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PLC Lab Report 2

This document contains a lab report on basic PLC programming. It includes ladder diagrams and mnemonic codes for two programming exercises. In the first exercise, an output light will turn on when three input switches are on, representing doors closing and a lamp turning on. In the second exercise, two conveyor outputs operate based on start/stop and sensor input switches, representing an automated conveyor system. The report concludes PLC programming skills were improved and its importance for mechatronic students was understood.

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Usher Boy Blue White
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577 views10 pages

PLC Lab Report 2

This document contains a lab report on basic PLC programming. It includes ladder diagrams and mnemonic codes for two programming exercises. In the first exercise, an output light will turn on when three input switches are on, representing doors closing and a lamp turning on. In the second exercise, two conveyor outputs operate based on start/stop and sensor input switches, representing an automated conveyor system. The report concludes PLC programming skills were improved and its importance for mechatronic students was understood.

Uploaded by

Usher Boy Blue White
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOC, PDF, TXT or read online on Scribd
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KOTA BHARU

DEPARTMENT
OF
MECHANICAL ENGINEERING

PROGRAMMABLE LOGIC CONTROLLER


(JM506)

LAB REPORT 2: BASIC PLC PROGRAMMING

LECTURER: EN RADUAN IBRAHIM

NAME STUDENT ID CLASS


OWI EU KERN 04DEM13F1035 DEM5A

AMIRUDIN BIN ROHIMI 04DEM13F1011 DEM5A

AHMAD ZULFADZLAN BIN AHMAD FADIR 04DEM13F1038 DEM5A

CHE MUHAMMAD SHUKRIEY BIN CHE YAHAYA 04DEM13F1036 DEM 5A


BASIC PLC PROGRAMMING

OBJECTIVE:

1. Build a ladder diagram from problem.

2. Build a mnemonic code from ladder diagram

3. To understand logic instructions


PROCEDURE:

Lab 2.1

1. Draw ladder diagram

2. Write mnemonic code.

Address Instruction Data


0000 LD 0009
0001 AND 0010
0002 AND 0011
0003 OUT 1007
0004 FUN01

3. Transfer program to console.


4. Turn on the PLC Power supply.

5. Switch the “Mode Selector” on the console to “Program Mode”.

6. Enter the Password, Press the CLR > MONTR > CLR.

7. Clear the Program in Console by Pressed the CLR key until you see
0000 displayed on the programming console.

8. Press CLR > LD > 09 > WRITE.

9. Press OR > B 1 A 0 A 0 A 0 > WRITE.

10. Press AND > 10 > WRITE.

11. Press AND > 11 > WRITE.

12. Press OUT > 1007 > WRITE.

13. Press FUN > 01 > WRITE.

14. Switch the “Mode Selector” to “Run Mode”. And the PLC
Training Kit will start operate.

Lab 2.2
1. Draw ladder diagram

2. Write mnemonic code.


Address Instruction Data
0000 LD 0007
0001 OR 1006
0002 AND NOT 0009
0003 OUT 1006
0004 LD 0010
0005 OR 1007
0006 AND NOT 0011
0007 AND NOT 0009
0008 OUT 1007
0009 FUN 01

3. Transfer program to console.

4. Turn on the PLC Power supply.


5. Switch the “Mode Selector” on the console to “Program Mode”.

6. Enter the Password, Press the CLR > MONTR > CLR.

7. Clear the Program in Console by Pressed the CLR key until you see
0000 displayed on the programming console.

8. Press CLR > LD > 07 > WRITE.

9. Press OR > 06 > WRITE.

10. Press AND NOT > 09 > WRITE.

11. Press OUT > 06 > WRITE.

12. Press LD > 10 > WRITE.

13. Press AND NOT > 11 > WRITE.

14. Press AND NOT > 09 > WRITE.

15. Press OUT > 07 > WRITE.

16. Switch the “Mode Selector” to “Run Mode”. And the PLC
Training Kit will start operate.

RESULT:

Lab 2.1
When the toggle Switch 09, 10, 11 on the PLC panel is ON the OUT 07 will
Light Up, when one or two of the switch is OFF the light on OUT1007 will
be OFF too. OUT1007 only will light ON When all the switch is ON .

Switch 0009 Switch 0010 Switch 0011 OUT 1007


ON ON ON LIGHT ON
ON ON OFF LIGHT OFF
ON OFF OFF LIGHT OFF
OFF OFF OFF LIGHT OFF

The switch as the door and OUT is the Lamp. When all three doors are
close the lamp will light up. If one of the door is open the lamp will turn off.

Lab 2.2
When the toggle switch 07 on the PLC panel is ON and the other toggle
switch is off OUT1006 will Light ON. After that when the toggle switch 10
and 11 is ON, OUT1007 will Light ON. But when toggle Switch 09 is ON,
Both OUT1006 and 1007 will turn OFF.

Switch 0007 Switch 0009 Switch 0010 Switch 0011 OUT1006 OUT1007
ON OFF OFF OFF LIGHT ON LIGHTOFF
ON OFF ON ON LIGHT ON LIGHTON
ON ON ON ON LIGHTOFF LIGHTOFF

Switch 07 as START button, Switch 09 as STOP button. After that Swtich


10 and switch 11 are the sensor 1 and 2. Beside that OUT1006 are the
conveyor 1 and OUT 1007 are the conveyor 2. When START Button
(Switch07) is ON conveyor 1 (OUT1006) will start moving and the product
X will move. When product X pass through Sensor 1 (Switch 10) ON,
conveyor 2 (OUT 1007) will start moving and send product X to end of
conveyor 2 and the Sensor 2 (Switch 11) ON. After that the STOP button
(Switch 09) will ON and everything will STOP.

DISCUSSION:
From the discussion we have done we learned how to write the,
Ladder Diagram, Mnemonic Code, Transfer the program to console and
how PLC works.

CONCLUSION:

The conclusion is we have improved the basic of PLC programming.


Other that we get to know that where PLC is used example, on task 1 we
know how to program the lamp will turn on when all the door is close. On
task 2 we finally understand how the process factory’s conveyor and
sensor work. After done the Lab experiment we know that PLC is very
important for Mechatronic Student.

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