Paser Manual: Concrete Airfield Pavements
Paser Manual: Concrete Airfield Pavements
PASER
Manual
Concrete Airfield Pavements
RATING
5
RATING
3
RATING
1
Contents
Introduction 2
PASER
Manual
Concrete Airfield Pavements
▼
SURFACE DEFECTS Close-up of a polished
pavement surface.
Polishing
A worn or polished surface may
develop from traffic wearing off the
surface mortar and skid-resistant
texture. An asphalt overlay or
grinding the concrete surface
can restore skid resistance.
Map cracking
A pattern of fine cracks usually
spaced within several inches is called
map cracking. It usually develops
into square or other geometrical
patterns. Map cracking can be
caused by improper cure or over-
working the surface during finishing.
It may also indicate a problem with
the quality of the aggregate known ▼
as ASR (alkali-silica reactivity). If
severe, cracks may spall or the Map cracking
surface may scale. Repair is usually has hairline
surface cracks,
limited to very severe conditions.
probably
An asphalt overlay or partial depth shallow in
patching may then be necessary. depth. May
not cause any
long-term
Pop-outs performance
Individual pieces of large aggregate problems.
may pop out of the surface. This is
often caused by chert or other
absorbent aggregates that deterio-
rate under freeze-thaw conditions.
▼
Extensive
pop-outs
of large
aggregate
from surface.
AC 150/5320-17A Appendix B 9/10/2014
EVALUATION — Surface Defects 5
Scaling
Scaling is surface deterioration that
causes loss of fine aggregate and
mortar. More extensive scaling can
result in loss of large aggregate. The
cause often is using concrete which
has not been air-entrained, making
the surface susceptible to freeze-thaw
damage.
Scaling can occur as a general condition
over a large area or be isolated to
▼ locations where poor quality concrete or
▼
Spalling
Spalling is the loss of a piece of the
concrete pavement from the surface or
along the edges of cracks and joints.
Cracking or freeze-thaw action may
break the concrete loose, or spalling
may be caused by poor quality mate-
rials. Spalling may be limited to small
▼
Spall at crack.
Creates
dangerous
debris.
▼
Spalling
along a joint.
AC 150/5320-17A Appendix B 9/10/2014
6 EVALUATION — Joints
JOINTS
Taxiway with
spalled joint.
▼ ▼
Joint sealant in poor Severe spalling
condition. Loss of along joint and
bond to edge allows crack. Creates debris.
water into pavement.
AC 150/5320-17A Appendix B 9/10/2014
EVALUATION — Cracks 7
PAVEMENT CRACKS
Slab cracks
Slab cracks divide the slab into 2 or
more pieces. They can be caused by
thermal stresses, poor subgrade support,
▼ or heavy loadings. They are sometimes
related to slabs with joints spaced too
Hairline slab crack.
widely. Slabs with a length-to-width ratio
Tight with no spalling.
greater than 1.25 are more likely to
develop mid-slab cracks.
▼
D-cracks
Surface discoloration near joints
Occasionally, severe deterioration may and cracks indicates D-cracking
develop from poor quality aggregate. and severe slab deterioration.
So called D-cracks or disintegration ▼
▼
cracking, develop when the aggregate
is able to absorb moisture.
This causes the aggregate to break apart
under freeze-thaw action which leads
to deterioration. Usually, it starts at the
bottom of the slab and moves upward.
Fine cracking and a dark discoloration
adjacent to the joint often indicate a
D-cracking problem. Once this is visible
on the surface the pavement material
is usually severely deteriorated and
complete replacement is required.
Joint or crack sealing helps slow
D-cracking deterioration. This is a serious
defect because it may indicate a material
quality problem throughout the pave-
ment. Milling and patching has proven
successful as a short term repair.
▼
Multiple crack
patterns adjacent
to joints. Common
D-cracking pattern.
▼
Corner cracking in
Partial or full depth concrete patching
all four slabs.
or full depth joint replacement may be
needed when corner cracking is
extensive.
AC 150/5320-17A Appendix B 9/10/2014
EVALUATION — Cracks 9
Meander cracks
▼
Meander
crack caused Some pavement cracks appear to
by settlement. wander randomly. They may cross a
Lack of slab diagonally or meander in a random
maintenance manner. Meander cracks may be caused
allows water by settlement due to unstable subsoil or
to intrude drainage problems. Frost heave and
and debris
spring thaw can also cause them. They
to collect
in crack. are often local in nature and may not
indicate general pavement problems.
Minor cracks may benefit from sealing
to minimize water intrusion. Extensive
or severe meander cracks may require
replacing the slab, stabilizing the
subsurface, or improving drainage.
▼
Faulting and Manhole and inlet cracks
spalling of a
meander The pavement adjacent to a light can,
crack. manhole, or storm sewer inlet often
cannot accommodate normal pavement
movement due to frost heaving and
temperature changes. Cracks and
faulting may develop and the concrete
slab may deteriorate further. These are
often localized design defects that may
not indicate a general pavement
problem. Sealing and patching may slow
the deterioration. Eventually full depth
repairs may be required.
▼
▼
PAVEMENT DISTORTION
Pavement settling
or heave
Unstable or poorly drained subgrade
soils may cause pavements to settle after
construction. Poorly compacted utility
trenches may also settle. This may be a
gentle swale or a fairly severe dip.
Frost-susceptible soils and high water
tables can cause pavements to heave ▼
Settlement caused
during the winter months. Extensive
meander crack
pavement cracking and loss of strength with faulting. Extensive cracking and patching
during the spring can result in severe caused by settlement. Pavement was
deterioration. Improved drainage and ▼ built on unstable sub-grade soils.
stabilization of subgrade soils is usually
necessary, along with pavement
reconstruction.
Blowups
Concrete slabs may push up or be
crushed at a joint. This is caused by
expansion of the concrete where
incompressible materials (sand, debris,
etc.) have infiltrated into poorly sealed
joints. As a result, there is no space to
accommodate expansion. It is more
common in older pavements with long
joint spacing. Pavements that have
aggregate susceptible to ASR may
experience more frequent blowups.
Pressure relief joints can be installed
and blowup areas must be patched or
reconstructed. Cleaning and sealing
joints will help prevent blowups.
▼
Internal pressure has partially raised slab at
the joint. Complete replacement is required.
AC 150/5320-17A Appendix B 9/10/2014
EVALUATION — Distortion 11
Faulting
Joints and cracks may fault or develop a
step between adjacent slabs. Faulting is
caused by pumping of subgrade soils
and creation of voids. Heavy traffic can
rapidly accelerate faulting. Joints may
fault due to settlement of an adjacent
slab.
Faulting creates a rough pavement and
may cause slab deterioration. Minor
faulting can be corrected by surface
grinding. Voids can be subsealed, or
▼ slabs can be mud jacked back to level
Faulting of joints. position. Severe cases may need joint or
Aggravated by heavy slab replacement.
traffic in one direction.
Could improve surface
by grinding.
▼
Joint repair with asphalt.
Very good condition.
▼
Partial depth
concrete patch
to repair corner
cracks. Good
condition.
Potholes caused
by severe joint
deterioration.
Need repair.
▼
▼
Rating system
Surface Visible distress* General condition/
rating treatment measures
Hairline or sealed cracks 1⁄8” wide or less. Concrete over 5 years old. Signs of wear.
4 Map cracking. Pop-outs. Minor spot repair of cracks or joint sealant.
Good
Several slabs broken into two pieces by slab cracks. Corner First sign of significant slab cracking,
cracking on several slabs, 1⁄4” wide with no spalling. Joint corner cracking, scaling, or faulting.
3 sealant mostly in good condition, less than 10% needing Several patches. Joint sealant repair
Fair replacement. Several patches in fair to good condition. required. Isolated repair of joint or patch.
Map cracking or scaling on 10% or less of the surface area.
Slight faulting, less than 1⁄4”, in several locations.
Many slab cracks, some breaking the slab into three or Needs sealant replacement on more than
more pieces. Cracks open 1⁄8” or cracks with spalling. 10% of cracks or joints. Partial depth or full
2 D-cracks at several joints. Sealant failure over 10% of joints. depth joint repairs or patch replacement.
Poor Several patches in fair to poor condition with cracks in patch Repair faulted joints. Replace or overlay
and uneven surface. Faulting 1⁄4” to 1⁄2” in several locations. slabs with severe scaling. Bonded
Severe or extensive scaling. or unbonded concrete overlay.
Many wide cracks with failed sealant and grass. Extensive full depth joint repairs or slab
Extensive crack and joint spalling. Slabs extensively replacements. Extensive patching and
1 cracked or shattered. Many corner breaks with spalling. complete overlay. Complete reconstruction.
Failed D-cracks with spalling. Patches in poor condition with
spalling. Numerous faults over 1⁄ 2”.
* A given pavement segment may not have all of the types of distress listed for a particular rating. It may have only one or two types.
AC 150/5320-17A Appendix B 9/10/2014
14 Rating pavement surface condition
RATING 5
EXCELLENT —
No maintenance required
Rating 5 is for new pavement
or for recent major concrete
rehabilitation. Like-new
condition. Less than 5 years old.
No maintenance required.
▼
New or
like-new
pavement
condition.
RATING 4
GOOD — Little or no
maintenance required
Minor spot repair of cracks or
joint sealing required. PCC
pavement over 5 years old.
Signs of wear: hairline or sealed
cracks 1⁄ 8” wide or less, map
cracking, pop-outs.
▼
Surface
wear and
pop-outs.
▼
Map cracking,
but pavement
is sound.
▼
Isolated
meander crack,
▼ tight and well
Partial loss of joint sealant.
sealed.
AC 150/5320-17A Appendix B 9/10/2014
Rating pavement surface condition 15
RATING 3
▼
Crack
breaks
off large
corner
of slab.
Crack
parallel to
joint. Open
1⁄4”. No
spalling.
▼ ▼
RATING 2
▼
condition with cracks in patch and Open joints and cracks. Open joint
uneven surface. Faulting 1/4” to Need sealant on more with
1/2” in several locations. Severe than 10% of joints. spalling.
or extensive scaling.
▼
Open cracks with edge
spalling. Corner crack Corner cracks with spalling.
▼ and broken corner piece. Full depth patch required.
▼
▼ ▼
Faulting of joints aggravated by
heavy traffic in one direction. Full depth joint Concrete patch in
repair required. poor condition.
AC 150/5320-17A Appendix B 9/10/2014
Rating pavement surface condition 17
RATING 1
RATING 1
FAILED (continued)
Closely
spaced cracks
and poor
joint.
Reconstruct.
▼
Severe
deterioration.
Requires
reconstruction.
▼
Inventory and field inspection individual features. Runways, taxiways Occasionally surface conditions vary
and aprons should be considered as significantly within a feature. For
Most airport owners routinely observe
separate categories. Within each example, short sections of good
pavement conditions as a part of their
category, the pavement should be condition may be followed by sections
normal work. However, an actual
separated into features with similar of poor surface conditions. In these
inspection means looking at the entire
construction. For example, pavements cases, it is best to rate the feature
system as a whole and preparing a
with different thickness, age, or type of according to the worst conditions and
written summary of conditions. This
construction should be rated separately. note the variation on the form.
inspection has many benefits over
A runway may be all one feature if The overall purpose of condition
casual observations. It can be helpful to
conditions are similar. However, if parts rating is to be able to compare each
compare pavement features, and ratings
of the runway have significantly differ- feature relative to all the other features
decisions are likely to be more consistent
ent construction details or condition, in your airport pavement system. On
because the system is considered as a
then separate features will make the completion you should be able to look
whole within a relatively short time.
rating more logical and useful. at any two pavement features and find
An inspection also encourages a
Each taxiway, can be considered a that the better surface has a higher
review of specific conditions important
separate feature. You may combine rating.
in pavement maintenance, such as
several sections of taxiway if conditions
drainage, adequate strength, and safety.
are similar. Assessing drainage conditions
A simple written inventory is useful
Apron areas can be separated into
in making decisions where other people Moisture and poor pavement drainage
features according to the areas they
are involved. You do not have to trust are significant factors in pavement
serve. For example, aprons serving a
your memory, and you can usually deterioration. Some assessment of
terminal, hangers, tie-down area, or
answer questions in more detail. Having drainage conditions during pavement
fueling area would be separate
a written record and objective informa- rating is highly recommended. While you
features. Areas in different conditions
tion also improves your credibility with should review drainage in detail at the
may also be separated
the funding agencies. project level, at this stage simply include
into features.
Finally, a written inventory is very an overview drainage evaluation at the
It is helpful to note the size of slabs
useful in documenting changing pave- same time as you evaluate surface
or panels as well as the number of
ment conditions. Without records over condition.
slabs in a feature. The overall area
several years, it is more difficult to know Consider both pavement surface
can be calculated and used to prepare
if conditions are improving, holding their drainage and lateral drainage (ditches or
maintenance or construction estimates.
own, or declining. storm sewers). Pavement should be able
A sample inventory form is shown on to quickly shed water off the surface.
Averaging and comparing
the inside back cover. It is very helpful Ditches should be large and deep
to collect background information on sections
enough to drain the pavement and
each feature. Pavement thickness, age, No pavement feature is entirely remove the surface water efficiently into
and major maintenance are examples consistent. Also surfaces in one section adjacent waterways.
of helpful information. may not have all of the types of distress Look at the crown and check for low
Annual budgets and long range listed for any particular rating. They surface areas that permit ponding. Run-
planning are best done when based on may have only one or two types. ways and taxiways should have approxi-
actual needs as documented with a The objective is to rate the condition mately a 1.5º% cross slope or crown
written inventory. that represents the majority of the across the pavement. Apron areas
pavement feature. Small or isolated require positive drainage and often
Pavement features conditions should not influence the include storm drainage systems.
rating. It is useful to note these special Maintenance of the entire drainage
Inventory and pavement condition data
conditions on the inventory form so system is critical. Ditches, subsurface
are normally organized by dividing the
this information can be used in plan- drains and outlets should be inspected
pavements into segments or features. A
plan or aerial photo of the entire airfield ning specific improvement projects. For
is most helpful in identifying these example, some spot repairs may be
required.
AC 150/5320-17A Appendix B 9/10/2014
20 Practical advice on rating airfield pavements
and cleaned regularly. managers use the rating system. cation of appropriate rehabilitation
A pavement’s ability to carry heavy However, an individual surface rating projects. Assessing pavement conditions
traffic loads depends on both the should not automatically dictate the is an essential first step in this process.
pavement materials (concrete slab and final maintenance or rehabilitation This pavement surface condition rating
granular base) and the strength of the technique. procedure has proven effective in
underlying soils. Most soils lose strength Consider future traffic projections, improving decision making and using
when they are very wet. Therefore, it is original construction, and pavement funds more efficiently. It can be used
important to provide drainage to the strength since these may dictate a more directly by airport staff and consultants
top layer of the subgrade supporting comprehensive rehabilitation than the or combined with additional testing and
the pavement structure. rating suggests. data collection in a more comprehensive
pavement management system.
Planning annual maintenance Summary
and repair budgets
Using funds most efficiently requires
We have found that relating a normal good planning and accurate identifi-
maintenance or rehabilitation procedure
to the surface rating scheme helps
References
Asphalt Airfield Pavements PASER Manual, 2003, Engineering Professional
Development, College of Engineering, University of Wisconsin-Madison.
Done by _____________________________________________________________________________________________________________________________________
______________________________________________________________________________________________________________________
______________________________________________________________________________________________________________________
______________________________________________________________________________________________________________________
______________________________________________________________________________________________________________________
______________________________________________________________________________________________________________________
______________________________________________________________________________________________________________________
______________________________________________________________________________________________________________________
______________________________________________________________________________________________________________________
______________________________________________________________________________________________________________________
______________________________________________________________________________________________________________________
______________________________________________________________________________________________________________________
______________________________________________________________________________________________________________________
PASER
Concrete Airfields