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    Color Coding Procedure

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    khurram
    This document outlines Daqing Petroleum's color coding procedure for inspecting and maintaining lifting gears and accessories. It describes the inspection process, including visual inspections every 3 months and thorough third party inspections annually. Equipment is color coded quarterly based on inspection results, with red indicating rejection and other colors like yellow, green, and blue signifying acceptable condition. The procedure aims to ensure safe lifting operations through regular inspections and repairs.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Color Coding Procedure

    Uploaded by

    khurram
    121 views6 pages
    This document outlines Daqing Petroleum's color coding procedure for inspecting and maintaining lifting gears and accessories. It describes the inspection process, including visual inspections every 3 months and thorough third party inspections annually. Equipment is color coded quarterly based on inspection results, with red indicating rejection and other colors like yellow, green, and blue signifying acceptable condition. The procedure aims to ensure safe lifting operations through regular inspections and repairs.

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    This document outlines Daqing Petroleum's color coding procedure for inspecting and maintaining lifting gears and accessories. It describes the inspection process, including visual inspections every 3 months and thorough third party inspections annually. Equipment is color coded quarterly based on inspection results, with red indicating rejection and other colors like yellow, green, and blue signifying acceptable condition. The procedure aims to ensure safe lifting operations through regular inspections and repairs.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    121 views6 pages

    Color Coding Procedure

    Uploaded by

    khurram
    This document outlines Daqing Petroleum's color coding procedure for inspecting and maintaining lifting gears and accessories. It describes the inspection process, including visual inspections every 3 months and thorough third party inspections annually. Equipment is color coded quarterly based on inspection results, with red indicating rejection and other colors like yellow, green, and blue signifying acceptable condition. The procedure aims to ensure safe lifting operations through regular inspections and repairs.

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    © All Rights Reserved
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    You are on page 1of 6

    Daqing Petroleum Iraq Branch

    COLOR CODING PROCEDURE

    Document Revision Log


    Document No.: Revision No: Issue Date: Review Date:
    DOC. 023 1.0 November, 2011 ……………….

    Daqing Petroleum HSSE Department – 2011 Page 1


    Daqing Petroleum Iraq Branch

    TABLE OF CONTENTS

    1. Purpose

    2. Scope

    3. Management Responsibilities

    4. Lifting Gears & Accessories

    5. Inspection Personnel

    6. Inspection Frequency

    7. Thorough Inspection

    8. Marking and Color Coding

    9. Repairs & Ruin

    10. Service Life of Lifting Accessories

    11. Identification of Lifting Accessories

    Daqing Petroleum HSSE Department – 2011 Page 2


    Daqing Petroleum Iraq Branch

    1. Purpose

    To ensure a uniform approach to the Inspection, Certification and Testing of lifting gears &
    accessories owned by Daqing Petroleum. To ensure the lifting gears & accessories in good or
    acceptable condition. To ensure lifting operations safe.

    2. Scope

    This procedure covers all lifting gears & accessories owned by Daqing Petroleum. It presents the
    minimum requirements of inspection, testing and certification of all lifting gears & accessories
    owned and operated by Daqing Petroleum.

    3. Management Responsibilities

    To ensure all lifting gears & accessories are maintained and certified in accordance with this
    procedure.

    To take care that the lifting gears & accessories are cleaned prior to the inspection, the personnel
    are appointed for visual inspection and after satisfactory results of the inspection the lifting gears &
    accessories will be marked with appointed colors.

    To require the third party to inspect the lifting equipments once a year.

    4. Lifting Gears & Accessories

    Any item whatsoever which is used or designed to be used directly or indirectly to connect a load
    to a lifting appliance or lifted equipment (e.g. a crane, chain block, air hoist, hydraulic winch) and
    which does not form part of the load, but which is not itself able to lift, or lower a load e.g.

    Wire rope slings Eyebolts

    Chains slings Hooks

    Webbing slings Lifting Caps and Stubs

    Other types of sling Master Links

    Daqing Petroleum HSSE Department – 2011 Page 3


    Daqing Petroleum Iraq Branch

    Plate Clamps

    Shackles

    Swivels

    Beam Clamps

    Other types of components

    5. Inspection personnel

    The personnel for lifting gears & accessories visual inspection in rigs should be appointed by rig
    managers, rig mechanic or HSE supervisor are available as usual. In Daqing base HSE manager will
    appoint inspectors, HSE or equipment officer can be as the inspectors.

    Thorough inspection will be done by third party company, rig manager make an inspection
    requirement to Daqing logistical department, HSE officer will do it in Daqing base. Logistical
    department will find the special inspection company.

    6. Inspection Frequency

    6.1 Visual Inspection


    All portable and fixed lifting gears & accessories shall be visually inspected at time intervals
    three months which is just each quarters of a year . the inspection time is within the week
    between two quarters.

    6.2 Thorough Inspection


    All portable and fixed lifting gears & accessories shall be thoroughly inspected and tested by
    third party company once a year.

    The next thorough inspection for Daqing rigs should be undertaken in second quarter in 2012.
    And then it will be repetitious in same time in next year.

    7. Thorough Inspection

    All items of lifting gears & accessories shall be subject to a thorough inspection giving critical
    appraisal of the item in question, in accordance with this procedure. All inspections of lifting gears

    Daqing Petroleum HSSE Department – 2011 Page 4


    Daqing Petroleum Iraq Branch

    & accessories shall be undertaken by a Lifting Inspector, who shall assess the fitness for its
    intended use in accordance with the relevant item.

    Certificates will be provided to rigs or base by the inspection company after the inspection.

    8. Marking and Color Coding

    All lifting gears & accessories, which have been inspected and found fit for purpose shall be color
    coded.

    All lifting gears & accessories will be marked by painting with color coding after every inspection,
    slings will be marked with color circle on their neck, and others accessories will be paint whole
    body.

    The color of paint for marking & coding is changed quarterly, and it is appointed at time interval
    yearly as follow:

    Time Interval 1st Quarter 2nd Quarter 3rd Quarter 4th Quarter

    Paint Color Yellow Green Blue White

    RED color will be used to unorderly paint all unserviceable items which have some non-acceptable
    defects. All lifting gears & accessories with unorderly RED paint will not permit to use anymore.

    RED color will be considered as Rejected

    Daqing Petroleum HSSE Department – 2011 Page 5


    Daqing Petroleum Iraq Branch

    9. Repairs & Ruin

    All items that are found unserviceable, but considered repairable shall be placed in a quarantine
    area designated and a tag tied to the item giving details of the repairs required.

    All proposed repairs to damaged items of lifting accessories must have the approval of the Lifting
    inspector.

    Items of lifting tackle that have been repaired shall be proof load tested before being taken back
    into service. Then marked with current color.

    Any repaired items which are failed to repair or test, should be ruined or destroyed immediately.

    No repairs shall be carried out on any sling, shackle, ring or eyebolt. These types of defective lifting
    items MUST be destroyed immediately to avoid to misuse again.

    10. Service Life of Lifting Accessories

    No maximum service life is specified for any item of lifting tackle, serviceability is determined by the
    findings of the inspections.

    11. Identification of Lifting Accessories

    All appliances shall be clearly recorded with the following information:

    a) Name and specification

    b) Equipment Tag Number (ETN Number)

    c) Safe Working Load (S.W.L.)

    d) Date of Inspection

    e) Next Due Date (of Inspection)

    Daqing Petroleum HSSE Department – 2011 Page 6

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