Adverse Weather Condition Functionality and Minimum Propulsion Power
Adverse Weather Condition Functionality and Minimum Propulsion Power
Condition functionality
and minimum
propulsion power
2 MAN Energy Solutions
Adverse Weather Condition functionality and minimum propulsion power
Future
in the
making
3
Contents
Introduction 05
Background for AWC 06
AWC and engine load diagrams 07
Case study on Handymax bulk carrier 10
Conclusion 14
References 15
Abbreviations 16
4 MAN Energy Solutions
Adverse Weather Condition functionality and minimum propulsion power
5
Introduction
In the merchant fleet, a two-stroke longer periods than previously the slope inclines, the cyclist has two
engine directly coupled to a fixed-pitch possible. Hereby the percentage of options, either to provide a greater
propeller is one of the most applied accessible MCR power is increased as torque input to the pedals and hereby
propulsion solutions due to the long as an emergency in harsh weather maintain the rpm of the wheels, or
superior efficiency. requires it. accept that an unchanged torque will
result in lower rpm.
When a vessel with this propulsion This increases the attainable vessel
system experiences added resistance speed, which helps to ensure the A similar experience of heavy running
in adverse weather, the torque required manoeuvring capacity of the vessel. occurs, when the same cyclist bikes on
by the fixed-pitch propeller to maintain In this paper, the background and the a flat road at a uniform speed and
the rpm increases. In harsh cases, the advantages of the AWC functionality suddenly encounters headwind.
torque required can increase beyond will be elaborated. Because of the wind resistance, the
the torque limits of the main engine, cyclist has the same two options: Either
whereby the power output from the Additionally, a case study of the to increase the torque input to the
engine is limited to a power that is less expected performance of a 50,000 dwt pedals and hereby maintain rpm or
than the maximum continuous rating Handymax bulk carrier sailing in accept that a unchanged torque input
(MCR). adverse weather with and without AWC reduces rpm.
function will be presented.
With ever-tightening Energy Efficiency The two-stroke engine has the same
Design Index (EEDI) phases, aiming at options, either to increase the engine
reducing the emission of greenhouse Heavy running propeller torque and maintain the rate of
gasses, the installed propulsion power revolution or to maintain the torque and
for new vessels is decreasing. This When sailing in adverse weather, the accept a reduction in rate of revolution.
means that less power is available for resistance that the vessel experiences Increasing the torque of an engine is,
maintaining a safe course in adverse increases, which means the propeller however, only possibly to a certain
weather. becomes “heavy running”, i.e. it extent, within the limits of the engine
requires more torque to maintain the load diagram – the AWC functionality
The Adverse Weather Condition (AWC) same rate of revolution. extends these limits for the MAN B&W
functionality introduced and described two-stroke engine.
in this paper makes it possible to A heavy running propeller is equivalent
increase the engine load limits in such to the experience a cyclist has, when
conditions significantly more and for going uphill without changing gear. As
Background for AWC
7
A load diagram of an engine defines the the layout diagram merely shows which the left by the propeller light running
power and speed limits relative to the combinations of power and rpm for margin. The light running margin is
SMCR point specified within the engine which it is possible to select the SMCR. included to account for added
layout diagram, see Figs. 1 & 2. See Chapter 3 of “Basic principles of resistance from wind, waves and hull
ship propulsion” for further notes. fouling.
The load diagram is an important tool
for describing an engine. Fig. 1 shows Line 1: The engine layout curve, which Line 3: Maximum continuous rpm.
an engine load diagram where different passes through the 100% SMCR-rpm
numbered lines mark the limits for the and 100% SMCR-power point. The Line 4: This line represents the torque/
engine. The position of the SMCR point curve coincides with curve 2. speed limit for continuous operation of
in the layout diagram of the engine the engine, which is mainly defined by
design does not influence the Line 2: The heavy propeller curve is the the thermal load of the engine
appearance of the engine load diagram, light propeller curve (line 6) shifted to components. This limit can be
extended temporarily by the AWC
Power [%SMCR] functionality described in this paper.
120
Recommended operation Line 5: Represents the maximum mean
100 Available at Sea Trial 7 effective pressure (mep) acceptable for
5
8
continuous operation.
Heavy operation
80 Short-term operation Line 6: The light propeller curve for a
6
4
1
clean hull and calm weather. This curve
60 is often used for propeller layout.
2
10
40
3
Line 7: Maximum power for continuous
operation. When increasing the rpm
9
20 towards lines 3 and 9, the maximum
power for continuous operation cannot
exceed 100%.
0
50 60 70 80 90 100 110
Speed [%SMCR] Line 8: Normal overload operating limit
of an engine without the AWC
Fig. 1: Standard load diagram of MAN B&W engines with line definitions 1 to 10. functionality.
100
e
1
Recommended operation
urv
ll c
pu
ve
80
ur
rd
rc
rv
The green area between lines 1, 3 and
ll a
cu e
lle
DLF
Bo
ut op
yo 7 is for continuous operation with
105% SMCR
r
60
tp
la h
e Lig
More power
propeller load only.
in
ng
with DLF E
40 BSRPM
Fig. 2: Illustration of an engine load diagram with addition of the DLF and the bollard pull curve. The load The red area between lines 4, 5, 7 and
diagram is independent of the SMCR position within the engine layout diagram, shown in blue. 8 is for overload operation.
8 MAN Energy Solutions
Adverse Weather Condition functionality and minimum propulsion power
rv e
cu
100
light propeller curve, line 6, upwards, 1
ull
dp
placing it left of the original curve. The
ll ar
Temporary extension of load limits by AWC
ve
80
Bo
ur
operating point hereby approaches the
rve
rc
cu
lle
torque limiter, line 4, in the load
pe
t
60
ou
y
105% SMCR
ro
tp
gh
la
diagram. In an emergency, the torque Li
e
in
ng
E
limiter can be exceeded by activating 40
the Increased Limiter Function (ILF) on
20
the bridge. This increases the fuel
index by 10% as standard on any MAN BSR
0
B&W engine. In its traditional form, the 0 20 40 60 80 100 120 140
ILF can only be used in 1 hour out of Speed [%SMCR]
12 hours.
Fig. 3: Illustration of an engine load diagram with the AWC limiter applied. From the right, the light
If the engine is equipped with the propeller curve, engine layout curve and the bollard pull curve.
Dynamic Limiter Function (DLF), this
function is also activated when
activating the ILF, and the operating access an even higher percentage of functionality as described in the
area is extended into the DLF area in the MCR at lower rpm, as illustrated in following.
the engine load diagram, see Fig. 2. Fig. 3.
The DLF itself works by calculating the Fig. 3 shows an illustration of an engine Working principles of AWC
available air in the engine cylinders load diagram with the AWC functionality
before each combustion takes place. inserted. As seen in the load diagram, In principle, the AWC functionality
When the mass of air is known, the the AWC function extends the operating increases the amount of fuel injected
Engine Control System (ECS) area in the range from 60% to 97% into the combustion chamber, which
calculates the maximum allowable engine speed. The bollard pull curve in increases the torque output of the
amount of fuel that can be injected into Fig. 3 represents the maximum engine. The AWC function delays the
the combustion chamber before propeller load when running ahead at fuel injection, which limits the peak
reaching the minimum acceptable air zero advance speed, which based on pressure and temperature in the
excess ratio. After approximately 30 experience typically lies 15% to 20% combustion chamber. Thermal loads of
minutes of DLF operation, the engine heavier than the light propeller curve, piston crown, exhaust valve, cylinder
components need to cool down and and set to 17.5% on the figure. liner and cylinder cover are hereby
the engine gradually reduces the limits reduced and kept below the
back to the normal fuel index limiter. The AWC functionality enables the temperatures attained at the SMCR.
Because the DLF is time-limited, it is engine to follow the bollard pull curve
not suitable for long time heavy up to 80% power and 80% rpm, Over the years, possible pressure ratios
operation, which is required when working at 100% mean effective of turbochargers have increased
encountering adverse weather pressure in this point. This ensures that significantly. This enables a greater
conditions. See the paper “The 80% of the SMCR power is available scavenge air pressure and increases
Dynamic Limiter Function” for further during encounters of adverse weather the excess air ratio which reduces the
information. conditions, depending on the nature of thermal load of the engine components.
the bollard pull curve and the propeller
light running margin of the design. The delayed fuel injection improves
AWC functionality conditions in the combustion chamber
Moreover, the operation of the AWC but increases the SFOC by 3% to 4%,
The AWC functionality, is placed in functionality is not under any strict time compared to when the engine operates
continuation of the DLF and works limits, which means it can be used as on the traditional torque limit curve.
according to the same principles by long as required in an emergency.
increasing the accessible torque, when Initiatives have been taken to reduce The AWC functionality must be
the ILF is activated. By installing the the thermal load on engine components considered available for emergencies
AWC functionality, it is possible to during utilisation of the AWC only. Frequent exposure to adverse
9
weather conditions with utilisation of AWC and influence on evaluation of guidelines are still under discussion at
the AWC will reduce guiding overhaul minimum propulsion power the time of writing, however, the
intervals like other special engine present paper assumes that the interim
configurations. The avoidance of Lowering a vessel’s installed power has guidelines apply to EEDI phase 2 as
adverse weather encounters is still to been acknowledged as a method to well. The reader is advised to stay
be sought by good seamanship, obtain a lower EEDI value, but at the updated and observe the latest
weather routing, etc. same time, it has also raised the guidelines from the IMO.
concern that it could result in
The AWC functionality is available for underpowered vessels with reduced Assessment level 2 takes actual capa-
all ME-C10.5 and ME-C9.7 engines or manoeuvrability in heavy weather. As a bilities of the propulsion plant into
newer. The function is integrated in the result of this, IMO has published an consideration, i.e. level 2 accounts for
ECS and activated by the “Increased interim assessment method for the load diagram of the engine along
limiter function” button on the bridge. determining the minimum propulsion with the light running margin of the
Consequently, it is neither necessary power required to maintain a safe propeller, etc. As the AWC functionality
to change any hardware on the engine manoeuvrability of vessels in adverse extends the engine load limits as long
nor to implement additional buttons in conditions, Ref. [1]. as required in an emergency, the appli-
the bridge control system. cation of AWC has a significant positive
The evaluation of minimum propulsion effect on the minimum speed a vessel
The AWC functionality is not replacing power can be performed by can maintain in this evaluation. This is
the requirements for designing a assessment level 1 or assessment level illustrated in the subsequent case study
propulsion system with sufficient 2. Assessment level 1 allows of the Handymax bulk carrier.
propeller light running margin. MAN calculation of the minimum power line
Energy Solutions recommends a light value based on the vessel type and the If the vessel − despite the application of
running margin of 4% to 7%, and up to deadweight, with coefficients a and b the AWC functionality − cannot fulfil the
10% in special cases. Vessels with according to Ref. [1], see illustration in criteria to any of the assessment levels,
larger-than-usual PTOs, vessels Fig. 4. various options can be considered:
operating in areas with very heavy The light running margin of the
weather and vessels operating in ice However, if the propulsion power propeller, i.e. margin between the
are examples of special cases. installed is below the given minimum engine load limits and the calm water
Similarly, vessels with two fixed pitch power line value of assessment level 1, propeller curve, can be increased.
propellers/main engines, where one then an evaluation on the vessel’s
propeller/one main engine for some design must be performed according to Alternative fuels, that lower the EEDI,
reason is blocked/declutched from assessment level 2. will allow for a more powerful engine.
time to time are considered special Hull lines, and especially the bow, can
cases, which will benefit from an It should be noted that this guideline be refined to minimise resistance in
increased light running margin. originally was valid for phase 0 and general, and from interaction with
phase 1 of EEDI only. The final waves specifically, etc.
The AWC functionality should not be
applied to increase the power taken
out through a shaft generator/power Power [kW]
take out (PTO), as such operation is 32,500
not considered an emergency. 30,000 Minimum Power Line Value = a × dwt + b
Installation of the AWC functionality 27,500 a = 0.0652 and b = 5,960.2 for tanker
does not alter the PTO layout limit as it 25,000 a = 0.0763 and b = 3,374.3 for dwt < 145,000 dwt
is described in Chapter 3 of “Basic 22,500 a = 0.0490 and b = 7,329.0 for dwt ≥ 145,000 dwt
principles of ship propulsion”. 20,000
17,500
The AWC functionality should only be 15,000
considered a retrofit solution for 12,500
vessels with an acceptable light 10,000
Tanker
running margin at the time of vessel 7,500
delivery, which also experience a need Bulker
5,000
for extra torque when operating in 2,500
adverse weather. The functionality 0
should not be used as a measure to 0 50,000 100,000 150,000 200,000 250,000 300,000 350,000 400,000
Size [dwtscant]
remedy the challenges of a poorly
designed propulsion system with Fig. 4: Assessment level 1 of [1] for fulfilling minimum propulsion power requirements for tankers and
inadequate light running margin. bulk carriers as function of the scantling deadweight.
10 MAN Energy Solutions
Adverse Weather Condition functionality and minimum propulsion power
The application and benefits of AWC, Examples of minimum propulsion –– LPP is the length between
both with respect to rule compliance power evaluation with and without perpendiculars in m.
and actual performance, are AWC –– Vvessel is the speed in m/s.
exemplified through a case study on a –– B is the breadth of the vessel in m.
50,000 dwt Handymax bulk carrier. The Following the simple equation 3, –– d is the draught in m.
case study includes a theoretical minimum propulsion power level 1, –– HS the significant wave height in m.
evaluation of the propulsion plant’s 7,189 kW is required for a bulk carrier of
capabilities with respect to minimum 50,000 dwt capacity, as it may be Propeller characteristics, which relates
propulsion power. Furthermore, a identified on Fig. 4 as well. As the resistance to engine power, are
practical evaluation of the Handymax SMCR is lower than this, a requirement obtained via the Wageningen B-series,
bulk carrier operating fully laden with for an evaluation according to while propulsion coefficients such as
and without the AWC functionality in a assessment level 2 is set. the wake fraction and thrust deduction
developing seaway has been performed fraction are estimated by internal tools.
to illustrate the effects of applying AWC. An assessment according to level 2 at
the time of writing requires model tank As the length between perpendiculars
Main particulars of the bulk carrier tests to determine the transfer function of the vessel is below 200 meters, LPP <
considered are given in Table 1. With for added wave resistance in head 200 m, the minimum propulsion power
the very low SMCR applied, the vessel seas. Such tests are not available for guideline requires the performance of
is according to calculations capable of the generic hull considered here and the vessel to be evaluated in a
fulfilling EEDI phase 3 by using tradi- instead the added wave resistance in significant wave height of HS = 4 m and
tional bunker. Considering this SMCR, head seas is calculated by a method a wind speed of Vwind = 15.7 m/s
specific attention must be given to the developed in the SHOPERA project and corresponding approximately to
vessel with respect to minimum propul- JASNAOE, see Ref. [2] and Ref. [3]. Beaufort 7.
sion power.
0.75
× 2
Table 1: Vessel particulars for a = 1336 (5.3 + )� � ×
typical 50,000 dwt Handymax bulk
carrier, EEDI phase 3 compliant
Engine oa
rv
6S50ME-C9 r m e l
cu
No gin ve 14
ur
ut
En
SMCR kW 5870
yo
rc
la
le
el
ne
SMCR rpm 85 80 op
gi
r
En
tp
gh
Sea margin % 15 Li
Engine margin % 10 70 13
105% SMCR
11
40
Fig. 5 shows an illustration of main
engine loading while propelling the fully 10
laden vessel in calm waters. The EEDI 30
65 70 75 80 85 90 95 100 105 110
reference speed at 75% engine load Speed [%SMCR]
with the hull as in sea trial condition, as
considered here, is calculated to 13.3 Fig. 5: Performance of the Handymax bulk carrier in calm water. Numbers along the black curve
knots. represent attainable vessel speeds in knots.
11
e
rv
rm
cu
No ve
power guidelines without the AWC ur
ut
7
yo
ts rc
la
i le
el
functionality, as the vessel can maintain 80 lim
ne
d p
ro
gi
oa
el
En
tp
the minimum navigational speed1 of E ng
in
L ig
h
105% SMCR
diagram. In fact, the vessel is capable
of maintaining almost 7 knots before 60
5
crossing the torque limiter of the
two-stroke main engine. This is well 50
4
above the required minimum
navigational speed. 40 3
3
rv
lim
cu
se ve
as the vessel will not be able to rea ur
ut
nc
Ci
yo
ts rc
la
AW mi le
maintain 2 knots of forward speed li el
ne
80 2 d op
gi
oa pr
el
En
40
30
65 70 75 80 85 90 95 100 105 110
Speed [%SMCR]
Fig. 7: Expected performance of the Handymax bulk carrier in Beaufort 8. Numbers along the black
speed curve represent the attainable vessel speeds in knots.
1. D
epending on the area of the rudder, the requirement for minimum course keeping speed also set by the guideline in [1] may be stricter than the
requirements for the minimum navigational speed.
12 MAN Energy Solutions
Adverse Weather Condition functionality and minimum propulsion power
e
mi rc
rv
2%. A small light running margin of this el
i
7 in
cu
g le
rea
s
En el
ut
nc op
yo
order is not recommended for a new Ci pr
la
AW ht
ne
80 Li
g
design, but a reduction of light running
gi
En
its
margin can occur over time as the hull as
el
im
70 re 6
and propeller foul. inc
al
105% SMCR
rm
No
60
The reduced light running margin 5
means that only 5 knots can be
50
maintained within the normal load 4
diagram of the engine in Beaufort 7.
40
Compared to the performance of a 3
propulsion plant with 5% light running
margin, as illustrated in Fig. 6, this is a 30
65 70 75 80 85 90 95 100 105 110
reduction of 2 knots.
Speed [%SMCR]
Power [%SMCR]
i mits
ad l urv
e
in e lo tc
80
80 Eng ou
lay
% of time logged
gine
En 60
3.7 knots
60
40
2.0 knots
11.3 knots
20
40
65 70 75 80 85 90 95 100
Speed [%SMCR]
0
Hs
0
1 2 3 4 5
Day
Fig. 9: Expected performance of 50,000 dwt bulk carrier in heads seas without AWC.
Power [%SMCR]
mits
100 Operational points se li 100
i n crea
AWC limi
ts
n e load rve
i u 80
Eng o u tc
80 4.2 knots ay
% of time logged
el
gin
En 60
60
40
2.0 knots
11.3 knots
20
40
65 70 75 80 85 90 95 100
Speed [%SMCR]
0
Hs
0
1 2 3 4 5
Day
Fig. 10: Expected performance of 50,000 dwt bulk carrier in heads seas with AWC.
14 MAN Energy Solutions
Adverse Weather Condition functionality and minimum propulsion power
Conclusion
References
Abbreviations