit www.SICcast.com
21
Pump Type WR
Wear resistant pump
TYPE WR
Designed to handle slurries.
WR Design
pullout design.
Pumping of abrasive and/or corrosive liquids Closed and open impeller available
Suction flange: axial Impeller is keyed to the shaft; reverse rotation
Discharge flange: Top (DN 32 to DN 250 vertical, (e.g. back-flushing) is possible
from DN 300 tangential) Re-adjustable inclined gap between the impeller
and volute casing to optimize the efficiency and
differential pressure for long time operation
Shaft sealing by means of DÜTEC® single acting
mechanical seal with external springs (gland
packing and other mechanical seals available)
Durable, oil-lubricated roller bearings
Direct or belt driven
Different arrangements available
22
Handling of high-temperature slurries and Available in almost any metal from cast iron to
abrasive/corrosive liquids. SUPER DUPLEX stainless steel.
Flue gas desulfurization (lime / gypsum slurries) The materials are carefully selected depending on the
Cleaning equipment for heat exchangers application, the pumped liquid and the combinations
Construction industry (cement-water mixture) of materials adapted to the respective conditions of
Potash industry (caustic potash solution, mixed use.
salts/brine)
Fertilizer Industry
Mineral processing and refining
Technical Data

(1 1/4“ to 32“)

(52800 gpm)
23
Pump Type WR
Bearings
bearings.
Bearing Housing
Designed to guarantee
continuous bearing lubrication.
Provided with oil sight glass.
Wear Plates
Wear plates on suction and
discharge side.
Readjustable suction wear plate
to optimize duty parameters.
24
Technical Features
Impeller
Optimized vane design for
highest efficiency and lowest
wear. Cast in ceramic moulds for
highest surface quality.
Different impeller sets available
for every pump size.
Volute Casing
Available in almost any metal
from cast iron to SUPER
DUPLEX stainless steel.
Optimized by numerical
calculations for optimized
outflow and efficiency.
25
Pump Type WRX
Heavy duty pump
TYPE WRX
Suitable for abrasive medium with very high solid content.
WRX Design
Highly wear-resistant pump with closed impeller
and wear plates on suction and bearing side.
Pumping of slurry liquids with high sliding wear The design allows the use of very hard materials
as well as on mechanical impact by high levels of ►► min. 550 HB
coarse grain (grain size up to 200 mm)
Suction: axial
Discharge: tangential
Axially adjustable impeller
Shaft sealing by stuffing box or mechanical seal
Various impeller shapes are possible (e.g. 2- or
3-vaned)
Different arrangements available (e.g. vertical)
remains in its position)
Durable, oil or grease lubricated bearings
Direct or belt driven
Usage as underwater pump through special
assemblies possible
Counterclockwise rotation design possible
26
Particularly suitable for pumping highly abrasive Volute casing: 0.9650 (quenched and tempered)
& corrosive liquids with fine to very coarse solids.
Impeller: 0.9650 (quenched and tempered)
Special foundation
Wear plates: 0.9650 (quenched and tempered)
Mechanised tunneling
Gravel and Sand Industry Shaft: 1.0503 (C45)
Mining and Ash Handling
Furnaces
Offshore applications The WRX - Also known as
Traffic & Supply tunneling „suction dredger pump“
Zinc oxide production
Sugar industry
For more information please visit
www.duechting-suction-dredger.com
Technical Data

2 1/2“ to 16“
max. Pressure: 10 bar / 16 bar
(150 PSI / 230 PSI)
(18000 gpm)
27
Pump Type WRX
Bearings Shaft Seal

Oil or grease lubricated heavy Balanced stuffing box or
duty bearings. mechanical seal.
Bearing Housing
Heavy duty design to handle
high forces
.
Wear Plates
On suction and discharge side.
28
Technical Features
Volute Casing
Durable volute casing with extra
large wall thickness.
Impeller
2- or 3-vaned impeller with large
diameter for low, wear-reducing
speeds.
29
Pump Type WRS
Submersible pump
TYPE WRS
WRS Design
Single-stage vertical centrifugal submersible
pump.

Available in almost any metal from cast iron to
SUPER DUPLEX stainless steel
Suction flange: Vertical (including suction strainer)
Discharge flange: Radial
Closed impeller with spatially curved vanes
Re-adjustable inclined gap between impeller
and wear plate to optimize the efficiency and the
Single acting mechanical seal
Moisture sensor located in an oil chamber
between pump and motor
Submersible IEC three-phase motor (IP68)
30
Handling of abrasive and corrosive liquids. Volute casing: Duplex stainless steel
Impeller: Duplex stainless steel

Flue gas desulfurization Wear plate: Duplex stainless steel
Chemical industry
Water treatment Shaft: 1.4462
Seawater desalination plants
Fertilizer industry / potash industry Mechanical seal: silicone carbide (SIC)
Technical Data

(1 ¼” to 6”)
max. Flow: 550 m³/h (2500 gpm)
31
Pump Type WRS
Impeller
Designed for optimized specific
speed. Cast in ceramic moulds
for highest surface quality.
Wear Plate
One or two wear plates are
possible.
32
Technical Features
Motor
Submersible three-phase motor
(IP68).
Volute Casing
calculations to achieve best
efficiency.
33
Pump Type WRV
Vertical centrifugal pump
TYPE WRV
WRV Design
Vertical single-stage centrifugal pump in semi-
submerged design.
End-suction type slurry pump

Discharge flange: DN 32 to DN 250 radial, from
DN 300 tangential
Closed and open impeller available
Impeller is fixed by fitting key; reverse rotation
(e.g. back-flushing) is possible
Re-adjustable inclined gap between the impeller
and volute to optimize the efficiency and
differential pressure after prolonged operation
Grease-lubricated, maintenance-free bearings
Customized immersion depth possible
Optimized design ensures easy maintenance
and long service life even under difficult
conditions
Direct or belt driven design
34
Handling of abrasive and corrosive liquids. Available in almost any metal from cast iron to
SUPER DUPLEX stainless steel.
Flue gas desulfurization (lime / gypsum slurries) The materials are carefully selected depending on the
Cleaning equipment for heat exchanger application, the pumped liquids and the combinations
Construction industry (cement-water mixture) of materials adapted to the respective conditions of
Potash industry (caustic potash solution, mixed use.
salts/brine)
Fertilizer Industry
Mineral processing and refining
Technical Data

(1 1/4“ to 16“)
max. Flow: 4000 m³/h (17600 gpm)
35
Pump Type WRV
Arrangement A:
Belt driven.
Impeller
Designed to optimized specific
36
Technical Features
Bearing
Heavy duty bearing
arrangement with grease
lubrication.
The modular shaft design
allows high design
variability and easy
maintenance.
Arrangement B:
Direct driven.
Volute Casing
Volute casing with single or
double volute.
efficiency.
37
Pump Type IP
Process pump
TYPE IP
Handles slightly abrasive and corrosive medium.
IP Design
Single stage end-suction, centrifugal pump.
Horizontal centerline mounted Continuous operation in industrial processes for

Back pullout design (the complete rotating pumping clean and corrosive liquids
assembly can be removed while the casing Double volute casing for extended bearing and
remains on its position) seal life time
Wear rings in composite material to maintain
best efficiency and reliability
Pump casing design up to 100 bar
Suction pressure up to 80 bar
Available for hot liquid applications
Oil or grease lubricated bearings
Cartridge mechanical seal, seal plan as per API
Vertical installation optional available
Design in accordance with API 610 / ISO 13709
if specified
38
Suitable for handling of slightly abrasive and Available in almost any metal from cast iron to
corrosive liquids. SUPER DUPLEX stainless steel.
Pressure boosting systems in industrial The materials are carefully selected depending on the
processes application, the pumped liquid and the combinations
Water supply, and water treatment of materials adapted to the respective conditions of
Seawater desalination use.
Hot water applications
Oil & Gas - Applications
Feed water circulation
Technical Data

(2 1/2“ to 18“)
max. Pressure: 100 bar / 15 bar
(1450 PSI / 220 PSI)
(18500 gpm)
39
Pump Type IP
Seal
Single or double acting
mechanical seal in cartridge
Shaft design.
Critical shaft speed above
operating speed.
Bearing Housing
Designed to guarantee
continuos bearing lubrication.
Provided with oil level indicator.
Bearings
Oil or grease lubricated
anti-friction bearings.
40
Technical Features
Wear rings
Replaceable rings in composite
material to maintain best
efficiency and reliability.
Volute Casing
Optimizied by numerical
calculations to achieve best flow
conditions.
Double volute casing to reduce
the radial thrust.
Impeller
Design in consideration of
optimal specific speed.
Cast in ceramic moulds for
highest surface quality.
41
Pump Type HPH
Ring section design pump
TYPE HPH
Suitable for slightly polluted, chemicaly neutral or aggressive liquids.
HPH Design
Multistage centrifugal pump in ring-section
design.
Pump inlet: axial or radial with flanges positioned Replaceable rings in composite material to
at 90° increments maintain best efficiency and reliability
Discharge flange: radial positioned at 90° Shaft sealing by stuffing box or mechanical seal
increments Axial thrust compensation by balancing discs,
piston or combination of both
Easy replacement of all wearing parts
Tailormade solutions available:
►► Pump dimensions can be adapted to
customer requirements
Impellers are fixed by fitting key (e.g. backflushing)
possible
Replaceable Impeller wear rings available
Pump with one or two connective shaft ends
Impellers and diffusors are cast by using
ceramic moulds to get highest surface quality for
outstanding hydraulic performance
42
Handling of clean or slightly polluted, chemically Carefully selected depending on the application
neutral or aggressive liquids. and adapted to the respective conditions.
Pressure boosting systems in industrial process DÜCHTING PUMPEN offers improved corrosion
Water supply, and water treatment resistant materials like SUPER DUPLEX stainless
Seawater desalination steel with Pitting Resistance Equivalent numbers
Condensate production above 40.
Boiler feed systems
Petrochemical applications
Water Injection
Technical Data

(3“ to 12“)
max. Pressure: 100 bar
(1450 PSI)
(15400 gpm)
43
Pump Type HPH
Diffusor
With reduced impact losses due
to CFD optimized flow channels.
Impeller
Cast in ceramic moulds for best
surface quality.
Wear Rings
Replaceable wear rings in
composite material to maintain
best efficiency and reliability.
Axial suction Branch

available
In horizontal orientation for
constant inlet velocities and
reducing suction pressure
requirements.
Liquid lubricated Bearings

plain bearing Supplied with oil-lubricated
anti-friction bearings or
Plain bearing eliminates second plain bearings for long-life
mechanical seal (for axial inlet). performance.
44
Technical Features
Discharge Casing
outflow conditions.
Balancing Device
Axial thrust compensation
by balancing discs, piston or
combination of both.
45
Pump Type HPE
Multistage pump
TYPE HPE
Suitable for slightly polluted, chemically neutral or aggressive liquids.
HPE Design
design.
Center-line or foot-mounted casings available Tailormade solutions available:

Wear rings in composite material (carbon ►► Pump dimensions can be adapted to
fiber filled PEEK) for smaller clearances while customer requirements
maintaining the same reliability and best Shaft sealing by stuffing box or mechanical seal
efficiency
Axial thrust handled by balance disk or piston
Intermediate discharge flange available
Easy replacement of all wear parts
Available with anti-friction or plain bearings,
forced lubrication possible
Jacket or shaft seal cooling possible
46
Handling of clean or slightly polluted, chemically Available in almost any metal from cast iron to
neutral or aggressive liquids. SUPER DUPLEX stainless steel.
Pressure boosting systems in industrial process The materials are carefully selected depending on the
Water supply or water injection application, the pumped liquid and the combinations
Condensate production of materials adapted to the respective conditions of
Boiler feed systems use.
Descaling in steel plants
Oil & Gas - Applications (handling formation
water)
Technical Data

(2“ to 12“)

(15400 gpm)
47
Pump Type HPE
Discharge Casing Diffusor

Optimized by numerical With reduced impact losses due
calculations to achieve best to CFD optimized flow channels.
outflow conditions.
Balancing Device
Axial thrust compensation by
balancing discs or piston.
Impeller
Cast in ceramic moulds for best
surface quality.
Wear Rings
48
Technical Features
Shaft Sealing
Different seal plans available.
Jacket cooling possible.
Bearings
Supplied with oil-lubricated
anti-friction bearings or
plain bearings for long-life
performance.
49
Pump Type HPXL
Multistage pump
TYPE HPXL
Handles liquids with up to 10% solids.
HPXL Design
design.
Flanges positioned at 90 ° increments Axial thrust compensation by individually

Shaft sealing by stuffing box or mechanical seal balanced impellers
Designed for 4-pole speed
Reduced life-cycle costs
Grease or oil-lubrication anti-friction bearings
available
►► Single or double inlet suction casing
available
►► Discharge flanges available on
intermediate stage casings
►► Drive from one or both shaft ends
possible
Closed impellers with spatially curved vanes
Impeller fixed with fitting key
50
Handling of contaminated, chemically neutral or Available in almost any metal from cast iron to
aggressive liquids with up to 10% solids. SUPER DUPLEX stainless steel.
Main water drainage in mining The materials are carefully selected depending
In addition to drainage and mine weather cooling on the application, the pumped liquid and the
in mining combinations of materials adapted to the respective
Pressure boosting systems in industrial conditions of use.
processes
Water supply and water treatment plants
Condensate production
Mineral industry
Oil & Gas Applications
Technical Data

(1 1/4“ to 12“)

(11000 gpm)
51
Pump Type HPXL
Suction Casing
Advanced design for constant
inlet velocities.
Bearings
Grease or oil-lubricated anti-
friction bearings for long-life
performance.
Wear Rings
Impeller
Optimized design for specific
High efficiencies achieved by
different impeller sets for each
pump size.
52
Technical Features
Diffusor
CFD optimized flow channels
resulting in reduced impact
losses.
Discharge Casing
CFD designed to achieve
optimal discharge conditions.
53
Pump Types HPXU & HPXM
Multistage pump types
TYPE HPXU & HPXM

Handles liquids with up to 10% solids.
HPXU & HPXM Design

design.
Flanges positioned at 90° increments Axial thrust compensation by balancing device

Shaft sealing by stuffing box or mechanical seal with optical or digital wear indicator for optimized
maintenance control
Designed for 4-pole speed
Reduced life-cycle costs
Grease or oil lubrication anti-friction bearings
available
►► Single or double inlet suction casing
available
►► Discharge flanges available on
intermediate stage casings
►► Drive from one or both shaft ends
possible
Closed impeller with spatially curved vanes
Impeller fixed with fitting key
54
Handling of contaminated, chemically neutral or Available in almost any metal from cast iron to
aggressive liquids with up to 10% solids. SUPER DUPLEX stainless steel.
Main water drainage in mining The materials are carefully selected depending
Drainage and mine weather cooling in mining on the application, the pumped liquid and the
Pressure boosting systems in industrial combinations of materials adapted to the respective
processes conditions of use.
Water supply and water treatment plants
Condensate production
Mineral industry
Oil & Gas - Applications (handling formation
water)
Technical Data

(1 1/2“ to 16“)

(15000 gpm)
55
Pump Type HPXU
Bearings Wear Rings

Grease or oil-lubricated anti- Replaceable rings in composite
friction bearings for long-life material to maintain best
performance. efficiency and reliability.
Suction Casing
Advanced design for optimized
inlet velocities.
Impeller
Optimized design for specific
High efficiencies achieved by
different impeller sets for each
pump size.
56
Technical Features
Diffusor
CFD optimized flow channels
resulting in reduced impact
losses.
Discharge Casing
CFD designed to achieve
optimal discharge conditions.
Balancing Device
Axial thrust compensation by
balancing discs or piston.
57
Tailormade Solutions
Tailormade Solutions
The pump solutions of DÜCHTING Some examples are shown
PUMPEN are adapted in their here, but there are many more
design and construction to meet possibilities.
the demanding needs of the
market. Just let us know how we can
help you!
Besides the standard products

DÜCHTING PUMPEN can offer a
wide variety of different tailormade
solutions.
Intermediate flange at
stage casing
Together with the pumps

DÜCHTING PUMPEN can supply
a wide range of accessories – from
electrical motors to gear boxes,
turbines, frequency converters up
to complex instrumentation.
Two flanges in one suction Two shaft ends
casing
58
Retrofit
Plug & Play

Beside tailormade solutions With a retrofit pump DÜCHTING
DÜCHTING PUMPEN offers PUMPEN delivers a product
retrofit designs. which can be installed in the exis-
ting footprint and can be put into
These Plug & Play solutions operation easily.
can help the customers to find a
solution for problematic or critical DÜCHTING PUMPEN has desi-
pumps in their plants. gned a new retrofit pump series
(MCCR) especially to replace
absorber pumps in the FGD
process.
Customer´s installation
dimensions (MCCR)
To reach the interchangeability

DÜCHTING PUMPEN
designs special/new
hydraulics to reach the
original duty point conditions
adjusts the pumps to

existing dimensions
Adjustment feet Adjustment reducers &
retrofit base frame
59
Life-Cycle-Costs
Life-Cycle-Costs
Average life cycle costs for industrial pumps.
Evaluating the Life-Cycle-Costs will identify the most

financially attractive alternative. The initial purchase
price is a very small part of the life cycle cost for high
usage pumps. Minimizing energy consumption and
plant downtime have a big influence on the total Life-
Cycle-Costs.
Energy costs
DÜCHTING PUMPEN offers a wide range of impeller
sets for high efficiencies.
►► high efficiency leads to low energy costs
Maintenance costs
Robust design leads to long lifetime of the pump
parts.
►► low wear leads to low maintenance work

and costs
Easy accessable and changeable wear parts lead to

short downtime for overhauls.
►► short downtime leads to low maintenance

costs
60
Quality Assurance // Try & Buy
Quality Assurance In-house Test Bed

To ensure highest quality, every Continuously high quality
pump is tested and certified on our of each single pump due to
test bed according to international performance tests according to
standards.
ISO 9906 standard
DÜCHTING PUMPEN is able to
provide extensive testing beside Modern computer-aided test
sthe standard performance tests. bed
This includes tests like sound Capacity: up to 25,000 m³/h
pressure, hydrostatic and vibration [110,000 gpm]
tests as well as string test of Delivery Head: up to 2,200 m
complete pump units. [7,200 ft ]
Electrical Power: up to 5,000
kW [6,700 hp]
Witnessed inspection tests
ISO 9001 certified since 1994
Try & Buy
To ensure that the pumps will
work properly under the given
conditions in the plant and to
convince the customer, „Try & Buy
pumps“ can be supplied.
Discuss with us if you are

interested.
61
Service
Service & Spare Parts
With its service and spare parts departement DÜCHTING PUMPEN offers the full range of
after-sales-service.
With its own service technicians and several service partners worldwide DÜCHTING Service is everywhere
and always available.
Inhouse - Service Site - Service

Maintenance Supervision
rebuild & repair Commissioning Assistance
damage analysis Laser Alignment
performance tests with Start-ups
vibration analysis Revisions
site staff training Troubleshooting
and much more Vibration & Condition Analysis
Flow Rate Measuring
Repairs
Mechanical Seal Exchange
Please contact us at:
whole pump rebuild and repair
+49 23 02 / 969 - 0 Training at site
or send a message to [email protected] and much more
62
DP International
DPNA - DÜCHTING DPSA - DÜCHTING DPRU - DÜCHTING

PUMPS North America LP PUMPS South América насосы Russia & CIS
DPNA was founded in 2010 as DPSA, our office for the South DPRU is a direct sales channel
DÜCHTING’s first satellite sales American market was established started in 2013, for the „on-site
office to focus on the US and in response to customer needs assistance“ and direct customer
Canadian FGD, mining, sea for appropriate technical and contact in Russia and the CIS.
water desalination, and industrial commercial on-site-support for Placed in the second largest city
markets. DPNA has been very consumers, retailers, designers of Russia, Saint-Petersburg, the
successful in these markets and and consultancies in the region. In sales team is focused on the areas
as a result has added an additional response to the growing demands of REA, mining, desalination and
sales office, a service partner and for technical information, new industrial applications. Many years
manufacturers’ representatives in technologies and highly reliable of market-experience in the areas
key geographic locations. products in the field of desalination of sales, marketing and customer
of sea water - mining and civil water acquisition draw our employees in
DPNA works closely with the pipes for power plants (FGD). the cross-market and business.
factory but these capabilities,
combined with DPNA’s Sales We see that the available DPRU exists in order to provide its
Engineers’ education and technologies and a wide range of world-class technology combined
extensive industry and hands- references, are an optimal starting with the best Russian customer
on experience, allow us to offer point for DPSA. support DÜCHTING can provide.
responsive sales support as well
as technical and field service We provide the best deals on very Please contact us to find out how
support. suitable and efficient solutions we can support you.
for your projects. We share the
DÜCHTING PUMPS North best technical and economic
America exists to give our information and find the optimal Representatives
customers DÜCHTING’s world- solution.
class technology with the best US- Contact us and we will find out Service points - whether by
based customer support available. how we can support you. partners or on their own - are and
Please contact us to find out how will continue to be set up.
we can support you.
Find a list of our partner online.
63
For Sand & Gravel Extraction: Suction Dredger
HABERMANN Suction Dredger by DÜCHTING

We develop and manufacture suction dredgers in different sizes as
well as the necessary accessories. Numerous services complete
the suction dredger offer. In addition to the classic types of suction
dredgers, we also develop and sell special designs.
The concept behind the Better service through Complete data

new products international network transmission
Habermann has been committed Current and future customers Particular emphasis was placed
to the development and production benefit from the international on the transfer of knowledge.
of suction dredgers at a high DÜCHTING network.
technical level for decades. It is always possible to fall back on
Partners in over 50 countries are the entire know-how of Habermann
DÜCHTING will not only keep the now successively trained in the Mineral Systems, including all
proven product quality under the Suction Dredger Technologie manufacturing drawings, spare
new name, but our engineering to ensure future installation- parts lists and circuit diagrams,
expertise will further more advance and maintenance-service, and and therefore guarantees our
the suction dredger technology. simplified communication with customers smooth support.
the engineering specialists at the
German headquarters.
Detailed Information
Learn more about our newest products under
habermann-sucton-dredgers.com
64

PORTFOLIO 2018 KL

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Product

1500 m³/h 10 bar 2 mm ®

20000 m³/h 6 bar 2 mm ®

(88000 gpm) (90 PSI)

320 m³/h 10 bar 2 mm ®

(1400 gpm) (150 PSI)

12500 m³/h 8 bar 2 mm ®

(55000 gpm) (120 PSI)

12000 m³/h 16 bar 100 mm Various

4000 m³/h 16 bar 240 mm Various

550 m³/h 10 bar 10 mm Various

4000 m³/h 16 bar 50 mm Various

4200 m³/h 100/ 15 bar 1 mm Various

3500 m³/h 100 bar 1 mm Various

3500 m³/h 250 bar 1 mm Various

2500 m³/h 40 bar 4 mm Various

3250 m³/h 160 bar 4 mm Various HPXU

Quality through experience

For a digital overview visit

Mineral cast pump

Pump Size: DN 32 to DN 300

max. Flow: 1500 m³/h (6600 gpm)

Total head: up to 90 m (300 ft)

Rotating Speed: up to 3600 rpm

Mineral cast pump

Shaft sleeve: 1.4301 (1.4462)

Mechanical seal: Silicon carbide (SIC)

Pump Size: DN 400 to DN 1000

max. Flow: 20000 m³/h

Rotating Speed: up to 1200 rpm

This derivative of the established

Submersible mineral cast pump

 Pumping of abrasive and corrosive liquids

Pump Size: DN 32 to DN 150

max. Flow: 320 m³/h (1400 gpm)

Total head: up to 90 m (295 ft)

Rotating Speed: up to 3600 rpm

Vertical turbine pump

 Handling of abrasive and corrosive liquids

 Seawater intake Different shaft materials available according to the

Pump Size: DN 150 to DN 1000

max. Flow: 12500 m³/h

Rotating Speed: up to 1800 rpm

Bowl with Guide Vanes 940.4

210.1 Technical Features

Reliable thrust bearing.

Teileverzeichnis / part list

SICcast® the Company Mineral cast SICcast®

Impeller made of Duplex Stainless Steel Impeller made of SICcast®

Comparison with Metal Miller Wear Test

DUPLEX Stainless steel

SICcast® PLUS For repairing SIConit®

Since ceramics have different material properties

Beside the products for DÜCHTING PUMPEN,

Wear resistant pump

Pump Size: DN 32 to DN 800

max. Flow: 12000 m³/h

Rotating Speed: up to 3600 rpm

Heavy duty pump

Pumping of abrasive and corrosive liquids

Handling of abrasive and corrosive liquids

Seawater intake Different shaft materials available according to the

Pumping of abrasive and corrosive liquids

End-suction type slurry pump

Horizontal centerline mounted Continuous operation in industrial processes for

Center-line or foot-mounted casings available Tailormade solutions available:

Flanges positioned at 90 ° increments Axial thrust compensation by individually

Flanges positioned at 90° increments Axial thrust compensation by balancing device

adjusts the pumps to