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    hw1 Sol

    Uploaded by

    Nikos Vaxevanidis
    1. This document contains the solutions to homework problems involving statistical process control charts, tolerance analysis, and surface roughness calculations. Key results include: - Control limits for x-bar and R charts - Calculations of Cp and Cpk process capability indices - Determination of shaft and hole interference from their tolerances and temperatures. 2. Calculations to determine: - Control limits for shaft and hole diameters - Amount of interference between shaft and hole - Temperature change needed to create the observed interference. 3. Calculations of: - Ra surface roughness, the arithmetic average deviation from the mean line - Rq surface roughness, the root mean square deviation from the mean line

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    hw1 Sol

    Uploaded by

    Nikos Vaxevanidis
    25 views4 pages
    1. This document contains the solutions to homework problems involving statistical process control charts, tolerance analysis, and surface roughness calculations. Key results include: - Control limits for x-bar and R charts - Calculations of Cp and Cpk process capability indices - Determination of shaft and hole interference from their tolerances and temperatures. 2. Calculations to determine: - Control limits for shaft and hole diameters - Amount of interference between shaft and hole - Temperature change needed to create the observed interference. 3. Calculations of: - Ra surface roughness, the arithmetic average deviation from the mean line - Rq surface roughness, the root mean square deviation from the mean line

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    hw1 sol

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    1. This document contains the solutions to homework problems involving statistical process control charts, tolerance analysis, and surface roughness calculations. Key results include: - Control limits for x-bar and R charts - Calculations of Cp and Cpk process capability indices - Determination of shaft and hole interference from their tolerances and temperatures. 2. Calculations to determine: - Control limits for shaft and hole diameters - Amount of interference between shaft and hole - Temperature change needed to create the observed interference. 3. Calculations of: - Ra surface roughness, the arithmetic average deviation from the mean line - Rq surface roughness, the root mean square deviation from the mean line

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    25 views4 pages

    hw1 Sol

    Uploaded by

    Nikos Vaxevanidis
    1. This document contains the solutions to homework problems involving statistical process control charts, tolerance analysis, and surface roughness calculations. Key results include: - Control limits for x-bar and R charts - Calculations of Cp and Cpk process capability indices - Determination of shaft and hole interference from their tolerances and temperatures. 2. Calculations to determine: - Control limits for shaft and hole diameters - Amount of interference between shaft and hole - Temperature change needed to create the observed interference. 3. Calculations of: - Ra surface roughness, the arithmetic average deviation from the mean line - Rq surface roughness, the root mean square deviation from the mean line

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    ME 363          Homework #1       Solution 

    1.   

    (a) x = 9.2 σ x = 0.0462


    R=0.24 σ R = 0.0478
    UCL x = x + 3σ x = 9.2 + 3 × 0.0462 = 9.3386
    LCL x = x − 3σ x = 9.2 − 3 × 0.0462 = 9.0614
    UCL R = R + 3σ R = 0.24 + 3 × 0.0478 = 0.3834
    LCL R = R-3σ R = 0.24 − 3 × 0.0478 = 0.0966

    (b) UCL x = x + A 2 R A 2 = 0.729 for n=4


    =9.2+0.729 × 0.24=9.3750
    LCL x = x − A 2 R
    =9.2-0.729 × 0.24=9.0250

    (c) See next page


       

    R 0.24
    (d) σˆ x = = = 0.1166 Alternate Solution based on σ calculated in (a)
    d 2 2.059
    UCL x − LCL x
    Cp = UCL x − LCL x
    6σˆ Cp =
    6σˆ
    9.3750 − 9.0250
    = = 0.5 9.3750 − 9.0250
    6 × 0.1166 = = 1.263
    6 × 0.0462

           min { UCL x − x , LCL x − x } min { UCL x − x , LCL x − x }


    C pk = C pk =
    3σ 3σ
    min { 9.3750 − 9.2 , 9.0250 − 9.2 } min { 9.3750 − 9.2 , 9.0250 − 9.2 }
    = =
    3 × 0.1166 3 × 0.0462
    0.175
    = = 0.5 =
    0.175
    = 1.263
    3 × 0.1166 3 × 0.0462
       (c‐1)    control charts for x   

    9.35

    9.3

    9.25 Data
    Mean
    9.2
    UCL
    9.15 LCL

    9.1

    9.05
    1 2 3 4 5 6 7 8 9 10

    (c‐2)   control chart for R 

    0.4
    0.35
    0.3
    0.25 Data
    Mean
    0.2
    UCL
    0.15 LCL
    0.1
    0.05
    0
    1 2 3 4 5 6 7 8 9 10

     
    2.   

    Shaft:
    mean = 1.983
    variance = 0.0042

    holes:
    mean = 2.003
    variance = 0.0039
    (a) Shaft:
    1.983 ± 3σ :
    1.983 ± 0.0126
    holes: 2.003 ± 0.0117

    (b) holes: 1.99130+0.0234


    shafts: 1.99560−0.0252

    (c) (2.003-0.0117)-(1.983+0.0126)
    =1.9913-1.9956=-0.0043
      ∴ Interference of 0.0043  

    (d) Δd = α ⋅ ΔT ⋅ d
    Δd 0.0043
    ΔT = = = 1.83°C
    α ⋅ d 11.7 × 10−4 × 2
     

    3.   

    (a) R a =
    ∑y i −y
    =
    14.36
    N 12
    =1.197
       
    ∑( y − y)
    2

    (b) R q = i

    N
    1.622 + 1.222 2 + 1.672 2 + 2.022 2 + 0.622 2 + 0.7882 + 1.4782 + 1.2782 + 1.1782 + 1.7782 + 0.6782 + 0.022 2
    2
    =
    12
    =1.318

    0.80
    (c) 1.197
    ⊥  

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