Ford Festiva Accessories+&+Equipment+
Ford Festiva Accessories+&+Equipment+
Ford Festiva Accessories+&+Equipment+
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INSTRUMENT PANEL
1991 ACCESSORIES & SAFETY EQUIPMENT Ford Motor Co. Switches & Instrument Panels - Standard
Instrument panel on Festiva contains a speedometer, fuel and water temperature gauges. Instrument panel is equipped with indicator/warning
lights for charging system, oil pressure, seat belt, rear defogger, turn signals, high beam and brakes. A CHECK ENGINE light, located on
instrument panel, illuminates if a computerized engine control fault occurs with engine running.
CAUTION: On models with Supplemental Restraint System (SRS), observe safety precautions. The air bag system
is powered directly from the battery and back-up power supply. Before any repairs are performed,
disconnect and shield battery ground cable. Disconnect the back-up power supply BEFORE servicing
ANY air bag component. Use caution when working near steering column. Air bag could accidentally
deploy at any time.
TROUBLE SHOOTING
NOTE: Ensure continuity exists between chassis ground and Black wire of instrument panel connector,
especially if fault exists in multiple gauge circuits. See appropriate chassis wiring diagram in the
WIRING DIAGRAMS Section.
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FUEL GAUGE
TEMPERATURE GAUGE
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MITCHELL 1 ARTICLE - INSTRUMENT PANEL 1991 ACCESSORIES & SAFETY EQUIPMENT Ford Motor Co. Switches... Page 2 of 5
SPEEDOMETER
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Check for binding speedometer drive cable.
Check for missing teeth on drive gear in transmission.
Check for defective speedometer head.
If speedometer does not indicate correct vehicle speed, check these items:
TACHOMETER (CAPRI)
Tachometer Does Not Work, But All Other Gauges Work Properly
-If tachometer does not work, but all other gauges function properly, check these items:
If tachometer and all other gauges do not function properly, check these items:
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MITCHELL 1 ARTICLE - INSTRUMENT PANEL 1991 ACCESSORIES & SAFETY EQUIPMENT Ford Motor Co. Switches... Page 3 of 5
TESTING
FUEL GAUGE SENDING UNIT
NOTE: Inspect fuel tank for distortion or damage. If distorted or damaged, repair or replace tank before testing.
Capri
Remove rear seat cushion. Disconnect fuel pump/fuel gauge sending unit electrical connector at access cover. Turn ignition on. Fuel gauge
should read empty. Using a jumper wire, connect Yellow fuel gauge wire of vehicle harness connector to ground. Fuel gauge should read full.
If fuel gauge operates as specified, replace fuel gauge sending unit.
Festiva
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Remove fuel gauge sending unit from tank. See FUEL SENDING UNIT under REMOVAL & INSTALLATION. Connect an ohmmeter and
check sending unit resistance as indicated in FUEL GAUGE SENDING UNIT RESISTANCE (FESTIVA) table. Replace sending unit if
resistance is drastically different than specification.
1. Remove electrical connector from oil pressure sending unit located on right side of engine block. Turn ignition switch on. Oil pressure
gauge should read low. Install a jumper wire between Yellow/Red wire of oil pressure sending unit vehicle harness connector and
ground. Oil pressure gauge should read high.
2. If oil pressure gauge operates as specified, replace sending unit. If gauge does not operate as specified, check instrument panel power
and ground circuits.
1. Turn ignition on (DO NOT start engine). Disconnect Yellow/Red wire from oil pressure switch connector. Light should go off.
2. If light stays on, repair short in Yellow/Red wire between oil indicator light and oil pressure switch. Reconnect wire to switch. Light
should be on with ignition on. If light does not go off when engine is started, check switch or engine for low oil pressure.
1. Ground Yellow/Red wire at instrument panel connector. If light goes on, repair Yellow/Red wire between oil pressure switch and
indicator light or replace defective oil pressure switch.
2. If light does not illuminate, check bulb or check instrument panel ground circuit.
1. Remove electrical connector from temperature sending unit located at front of cylinder head. Connect one lead of Gauge System Tester
(021-00055) to connector and other tester lead to ground. Set tester to 18 ohms, turn ignition switch on and observe temperature gauge.
Gauge should read 250°F.
2. Turn tester to 60 ohms. Gauge should read 175°F. Turn tester to 223 ohms. Gauge should read 100°F. If all readings are within twice
the needle width of correct reading, gauge is functioning properly. If readings are not as specified, replace gauge.
Remove sending unit from engine and place in container of water. Heat water to 176°F (80°C). Measure resistance between sending unit
connector and case. Resistance should be 49.3-57.7 ohms. If resistance is not as specified, replace sending unit.
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MITCHELL 1 ARTICLE - INSTRUMENT PANEL 1991 ACCESSORIES & SAFETY EQUIPMENT Ford Motor Co. Switches... Page 4 of 5
1. Disconnect 3-pin boost sensor electrical connected located on right side of firewall. Turn ignition on. Measure voltage between
Yellow/Green and Black wires. Voltage should be greater than 10 volts. Turn ignition off. If voltage is greater than 10 volts, go to next
step. If voltage is 10 volts or less, repair Yellow/Green or Black wires as necessary.
2. Remove instrument panel. See INSTRUMENT PANEL under REMOVAL & INSTALLATION. Disconnect instrument panel 8-pin
connector. With boost sensor disconnected, measure resistance through White/Black between instrument panel and boost sensor harness
connector. If resistance is less than 5 ohms, go to next step. If resistance is 5 ohms or more, repair or replace White/Black wire.
3. With 8-pin instrument panel connector disconnected, ground White/Black at boost gauge. Boost gauge should read low. Apply 12 volts
to White/Black wire at boost gauge. Boost gauge should read high. If boost gauge operates as specified, go to next step. If boost gauge
does not operate as specified, replace boost gauge.
4. Reconnect instrument panel connectors (if removed). With ignition on and boost sensor disconnected, install jumper wire between
Yellow/Green and White/Black wires of boost sensor vehicle harness connector. Boost gauge should read high. If boost gauge reads
high, replace boost sensor. If boost gauge does not read high, go to TROUBLE SHOOTING for other possible causes.
1. Disconnect negative battery cable. Pull storage compartment from heater/radio bezel. Pull outward and remove trim covers located on
both sides of steering column. Remove retaining screws and carefully pull instrument panel bezel partially away from dash. Disconnect
electrical connectors from clock and switches in bezel. Remove instrument panel bezel.
2. Disconnect speedometer cable from transaxle. Remove instrument panel retaining screws and slide instrument panel outward. Press lock
tab and release speedometer cable from instrument panel. Remove electrical connectors from rear of instrument panel. Remove
instrument panel. To install instrument panel, reverse removal procedure.
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Removal & Installation (Festiva)
1. Disconnect negative battery cable. Remove upper and lower steering column covers. Remove screws from panel bezel and remove bezel.
Disconnect rear wiper switch and rear defogger switch wiring harness connectors (if equipped).
2. Remove instrument panel-to-dash screws. Pull panel from dash. Reach behind panel and release speedometer drive cable lock tab. Lift
lock tabs and disconnect 2 electrical connectors from rear of panel. Remove panel. To install instrument panel, reverse removal
procedure.
INDICATOR LIGHTS
Remove instrument panel for access to indicator light bulbs. See INSTRUMENT PANEL under REMOVAL & INSTALLATION. To remove
bulb, rotate bulb counterclockwise to disengage locking tabs. When tabs release, pull bulb from printed circuit board. To install bulb, reverse
removal procedure. Install instrument panel and test lights.
SPEEDOMETER R & I
NOTE: Federal law requires that a label stating the odometer has been repaired or replaced be affixed to any
vehicle that has its odometer repaired, replaced or set to zero.
Remove negative battery cable. Remove instrument panel. See INSTRUMENT PANEL under REMOVAL & INSTALLATION. Disassemble
instrument panel and remove speedometer/tachometer/boost gauge assembly from instrument panel. To install, apply a 3/16" (4.6 mm) ball of
Silicone Damping Grease (D7AZ-19A331-A) into drive hole of speedometer head. Reverse removal procedure to complete installation.
Remove negative battery cable. Remove instrument panel. See INSTRUMENT PANEL under REMOVAL & INSTALLATION. Disassemble
instrument panel and remove speedometer head assembly from instrument panel. Speedometer is a separate module and can be removed
independently from gauges. To install, reverse removal procedure.
SPEED SENSOR
On vehicles equipped with speed control, a speed sensor is mounted in speedometer head assembly. If replacement is necessary, speedometer
head assembly must be replaced. See SPEEDOMETER R & I under REMOVAL & INSTALLATION.
FUEL GAUGE
Remove instrument panel. See INSTRUMENT PANEL under REMOVAL & INSTALLATION. Disassemble panel and remove fuel gauge.
To install gauge, reverse removal procedure. On Capri, the fuel/volt gauge must be replaced as an assembly.
1. For Festiva, remove rear seat. For Capri, remove rear seat cushion. On Festiva, remove carpet hold-down pins and lift carpet for access
to sending unit access plate. On all models, remove access plate screws.
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MITCHELL 1 ARTICLE - INSTRUMENT PANEL 1991 ACCESSORIES & SAFETY EQUIPMENT Ford Motor Co. Switches... Page 5 of 5
2. Lift access plate and disconnect sending unit wiring. To relieve fuel pressure, start engine and run it until engine stalls. Turn ignition off.
Disconnect and plug fuel lines at sending unit. Remove sending unit attaching screws. Remove sending unit. To install, reverse removal
procedure.
TACHOMETER
Remove instrument panel. See INSTRUMENT PANEL under REMOVAL & INSTALLATION. Disassemble panel and remove tachometer.
To install tachometer, reverse removal procedure. On Capri, the tachometer/speedometer/boost gauge assembly must be replaced as an
assembly.
TEMPERATURE GAUGE
Remove instrument panel. See INSTRUMENT PANEL under REMOVAL & INSTALLATION. Disassemble panel and remove temperature
gauge. To install gauge, reverse removal procedure. On Capri, the temperature/oil pressure gauge assembly must be replaced as an assembly.
Removal
Disconnect sending unit wire, located on side of block below thermostat housing (Festiva) or cylinder head (Capri). Remove radiator cap to
relieve cooling system pressure. Position drain pan below sending unit. Remove temperature sending unit.
Installation
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To install, apply Pipe Sealant With Teflon (D8AZ-19554-A) to threads of sending unit. Reverse removal procedure to complete installation.
Fill cooling system to proper level. Start engine and check for coolant leaks at sending unit.
WIRING DIAGRAMS
NOTE: Refer to the appropriate WIRING DIAGRAMS article in the WIRING DIAGRAMS section.
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MITCHELL 1 ARTICLE - DEFOGGER - REAR WINDOW 1991 ACCESSORIES & SAFETY EQUIPMENT Rear Window D... Page 1 of 3
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1991 ACCESSORIES & SAFETY EQUIPMENT Rear Window Defoggers - Rear Window
On Capri, the defogger circuit includes a 10-amp METER fuse which receives battery power from ignition switch and a 20-amp HTD B-
LIGHT fuse which has battery power at all times. The wire from the METER fuse goes to the rear defogger switch and then to the relay. The
wire from the HTD B-LIGHT fuse goes to the rear defogger relay and then to the grid. See Fig. 1 .
On Festiva, the defogger circuit includes a 15-amp DEFOG fuse which receives battery power from ignition switch. The wire from the fuse
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goes to the rear defogger switch and then to the grid. The defogger circuit does not contain a relay. See Fig. 2 .
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MITCHELL 1 ARTICLE - DEFOGGER - REAR WINDOW 1991 ACCESSORIES & SAFETY EQUIPMENT Rear Window D... Page 2 of 3
TROUBLE SHOOTING
DEFOGGER DOES NOT OPERATE
Blown fuse(s) or poor contact. Defogger switch defective. Defogger relay defective. Poor connections. Broken wire. Defective grid filament.
Open circuit from rear defogger switch to instrument panel (Festiva). Defective light bulb. Defective flexible circuit on instrument cluster.
TESTING
SYSTEM TESTING
1. Ensure all in-line fuses or circuit breakers are okay. Turn ignition and control switches to ON position. Glass should feel warm after a
few minutes.
2. If glass is not warm, use a test light or voltmeter to check for battery voltage at grid feed wire. If voltage is not correct, check wiring
harness, control switch and flexible circuit on instrument cluster. See FILAMENT TESTING.
Capri
Remove rear defogger switch. Using an ohmmeter, ensure continuity exists between terminals listed in table at specified switch positions. If
switch does not test as specified, replace rear defogger switch. See REAR DEFOGGER SWITCH CONTINUITY (CAPRI) table.
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NOTE: On Capri, if indicator light is not working, replace switch.
Festiva
Remove rear defogger switch. Using an ohmmeter, ensure continuity exists between terminals listed in table at specified switch positions. If
switch does not test as specified, replace rear defogger switch. See REAR DEFOGGER SWITCH CONTINUITY (FESTIVA) table. See Fig.
3.
Unplug rear window defroster relay. Relay is located in left rear corner of luggage compartment. Apply battery voltage and ground to
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MITCHELL 1 ARTICLE - DEFOGGER - REAR WINDOW 1991 ACCESSORIES & SAFETY EQUIPMENT Rear Window D... Page 3 of 3
Black/White and Black wire terminals of relay. Check continuity of relay across 2 Black/Yellow wire terminals of relay. Continuity should
exist when relay is energized. When relay is de-energized, continuity should not exist.
FILAMENT TESTING
1. To locate breaks in grid wire filaments, attach a voltmeter to middle portion of each filament. Attach other meter probe to vertical
section of window grid.
2. If a grid is broken, meter will register either zero volt or battery voltage, depending on if grid is broken between or outside test leads. If
wire is not broken, meter will register about one half of battery voltage. To locate break, move probe along wire until meter needle
moves abruptly.
1. Disconnect negative battery cable. Pull out center storage compartment. Remove 2 nuts, 2 lower screws, and heater/radio bezel. Pull
outward and remove 2 trim covers, one located on each side of steering column.
2. Remove instrument panel bezel retaining screws and pull instrument bezel from dash. Disconnect electrical connector from rear
defogger switch. Depress tangs on both sides of switch and remove switch. To install, reverse removal procedure.
Disconnect negative battery cable. Remove steering column covers. Remove screws securing instrument panel bezel to instrument panel. Pull
instrument bezel away from instrument panel. Disconnect electrical connectors from switches in bezel. Compress rear defogger switch lock
tabs and remove switch from bezel. To install, reverse removal procedure.
WIRING DIAGRAMS
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See appropriate chassis wiring diagram in the WIRING DIAGRAMS Section.
Copyright 2009 Mitchell Repair Information Company, LLC. All Rights Reserved.
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MITCHELL 1 ARTICLE - 1990-92 ACCESSORIES & EQUIPMENT Power Mirrors - Festiva Page 1 of 8
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The power outside rearview mirrors are operated by a switch located to the left of the steering column just below the air discharge register. See
Fig. 1 . The switch housing actually contains two separate switch assemblies. The outer perimeter switch controls the up/down and the
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inboard/outboard position of the mirrors. The center toggle switch determines which mirror is connected to the perimeter switch. When the
toggle is positioned to the left mirror, the left mirror will respond to the perimeter switch. The right mirror responds when the toggle is
positioned to the right.
Each mirror contains two electric motors -- one for tilting the mirror up or down and another for moving the mirror inboard or outboard. See
Fig. 1 . Each motor drives a gear train that includes a worm gear, a reduction gearset, and a threaded attaching lug. Rotation of the gear train
threads the attaching lug in or out of the final gear in the train. As the lug moves in the gear, it pushes or pulls the mirror into a new position.
A spring clip installed over the lug allows it to ratchet when it reaches the end of its travel.
COMPONENT LOCATIONS
COMPONENT LOCATIONS
Component Location
Fuse Panel Left Side Of Instrument Panel, Left Of Steering Column. See .
Ground G201 Far Left Side Of Instrument Panel, Above Kick Panel. See .
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MITCHELL 1 ARTICLE - 1990-92 ACCESSORIES & EQUIPMENT Power Mirrors - Festiva Page 2 of 8
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MITCHELL 1 ARTICLE - 1990-92 ACCESSORIES & EQUIPMENT Power Mirrors - Festiva Page 3 of 8
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Fig. 4: Locating Ground G201
Courtesy of FORD MOTOR CO.
SYSTEM TESTS
POWER REAR VIEW MIRROR
Check the operation of the remote control mirrors in all switch positions. If remote control mirror not working at all, go to next step. If one or
more, but not all, switches not working, go to RM7: Check Remote Control Mirror Switch .
Check the radio and cigar lighter. Do they work? If yes, go to step RM5: Check Remote Control Mirror Supply . If no, go to next step.
NOTE: If the fuse blows again, check for shorts to ground in the Blue/Yellow wires. Repair the Blue/Yellow
wires as needed.
Check the 15 amp CIGAR fuse. Is fuse OK? If yes, go to next step. If no, replace the 15 amp CIGAR fuse.
Ignition switch in the ACC position. Check for 12 volts on the Blue/Red wire wire at the ignition switch. See Fig. 5 Is there 12 volts? If yes,
repair the Blue/Red wire between the CIGAR fuse and ignition switch. If no, repair or replace the ignition switch, White wire from the ignition
switch to the main fuse box, or the MAIN fuse as required.
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MITCHELL 1 ARTICLE - 1990-92 ACCESSORIES & EQUIPMENT Power Mirrors - Festiva Page 4 of 8
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Fig. 5: Checking ACC Supply
Courtesy of FORD MOTOR CO.
Check for 12 volts on the Blue/Yellow wire at the remote control mirror switch. See Fig. 6 . Is there 12 volts? If yes, see RM6: Check
Remote Control Mirror Ground . If no, repair the Blue/Yellow wire between the CIGAR fuse and remote control mirror switch.
Check for continuity between ground and the Black wire at the remote control mirror switch. Is there continuity? If yes, replace the remote
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MITCHELL 1 ARTICLE - 1990-92 ACCESSORIES & EQUIPMENT Power Mirrors - Festiva Page 5 of 8
control mirror switch. See REMOTE MIRROR SWITCH under REMOVAL & INSTALLATION. If no, repair the Black wire between the
remote control mirror switch and ground.
Access the remote control mirror switch. Check for voltages at the remote control mirror switch as shown. See Fig. 7 . Do all the switch
positions check out OK? If yes, see RM8: Check Wire Power . If no, replace the remote control mirror switch. See REMOTE MIRROR
SWITCH under REMOVAL & INSTALLATION.
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Fig. 7: Identifying Remote Control Mirror Switch Terminals & Switch Positions
Courtesy of FORD MOTOR CO.
Check for voltages at the remote control mirror motors as shown. See Fig. 8 . Do all the switch positions check out OK? If yes, replace the
remote control mirror in question. See POWER REAR VIEW MIRROR under REMOVAL & INSTALLATION. If no, repair the wire(s) in
question from the mirror(s) to the mirror switch.
Removal
1. Remove the interior trim cover attaching screw and trim cover. See Fig. 9 .
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MITCHELL 1 ARTICLE - 1990-92 ACCESSORIES & EQUIPMENT Power Mirrors - Festiva Page 6 of 8
Installation
Removal
1. Remove the left radio speaker grille by carefully prying it up with a screwdriver.
2. Remove the four speaker attaching screws and the radio speaker. See Fig. 10 .
3. Using a screwdriver, pry at the bottom of the switch casing to loosen the remote mirror switch. See Fig. 11 . To prevent marring the
instrument panel, place a pad or clean rag between the blade and the instrument panel.
4. Reach through the speaker opening and disconnect the electrical connector.
5. Remove the remote mirror switch.
Installation
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MITCHELL 1 ARTICLE - 1990-92 ACCESSORIES & EQUIPMENT Power Mirrors - Festiva Page 7 of 8
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WIRING DIAGRAMS
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MITCHELL 1 ARTICLE - 1990-92 ACCESSORIES & EQUIPMENT Power Mirrors - Festiva Page 8 of 8
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Fig. 12: Power Mirror Wiring Diagram
Courtesy of FORD MOTOR CO.
Copyright 2009 Mitchell Repair Information Company, LLC. All Rights Reserved.
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MITCHELL 1 ARTICLE - STEERING COLUMN SWITCHES 1991 ACCESSORIES & SAFETY EQUIPMENT Ford Motor C... Page 1 of 5
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STEERING COLUMN SWITCHES
1991 ACCESSORIES & SAFETY EQUIPMENT Ford Motor Co. Steering Column Switches
CAUTION: On Capri models with Supplemental Restraint System (SRS), observe safety precautions. The air bag
system is powered directly from the battery and back-up power supply. Before any repairs are
performed, disconnect and shield battery ground cable. Disconnect the back-up power supply and wait
at least 15 minutes BEFORE servicing ANY air bag component. Use caution when working near steering
column. Air bag could accidentally deploy at any time.
NOTE: The following disabling sequence is ONLY for component replacement purposes.
To disable SRS, disconnect battery cable. Unplug back-up power supply 3-way harness connector. System is now disabled. Back-up power
supply is mounted to inside of instrument panel, left of glove box opening. Glove box door must be opened past its stops and lowered toward
floor to access back-up power supply.
To activate SRS, reconnect back-up power supply connector and negative battery cable. From passenger's side of vehicle, turn ignition switch
to RUN position. System is now activated. Check AIR BAG light to ensure system is functioning properly.
TESTING
HAZARD WARNING SWITCH & TURN SIGNAL SWITCH
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Capri
1. Remove steering column covers to access turn signal/hazard switch connectors. Turn ignition on. Using a 12-volt test light, ensure
battery voltage is present at Green/Red and Green/Yellow wires at turn signal/hazard switch connectors. If battery voltage is not present,
check METER and HAZARD fuses. Also check hazard and turn signal flasher units and replace as necessary.
2. If battery voltage is present at Green/Red and Green/Yellow wires, place turn signal switch in RIGHT position. Check both Green/White
wires at switch connector. Test light should flash on and off in constant cycles.
3. Place turn signal switch in LEFT position. Check both Green/Black wires at switch connector. Test light should flash on and off in
constant cycles. If turn signal/hazard switch does not function as specified, replace switch.
Festiva
1. Remove steering column covers to access turn signal/hazard switch connectors. Turn ignition on. Using a 12-volt test light, ensure
battery voltage is present at White/Black and Black/Yellow wires at hazard and turn signal switch connectors. If battery voltage is not
present, check METER and HAZARD fuses.
2. If battery voltage is present at White/Black and Black/Yellow wires, place turn signal/hazard switch in RIGHT position. Check
Green/Black wire at switch connector. Test light should flash on and off in constant cycles.
3. Place turn signal/hazard switch in LEFT position. Check Green/White wire at switch connector. Test light should flash on and off in
constant cycles. If turn signal/hazard switch does not function as specified, replace switch.
HEADLIGHT SWITCH
Capri
1. Remove instrument panel bezel to access switch connector. See HEADLIGHT SWITCH under REMOVAL & INSTALLATION.
Disconnect switch electrical connector. Measure voltage between Red and Red/White wires of headlight switch vehicle harness and
ground. If battery voltage is present, go to next step. If battery voltage is not present, check HEAD and MAIN fuses and Red and
Red/White wires between switch and fuse block.
2. Press headlight switch to first position. Using a self powered test light or ohmmeter, check continuity between switch terminals which
correspond to Red and Red/Green wires of vehicle harness connector. Continuity should not exist. If continuity exists, replace switch.
3. Press headlight switch to second position. Check continuity between switch terminals which correspond with the Red and Red/Green
wires of vehicle harness connector. Continuity should exist. If switch does not function as described, replace headlight switch. If switch
functions as described but headlights do not work, go to next step.
4. Remove steering column covers to access Flash-To-Pass switch connector. Using a 12-volt test light or voltmeter, place switch in
position indicated in table and check voltage between indicated wire terminals and ground. See FLASH-TO-PASS SWITCH TEST
(CAPRI) table. If switch does not function as indicated, replace switch.
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MITCHELL 1 ARTICLE - STEERING COLUMN SWITCHES 1991 ACCESSORIES & SAFETY EQUIPMENT Ford Motor C... Page 2 of 5
Festiva
Disconnect headlight switch. Using an ohmmeter, place switch in position indicated in table and check continuity between switch terminals
that correspond to wire colors listed. See HEADLIGHT SWITCH CONTINUITY TEST (FESTIVA) table. If switch does not function
indicated, replace switch.
IGNITION SWITCH
Capri
Remove lower steering column cover to gain access to ignition switch electrical connector. Connect a self-powered test light or ohmmeter
between blade terminals indicated in table. See IGNITION SWITCH CONTINUITY (CAPRI) table. Continuity should not exist between any
blade terminal and chassis ground in any switch position except proof circuit (162/997) in START position. See Fig. 1 .
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IGNITION SWITCH CONTINUITY (CAPRI)
Switch Position Continuity Should Exist Only Between
ACC 37, 297
LOCK No Continuity
OFF No Continuity
RUN 37, 16, 687, 297
START 977, 162 (Chassis Ground), 37, 32, 262
NOTE: Circuit pairs 37, 687 and 297 are connected together inside ignition switch.
Festiva
Remove lower steering column cover to gain access to ignition switch electrical connector. Using a self-powered test light or ohmmeter, ensure
continuity exists between terminals listed in table at specified switch positions. If switch does not test as specified, replace ignition switch. See
IGNITION SWITCH CONTINUITY (FESTIVA) table. See Fig. 2 .
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MITCHELL 1 ARTICLE - STEERING COLUMN SWITCHES 1991 ACCESSORIES & SAFETY EQUIPMENT Ford Motor C... Page 3 of 5
For testing information on wiper switch, see appropriate WIPER/WASHER SYSTEMS article in the ACCESSORIES/SAFETY EQUIP
Section.
CAUTION: On Capri models with Supplemental Restraint System (SRS), observe safety precautions. The air bag
system is powered directly from the battery and back-up power supply. Before any repairs are
performed, disconnect and shield battery ground cable. Disconnect the back-up power supply and wait
at least 15 minutes BEFORE servicing ANY air bag component. Use caution when working near steering
column. Air bag could accidentally deploy at any time.
Removal (Capri)
1. Disable SRS. See SAFETY PRECAUTIONS. Ensure front wheels are in straight-ahead position. From rear of steering wheel, remove 4
retaining nuts and washers securing air bag module to steering wheel. Disconnect air bag module-to-clockspring connector.
2. Remove air bag module and place out of the way, with pad facing upward. Disconnect horn and speed control wire harness connectors
(if equipped) from steering wheel. Scribe reference mark on steering shaft and steering wheel hub for reassembly. Loosen steering wheel
retaining bolt 4-6 turns.
CAUTION: When removing steering wheel, DO NOT use a knock-off type steering wheel puller, or strike the
steering wheel or shaft with a hammer. A sudden impact could damage bearing, or collapse the
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MITCHELL 1 ARTICLE - STEERING COLUMN SWITCHES 1991 ACCESSORIES & SAFETY EQUIPMENT Ford Motor C... Page 4 of 5
steering column.
3. Position Steering Wheel Remover (T67L-3600-A) on steering wheel. Tighten bolt on remover until steering wheel is loose. Remove
steering wheel puller, steering wheel retaining bolt, and steering wheel.
CAUTION: Remove steering wheel carefully to avoid damaging clockspring wiring, air bag module connector, or
accidentally turning clockspring. After steering wheel removal, tape clockspring in position to prevent
damage and keep it from being turned accidentally.
Installation
1. Ensure front wheels are in straight-ahead position. Route clockspring wiring harness through steering wheel opening. Position steering
wheel on steering shaft and align reference marks.
2. Ensure clockspring wire is not pinched when positioning steering wheel. Install new steering wheel retaining bolt and tighten to
specification. See TORQUE SPECIFICATIONS table at end of article. Connect horn and speed control wiring connectors (if equipped)
to steering wheel.
3. Connect air bag module-to-clockspring connector. Install air bag module. Tighten air bag module retaining nuts to specification.
Activate SRS. See SAFETY PRECAUTIONS. Check AIR BAG light to ensure system is functioning properly.
Removal (Festiva)
From back of steering wheel, remove 2 screws securing horn pad. Disconnect horn wire from horn pad and remove pad. Remove steering
wheel nut. Scribe reference mark on steering shaft and steering wheel hub for reassembly. Using Steering Wheel Puller (T67L-3600-A),
remove steering wheel.
Installation
Position steering wheel on steering shaft and align reference marks. Be sure cutouts in rear cover engage turn signal canceling cam. To
complete installation, reverse removal procedure.
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COMBINATION SWITCH
Removal (Capri)
1. Disconnect negative battery cable. Remove lower steering column cover. Remove center access panel and trim cover under steering
column. Remove left side defroster connector tube. Remove steering column upper retaining bolts. Column will pivot downward and
rest on instrument panel brace.
CAUTION: Ensure that no wiring is pinched beneath steering column when lowered.
2. Remove 2 switch retaining screws and remove switch. Grasp switch and lever and pull lever out of switch. Disconnect switch electrical
connectors and remove switch.
Installation
Align key with slot and install lever in switch assembly. Position switch on steering column and install retaining screws. To complete
installation, reverse removal procedure.
Removal (Festiva)
1. Disconnect negative battery cable. Remove steering wheel. See STEERING WHEEL & HORN PAD under REMOVAL &
INSTALLATION. Remove 4 screws from upper half of lower steering column cover and remove cover. Remove upper steering column
cover. Remove 5 clips from lower half of lower steering column cover and remove cover.
2. Release wiring harness clip and unplug 4 harness connectors from back of combination switch. From below steering column, loosen
band clamp securing switch hub to steering column jacket. Pull switch assembly from steering column.
Installation
Slide combination switch assembly onto steering column. Make sure switch assembly is seated and level against end of column jacket. To
complete installation, reverse removal procedure.
HEADLIGHT SWITCH
1. Headlight off/on switch is located on left side of instrument panel bezel. Disconnect negative battery cable. Pull out center storage
compartment. Remove 2 upper screws, 2 lower screws and heater/radio bezel. Pull outward and remove trim covers located on both
sides of steering column.
2. Remove retaining screws and carefully pull instrument panel bezel partially away from dash. Disconnect electrical connector from
headlight switch. Depress tangs on both sides of switch and remove switch from bezel. To install, reverse removal procedure.
Removal (Capri)
1. Disconnect negative battery cable. Remove lower steering column cover. Remove center access panel and trim cover under steering
column. Remove left side defroster connector tube. Remove steering column upper retaining bolts. Column will pivot downward and
rest on instrument panel brace.
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CAUTION: Ensure that no wiring is pinched beneath steering column when it is lowered.
2. With ignition key inserted in lock assembly, rotate tumbler while pushing release pin with a .125" (3.17 mm) drift punch. Pull tumbler
assembly out of housing. Remove upper column cover. Remove column lock shield. Disconnect ignition switch electrical connector.
Remove switch retaining screws and remove switch.
Installation
Position ignition switch on column lock assembly. Make sure actuator pin of lock assembly fits into slot in ignition switch. To complete
installation, reverse removal procedure.
1. Disconnect negative battery cable. Remove 4 screws from upper half of lower steering column cover and remove cover. Remove upper
steering column cover. Remove 5 clips from lower half of lower steering column cover and remove cover.
2. Remove 4 steering column shield nuts and remove shield. Remove 2 shield bracket bolts and remove bracket. Remove air discharge duct
from below steering column. Remove steering column attaching nuts then lower steering column mounting bracket.
3. Remove tie strap securing key warning buzzer switch wires. Remove ignition switch attaching screw. Pull switch loose from switch
housing. Remove switch harness from routing clip and disconnect electrical connectors. Remove switch. To install, reverse removal
procedure.
WIPER SWITCH
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Remove center trim panel and lower steering column cover. Disconnect wiper switch electrical connector and pull wiring from routing clip.
Firmly grasp switch and lever and pull out to remove. To install, reverse removal procedure.
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS
Application Ft. Lbs. (N.m)
Capri
Column Lock Shield Screw & Nut 11-14 (15-19)
Ignition Lock Housing Bolt 12-13 (16-18)
Steering Wheel Bolt 23-33 (31-45)
Upper Column Retaining Bolts 17-23 (23-31)
Festiva
Steering Wheel Nut 29-36 (39-49)
Upper Column Retaining Bolts 23-34 (31-46)
INCH Lbs. (N.m)
Capri
Ignition Switch Screw 50-70 (5.6-7.9)
Capri & Festiva
Air Bag Module-To-Steering Wheel Nuts 35-53 (4-6)
Copyright 2009 Mitchell Repair Information Company, LLC. All Rights Reserved.
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MITCHELL 1 ARTICLE - WIPER/WASHER SYSTEM 1991 ACCESSORIES & SAFETY EQUIPMENT Ford Motor Co. Wip... Page 1 of 5
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WIPER/WASHER SYSTEM
1991 ACCESSORIES & SAFETY EQUIPMENT Ford Motor Co. Wiper/Washer Systems
ADJUSTMENTS
WIPER ARM ADJUSTMENT
Remove wiper arm and blade assemblies from pivot shafts. Turn wiper switch on and allow wiper motor to cycle 2 to 3 times. Turn wiper
switch off to place pivot shafts in park position. Reinstall wiper arm and blade assemblies with tips of wiper blades at specified distance from
lower edge of windshield. See WIPER BLADE ADJUSTMENT SPECIFICATIONS table. Tighten wiper arm retaining nut to 89-124
INCH Lbs. (10-14 N.m).
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TESTING
FRONT WIPER MOTOR TEST
Capri
1. Check WIPER fuse in interior fuse block and replace if necessary. Perform FRONT INTERVAL WIPE MODULE TEST . If
wiper/washer switch and interval module are operating properly, disconnect wiper motor connector. Turn ignition on and place
wiper/washer switch in HIGH position. Measure voltage at Blue/Red and Blue wires at wiper motor vehicle harness connector.
2. If battery voltage is not present, check Blue/Red or Blue wire for open circuit. If battery voltage is present at Blue/Red and Blue wires,
check Black ground wire at wiper motor vehicle harness connector for an open circuit and repair as necessary. If Black ground wire is
okay, replace wiper motor.
Festiva
1. Place wiper in any position other than park. Remove WIPER fuse. Disconnect wiper motor electrical connector. Using an ohmmeter,
check for continuity to ground at motor case. Continuity should exist. If continuity does not exist, replace or repair wiper motor ground
strap or wire.
2. Check for continuity to ground at Blue/Black terminal of wiper motor. Continuity should exist. If continuity does not exist, replace
wiper motor.
Capri
1. Check WIPER fuse in interior fuse block and replace if necessary. Perform FRONT WIPER/WASHER SWITCH TEST . Access
interval wipe module connector. Interval wipe module is located below instrument panel near console. Ensure wiper switch is in OFF
position. Turn ignition on and measure voltage at Blue/White and Blue/Black wires of module connector. Battery voltage should not be
present. Turn wiper switch to LOW position. Measure voltage at Blue/White and Blue/Black wires of module connector. Battery voltage
should be present.
2. Turn wiper switch to HIGH position. Measure voltage at Blue/White, Blue/Black and Blue/Red wires of module connector. Battery
voltage should be present. Turn wiper switch to INT position. Measure voltage at Blue/White and Blue/Black wires of module
connector. Battery voltage should be present during each cycle. If module does not perform as specified, replace module.
Festiva
Capri
Remove lower steering column cover to gain access to wiper switch electrical connector. Using an ohmmeter, ensure continuity exists between
terminals listed in table at specified switch positions. If switch does not test as specified, replace wiper/washer switch. See FRONT
WIPER/WASHER SWITCH CONTINUITY (CAPRI) table. See Fig. 1 .
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MITCHELL 1 ARTICLE - WIPER/WASHER SYSTEM 1991 ACCESSORIES & SAFETY EQUIPMENT Ford Motor Co. Wip... Page 2 of 5
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" All other positions No
BLU - BLU/RED High Yes
" All other positions No
ORG - YEL/RED Rotate INT control knob (1)
(1) Ohmmeter will indicate a smoothly increasing resistance from 420-880 ohms (minimum) to 7-13 k/ohms (maximum).
Festiva
Remove lower steering column cover to gain access to wiper switch electrical connector. Using an ohmmeter, ensure continuity exists between
terminals listed in table at specified switch positions. If switch does not test as specified, replace wiper/washer switch. See FRONT
WIPER/WASHER SWITCH CONTINUITY (FESTIVA) table. See Fig. 2 .
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Fig. 2: Identifying Front Wiper/Washer Switch Terminals (Festiva)
Courtesy of FORD MOTOR CO.
Remove washer fluid reservoir. Remove washer motor from reservoir. Connect fused jumper wire between washer motor terminal that
corresponds with Blue/Orange wire (Capri) or Blue wire (Festiva) and battery positive terminal. Connect other washer motor terminal to
ground. Washer motor should run smoothly. If washer motor does not run smoothly or does not run, replace motor.
Festiva
1. Place wiper in any position other than park. Disconnect wiper motor electrical connector. Using an ohmmeter, check for continuity to
ground at motor case. Continuity should exist. If continuity does not exist, repair wiper motor housing ground wire.
2. Check for continuity to ground at Blue terminal of wiper motor. Continuity should exist. If continuity does not exist, replace wiper
motor.
Festiva
Remove rear wiper/wash switch. Using a self-powered test light or an ohmmeter, ensure continuity exists between terminals listed in table at
specified switch positions. If switch does not test as specified, replace wiper/washer switch. See Fig. 3 . Also, refer to the REAR
WIPER/WASHER SWITCH CONTINUITY (FESTIVA) table.
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Courtesy of FORD MOTOR CO.
Removal
Disconnect negative battery cable. On Capri, gently pry linkage off ball socket at wiper motor arm. On Festiva, remove access plate then gently
pry linkage off ball socket at wiper motor arm. On all models, disconnect wiper motor electrical connector. Remove 4 mounting bolts and
rubber insulators and remove wiper motor.
NOTE: Disconnect linkage from wiper motor arm ball socket NOT by removing nut and wiper motor arm. This
will eliminate the need to retime wiper motor and linkage. Replacement motors are supplied with arm
attached. Manufacturer does not give procedure for timing motor arm to wiper park position.
Installation
Position wiper motor on firewall. Install 4 rubber insulators and mounting screws and tighten to 62-89 INCH lbs. (7-10 N.m). Reverse removal
procedure to complete installation. Check wipers for proper operation.
Remove center trim panel and access cover under steering column. Remove 2 screws and remove lower steering column shroud. Disconnect
wiper/washer switch electrical connector and pull wiring from routing clip. Firmly grasp switch and lever and remove from mounting. To
install, reverse removal procedure.
1. Disconnect negative battery cable. From back of steering wheel, remove 2 screws securing horn pad. Disconnect horn wire from horn
pad and remove pad. Remove steering wheel nut. Scribe reference mark on steering shaft and steering wheel hub for reassembly. Using
Steering Wheel Puller (T67L-3600-A), remove steering wheel.
2. Remove 4 screws from upper half of lower steering column cover. Remove cover. Remove upper steering column cover. Remove 5 clips
from lower half of lower steering column cover. Remove cover.
3. Release wiring harness clip and unplug 4 harness connectors from back of combination switch. From below steering column, loosen
band clamp securing switch hub to steering column jacket. Pull switch assembly from steering column.
4. To install, slide combination switch assembly onto steering column. Make sure switch assembly is seated and level against end of
column jacket. To complete installation, reverse removal procedure.
Drain reservoir if necessary. Remove 2 bolts securing reservoir to inner finder. Disconnect electrical connector from washer pump motor.
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Disconnect fluid lines and remove reservoir. To install, reverse removal procedure.
1. Disconnect negative battery cable. Remove washer reservoir filler neck attaching bolt. Remove coolant expansion reservoir. Disconnect
washer pump electrical connector. Remove left front splash shield.
2. Disconnect washer pump fluid lines and detach lines from reservoir clips. Remove reservoir attaching nuts and bolt. Detach washer
reservoir from filler neck and remove reservoir. To install, reverse removal procedure.
Remove rear wiper arm and blade assembly. Remove boot from outer bushing attaching nut. Remove outer bushing attaching nut and remove
outer bushing. Remove liftgate trim panel. Disconnect wiper motor electrical connector. Remove 4 wiper motor mounting bolts and remove
motor. To install, reverse removal procedure.
Disconnect negative battery cable. Remove steering column covers. Remove screws securing instrument panel bezel to instrument panel. Pull
instrument bezel away from instrument panel. Disconnect electrical connectors from switches in bezel. Compress wiper/washer switch lock
tabs and remove switch from bezel. To install, reverse removal procedure.
Open liftgate and detach reservoir cap. Remove rear quarter trim panel. Remove reservoir mounting bolts. Disconnect electrical connector
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from washer pump. Disconnect fluid lines. Remove reservoir. To install, reverse removal procedure.
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS
Application INCH Lbs. (N.m)
Front Wiper Arm Retaining Nut 89-124 (10-14)
Front Wiper Motor Mounting Bolts 62-89 (7-10)
Rear Outer Bushing Retaining Nut 27-44 (3-5)
Rear Wiper Arm Nut 53-62 (6-7)
Rear Wiper Motor Mounting Bolts 71-97 (8-11)
WIRING DIAGRAMS
See appropriate chassis wiring diagram in the WIRING DIAGRAMS Section.
Copyright 2009 Mitchell Repair Information Company, LLC. All Rights Reserved.
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