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    Induced Draft Fan: Double Suction NDZV) With Sleeve Bearing

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    Saurabh Barange
    The document provides information on an induced draft fan, including its components and operation procedures. It describes the fan type as a single stage, double suction centrifugal fan used to handle hot gases. It then lists pre-commissioning checks, startup procedures, operational parameters to monitor and log, and potential problems and remedies.

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    Induced Draft Fan: Double Suction NDZV) With Sleeve Bearing

    Uploaded by

    Saurabh Barange
    2K views6 pages
    The document provides information on an induced draft fan, including its components and operation procedures. It describes the fan type as a single stage, double suction centrifugal fan used to handle hot gases. It then lists pre-commissioning checks, startup procedures, operational parameters to monitor and log, and potential problems and remedies.

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    I D fan.docx

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    The document provides information on an induced draft fan, including its components and operation procedures. It describes the fan type as a single stage, double suction centrifugal fan used to handle hot gases. It then lists pre-commissioning checks, startup procedures, operational parameters to monitor and log, and potential problems and remedies.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    2K views6 pages

    Induced Draft Fan: Double Suction NDZV) With Sleeve Bearing

    Uploaded by

    Saurabh Barange
    The document provides information on an induced draft fan, including its components and operation procedures. It describes the fan type as a single stage, double suction centrifugal fan used to handle hot gases. It then lists pre-commissioning checks, startup procedures, operational parameters to monitor and log, and potential problems and remedies.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 6

    INDUCED DRAFT FAN

    INTRODUCTION
    Radial Fans manufactured are single stage, double suction, simply Supported/overhung
    Centrifugal machines, which can be used to handle hot gases. In this type of fans, the medium
    handled enters the impeller axially and after passing through the impeller leaves radially. A large
    part of the energy transferred to the medium is converted in to kinetic energy as the medium
    passes through the impeller. The spiral casing converts part of the kinetic energy in the medium
    to pressure energy. The output of the fan is usually controlled by varying the speed of the fan by
    suitable speed control device and also by inlet dampers.

    PRE-COMMISSIONING CHECK LIST


    ENSURE THE FOLLOWNG
     The bases of fan parts are tightened without strain.
     The direction of rotation of impeller with respect to casing
     Tightness of all foundation bolts of fan/motor.
     Tightness of connecting bolts of bearing housing.
     Horizontality of the shaft within 0.04 mm/m
     Squareness (face out) and the tightness of the thrust collar
     Bearing clearances (Oil clearance, side clearance and axial gap)
     Condition of the liner babbitting
     Oil level and recommended grade of oil for fan bearing
     Free rotation of oil rings.
     Cooling water flow to the bearings liners
     No water leakages inside the bearing housing through liners.
     Impeller clearances with respect to stator parts
     Direction of operation of inlet dampers/inlet guide flaps with respect to the direction of
    rotation of impeller.
     Inlet Guide Vane assembly The Direction of Opening of Inlet Guide Vanes shall be in the
    Opposite direction of rotation of impeller viewing from suction side.
     Damper Flaps Control assembly: The Direction of Opening of inlet damper flaps shall be
    in the same direction of rotation of impeller viewing form suction end.
     Power cylinder / actuator for proper actuation of suction damper / inlet guide vane (full
    open to full close).
     Linearity of the damper / inlet guide flaps position in control room with respect to local
    indication.
    Double Suction NDZV) with Sleeve Bearing
     Proper operation of inlet damper / inlet guide vane and outlet gate/damper.
     Tightness of coupling bolts.
     Correct setting of coupling gap.
     Alignment of couplings as per the FQA log sheets
     Rotate rotor by hand and ensure rotation without any mechanical rubbing.
     Condition of balancing weight in impeller and shaft
     Removal all transport stiffeners (Yellow painted).
     Calibration of all instruments for Fan / Motor
     Proper functioning of interlocks / protections
     Proper assembly of all expansion joints
     No foreign matter is left inside fan casing.
     No loose pieces are found in the suction side ducting of the fan.
     Proper earthing of motor body and all statutory conditions stipulated by motor
    manufacturer are complied with. Proper functioning of "Emergency Off switch”.
     Proper direction of rotation of motor.
     Never run the Fan / Motor without protections / interlocks.

    Induced Draft fan (I. D. Fan): Technical Data Sheet

    Sr. No. Particulars Technical Data


    1 Application Induced Draft fan
    2 Fan Type NDZV 47 S
    3 No. of Fan Two
    4 Suction Orientation 45 ˚ Top Left
    5 Delivery Orientation Bottom Horizontal Right
    6 Medium Flue Gas
    7 Fan Design Rating
    Capacity (m3/sec) 550
    Total Head Develop (mmwc) 470
    Temperature of Medium (0 C) 150
    Density (Kg/M³) 0.784
    Speed (rpm) 580
    8 Fan Drive Coupling Soft
    9 Drive Motor
    Make BHEL
    Type SQ. Induction Motor
    Rating (KW) 3500
    Speed (rpm) 525
    Voltage (KV) 6.6
    10 Lubrication Equipment
    Fan 20 LPM FOLS (OIL-ISO VG 68)
    Motor Grease Lubricated (Servo gem 3)
    Type of Fan Regulation Speed by VFD & Inlet Damper
    11 Designation of Fan NDZV 47 S
    NDZV – Radial, double suction,
    simply supported bearing
    47- Tip diameter of Impeller in dcm
    S – Type of Impeller
    12 Recommended Lubrication
    Filling Location Lub oil tank
    Frequency of Filling Once in a year
    Frequency of Observation Daily
    Qty. / Fan 600 Ltr.
    STARTUP AND OPERATION
    Here the switching sequence for the fan is described as individual equipment.
    START PERMISSIVE
    The inlet damper / inlet guide vane / radial vane control and discharge gate / damper of the fan
    should be in closed position (if provided). Open discharge damper/ gate simultaneously after
    starting the motor. Lubrication oil level in the bearing should be ensured. Cooling water flow to
    the bearings
    AIARM & TRIP VALUES
    Description Alarm
    1. Fan Bearing Temperature >77 °C
    2. Fan Bearing Vibration {Vel -rms}
    For Fans erected on Solid Concrete foundation > 4.5 mm/s
    3. Fan Bearing Vibration (Vel - rms) For Fans
    erected on Spring isolator > 7.0 mm/S

    STARTUP AND TEST RUNNING


     Ensure that all protections and interlock are functioning properly.
     Start the motor, Check for correct direction of rotation of motor.
     Test runs the motor for one hour.
     If found satisfactory couple fan with motor.
     Keep the delivery damper in full close position.
     Start the fan and note starting time.
     Ensure that the discharge damper opens full after the fan has accelerated to full speed.
     Operation of the fan with discharge damper fully closed is not permissible.
     Check for the rotation of the oil rings and ensure that the oil is carried.
     Measure the vibrations and temperature of the bearings. Record the vibrations and bearing
    temperatures every 15 minutes for first half an hour of run and every 30 minutes for the
    subsequent 2 hours of run and every hour till trial run completion.
     Check for any abnormal noise and oil leakage in the fan.
     Check and record the motor current, voltage and fan load.
     Test run for 8 hours.
    In case, the bearing temperature is high and vibration and noise is excessive, the fan should be
    diagnosed and rectified.

    CHECKS DURING NORMAL OPERATION OF THE FAN


    During continuous operation of the fan the data should be logged as per the format: "Operational
    parameter". Apart from the data logged in the format the following additional information is to
    be logged at fixed convenient intervals.
     Vibration level
     Oil level in the bearings
     Leakage in lub oil

    If the fan trips on “bearing temperature high” protection, it is mandatory that


    the bearings are to be thoroughly inspected before restarting the fan.

    SHUTDOWN OF FAN
     Gradually decrease the load of the fan to minimum.
     Stop the fan. (Follow the switching off sequence)
     Close the discharge dampers.
     Note the deceleration time of the fan.
    Vibration and Safe running of Fan
    Vibration Characteristics
    Vibration in the simplest form may be considered as the motion of a part of a machine back and
    forth from its position of rest end can be expressed as a simple harmonic motion.
    Displacement
    Total distance of movement of part is peak to peak displacement or Double Amplitude in micron.
    Velocity
    The speed at which the part is vibrating in mm/sec
    Frequency
    The number of cycles of this movement for a given period of time is the frequency.
    Description

    Operational Problems Causes and Remedies

    SN Problem Probable Cause Remedies


    1 Frequent drop in oil level oil leakages Inspect &rectify leaks
    2 Water contamination in Leakage of the water in the fan Inspect &rectify leaks
    lubricating Oil bearing/oil cooler.
    3 Dust contamination of Dust ingress in to the fan Inspect the dust seal
    lubricating Oil Bearings and rectify.
    4 High vibrations Unbalance, Misalignment, Analyze and Rectify
    Looseness, Defective bearing,
    shaft bend, Resonance,
    Aerodynamic problem Electrical
    Induced vibrations
    5 High bearing  improper thermometer  Find fault & rectify
    temperatures  Inadequate lubrication  Maintain oil level
     Inadequate bearing clearance  Replace the bearing
     Improper lub oil  Ensure-use-of
    recommended lub oil.
     Bearing failure  Replace the bearing.
     Mechanical rubbing  Find out the part
    & rectify suitably.
    6 Fan could not be loaded System resistance inadequate Check the ducting &
    correct as per system
    design
    FLUE GAS PATH

    PLATTEN SUPERHEATER

    REHEATER

    FINAL SUPERHEATER

    LOW TEMPERATURE SUPERHEATER

    ECONOMISER

    AIR HEATER

    ESP

    ID Fan ID Fan

    Chimney
    INDUCED DRAFT FAN (500 MW)

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