PhanToUyen ECH155B Memo1 PDF
PhanToUyen ECH155B Memo1 PDF
PhanToUyen ECH155B Memo1 PDF
ECH155B – HUMG
TECHNICAL MEMORANDUM
I. Abstract
This experiment is divided into 2 parts: The first part is to determine the overall heat
transfer coefficient for those two cases and the effectiveness of the heat exchanger in two cases;
The second part is to determine the overall heat transfer coefficient by using Fourier’s Law and
Newton’s Law of Cooling. In Part I, Heat flow rate of hot flow is lower than that of cold flow.
Heat flow rate of co-current is lower than that of countercurrent. Efficiency of cocurrent is higher
than that of countercurrent but the difference between values is not too large. The values of
NTU, effectiveness and Ut and Logarithmic temperatures mean difference ΔTlmtd for co-current
case are lower than that of countercurrent case. Because the transfer of heat takes place due to
temperature gradient. The gradient is a constant in the countercurrent, which leads to constant
flow of heat at each point. Although the gradient is high initially, the gradient decreases by time
in the co-current. So it leads to the difference in Q, ∆Tltmd and Ut. Ut of Part II is lower than
that of Part I because we can choose incorrectly the formula of Convection coefficient.
Heat flow rate of hot flow Qh (W) 1359.885 1579.508 1578.882 1767.924 1672.160 1811.417
Heat flow rate of cold flow Qc (W) 1813.300 2191.854 1968.177 2311.858 2019.760 2414.533
Number of transfer units NTU(-) 0.732 0.783 0.627 0.682 0.553 0.590
Logar temp mean different ∆Tlmtd (K) 13.529 14.692 14.664 15.097 15.197 15.420
Heat transfer coe. Part 1 Ut (W/m.K) 338.582 362.130 362.668 394.450 370.639 395.676
Heat transfer coe. Part 2 Ut (W/m.K) 65.080 65.350 65932 66.236 66.485 66.832
II. Introduction and Purpose
1. Introduction
The shell and tube heat exchanger is commonly used in chemical process industries. Heat
is transferred between one fluid flowing through the tubes and another fluid flowing through the
cylindrical shell around the tubes
2. Purpose
To perform an energy balance of a shell and tube heat exchanger
To investigate the difference between cocurrent and countercurrent flows
To determine the overall heat transfer coefficient for a shell and tube heat exchanger
To investigate the effect flow rates on heat exchanger efficiency and overall heat transfer
coefficient
Figure 1:Schematic of cocurrent and countercurrent flow in a shell and tube heat exchanger
Where:
A (m2) is area of HEX
A=πdm L ∀ L=n×l,dm =0.5×(dod+did )
dm (m) is the arithmetic mean diameter of inner tubes;
L (m) is total heat transfer length; n is the number of tubes and l (m) is the length of one
tube
Part II: Traditional Analysis of Conductive and Convective Heat Transfer
In this part, we based on the Fourier’s law and Newton’s Law of Cooling in order to get
this equation to calculate Ut:
D
ln( od )
1 1 Did 1
= Rt = + + (5)
Ut A hh πDid L 2πLK hc πDod L
Where
hh and hc : the convection coefficient of the cold stream and hot stream W/m2.K
K : the thermal conductivity of the separation wall (W/m.K)
L : Length of tube
Did and Dod : Diameter of inlet and outlet
IV. Experimental Methodology
- Check that the valves are opened and that we have countercurrent flow pattern.
- Check that the heating tank is filled with water above the level switch.
- Switch on pump and the resistor (equipment supply).
- Set the tank temperature in 65°C (ST16).
- Fix the hot water flow (SC1). The cold water flow rate (SC2) is 2.5 l/min
- Once steady state operating conditions have been obtained write down the temperature
and flow measurements on the experiment sheet for the countercurrent flow pattern.
- Set the valves appropriately in order to invert the cold water flow direction to produce a
cocurrent flow pattern.
- Make sure that the cold water flow rate is not altered and that the hot water flow rate and
temperature is maintained at 65°C when you change to the cocurrent flow pattern.
- Once steady state operating conditions have been obtained again write down the
temperature and flow measurements on the experiment sheet for the cocurrent flow
pattern.
V. Results and Discussion
.
Figure 2: Temperature distribution of 2 systems (Cocurrent flow and Countercurrent flow)
Graph of temperature distributions shown in Figure 2. Each graph has 6 lines, 3
temperature lines for hot and cold fluid streams for co-current and countercurrent . In each graph,
the hot lines are overlapping and the cold lines are overlapping. These values are acceptable. The
shape of curves are consistent with the theoretical shape of temperature distributions for each
system.
Part I:
We have the value of Logarithmic temperatures mean difference, heat flow rate, heat
transfer coefficient and efficiency of each case as shown in Table below
Table 1 : The value ∆Tlmtd, Qh, Qc, Ut, H (%) in each case
Level 5 Level 7 Level 9
Parameter
Co-current Countercurrent Co-current Countercurrent Co-current Countercurrent
Loga temp mean different ∆Tlmtd (K) 13.529 14.692 14.664 15.097 15.197 15.420
Heat flow rate of hot flow is lower than that of cold flow. Heat flow rate of co-current is
lower than that of countercurrent. Efficiency of co-current is higher than that of countercurrent.
The Logarithmic temperatures mean difference in co-current is lower than that of countercurrent.
Heat transfer coefficient for co-current case are higher than that of countercurrent case.
Effectiveness is the ratio of the actual heat transfer rate for a heat exchanger to the maximum
possible heat transfer rate. That means more effectiveness,that is better. Therefore, the co-current
is more efficient. In the heat exchangers, the transfer of heat takes place due to the temperature
gradient. The gradient is a constant in the countercurrent, which leads to constant flow of heat at
each point. Although the gradient is high initially, the gradient decreases by time in the co-
current. So it leads to the difference in ∆Tltmd,Q and Ut.
Use the NTU method, we have the results below:
Table 2: The value of NTU, Cr, ɛ, Th,o ,Tc,o are calculated by NTU method
Level 5 Level 7 Level 9
Parameter
Co-current Countercurrent Co-current Countercurrent Co-current Countercurrent
Number of transfer units NTU(-) 0.732 0.783 0.627 0.682 0.553 0.590
Temp hot out by real Th,o 318.75 320.45 319.05 321.35 320.75
317.35
Temp hot out by ex.effec Th,o 318.750 317.350 320.450 319.050 319.604 317.720
Tempe cold out by real Tc,o 312.95 314.75 313.75 315.75 314.05 316.75
Temp cold out by ex.effec Tc,o 310.324 311.202 311.495 312.597 310.750 311.850
x Level 5 (°C) Level 5 (K) Level 7 (°C) Level 7 (K) Level 9 (°C) Level 9 (K)
x Level 5 (°C) Level 5 (K) Level 7 (°C) Level 7 (K) Level 9 (°C) Level 9 (K)
Coe. Error Coe. Error Coe. Error Coe. Error Coe. Error Coe. Error
Coe. Error Coe. Error Coe. Error Coe. Error Coe. Error Coe. Error
Level 5:
PART 2 Temp. (K) µ, viscosity Prandtl Number Ther.conductivity µs (surface) Reynolds number Nusselt number Convection coe. Heat transfer coe.
Hot para 323.700 540.740 3.511 0.644 590.500 460.197 5.432 437.105
65.080
Cold para 309.170 707.284 4.716 0.627 657.240 502.696 16.700 70.711
Reynolds Nusselt
PART 2 Temp. (K) µ, viscosity Prandtl Number Ther.conductivity µs (surface) Convection coe. Heat transfer coe.
number number
Tavg (K) µ (E+6 Ns/m2) Pr Kf (W/m.K) µs (E+6 Ns/m2) Re Nu h (W/m2*K) Ut (W/m2*K)
Hot para 325.050 527.610 3.417 0.645 572.590 589.213 5.851 471.774
65.932
Cold para 309.990 695.148 4.621 0.628 647.000 511.310 16.677 70.763
Nusselt
PART 2 Temp. (K) µ, viscosity Prandtl Number Ther.conductivity µs (surface) Reynolds number Convection coe. Heat transfer coe.
number
µs (E+6
Tavg (K) µ (E+6 Ns/m2) Pr Kf (W/m.K) Re Nu h (W/m2*K) Ut (W/m2*K)
Ns/m2)
Hot para 325.550 523.710 3.390 0.646 563.770 688.537 6.154 496.554
66.485
Cold para 310.190 692.568 4.603 0.628 643.160 513.153 16.680 70.802
* Note: All formula come from this book: Fundamentals of heat and mass transfer, Incropera-
Dewitt-Bergman-Lavine, 6th edition.
Attachment 5 – How to calculated value of NTU (-) and effectiveness (-).
The number of transfer units(NTU) is a dimen-sionless parameter that is widely used for
heat exchanger analysis and is defined as NTU=(U*A)/C_min where Cmin is equal to Cc or Ch,
whichever is smaller. Ci (heat capacity rate (W/K)) = mass flow rate (kg/sec)* heat capacity
(kJ/kg.K). By using Heat Exchanger Effectiveness Relations, we have the formula of
effectiveness