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Problem 3.1: Sample Number of Defectives (D) Number of Obse P D/N CL CL 100

The document contains data from multiple sample problems analyzing defects. For Problem 3.1, data on the number of defectives and total items is provided for 30 samples, along with calculations of the proportion of defectives, control limits, and a conclusion. Problem 3.2 contains similar data and calculations for 20 additional samples. Problem 3.6 lists the number of breaks for 20 samples and calculates a mean. Control charts are presented analyzing the number of defectives over samples.
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0% found this document useful (0 votes)
52 views6 pages

Problem 3.1: Sample Number of Defectives (D) Number of Obse P D/N CL CL 100

The document contains data from multiple sample problems analyzing defects. For Problem 3.1, data on the number of defectives and total items is provided for 30 samples, along with calculations of the proportion of defectives, control limits, and a conclusion. Problem 3.2 contains similar data and calculations for 20 additional samples. Problem 3.6 lists the number of breaks for 20 samples and calculates a mean. Control charts are presented analyzing the number of defectives over samples.
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Problem 3.

1:

Sample Number of Defectives(D) Number of Obse


p=D/n CL UCL LCL CL*100
1 12 100 0.12 0.151 0.258415 0.043585 15.1
2 14 100 0.14 0.151 0.258415 0.043585 15.1
3 10 100 0.1 0.151 0.258415 0.043585 15.1
4 16 100 0.16 0.151 0.258415 0.043585 15.1
5 18 100 0.18 0.151 0.258415 0.043585 15.1
6 19 100 0.19 0.151 0.258415 0.043585 15.1
7 14 100 0.14 0.151 0.258415 0.043585 15.1
8 20 100 0.2 0.151 0.258415 0.043585 15.1
9 18 100 0.18 0.151 0.258415 0.043585 15.1
10 17 100 0.17 0.151 0.258415 0.043585 15.1
11 9 100 0.09 0.151 0.258415 0.043585 15.1
12 11 100 0.11 0.151 0.258415 0.043585 15.1
13 14 100 0.14 0.151 0.258415 0.043585 15.1
14 12 100 0.12 0.151 0.258415 0.043585 15.1
15 7 100 0.07 0.151 0.258415 0.043585 15.1
16 6 100 0.06 0.151 0.258415 0.043585 15.1
17 3 100 0.03 0.151 0.258415 0.043585 15.1
18 7 100 0.07 0.151 0.258415 0.043585 15.1
19 10 100 0.1 0.151 0.258415 0.043585 15.1
20 14 100 0.14 0.151 0.258415 0.043585 15.1
21 18 100 0.18 0.151 0.258415 0.043585 15.1
22 22 100 0.22 0.151 0.258415 0.043585 15.1
23 26 100 0.26 0.151 0.258415 0.043585 15.1
24 20 100 0.2 0.151 0.258415 0.043585 15.1
25 24 100 0.24 0.151 0.258415 0.043585 15.1
26 18 100 0.18 0.151 0.258415 0.043585 15.1
27 19 100 0.19 0.151 0.258415 0.043585 15.1
28 20 100 0.2 0.151 0.258415 0.043585 15.1
29 17 100 0.17 0.151 0.258415 0.043585 15.1
30 18 100 0.18 0.151 0.258415 0.043585 15.1
453 4.53

Problem 3.2:
Sample Number of Defectives(D) Number of Obse
p=D/n CL UCL LCL CL*100
1 14 100 0.14 0.1535 0.223625 0.083375 15.35
2 12 100 0.12 0.1535 0.223625 0.083375 15.35
3 9 100 0.09 0.1535 0.223625 0.083375 15.35
4 10 100 0.1 0.1535 0.223625 0.083375 15.35
5 11 100 0.11 0.1535 0.223625 0.083375 15.35
6 7 100 0.07 0.1535 0.223625 0.083375 15.35
7 8 100 0.08 0.1535 0.223625 0.083375 15.35
8 14 100 0.14 0.1535 0.223625 0.083375 15.35
9 16 100 0.16 0.1535 0.223625 0.083375 15.35
10 17 100 0.17 0.1535 0.223625 0.083375 15.35
11 18 100 0.18 0.1535 0.223625 0.083375 15.35
12 10 100 0.1 0.1535 0.223625 0.083375 15.35
13 19 100 0.19 0.1535 0.223625 0.083375 15.35
14 20 100 0.2 0.1535 0.223625 0.083375 15.35
15 17 100 0.17 0.1535 0.223625 0.083375 15.35
16 18 100 0.18 0.1535 0.223625 0.083375 15.35
17 18 100 0.18 0.1535 0.223625 0.083375 15.35
18 22 100 0.22 0.1535 0.223625 0.083375 15.35
19 24 100 0.24 0.1535 0.223625 0.083375 15.35
20 23 100 0.23 0.1535 0.223625 0.083375 15.35
307 3.07

Problem 3.6:
Sample Number of Breaks( C) C=∑C/m UCL=C+ z√C LCL=C-z√C
1 3 4.3 4.3+3√4.3 4.3-3√4.3
2 2 10.52093 -1.920932
3 4 0
4 1
5 5
6 3
7 2
8 4
9 0
10 2
11 3
12 4
13 6
14 7
15 8
16 6
17 5
18 7
19 8
20 6
86
UCL*100 LCL*100 CL=p=∑p/m UCL=p+z√p(1-p)/√n LCL=p-z√p(1-p)/√n
25.84147 4.358534 0.151 UCL=0.151+3√0.151(1-0.151)/√100 LCL=0.151-3√0.151(1-0.151)/√100
25.84147 4.358534 0.25841466379 0.04358533621
25.84147 4.358534 Z=3
25.84147 4.358534 0.00128199
25.84147 4.358534 0.03580488793
25.84147 4.358534
25.84147 4.358534
25.84147 4.358534
25.84147 4.358534 30
25.84147 4.358534
25.84147 4.358534 25
25.84147 4.358534
25.84147 4.358534 Number 20
25.84147 4.358534 of
25.84147 4.358534 Defectives 15 Number of Defectives(D)
25.84147 4.358534 CL*100
UCL*100
25.84147 4.358534
10 LCL*100
25.84147 4.358534
25.84147 4.358534
5
25.84147 4.358534
25.84147 4.358534
25.84147 4.358534 0
25.84147 4.358534 1 3 5 7 9 11 13 1 5 17 19 2 1 2 3 25 27 29
25.84147 4.358534
25.84147 4.358534 Sample
25.84147 4.358534
25.84147 4.358534
25.84147 4.358534 Conclusion: The process seems to be out of control on Sample 17, i.e. 17th day of
25.84147 4.358534
25.84147 4.358534

UCL*100 LCL*100 CL=p=∑p/m UCL=p+ z√p(1-p)/√n z=2 LCL=p- z√p(1-p)/√n


22.3625 8.337503 0.1535 0.1535+2*√0.001229378 0.1535-2*√0.001229378
22.3625 8.337503 UCL= 0.22362497414 LCL= 0.08337502586
22.3625 8.337503
22.3625 8.337503
22.3625 8.337503 30
22.3625 8.337503
22.3625 8.337503 25
22.3625 8.337503
22.3625 8.337503 20 Nu
22.3625 8.337503 Number CL*
15
UC
10 LCL

5
25

20 Nu
CL*
22.3625 8.337503 of 15
UC
22.3625 8.337503 Defectives LCL
10
22.3625 8.337503
22.3625 8.337503
5
22.3625 8.337503
22.3625 8.337503 0
22.3625 8.337503 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
22.3625 8.337503
22.3625 8.337503
22.3625 8.337503 Sample

Conclusion

Since it is not possible to have negative number of defects


-3√0.151(1-0.151)/√100

Number of Defectives(D)
CL*100
UCL*100
LCL*100

ample 17, i.e. 17th day of Observation when its below LCL

√0.001229378

Number of Defectives(D)
CL*100
UCL*100
LCL*100
Number of Defectives(D)
CL*100
UCL*100
LCL*100

16 17 18 19 20

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