Grade EG224 EG236S EG251 EG284

M145E M15E M16E M16EX

Motor
* *

(including Ward Leonard, Ileener & 'pure' 
Main drive over 500Kw
Generator
* *
smaller drive and auxiliaries up to 500Kw
* * * *

DC Motors and Generators
Laminated frame machines
* *
*

DC system)
Thyristor fed machines
General purpose machines up to 50Kw but low voltage up to 
100V (including battery feed)
*
Rotating amplifiers including amplidynes, metadynes etc.
Low humidity
* *
Spciflcl application condition Light loading
Contaminated 
atmospheres
*
Commutators
AC commutator
Slips ring
*
Current density
2
Approx. 11A/cm
Steel ring
* *
3
Approx. 14A/cm

AC Machines
*
4
Slips rings machines Approx. 23A/cm

*
2
Approx. 11A/cm
Copper & Copper alloy 
* *
3
Approx. 14A/cm
rings
*
4
Approx. 23A/cm
High speed T/A slip rings above 35 m/sec
Low speed T/A slip rings above 35 m/sec (including water driven)
Synchronous copensators (hydrogen cooled)
A p p a re n t D e n sity

N o rm a l p re ssu re
(M i c r o - o h m - c m )

N o rm a l c u rre n t

c o e ffic ie n t o f
V o lt a g e D r o p

(A m p s / c m 2 )

T y p ic a l m a x
R e sistiv ity

T ra n sv e rse
(K g f/ c m 2 )

(S h o r e 'C ')
H a rd n e ss
strre n g th

(g f/ c m 2 )
(m / s e c )
A v e ra g e
fric tio n
d e n sity
(g / c c )
G ra d e

speed
(m V )

Application guidence
Assam Carbon is the leaders in the field of Carbon brushes and related
products used on all DC and AC motors. We are with all Original Equipment
manufacturers and our Grade of Carbon brushes are having good commutating and
Suitable for auxiliary appliactions of kirloskar make
EG224 4800 150 1.60 60 1.00 10 0.10 50 180-350 wear resistant properties. Assam grades are proved most suitable for all range DC &
Electric locos
AC machines.
EG236S 5253 160 1.55 57 1.05 12 0.10 50 210 Suitable for traction generator of Diesel locomotives
Assam Carbon brushes used by most of OEM’s who manufacturer DC and
Suitable for peaky overloads as well as periods of light
EG251 5200 170 1.62 60 1.15 10 0.08 50 210 AC motor like Kirloskar Electric motor , Integrated Electric Co ltd., BHEL, Crompton
load running, such as auxillary generators
Greaves Ltd., Trident Power Craft , Siemens etc.
EG284 5150 220 1.63 68 1.12 12.5 0.13 55 350-560 Suitable for most traction duties including rectified ac
Our grades EG224, EG236S, EG251, EG284 are proved to be the best
Most suitable for induction motor sliprings, Approved for
M145E 11.5 480 4.68 13 0.40 23 0.17 30 175 Grades for all low, medium and higher frame size DC motors. Our Grades M145E
KEC slipring motors
and M15E are the best suited grades for medium and larger frame AC motor and
M15E 13.5 350 4.58 10 0.40 15 0.17 30 210 Rotary converters and induction motor sliprings of AEI Grades M16E and M16EX are proved to be best suited for lower and medium frame
AC motors.
Rotary converters and induction motor sliprings of NGFE
M16E 68 475 3.88 18 0.40 11.5 0.13 30 210
make and generators from 12-30 V
The Properties of the said grades are given below with their operational
Special grade with extremly smooth texture annd very
M16EX 68 475 3.86 18 0.40 11.5 0.13 30 210 parameters.
low friction suitable for LUCAS 24V self starters
ISO : 9001

The World of Carbon

ASSAM CARBON PRODUCTS LIMITED

 °j::\SCARBON
Policy Morgan

Corporate Vision
We will continue to be the market leader in Electrical & Mechanical Carbon Products. We
will expand its activities based in terms of market requirement with support by the fully
equipped R & D Centre. Company will also continuously meet and exceed the expectations
of our Customers, Employees and Shareholders.

Corporate Mission
We, in ACPL commit ourselves to build in increased value addition in our products and
services in the areas of Electrical Carbon current transfer system and Mechanical Carbon
application through effective and efficient utilization of our engineering support. We will
strive continuously to enhance our competence by implementing a total Quality
Management System.

Quality Policy
ACPL organizes all its quality-related activities within the framework of a quality system,
geared to provide complete satisfaction to all its customers-both internal and external -
through appropriate planning, execution and verification of all its processes. ACPL
emphasizes on human resource excellence and on participation and involvement of all its
people in the march towards better quality.

EHS Policy
Assam carbon Products Limited shall be committed to create and maintain a safe and
healthy work environment at all sites.
The Policy of the company is to:
1. Ensure and review applicable statutory and regulatory compliances to its business
operations at all sites pertaining to Environmental and Occupational Health & Safety.
2. Carry out operations in such a manner to avoid unacceptable risks to human Health &
Safety.
3. Minimize the environmental impact on previous, current and likely future operations.
Assam Carbon Products Limited 4. Supply product that will not present any unacceptable risk to human health, safety and
environment when used in compliance with product safety communications and common
Assam carbon was established in 1963 as a metal graphite and copper powder safety practices.
manufacturing unit in Bamunimaidan, Guwahati. Since then company has been 5. Monitor regularly Environmental and Health & Safety performance and strive to improve
at the forefront of carbon brush technology in India. continuously.
6. Train employees and contractors in relevant Environmental and Health & Safety matter.
7.Encourage our business partners to adopt the same accountability.
Assam Carbon has two plants with strength of about 350 people. It caters to In order to ensure that the above key principles are followed effectively, the company will
different industries such as Railways, Mining, Steel, Submersible Pump, Power, conduct periodic management reviews of its Environmental and Health & Safety
Agriculture, Sugar etc. Company has diverse product portfolio for different Management System.
applications such as Carbon Brush, Current Collectors, Carbon Bearings, Carbon
Seals, Felt & Insulations, SIG and other graphite products.
 Morgan

Carbon, an element of pre-histroic discovery, is

widely distributed in nature. Carbon is found freely
in nature in two allotropic forms, i.e. Amorphous
and Crystalline like Graphite, Diamond and
Fullerines.
A BOON FOR VARIOUS In the Amorphous form, Carbon is available as a
powder which is the main constituent of

INDUSTRIAL APPLICATIONS substances like charcoal, coal, coke, lamp-black

and lignite.
The Crystalline form of Carbon which is mostly
available in the form of Graphite, is available either
naturally or can be artificially produced.
Graphite, the Crystalline form of Carbon, has
several peculiar properties which prove to be of
immense worth
s. Graphite is soft and greasy, has good
lubricating properties and conducts electricity
well. Graphite is used as a moderator in nuclear
reactors.
For their excellent conduction of electricity,
Carbon brushes are widely used for transferring
current from stationary to rotary surfaces and in
current collectors. Carbon's quality of beig soft
and greasy makes it an ideal material for
mechanical seals.
Carbon, which is chemically inert with good
chemical resistance, has high thermal
conductivity and low thermal expansion, is widely
used for tribological applications in industries.
Thus, Carbon, which has a higher resistance to
thermal shocks and stability at elevated
temperature, proves to be a great boon for various
industries for innumerable useful applications.
 ]\SCAR BON
Product range Morgan
REA
ER IT A
Seal Rings ISO : 9001
Gland Rings

Mechanical
Stocker Bearings
Axial Bearings
Bush Bearing
Clutch Bearing
Steam Joints
Thrust Pads
Vanes
Blanks

High Temp. Insulators

Graphite

Fuel Cell Plates

Heating Elements
Cont. Casting Dies
Lubricating Blocks
Crimper Disc
Jig & Fixture Trays

Key Market
Sectors
 e Introduction Ory running Wet running
Carbon bearings are used where Morganite Carbon Bearings running in
oil or grease lubricated bearings The PV curves provide a guideline for liquids of high lubricity are capable of
cannot be used. Carbon can run continuous operation of Morgnite Carbon achieving performance approximating to
dry or in fluids which are bearings. For short period or intermittent those of conventional metal bearings. In
corrosive or unsuitable as operations, these recommendation may more mobile liquids such as water, petrol
lubricants. be exceeded by a generous margin. and kerosene the special characteristics
of Morganite Carbon, allied to careful
Three typical principal areas : design, permit operations at PV's of 350
Up to 28 kglan2 to, MY grade ( 2 .8 N f nwn2 )
kg/cm? mis and above.
• Where oil contamination cannot 18
Uptor1'kg/cm2farCYgreot 1•N1� )
1.76
be tolerated, as in textile and food 16 Pl/ CUtYM - F0t oontlnuoua Irv

machinery
� .....tionl!f'ICJ ,feBU)'ll>Ml 1.57
Friction
14 I 1.37

-l:
12 0
1.18 The coefficient of friction i.e the ratio of
• Where temperature exceeds the "'
10
,I � � the force required to overcome friction to
limits of normal lubricants, as in \ \\
furnace and boilers � the pressure normal to the sliding
\� � 060
surface, is lower for carbon graphite
• Where the bearings are
\' �y
040
sliding dry on metallic surface than for
,IX............. t-...._ most combination of metals working
immersed in a liquid like hot
EY � � 0.20
underthe same condition.
thermic fluid, hot and cold water, ....
sea water, acidic or alkaline 0.25 0.5 0.75 1.0 125

solutions or oil solvents such as

Metric SI
petrol and benzene. Operating condition Light to tfeavy load
Max. PV Max PV (;, x.P,)
Cf grade -- 1.1 Cfgrade -- 0.110
Dry 0.1 - 0.25
EYgrade -- 055 EY grade -- 0.055
MYgrade __ 1.45 MY grade __ 0.145 Wet (Boundary lub.) 0.01 · 0.1

Materials

Bearing grade recommendation Shaft materials

CY2 - A strong dense and fine textured, The shaft to run against a Morganite
hard carbon graphite. Suitable for Carbon bearing should be hard and
severe mechanical conditions where corrosion-resistant such as austenitic
metal cGJDGJDNFDGNDnnot be iron, hardened stainless steel, thick
used e.g. in corrosive liquid. chrome-plated or stellite. Non-ferrous
metals and mild steel should be
avoided.
For industrial pump shaft support & sealing CY2C - Impervious Carbon graphite
grade having good chemical resistance. EY9106 · A stronger electrographite A shaft surface finish of between 0.25·
Used in wood and rubber process grade suitable for very high temperature 0.50 microns Ra is recommended
equipment and continuous pickling application up to 500°C. although for lightly loaded applications,
installation. WRAS, UK has approved 2 microns Ra may be accepted.
this grade for drinking water Bearings can also be offered in Silicon
applications. Carbide

MY3A - Metal Carbon grade 15 % copper

by volume. Good mechanical strength
and resistance to thermal shock.
Preferred for large bearing and suitable
for dry condition at high temperature
( 350°C) and low speed e.g. mechanical
stokers, steam flap valves. dampers.

MY3B · Metal Carbon grade

incorporating anti-friction metal,
suitable for meter and conveyor bearing
limited to 130°C operating temperature
this material is impervious.

Assam Carbon Products Ltd.

Factory: Zona/Offices
Hyderabad Mumbai: Tel.: 022-25212302/25212869 Fax: 022-25212303
Customer Care
2, I.DA, Phase-1, Patancheru - 502 319 Dist. Medak (A.P.) New Delhi: Tel: 011-26469114, 26480200 Fax: 011-26224011
Phone
Tel. : 08455-242091, 242089, 242239 Fax : 08455 - 242088, 08455 - 242104
: 08455-242237 Kolkata : Tel: 033-22887651/52, 22882582 Fax: 033-22882258
e-mail : [email protected] Chennai : Telefax : 044-24333736

www.assamcarbon.in
www.ascarbon.com www.morgancarbon.com
Carbon Bearings have been developed by Assam Carbon Products Limited over the last 30
years. The generic term “Carbon Bearings” includes all possible variations of the basic
material “Carbon”. Therefore it covers “carbon-graphite”, “metal-graphite” and “electro
graphite”. Carbon is self-lubricating and has a low coefficient of friction at high and low
temperatures. Its use as a bearing material is extensive when a conventional lubricant is
not possible and also where the performance of other lubrication is poor. There are other
properties which give it unique and distinctive advantages for bearings.

Some typical applications description and performance

Chain Grate Stoker : Formerly, grease lubricated cast iron bearings were employed. Cast
iron bearings needed replacement at approximately 18-month interval, after 9,5mm radial
wear. Shafts also badly worn and scored needed “building-up” and re-grinding.
Considerable consumption of grease and frequent maintenance. In one case after several
years, carbon bearings have worn only 0,08mm and shafts are highly polished with
negligible wear. No maintenance required and use of grease obviate. In another stoker,
carbon bearings have run for 17 years, without replacement.
Flue Gas Damper : Formerly, unlubricated cast iron bearings employed. Excessive and
rapid bearing and shaft wear, with frequent seizures with cast iron bearings. Wear of
carbon bearings negligible over long operating periods. No shaft wear and no
seizures experienced.
Ten-ton Furnace Charging Machine : Carbon bearings proven highly satisfactory. No
conven-tional type of bearings possible because of high operating temperature. Carbon
bearings have been in service for seven years to date.
Veneer Drying Oven : A total of 850 carbon bearings are fitted to this oven, each pair of
bearing supporting a 400mm long hollow steel roller. Each bearing is mounted in a self-
aligning housing. Carbon bearings have been in service for eight years to date without the
need of any maintenance. Before the employment of carbon bearings, machines were fitted
with grease lubricated ball bearings which required frequent
attention.
Rust Proofing Conveyor : Sever hundred carbon bearings are fitted to a 4,6m long double
roller suspension conveyor. Conveyor passes through various stages of bonderising cycle,
i.e., caustic solution 90°C, water at 80°C, Phosphate solution at 90°C, Chromic acid rinse
at 80°C, and, finally, drying oven at 230°C. Carbon bearings originally fitted in 1937 and
are still giving satisfactory performance with very few replacements being necessary.
Original oil-retaining sintered bronze bearings gave constant trouble – exces-sive wear,
high friction and frequent seizures due to high temperature.
Submersible Pump Motor : Carbon bearings employed as 260kW motor main bearing
operating completely immersed in circulating distilled water. Bearings, therefore, copiously
water-lubricated. Highly satisfactory results obtained with negligible bearing or shaft wear
after several years continuous service. Original bearings employed were lignum vitae
which gave trouble due to swelling. Frequent seizures and excessive wear were
experienced.
Vertical Centrifugal Pump : Carbon bearings employed as steady bearings, running
completely immersed in circulating 10% caustic solution. Negligible bearing or shaft wear
after several month continuous service. Previous pumps employed Bakelised Fabric
composition bearings, which gave trouble due to swelling.
Aircraft Fuel Pump “Swash Plate” Type : Carbon bearings employed as main rotor
bearings oper-ating completely immersed in circulating fuel, i.e., petrol, paraffin, kerosene,
etc. Highly successful application. Carbon bearings found to be the most suitable type of
bearings for these pumps.
 e Kaplan & Francis Water Turbine Steam & gas turbine Labyrinth Seals

Kaplan turbine, widely used now for high Assam Carbon provides solution for steam Carbon Labyrinth Seals have an advantage
flow and low head power generation, has and hot or dry gas sealing in medium and over metal seals. Owing to the initial start
adjustable blades to suit variable load. A large diameter shaft. Special segmental up, there can be short period contact due to
gland must work effectively under high non-contact gland rings which seal by the difference in coefficient of thermal
pressure. Francis is a reaction turbine in throttling are used for pressure, as well as expansion. Since Carbon is self-lubricating
which the water flows radially inwards vacuum sealing. The number of rings per there is no damage from this contact as a
through guide vanes into the runner and gland and number of segments per ring result, the labyrinth gaps can be smaller in
after imparting the thrust leaves axially. will be decided depending upon the shaft Carbon as compared to metal. They are
diameter, speed, pressure and used as main shaft seals in gas turbines.
Usually used for high head, the gland must
temperature of media. Our technical auxiliary stream turbines. rotary
be capable of sealing vacuum during
application department is always ready to compressors and blowers.
running and pressure when the turbine is advise on the most appropriate type of
stationary. gland or seal and selection of the
appropriate grade.

Tenon type gland rings

This gland consists of rings composed of a to a tapered form. The invert force of the
number of Carbon segments held together spring has two components, one
by a garter spring. Each ring is connected pressing the segments towards the
to its neighbour by an integral tongue fitted shaft and other pushes the segment
into a recess. Under the force of the spring, faces towards the face of the housing.
rings move radially inwards as wear takes To provide added protection, a double
place. The tongues and recesses must be tenon ring can be used in which upper
machined with sufficient allowance to and lower rings are staggered, so that
permit this radial closing without there is no direct passage for the water.
distortion. A stop pin is used to prevent
rotation of rings. These types of glands are
recommended for shaft diameter up to
To seal the shaft both tangentially and 500 mm and water pressure up to 2
radially, the outside circumference of the bars.
ring, where the spring seats, is machined

In these types, the tenons are replaced by

For Turbine - Water Steam & gas wedges. This design eliminates tongues
and recesses and uses wedging action to
seal in both directions. The garter springs
seated in a groove around the outside
circumference of the rings hold the
assembly of segments and wedges
together. The stop pin located at the outer
sealing face and slot in segments stops the
gland from rotating with the shaft.

These designs are more suitable for higher

pressures (upto 3.5 bars)

Type of segment joint

Assam Carbon Products Ltd.

Factory: Zona/Offices
Hyderabad Mumbai : Tel. : 022-25212302/25212869 Fax: 022-25212303
Customer Care
2, I.DA, Phase-1, Patancheru - 502 319 Dist. Medak (A.P.) New Deihl: Tel: 011-26469114, 26480200 Fax: 011-26224011
Phone
Tel. : 08455-242091, 242089, 242239 Fax : 08455 - 242088, 08455 - 242104
: 08455-242237 Kolkata : Tel: 033-22887651/52, 22882582 Fax: 033-22882258
e-mail : [email protected] Chennai : Telefax : 044-24333736

www.assamcarbon.in
www.ascarbon.com www.morgancarbon.com
 Carbon Seals & Guides
For rotary joints

e Introduction The most efficient way to connect the Assam Carbon Products Ltd. has been
A rotary joint, some times referred to steam supply to the rotating unit is by manufacturing steam nozzle joint rings
means of a steam nozzle using Carbon and bearings for many years. These are
as a rotary union, provides a
sealing rings, which have a high degree of manufactured in different grades for
mechanical seal between a operating temperature up to 350° C. Our
reliability and maintainability. Carbon is
stationary supply pipe and a Metal-Impregnated Antimony class grade
self-lubricating and has excellent
rotating drum or cylinder to permit resistance to wear. It beds in rapidly and is recommended specially for high
the flow of heat transfer media into does not wear or score the counter faces. pressure steam joints.
and /or out of the rotating roll. Heat Carbon has high mechanical strength
transfer media typically used with under compression and maintains its • Recommended grades
rotating joints includes steam, properties at high temperatures.
water, thermal oil, hydraulic oil and • CY10C Carbon Graphite
coolant. Although, theoretically it is possible to resin-impregnated for
use sealing rings of rectangular cross medium pressure 8·14 kg/cm'
e Application section, in practice it would be extremely
difficult to obtain proper alignment. That
Steam-heated rolls are used in the • MY1 OK· Carbon Graphite
is why, a self-aligning spherical metal-impregnated for high
production process of many industries
construction is adopted. It is of course, pressure 14 kg/cm' to 40 kg/cm'
like paper petrochemicals, plastics,
essential that all sealing surfaces are
rubber, textiles. etc. One of the most
highly finished and also, sufficient Steam joints are exposed to all known
common applications is in paper
clearance must be provided at the bores lubrication condition including wet,
making where the wet paper supported
to allow the rings to float freely. mixed and dry running.
on felt passes over a steam-heated
drying roll.

Rololirig
Syphon Pipo

......................................................................

For rotary joints 6rou Podtlng Corbon Graphrt•

Gland Sool Ring
• Rotating Carbon seal and guide bush

e Advantage of Carbon over PTFE. Concave type

0

No film
Generally
higher

Film
formation
Intact
tillJSO'C reducesµ
350'C

Convex type
R

w
w

Temp. limit Strength at Coefficient

elevated temp of friction µ

Assam Carbon Products Ltd.

Factory: Zona/Offices
Hyderabad Mumbai: Tel. : 022-25212302/25212869 Fax: 022-25212303
Customer Care
2, I.DA, Phase-1, Patancheru - 502 319 Dist. Medak (A.P.) New Delhi: Tel: 011-26469114, 26480200 Fax: 011-26224011
Tel. : 08455-242091, 242089, 242239 FaxPhone : 08455 - 242088, 08455 - 242104
: 08455-242237 Kolkata: Tel: 033-22887651/52, 22882582 Fax: 033-22882258
e-mail : [email protected] Chennai : Telefax : 044-24333736

www.assamcarbon.in
www.ascarbon.com www.morgancarbon.com
 Seal Rings
For mechanical seals
Mechanical Carbon used in seal faces is a e Resin-Impregnated Carbon e Antimony-Impregnated Carbon
mixture of amorphous Carbon and This is the most common type of Carbon Metallized Carbons are available with a
graphite. The percentage of each helps used in industry today. Most resin- variety of metal impregnants like copper,
determine the physical properties of the impregnated Carbons are capable of lead antimony and babbit.
final grade of Carbon. In addition, resin or operating in a wide range of chemicals Antimony-impregnated grades are better
metal impregnation greatly increases from strong base to strong acid. for high temperature and have higher
strength and makes Carbon impermeable.
strength and more resistant to blistering in
high viscosity fluid or light hydrocarbons.
The final selection of the grade depends on many other factors like PV value,
type of lubrication, counter-face material, face finish & flatness etc.

Type of lubrication

Full fluid film or wet lubrication Boundary lubrication Dry

The condition is found in a pump with This is a condition in which the only cooling The tribological properties of carbon are
the seal fully immersed in the liquid of the seal is achieved by splash from the best utilized in applications like dry running
being sealed and arranged so that there liquid being sealed or in which the seal is contacting seals where in no lubricating
is a constant supply of cool liquid fully immersed but the circulation of the media is available. The tribolayer itself forms
circulating around its rubbing faces and liquid around it is restricted or the interface the protective layer to enhance the seal life.
with a seal combination designed to give film is destroyed repeatedly by evaporation. This layer get disturb at high temperature.
full fluid film lubrication at the interface. Higher loads and speeds are also
detrimental forth is protective layer

Lubrication
Maximum PV factor Duty factor Low Medium High

7 (kgf/cm X rn/s units) or 2 X 1 O' (ibf/in" x fVmin units)

2
Dry High
CY2C*
Maximum pressure 3.5 kg/cm' (50 ibf/in') Boundary Medium
Maximum surface speed 2.5 m/s (500 fVmin) Wet Low CY10C

88(kgf/cm' X mis units) or

r CY2C*
MY3B MY3D
Dry High MY3D MY10D
2.5 x 10' (ibf/in2x10° (ibf/in' x fVmin units) Boundary Medo um CY10C
MY10D MY3K
Maximum pressure 21 kgf/cm' ( 300 ibf/n') Wet MY3B
Maximum surface speed 15 m/s (3000 fVmin) MAT 4000 MY3K MY10K
MY10K MAT3000
350 (kgf/cm2x mis units) or 1 x 10' (ibf/in" x fVmin units) Dry
MAT 4000
Boundary High
Maximum pressure 35 kgf/cm' (500 ibf/in') MAT3000
Wet
Maximum surface speed 25 m/s (5000 fVmin)

c - Phenolic resin -
B - Babbit D - Copper I Lead (70-30) K - Antimony
• CY2C : Suitable to use with potable drinking water & approved by WRAS

e Counter face material e Pressure tightness test

Inadvisable At ACPL the pressure tightness

Suitable of carbon seal rings is inspected
Tungsten Carbide Chrome nickel steel
by pressuring carbon seal using
Chromium Oxide ( Plasma Coating) Cast Iron
nitrogen and dipping in water
Silicon Carbides** Stellite for 2-3 min. Large quantities are
Sintered Ceramics (Al20:J Non ferrous metals inspected on statistical base.
(only for wet running) Usual test pressure : 6, 10 or 14 bar
Carbon/Graphite material
* * Please contact us for finished counter face seals rn SiC

e Standards of finish
Face finish
For better performance sliding surface of
seal ring should be lapped and polished

Carbon face : Ra 0.2 to 0.4

Counter face: .Ra 0.15 to 0.4

Flatness
2 to 3 light band

Assam Carbon Products Ltd-

Factory: Zona/Offices
Hyderabad Mumbai: Tel.: 022-25212302/25212869 Fax: 022-25212303
Customer Care
2, I.DA, Phase-1, Patancheru - 502 319 Dist. Medak (A.P.) New Delhi: Tel: 011-26469114, 26480200 Fax: 011-26224011
Phone
Tel. : 08455-242091, 242089, 242239 Fax: : 08455 - 242088, 08455 - 242104
08455-242237 Kolkata : Tel: 033-22887651/52, 22882582 Fax: 033-22882258
e-mail : [email protected] Chennai : Telefax : 044-24333736

www.assamcarbon.in
www.ascarbon.com www.morgancarbon.com
 Industrial use of Seal Ring

0 STEAM JOINTS FOR PAPER AND OTHER INDUSTRIES

L
 Carbon Thrust Pads & Axial Bearings
For submersible pumps and motors

e Introduction • Thrust Pad

Assam Carbon Thrust Pads and Axial Submersible motor type Standard size of carbon thrust pad Recommended grades

Bearings are made in the range of carbon

V3:? • 30 x 20 x 5.5 • 44 x 22 x 5.5
materials (Carbon graphite resin- CY10C
V4: 0.5 to 5 HP Single & 3 0 • 48 x 22 x 6 • 59 x 31.5 x 6
impregnated or metal-impregnated) to
meet different application requirements. V6: 2 to 20 HP Single & 3 0 • 80 x31.5 x 6 I 8 • 85 x 35 x 6.5
All Carbon grades retain the basic V8 : 5 to 90 • 105 x 51 x 8 • 110 x 52 x 10 CY1 OC I MY1 OK/ MY1 OD
properties, thus making them as unique V10 130 x 62 x 15 MY10K
engineering material, and particularly V12 170 x 67 x 20 MY10K
suited for thrust pads and axial bearings
which may operate in conditions beyond
the limits of other material.
• Axial Bearing
Carbon Axial bearing works better than LTB in carbon. Taking into consideration the
Bearing commonly used in submersible motor. worldwide ban on the production and use of
Low coefficient of friction improves the over all lead, it is advisable that carbon bearings
efficiency and lower the starting current. should be used in-placeof LTB for even better
Better machining tolerances can be achieved performance.

e Features Make your pump set free in 3 years

• Helps the pump to run in dry conditions Assumption :

• Low heat generation 15 kW motor running for 15 hrs. a day.
• Contribute in conservation of power Power tariff@ Rs. 2.50 per unit approximately.
• Withstanding of unpredictable load Calculation:
• Reduced input power requirement 15 kW x 15 Hrs x Rs. 2.50 = Rs. 562.50
i.e Daily bill : Rs. 562.50
compared to Ferro Asbestos
• No seizure of motor after prolonged rest Yearly bill : Rs. 2,05,312.50
• Low maintenance cost
Yearly savings : Rs. 10,266.00
• Lower HP pump performance at par
with 5% better
with higher HP pump. efficiency
• Start up at 90 volts compared to
For submersible pumps and motors 120 volts for Ferro Asbestos
• Improving pump efficiency by
minimum 5%

• ??

e ""
.
Cl>

E
NII

·=
..
a,
'O
Cl> "'
::c � IS
�
0 10

• Carbon Parts
Discharge O Usec.
Rated head with FA Rated head with carbon Discharge O Usec.
Overall Efficiency with FA Overall Efficiency with CA

Assam Carbon Products Ltd-

Factory: Zona/Offices
Hyderabad Mumbai: Tel.: 022-25212302125212869 Fax: 022-25212303
Customer Care
2, I.DA, Phase-1, Patancheru - 502 319 Dist. Medak (A.P.) New Delhi: Tel: 011-26469114, 26480200 Fax: 011-26224011
Tel. : 08455-242091, 242089, 242239 FaxPhone : 08455 - 242088, 08455 - 242104
: 08455-242237 Kolkata : Tel : 033-22887651152, 22882582 Fax: 033-22882258
e-mail : [email protected] Chennai : Telefax : 044-24333736

www.assamcarbon.in
www.ascarbon.com www.morgancarbon.com
 Dynarrnc Thormal
Elastic modulus conduct1V1ty

Customer Care
Phone : 08455 - 242088, 08455 - 242104

www.assamcarbon.in
 Carbon Vanes
For rotary gas compressors, vacuum & liquid pumps

e Introduction e Self-lubricatin e Fine tolerance & surface finish

Assam Carbon vanes are made in the Carbon vanes are self-lubricating and Even at 400° C thermal expansion in
range of carbon materials (carbon therefore, ideal for pumps, handling Carbon is minimal (they are also non-
graphite, metal-impregnated carbon liquids such as petrol which has poor hygroscopic and do not swell after
graphite and lubricating properties. They can also immersion in hot or cold water) the vane
resin-impregnated graphite) to meet operate in unlubricated compressors to clearance in its rotor slot can therefore be
many different application deliver air or gas uncontaminated by fine. A tolerance of ±0.02 mm can be
requirements. All Assam Carbon grades lubricating oil or grease, in which case maintained in bulk production.
retain the basic properties which make Carbon gives a fine polish to the cylinder
Carbon unique as an engineering wall which reduces the wear rate of the
material and particularly suited for vane after bedding almost negligible
vanes which may operate in conditions proportions.
beyond the limits of other materials.

Chemically inert & non-toxic High mechanical strength Grades

Carbon vanes are chemically inert and One of the most important requirements The most suitable grades for vanes
non-toxic and cannot contaminate the for vane materials is high mechanical used in vacuum and liquid are
liquid or gas being handled. They can strength. Carbon vanes meet this CY10 - CG CY10C- CG - R
safely be used in food-processing requirement. Their strength is indicated MY1 OA - CG-Cu HYX67 - CG - RB
equipment and in other fields where by the pressure regularly handled, which
purity is essential. ranges from 3.2 kgf/cm2 down to high
vacuum conditions, with peripheral
speeds upto 12.7 m/sec.

�rd•ICha�c _��;;��i,'"-j:- =-���

Carbon vanes are totally unaffected by
water (pure or salt). most acids, alkalies
or oil solvents such as petrol or paraffin. Grease seal
In these conditions, the liquid can Four Carbon
reduce friction and wear by providing
lubrication between vane and rotor slots
andvanetopand cylinder wall.

In Design
1'• 38
For rotary gas compressors, vacuum & liquid pumps ,,.• 35
MINIMUM WIDTH
v
LENGTH
These should be of robust proportions and of simple design, if
cni.�..-.-�,_,.,._..., possible rectangular in shape. Two main forces act onto vanes and
_._""'_I
,''• 32 tend to bend them in their slots.
1'• 28
1. Differential pressure across the thickness

25
2. Bending movements caused by tip friction against the cylinder
wall. For small vanes lightly loaded, thickness of 3.2 mm has been
'• 22 found adequate, but thickness up to 9.5 mm should be adopted for
,,, larger sizes and where the differential pressure is likely to be high.
16
I ,,, 14
The chart given is a general guide to the preferred dimensions for
vanes. Vanes can, however, be machined to customers'
specifications, provided that the proportions are acceptable from
9 In
the design, as well as from the manufacturing point of view.
75 100 125 150 175 225mm

"" Lerlath

Cylinder & rotor materials

... It is important to use the correct cylinder material for smooth

operation with carbon vanes. Possibly a corrosion- resistance and
•• MINIMUM THICKNES
v hard metal should be used. Surface should be fine ground and
LENGTH honed. Rotary slot should be well finished and free from any burr.
In mm

Assam Carbon Products Ltd.

Factory: Zona/Offices
Hyderabad Mumbai: Tel.: 022-25212302/25212869 Fax: 022-25212303
Customer Care
2, I.DA, Phase-1, Patancheru - 502 319 Dist. Medak (A.P.) New Delhi: Tel: 011-26469114, 26480200 Fax: 011-26224011
Tel.: 08455-242091, 242089, 242239 Fax:Phone : 08455 - 242088, 08455 - 242104
08455-242237 Kolkata : Tel: 033-22887651/52, 22882582 Fax: 033-22882258
e-mail : [email protected] Chennai : Telefax : 044-24333736

www.assamcarbon.in
www.ascarbon.com www.morgancarbon.com
Specialty graphites are materials whose
matrix consists of carbon graphite
components. They feature good dry-
running properties when used in
Specialty Graphite
tribological systems. Their graphite lattice
structure comprises carbon atoms
arranged in planar hexagonal rings with
an interlayer distance of 0.335 nm. Owing
to the weakness of the van der Waals
attractive forces, these planes can be quite
easily displaced relative to one another.
The physical parameters of carbon
materials are governed by the production
processes illustrated on page 4. The
shaping process depends mainly on the
output number to be manufactured: Large
batches are pressed to size or injection-
molded (depending on the tool

0.
dimensions), whereas small batches are
machined from larger semifinished
products.

0
Graphite
Moulds

Fuel Cell

BUREAU
VERITAS
www. assamcarbon.in ISO : 9001
Hi -Temperature Insulation
Specialty Graphite
ACPL Graphite felt insulation products are designed for resistance and
induction furnaces. That operate under either vacuum or inert gas conditions.
Furnaces that incorporate our insulation can achieved service temperature up
to 350 degree Centigrade in Oxidizing environments or 3000 degree
centigrade under inert or vacuum environments.

Felt lnsul,ationTypical Physical Properties Thermal Conductivity of Felt

Measur•111811t
Property units GradeVDG GradeWDF
Tamp.(°C)
.LL
a,

2����,
Density 2.0 [t09 0.08
i+
-
Linear Shrink.age1 20 1 negligible i:i:
:::c
Water Absorption 2.0 1 neg ligib'.le :::c
u
Min. Carbon Assay 99.0 99.9 z
"ii
::;
A.sh % 0.25 onz
Si o���---.��---..--�--,r-�����,-��-r-��--1
Specific Heait J/gl°C 20 0.71 0.71
Mean Specific: He.at .'J!gir c 1400 1.67 L67 1000 lSOO 2000 3SOO 4000 4SOO
Tempe11rature (° Fl
Emi:s:si'Vity 0.99 0.99
s u blirnati on Temp. 3600 3600 ------·Cman, [Arg;on) ---+--- ,c;.,,p111to [Vacuum• __......._ •c..t>;on,(Yacuumj,

Surface Area (Nitrogen) m /g

2 20 0.6 0.7
nooo 0.25
Thermal Conducti'llity2 W/mliK
1400 0.43 www. assamcarbon.in
.2270 1 n
Vapor IPre5sure microns .2440 no 10
.26.20 noo 100
Min. Process Tern p. 1400 2500
j\SCARBON BUREAU
VERITAS
1
Mea.s.ur,ed after heating to 31C!IOO" C
2 Measured in N iuog•en Morgan ISO : 9001
 Specialty Graphite
Heating
Properties
Elements • High electrical loading capacity.
• High thermal shock resistance.
• High mechanical strength.
• Good oxidation resistance.
• Resistivity is very high in heating elements and very low in
contacts.

Forms Supplied and Applications

• Graphite heating elements in all standard diameters and
lengths to suit the plant converned, supplied with matching
precision-machined graphite contacts.
• For high-performance operation in vacuum steel degassing
plants for hydrogen degassing, deoxidation, decarburization
and alloying.
• For melting metals and holding them at high temperatures.

Properties
• High Density
• Good Thermal Conductivity
• High Chemical Resistance
• Minimal wettability by molten metal
• High Resistance to wear
Continuous
Forms Supplied and Applications
• Semifinished products in cylindrical and rectangular
Casting
formats with specific property combinations.
• Ready-made dies, precision-machined with optimum Dies
surface finish, for the continuous casting of precious
metals.

J\SCARBON UREA

Margan
ER IT A
www. assamcarbon.in
ISO : 9001
 GRADE DATA
Coefficient
Hardness Bulk Transverse Compressive Shear Dynamic Porosity
of thermal
Tharmal �SCAR BON
Grade scleroscop Density bend strength strength Strength Elastic modulus (apparent)
expansion
conductivity Application
e 3 3
kg/m x10 2
kgf/cm 2
lbf/in 2 2
kgf/cm lbf/in kgf/cm2 lbf/in2 kg/cm2x103 lbf/in2x106 % 0
C-1x10-6 cal.cm-1.s-1.0c-1 W.m-1.k-1 Morgan
CARBON - GRAPHITES
CY1 60 1.70 280 4000 840 12000 210 3000 180 2.6 12 3.4 0.03 12.0 Steam turbine rings
CY2 60 1.70 315 4500 1020 14500 210 3000 180 2.6 12 3.4 0.03 12.0 Bearings & sealing rings
W 55 390 5500 740 10500 200 2800 170 2.4 1.3 0.25 105.0
CY9 1.60 15 Bearings & metallurgical applications
T 50 280 4000 620 8800 140 2000 112 1.6 4.0 0.15 65.0
CY10 67 1.60 460 6500 1400 20000 320 4600 180 2.6 15 3.6 0.03 13.0 Bearings, piston & sealing rings & vanes
CY24 65 1.55 360 5130 1160 16530 239 3400 180 2.6 18 3 0.035 14.7 Sealing & water turbine rings
W 67 410 5750 1360 19500 240 3480 217 3.1 2.4 0.03 13.0
CY115 1.70 12 Furnace & metallurgical applications
T 63 330 4650 1160 16500 250 3630 - - 5.0 0.02 8.0
CY9106 90 1.60 422 6000 1620 23000 325 4650 150 2.1 13 4.2 0.02 9.0 Sealing rings

ELECTROGRAPHITES
W 31 180 2600 300 4300 105 1500 120 1.7 1.7 0.33 138.0
EY1 Furnace & metallurgical applications
T 32 1.65 130 1800 270 3900 98 1250 50 0.7 21 3.5 0.25 105.0
W 45 280 4000 490 7000 140 2000 3.0 0.25 105.0
EY4 Continuous casting dies
T 40 1.70 154 2200 280 4000 130 1850 17 4.0 0.20 84.0
W 50 245 3500 490 7000 175 2500 105 1.5 1.3 0.20 84.0
EY9 Bearings & metallurgical applications
T 43 1.65 200 2800 390 5600 140 2000 56 0.8 20 4.2 0.13 55.0
W 36 170 2400 420 5950 2.2 0.36 157.0
EY106 Furnace & metallurgical applications
T 31 1.60 140 2000 390 5600 20 3.75 0.28 128.0
W 45 290 4100 480 6800 150 2100 120 1.7 1.33 1.00 419.0
EY110 Chemical & metallurgical applications
T 42 1.75 210 3000 470 6700 140 2000 56 0.8 14 3.04 0.5 209.0
EY300 48 1.72 400 5700 700 10000 19 4.5 0.25 105.0 Continuous casting dies & thermal assembly jigs
EY306 65 1.80 600 8500 1100 15600 116 1.6 14 4.9 0.18 75.0 Continuous casting dies & thermal assembly jigs
EY308 48 1.75 500 7140 1000 14280 13 3.5 0.25 105.0 Continuous casting dies
EY9106 50 1.72 300 4200 600 8500 180 2500 84 1.2 15 4.1 0.15 63.0 Bearings & gland rings

IMPREGNATED GRADES
CY2C 80 1.84 560 8000 1830 26000 310 4400 240 3.4 1 4.5 0.03 12.0 Bearings, gland & sealing rings
CY2T 60 1.70 315 4500 1020 14500 210 3000 180 2.6 4 3.4 0.03 12.0 Water turbine rings
CY2W 74 1.84 350 5000 1270 18000 250 3500 140 3.0 1 4.2 0.03 12.0 Gland & sealing rings
CY2WA 80 1.83 530 7500 1690 24000 300 4300 140 3.6 1 4.2 0.03 12.0 Sealing rings
W 60 440 6300 810 11500 210 3000 175 2.5 1.5 0.25 105.0
CY9BY Vanes
T 58 1.70 320 4500 650 9200 175 2500 125 1.8 13 4.3 0.20 84.0
W 75 620 9800 1400 20000 320 4500 200 2.9 2.3 0.28 118.0
CY9C 2 Bearings
T 73 1.75 420 6000 1125 16000 240 3400 90 1.3 4.3 0.18 78.0
CY10C 83 1.80 650 9300 2100 30000 460 6500 230 3.3 2 4.0 0.03 12.0 Bearings,piston,sealing & steam joint rings & vanes
 GRADE DATA
Coefficient
Hardness Bulk Transverse Compressive Shear Dynamic Porosity
of thermal
Tharmal °7\SCARBDN
Grade sclerosco Density bend strength strength Strength Elastic modulus (apparent) conductivity Application
pe
kg/m3x103 kgf/cm2 lbf/in2 kgf/cm2 lbf/in2 kgf/cm2 lbf/in2 kg/cm2x103 lbf/in2x106 %
expansion
0
C-1x10-6 cal.cm-1.s-1.0c-1 W.m-1.k-1
Morgan
IMPREGNATED GRADES
CY10F 70 1.65 540 7680 1400 20000 340 4800 200 2.9 13 3.8 0.03 12.0 Piston rings & vanes
CY10W 78 1.75 530 7500 1620 23000 380 5400 220 3.1 1 3.8 0.027 11.0 Piston & sealing rings
CY10WA 84 1.80 700 10000 2150 30500 399 5500 210 3.0 2 4.2 0.03 12.0 Piston & sealing rings
CY24C 83 1.75 670 9500 2110 30000 440 6300 220 3.2 2 4.3 0.04 15.6 Bearing & sealing rings
CY25C 84 1.80 665 9500 2100 30000 460 6500 215 3.1 1 4.8 0.03 13.8 Sealing rings
CY29C 82 1.80 700 10000 2100 30000 350 5000 225 3.2 2 5.4 0.04 17.0 Bearings
CY31C 84 1.75 700 10000 2100 30000 422 6000 225 3.2 2 4.0 0.03 13.0 Sealing rings
CY103 75 1.80 600 8500 1410 20000 316 4500 225 3.2 2 4.2 0.04 17.0 Pressed-to-shape bearings & sealing rings
CY9106C 100 1.70 600 8600 2140 30500 440 6300 210 3.0 2 4.5 0.02 9.0 Bearing & sealing rings
EY9106BY 50 1.78 350 5000 700 10000 210 3000 91 1.3 12 4.5 0.14 60.0 High temperature bearings
CNFJ 84 1.82 650 9300 2100 30000 230 3.3 1 5.2 0.03 13.8 Sealing rings
CCAJ 100 1.80 670 9500 2650 38000 280 4.0 1 2.7 0.02 10.4 Bearings & sealing rings
CDJ-83 95 1.76 620 8800 2550 36300 225 3.2 5 2.2 0.02 8.7 Sealing rings in aircraft industry
CJPS 60 1.77 560 8000 1820 26000 150 2.1 5 3.0 0.06 26.0 High temperature sealing rings
CY106 100 1.90 580 8200 2360 33500 510 7300 225 3.2 3 5.0 0.02 9.0 Sealing rings in arduous chemical conditions
EY105 64 2.00 490 7000 1400 20000 370 5300 210 3.0 2 5.4 0.12 50.0 Sealing rings in arduous chemical conditions

METAL IMPREGNATED GRADES

MY3A 70 2.50 580 8200 1900 27000 350 5000 309 4.4 2 5.0 0.04 17.0 Bearings
MY3B 70 2.60 590 8400 1900 27000 420 6000 260 3.7 2 4.2 0.04 17.0 Sealing rings
MY3D 70 2.60 685 9750 2140 30400 490 7000 300 4.3 2 5.4 0.06 25.0 Bearing & sealing rings
MY3D(AERO) 75 2.80 1050 15000 2530 36000 600 8500 310 4.5 2 5.7 0.05 21.0 Bearing, sealing & thrust rings in aircraft applications
MY3F 70 2.40 560 8000 1970 28000 420 6000 240 3.5 2 4.7 0.045 19.0 Wet running bearings
MY3K 75 2.30 670 9500 2100 30000 440 6200 210 3.0 1 4.4 0.04 17.0 Bearing & sealing rings
MY10A 76 2.70 910 13000 2530 36000 520 7400 340 4.8 1 5.2 0.05 20.0 Piston rod packing rings
MY10B 75 2.60 845 12000 2460 35000 490 7000 260 3.7 1 5.0 0.035 15.0 Bearing & sealing rings
MY10D 75 2.90 980 14000 2600 37000 600 8500 300 4.4 1 5.0 0.04 17.0 Bearing & sealing rings
MY10F 73 2.70 980 14000 2670 38000 506 7200 260 3.7 1 5.0 0.04 17.0 Bearing & sealing rings
MY10K 80 2.50 910 13000 2810 40000 560 8000 340 4.8 2 4.7 0.03 13.0 Sealing rings
MY10SK 80 2.40 840 12000 2810 40000 490 7000 340 4.8 1 4.5 0.03 13.0 High duty sealing rings
MY104 72 2.60 630 9000 1690 24000 350 5000 200 2.8 2 4.0 0.036 15.0 Pressed-to-shape sealing rings
MY106 75 2.30 630 9000 1760 25000 420 6000 280 4.0 2 4.9 0.04 17.0 Pressed-to-shape sealing rings
MY9106GK 65 2.30 560 8000 1690 24000 370 5300 140 2.0 2 5.0 0.17 69.0 High temperature bearings & sealing rings
l NOT E S J
Corporate and Registered Offioe Pilant and sares Offic,e # Pata.ncheru
Birkuchi, Narengi Chandrapur Road, 2, I.D.A, Phase -1
G uwah ati - 7810.26 P'atan ch e ru - 502:31 9
Assam, India. Andhra Pradesh, India
Phone : (0 3 61 ) - 2640741 J 2640262, Phone: (08455)- 2:42:091 J 2:42:089 J 242239
Fax: (0361) .2640368 Fax: (08455)-242237
Customer Care# GuwahaU Customer Care# Patancneru

Phone: (0361 )-2640265 Phone : (08455)-242:087

Fax: (0361)-2640368 Fax : (0 8455) - 242237
Email : [email protected] Email : [email protected]