TRUNNION MOUNTED FORGED

BALL VALVES
Model FF and GG
Reduced bore 3”- 36”
Full bore 2”- 48”
ASME Class 150 - 2500

Model FF and GG are trunnion mounted, polymeric

seated ball valves, which provide bubble-tightness
over an extensive range of temperatures and
pressures. They are available in both full bore and
reduced bore designs in a choice of materials, sizes
and pressure classes which makes them an ideal
selection for a variety of applications.
This extensive range of sizes, styles, pressure classes
and materials together with conformance to ASME,
API and NACE specifications makes these valves
suitable for virtually all moderate temperature oil and
gas shut-off applications.
The combination of a trunnion mounted ball and an
unique spring loaded upstream sealing provides
bubble-tight shut off and low operating torques, They are manufactured under a quality plan that
even at extremely high shut off pressure. complies with the requirements of API spec Q1 and
Model FF and GG valves conform to the requirements ISO 9001. The factory is licensed by API to use the
of ASME / B16.34 and API 6D/ISO14313. API 6D monogram. The license number is 6D-0942.

DESIGN FEATURES FORGED CONSTRUCTION TIGHT SHUT-OFF

The standard valves use forged steel as their body mate- The unique spring loaded floating seats with polymer
rial which eliminate unavoidable defects of castings and insert provide upstream sealing regardless of flow or pres-
assure an uniform and tough structure of the body mate- sure direction. These seats provide bubble tight sealing at
rial at full rated working pressure. A wide choice of trim both high and low differential pressures. Leak testing is
materials makes the valve durable in operation even performed to the requirements of API 6D.
under severe conditions.

LOW OPERATING TORQUE

The trunnion mounted ball in valves prevent high
upstream pressure from forcing the ball into the seat pro-
ducing high seat load. Smooth finished stem and self-
lubricant PTFE bearings assures low operating torque.
G200-1 EN • 2/2014
 METSO G200-1 EN

STANDARD FEATURES
The model FF and GG forged body trunnion mounted ball valves
are designed, constructed and tested according to API 6D. The DOWNSTREAM UPSTREAM
whole range is supplied standard in full compliance with NACE
MR01-75. Model FF and GG valves have been developed for oil
and gas pipelines and process industry.
The model FF and GG forged body trunnion mounted ball valves
are designed, constructed and tested according to API 6D. The
whole range is supplied standard in full compliance with NACE
MR01-75. Model FF and GG valves have been developed for oil
and gas pipelines and process industry.

DOUBLE BLOCK AND BLEED

Seal force
Model FF and GG trunnion mounted valves have a sealing system
which allows installation in service requiring double block and Figure 1
bleed. These valves have drain and bleed fittings on the body.

CORROSION RESISTANCE
In addition to increasing the corrosion allowance in body thick-
ness, the valve stem, ball and seat retainer of carbon steel are
electroless nickel plated as standard per ASTM B733 and B656. A
wide range of alloys are available for corrosive services. External
surfaces of carbon steel valves are painted.

SEALING FEATURE Fire safe seals

All trunnion ball valves utilize the differential between the sealing
diameter of the seat insert/ball contact and the outer diameter of
the seat. The difference between these areas times the line pres-
sure is the sealing force.
When linepressure is so low that the force generated by the dif- Figure 2
ferent diameters cannot seal, the seat springs provide the force.
(Figure 1)

FIRE SAFE AND ANTI-STATIC DESIGN

The FF and GG valves are designed with a secondary metal-to-
metal seal after a fire. When the primary soft seals are destroyed
by fire, the fire safe seals energize the seat assembly to seal.
(Figure 2).
FF and GG valves have been fire tested in accordance with API607
5th edition and API 6FA. Fire tests reports are available on
request. All valves are equipped with an anti static device.

SEALANT INJECTION
The full range of trunnion mounted ball valves are supplied with
a standard stem sealing injection fitting. 6” and larger valves have Figure 3
standard seat sealant fittings. These fittings can be used to pro-
vide a temporary sealing in case of damage incurred from fire or
media line contamination. (Figure 3).

2 TECHNICAL BULLETIN 2/14

G200-1 EN TRUNNION MOUNTED FORGED BALL VALVES

SEAT RATINGS

Pressure (bar)

Temperature (°C)

CONSTRUCTION
□ Fire safe to API607 and API 6FA
□ Three-piece body □ Face to face to API 6D
□ Full or reduced bore □ Flanged RF or RTJ; Buttweld ends
□ Trunnion mounted □ Flanges:
□ Double block and bleed □ ASME B16.5: 2” – 24”
□ Anti-static device □ ASME B16.47: 26” and larger
□ Spring loaded seats □ Pressure classes: ASME class 150, 300, 600, 900, 1500, 2500.
□ Locking device

TECHNICAL BULLETIN 2/14 3

 METSO G200-1 EN

ASSEMBLY DRAWING
TRUNNION BALL VALVE 2” TO 16”
CLASS 150-2500

PARTS LIST

ITEM N° NAME ITEM N° NAME

1 Body 20 Bearing
2 Cap 21 O-Ring
3 Seat Support 22 O-Ring
4 Seat 23 O-Ring
5 Spring Support 24 O-Ring
6 Ball 25 Anti-Static Spring And Ball
7 Gland 26 Anti-Static Spring And Ball
8 Stem 27 Spring
7 Gland 28 Pin
8 Stem 29 Trunnion Screw
9 Adapter Plate 30 Adapter Plate Screw
10 Trunnion 31 Gland Screw
11 Key 32 Burried Check Valve
12 Body Fire-Proof Gasket #33 Vent Valve
13 Seat Fire-Proof Gasket 34 Drain plug
14 Gland Fire-Proof Gasket 35 Stem Injection
15 Trunnion Fire-Proof Gasket 36 Stud
16 Polypak 37 Nut
17 Stem Thrust Washer 38 Gear Operator Stud
18 Trunnion Gasket 39 Gear Operator Nut
19 Bearing # is not shown

4 TECHNICAL BULLETIN 2/14

G200-1 EN TRUNNION MOUNTED FORGED BALL VALVES

ASSEMBLY DRAWING
TRUNNION BALL VALVE 18” AND ABOVE CLASS 150 TO 2500

PARTS LIST

ITEM N° NAME ITEM N° NAME

1 Body 20 Gland Screw
2 Cap 21 Key Screw
3 Seat Ring 22 Bearing Screw
4 Seat Insert 23 Seat O-Ring
5 Spring Plate 24 Seat O-Ring
6 Ball 25 Body O-Ring
7 Gland 26 Gland O-Ring
8 Stem 27 Stem O-Ring
7 Gland 28 Pin
8 Stem 29 Spring
9 Adapter Plate 30 Anti-Static Spring And Ball
10 Bearing Plate 31 Drain Plug
11 Key #32 Vent Valve
12 Body Fire-Proof Gasket 33 Buried Check valve
13 Seat Fire-Proof Gasket 34 Stem Injection
14 Gland Fire-Proof Gasket #35 Stem Injection
15 Polypak 36 Stud
16 Stem Thrust Washer 37 Nut
17 Ball Thrust Bearing 38 Gear Operator Stud
18 Bearing 39 Gear Operator Nut
19 Adapter Plate Screw # is not shown

TECHNICAL BULLETIN 2/14 5

 METSO G200-1 EN

STANDARD BILL OF MATERIAL - STYLE A (Valves with hand lever)

2” Class 150-2500, 3” Class 150-1500, 4” Class 150-600
BILL OF MATERIAL
Item n° Description ASTM A 105 / ENPTRIM* ASTM A 105 / ENPTRIM* ASTM A 105 / ENPTRIM* ASTM A 350 LF2 / 316 TRIM ASTM A 182 F316 / 316 TRIM
1 Body ASTM A 105 ASTM A 105 ASTM A 350 LF2 ASTM A 350 LF2 ASTM A 182 F316
2 Cap ASTM A 105 ASTM A 105 ASTM A 350 LF2 ASTM A 350 LF2 ASTM A 182 F316
•3 Seat Ring ASTM A 350 LF2 .003 ENP ASTM A 182 F316 ASTM A 350 LF2 .003 ENP ASTM A 182 F316 ASTM A 182 F316
•4 Seat RTFE (150/300) DEVLON (600+) RTFE (150/300) DEVLON (600+) RTFE (150/300) DEVLON (600+) RTFE (150/300) DEVLON (600+) RTFE (150/300) DEVLON (600+)
•5 Spring Plate ASTM A 105 .003 ENP ASTM A 182 F316 ASTM A 350 LF2 .003 ENP ASTM A 182 F316 ASTM A 182 F316
◊6 Ball ASTM A 105 .003 ENP ASTM A 182 F316 ASTM A 350 LF2 .003 ENP ASTM A 182 F316 ASTM A 182 F316
◊7 Gland AISI 4140 .003 ENP AISI 4140 .003 ENP AISI 4140 .003 ENP AISI 4140 .003 ENP ASTM A 182 F316
◊8 Stem AISI 4140 .003 ENP ASTM A182 F316 /17-4 (900+) AISI 4140 .003 ENP ASTM A182 F316 /17-4 (900+) ASTM A564 17-4 PH H1150M
9 Adapter plate ASTM A36 ASTM A36 ASTM A36 ASTM A36 ASTM A36
◊10 Trunnion AISI 4140 .003 ENP AISI 4140 .003 ENP AISI 4140 .003 ENP AISI 4140 .003 ENP ASTM A182 F316
◊11 Key AISI 1045 AISI 1045 AISI 1045 AISI 1045 AISI 1045
Body fire-proof
•12 GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED
gasket
Seat fire-proof
•13 GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED
gasket
Gland fire-proof GRAPHITE+304 BRAIDED
•14 GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED
gasket

•15 Trunnion fire- GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED
proof gasket
•16 Weather Seal DEVLON DEVLON DEVLON DEVLON DEVLON
•17 Thrust washer RTFE (150/300) / NYLON (600 +) RTFE (150/300) / NYLON (600 +) RTFE (150/300) / NYLON (600 +) RTFE (150/300) / NYLON (600 +) RTFE (150/300) / NYLON (600 +
◊18 Trunnion gasket SS 304 SS 304 SS 304 SS 304 SS 304
◊19 Bearing STEEL + PTFE STEEL + PTFE STEEL + PTFE STEEL + PTFE SS 304 + PTFE
•20 Trunnion O-Ring HNBR HNBR HNBR HNBR HNBR
•21 Stem O-Ring HNBR HNBR HNBR HNBR HNBR
•22 Gland O-Ring HNBR HNBR HNBR HNBR HNBR
•23 Body O-Ring HNBR HNBR HNBR HNBR HNBR
•24 Seat O-Ring HNBR HNBR HNBR HNBR HNBR

◊25 Anti-static INCONEL X-750 +SS BALL INCONEL X-750 +SS BALL INCONEL X-750 +SS BALL INCONEL X-750 +SS BALL INCONEL X-750 +SS BALL
spring and ball
26 Spring INCONEL X-750 INCONEL X-750 INCONEL X-750 INCONEL X-750 INCONEL X-750
27 Stud ASTM A193 B7M ASTM A193 B7M ASTM A320 L7M ASTM A320 L7M ASTM A193 B7M
28 Nut ASTM A194 2HM ASTM A194 2HM ASTM A194 7M ASTM A194 7M ASTM A194 8M
29 Pin CARBON STEEL CARBON STEEL CARBON STEEL CARBON STEEL AISI SS304
30 Pin CARBON STEEL CARBON STEEL CARBON STEEL CARBON STEEL AISI SS304
31 Screw ASTM A193 B7M ASTM A193 B7M ASTM A320 L7M ASTM A320 L7M ASTM A193 B8M
32 Screw ASTM A193 B7M ASTM A193 B7M ASTM A320 L7M ASTM A320 L7M ASTM A193 B8M
33 Screw ASTM A193 B7M ASTM A193 B7M ASTM A320 L7M ASTM A320 L7M ASTM A193 B8M
34 Buried check SS316 SS316 SS316 SS316 SS316
35 Stem injection SS316 SS316 SS316 SS316 SS316
36 Vent valve SS316 SS316 SS316 SS316 SS316
37 Drain plug SS316 SS316 SS316 SS316 SS316
38 Handle Joint ASTM A216 Gr. WCB ASTM A216 Gr. WCB ASTM A216 Gr. WCB ASTM A216 Gr. WCB ASTM A216 Gr. WCB
39 Handle lever CARBON STEEL CARBON STEEL CARBON STEEL CARBON STEEL CARBON STEEL + CAD PLATED
40 Lock Plate GALVANIZED STEEL GALVANIZED STEEL GALVANIZED STEEL GALVANIZED STEEL GALVANIZED STEEL
41 Set Screw ASTM A193 B7 ASTM A193 B7 ASTM A193 B7 ASTM A193 B7 ASTM A193 B7
Backup Ring
•51 PTFE PTFE PTFE PTFE PTFE
(Seat O-ring)+
Backup Ring
•52 PTFE PTFE PTFE PTFE PTFE
(Body O-ring)+
Backup Ring
•53 (Gland O-ring)+ PTFE PTFE PTFE PTFE PTFE

Backup Ring
•54 (Trunnion PTFE PTFE PTFE PTFE PTFE
O-ring)+
Backup Ring
•55 (Stem O-ring)+ PTFE PTFE PTFE PTFE PTFE

Anti-static
◊60 spring INCONEL X-750 INCONEL X-750 INCONEL X-750 INCONEL X-750 INCONEL X-750

61 Bolt ASTM A193 B7 ASTM A193 B7 ASTM A193 B7 ASTM A193 B7 ASTM A193 B7
* - Enp trim - same as body / cap material with enp. 003 coating
• - Minor repair kit
◊ - Major repair kit + all minor repair kit items
+ - Not shown in the catalog illustration.
51~55 - Backup Ring for body, stem, seat, gland and trunnion o-ring grooves are available on 1500 and 2500 class valves only.

6 TECHNICAL BULLETIN 2/14

G200-1 EN TRUNNION MOUNTED FORGED BALL VALVES

STANDARD BILL OF MATERIAL - STYLE B (Valves with gear)

2” Class 1500-2500, 3” & 4” Class 900-2500, 6” to 16” Class 150-2500
BILL OF MATERIAL
Item n° Description ASTM A 105 / ENPTRIM* ASTM A 105 / ENPTRIM* ASTM A 105 / ENPTRIM* ASTM A 350 LF2 / 316 TRIM ASTM A 182 F316 / 316 TRIM
1 Body ASTM A 105 ASTM A 105 ASTM A 350 LF2 ASTM A 350 LF2 ASTM A 182 F316
2 Cap ASTM A 105 ASTM A 105 ASTM A 350 LF2 ASTM A 350 LF2 ASTM A 182 F316
•3 Seat Ring ASTM A 105 .003 ENP ASTM A 182 F316 ASTM A 350 LF2 .003 ENP ASTM A 182 F316 ASTM A 182 F316
•4 Seat RTFE (150/300) DEVLON (600+) RTFE (150/300) DEVLON (600+) RTFE (150/300) DEVLON (600+) RTFE (150/300) DEVLON (600+) RTFE (150/300) DEVLON (600+)
•5 Spring Plate ASTM A 105 .003 ENP ASTM A 182 F316 ASTM A 350 LF2 .003 ENP ASTM A 182 F316 ASTM A 182 F316
◊6 Ball ASTM A 105 .003 ENP ASTM A 182 F316 ASTM A 350 LF2 .003 ENP ASTM A 182 F316 ASTM A 182 F316
◊7 Gland AISI 4140 .003 ENP AISI 4140 .003 ENP AISI 4140 .003 ENP AISI 4140 .003 ENP ASTM A 182 F316
◊8 Stem AISI 4140 .003 ENP ASTM A182 F316 /17-4 (900+) AISI 4140 .003 ENP ASTM A182 F316 /17-4 (900+) ASTM A564 17-4 PH H1150M
9 Adapter plate ASTM A36 ASTM A36 ASTM A36 ASTM A36 ASTM A16
◊10 Trunnion AISI 4140 .003 ENP AISI 4140 .003 ENP AISI 4140 .003 ENP AISI 4140 .003 ENP ASTM A182 F316
◊11 Key AISI 1045 AISI 1045 AISI 1045 AISI 1045 AISI 1045
Body fire-proof
•12 GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED
gasket
Seat fire-proof
•13 GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED
gasket
Gland fire-proof
•14 GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED
gasket

•15 Trunnion fire-proof GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED
gasket
•16 Weather Seal DEVLON DEVLON DEVLON DEVLON DEVLON
•17 Thrust washer RTFE (150/300) / NYLON (600 +) RTFE (150/300) / NYLON (600 +) RTFE (150/300) / NYLON (600 +) RTFE (150/300) / NYLON (600 +) RTFE (150/300) / NYLON (600 +
◊18 Trunnion gasket SS 304 SS 304 SS 304 SS 304 SS 304
◊19 Bearing STEEL + PTFE STEEL + PTFE STEEL + PTFE STEEL + PTFE SS 304 + PTFE
•20 Trunnion O-Ring HNBR HNBR HNBR HNBR HNBR
•21 Stem O-Ring HNBR HNBR HNBR HNBR HNBR
•22 Gland O-Ring HNBR HNBR HNBR HNBR HNBR
•23 Body O-Ring HNBR HNBR HNBR HNBR HNBR
•24 Seat O-Ring HNBR HNBR HNBR HNBR HNBR

◊25 Anti-static spring INCONEL X-750 +SS BALL INCONEL X-750 +SS BALL INCONEL X-750 +SS BALL INCONEL X-750 +SS BALL INCONEL X-750 +SS BALL
and ball
26 Spring INCONEL X-750 INCONEL X-750 INCONEL X-750 INCONEL X-750 INCONEL X-750
27 Stud ASTM A193 B7M ASTM A193 B7M ASTM A320 L7M ASTM A320 L7M ASTM A193 B7M
28 Nut ASTM A194 2HM ASTM A194 2HM ASTM A194 7M ASTM A194 7M ASTM A194 8M
29 Pin CARBON STEEL CARBON STEEL CARBON STEEL CARBON STEEL AISI SS304
30 Pin CARBON STEEL CARBON STEEL CARBON STEEL CARBON STEEL AISI SS304
31 Screw ASTM A193 B7M ASTM A193 B7M ASTM A320 L7M ASTM A320 L7M ASTM A193 B8M
32 Screw ASTM A193 B7M ASTM A193 B7M ASTM A320 L7M ASTM A320 L7M ASTM A193 B8M
33 Screw ASTM A193 B7M ASTM A193 B7M ASTM A320 L7M ASTM A320 L7M ASTM A193 B8M
34 Buried check SS316 SS316 SS316 SS316 SS316
35 Stem injection SS316 SS316 SS316 SS316 SS316
36 Vent valve SS316 SS316 SS316 SS316 SS316
37 Drain plug SS316 SS316 SS316 SS316 SS316
Gear Operator
42 GREY CAST IRON GREY CAST IRON GREY CAST IRON GREY CAST IRON GREY CAST IRON
Assembly
43 Gear Operator Stud ASTM A193 B7 ASTM A193 B8 ASTM A193 B9 ASTM A193 B10 ASTM A193 B11
44 Gear Operator Nut ASTM A194 2H ASTM A194 2H ASTM A194 2H ASTM A194 2H ASTM A194 2H
49 Base+ CARBON STEEL CARBON STEEL CARBON STEEL CARBON STEEL CARBON STEEL + ENP
50 Lift Lug+ CARBON STEEL CARBON STEEL CARBON STEEL CARBON STEEL CARBON STEEL + ENP
Backup Ring
•51 PTFE PTFE PTFE PTFE PTFE
(Seat O-ring)+
Backup Ring
•52 (Body O-ring)+ PTFE PTFE PTFE PTFE PTFE

Backup Ring
•53 (Gland O-ring)+ PTFE PTFE PTFE PTFE PTFE

Backup Ring
•54 (Trunnion O-ring)+ PTFE PTFE PTFE PTFE PTFE

Backup Ring
•55 PTFE PTFE PTFE PTFE PTFE
(Stem O-ring)+
•56 Seat O-Ring HNBR HNBR HNBR HNBR HNBR
57 Stud ASTM A193 B7M ASTM A193 B7M ASTM A320 L7M ASTM A320 L7M ASTM A193 B8M
58 Seat Injection SS316 SS316 SS316 SS316 SS316
◊60 Anti-static spring INCONEL X-750 INCONEL X-750 INCONEL X-750 INCONEL X-750 INCONEL X-750
* - Enp trim - same as body / cap material with enp. 003 coating
• - Minor repair kit
◊ - Major repair kit + all minor repair kit items
+ - Not shown in the catalog illustration.
51~55 - Backup Ring for body, stem, seat, gland and trunnion o-ring grooves are available on 1500 and 2500 class valves only.
49, 50, & 57 - Apply to 8’’ and above
56 & 58 - Apply to 6’’ and above
TECHNICAL BULLETIN 2/14 7
 METSO G200-1 EN

STANDARD BILL OF MATERIAL - STYLE C

18” and above class 150-2500
BILL OF MATERIAL
Item n° Description ASTM A 105 / ENPTRIM* ASTM A 105 / ENPTRIM* ASTM A 105 / ENPTRIM* ASTM A 350 LF2 / 316 TRIM ASTM A 182 F316 / 316 TRIM
1 Body ASTM A 105 ASTM A 105 ASTM A 350 LF2 ASTM A 350 LF2 ASTM A 182 F316
2 Cap ASTM A 105 ASTM A 105 ASTM A 350 LF2 ASTM A 350 LF2 ASTM A 182 F316
•3 Seat Ring ASTM A 105 .003 ENP ASTM A 182 F316 ASTM A 350 LF2 .003 ENP ASTM A 182 F316 ASTM A 182 F316
•4 Seat RTFE (150/300) DEVLON (600+) RTFE (150/300) DEVLON (600+) RTFE (150/300) DEVLON (600+) RTFE (150/300) DEVLON (600+) RTFE (150/300) DEVLON (600+)
•5 Spring Plate ASTM A 105 .003 ENP ASTM A 182 F316 ASTM A 350 LF2 .003 ENP ASTM A 182 F316 ASTM A 182 F316
◊6 Ball ASTM A 105 .003 ENP ASTM A 182 F316 ASTM A 350 LF2 .003 ENP ASTM A 182 F316 ASTM A 182 F316
◊7 Gland AISI 4140 .003 ENP AISI 4140 .003 ENP AISI 4140 .003 ENP AISI 4140 .003 ENP ASTM A 182 F316
◊8 Stem AISI 4140 .003 ENP ASTM A182 F316 /17-4 (900+) AISI 4140 .003 ENP ASTM A182 F316 /17-4 (900+) ASTM A564 17-4 PH H1150M
9 Adapter plate ASTM A36 ASTM A36 ASTM A36 ASTM A36 ASTM A16
◊11 Key AISI 1045 AISI 1045 AISI 1045 AISI 1045 AISI 1045
Body fire-proof
•12 GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED
gasket

•13 Seat fire-proof GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED
gasket
Gland fire-proof
•14 GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED GRAPHITE+304 BRAIDED
gasket
•16 Weather Seal DEVLON DEVLON DEVLON DEVLON DEVLON
•17 Thrust washer RTFE (150/300) / NYLON (600 +) RTFE (150/300) / NYLON (600 +) RTFE (150/300) / NYLON (600 +) RTFE (150/300) / NYLON (600 +) RTFE (150/300) / NYLON (600 +
◊19 Bearing STEEL + PTFE STEEL + PTFE STEEL + PTFE STEEL + PTFE SS 304 + PTFE
•21 Stem O-Ring HNBR HNBR HNBR HNBR HNBR
•22 Gland O-Ring HNBR HNBR HNBR HNBR HNBR
•23 Body O-Ring HNBR HNBR HNBR HNBR HNBR
•24 Seat O-Ring HNBR HNBR HNBR HNBR HNBR
Anti-static spring
◊25 INCONEL X-750 +SS BALL INCONEL X-750 +SS BALL INCONEL X-750 +SS BALL INCONEL X-750 +SS BALL INCONEL X-750 +SS BALL
and ball
26 Spring INCONEL X-750 INCONEL X-750 INCONEL X-750 INCONEL X-750 INCONEL X-750
27 Stud ASTM A193 B7M ASTM A193 B7M ASTM A320 L7M ASTM A320 L7M ASTM A193 B7M
28 Nut ASTM A194 2HM ASTM A194 2HM ASTM A194 7M ASTM A194 7M ASTM A194 8M
32 Screw ASTM A193 B7M ASTM A193 B7M ASTM A320 L7M ASTM A320 L7M ASTM A193 B8M
33 Screw ASTM A193 B7M ASTM A193 B7M ASTM A320 L7M ASTM A320 L7M ASTM A193 B8M
34 Buried check SS316 SS316 SS316 SS316 SS316
35 Stem injection SS316 SS316 SS316 SS316 SS316
36 Vent valve SS316 SS316 SS316 SS316 SS316
37 Drain plug SS316 SS316 SS316 SS316 SS316

42 Gear Operator GREY CAST IRON GREY CAST IRON GREY CAST IRON GREY CAST IRON GREY CAST IRON
Assembly
43 Gear Operator Stud ASTM A193 B7 ASTM A193 B8 ASTM A193 B9 ASTM A193 B10 ASTM A193 B11
44 Gear Operator Nut ASTM A194 2H ASTM A194 2H ASTM A194 2H ASTM A194 2H ASTM A194 2H
45 Bearing Plate ASTM A105 ASTM A105 ASTM A350 LF2 ASTM A350 LF2 ASTM A182 F316
46 Pin CARBON STEEL CARBON STEEL CARBON STEEL CARBON STEEL AISI SS304
Ball Thurst
•47 PTFE PTFE PTFE PTFE PTFE
Bearing
48 Bearing Screw ASTM A193 B7 ASTM A193 B7 ASTM A193 B7 ASTM A193 B7 ASTM A193 B8
49 Base+ CARBON STEEL CARBON STEEL CARBON STEEL CARBON STEEL CARBON STEEL + ENP
50 Lift Lug+ CARBON STEEL CARBON STEEL CARBON STEEL CARBON STEEL CARBON STEEL + ENP
Backup Ring
•51 (Seat O-ring)+ PTFE PTFE PTFE PTFE PTFE

Backup Ring
•52 PTFE PTFE PTFE PTFE PTFE
(Body O-ring)+
Backup Ring
•53 PTFE PTFE PTFE PTFE PTFE
(Gland O-ring)+
Backup Ring
•55 PTFE PTFE PTFE PTFE PTFE
(Stem O-ring)+
•56 Seat O-Ring HNBR HNBR HNBR HNBR HNBR
57 Stud ASTM A193 B7M ASTM A193 B7M ASTM A320 L7M ASTM A320 L7M ASTM A193 B8M
58 Seat Injection SS316 SS316 SS316 SS316 SS316
59 Key Screw ASTM A193 B7 ASTM A193 B7 ASTM A193 B7 ASTM A193 B7 ASTM A193 B7
◊60 Anti-static spring INCONEL X-750 INCONEL X-750 INCONEL X-750 INCONEL X-750 INCONEL X-750
* - Enp trim - same as body / cap material with enp. 003 coating
• - Minor repair kit
◊ - Major repair kit + all minor repair kit items
+ - Not shown in the catalog illustration.
51~55 - Backup Ring for body, stem, seat, gland and trunnion o-ring grooves are available on 1500 and 2500 class valves only.
49, 50, & 57 - Apply to 8’’ and above
56 & 58 - Apply to 6’’ and above

8 TECHNICAL BULLETIN 2/14

G200-1 EN TRUNNION MOUNTED FORGED BALL VALVES

TORQUE VALUES FOR FF AND GG VALVES IN NEWTON-METER

Below values are in Nm.
No safety factor included
BTO: Break to Open
ETC: End to Close

FULL BORE FF VALVES

CLASS 150-600 CLASS 300-600 CLASS 600-600
SIZE BTO RUN ETC BTO RUN ETC BTO RUN ETC
2 65 26 52 110 44 88 176 70 141
3 135 54 108 235 94 188 405 162 324
4 210 84 168 370 148 296 640 256 512
6 380 152 304 600 240 480 1250 500 1000
8 710 284 568 950 380 760 2200 880 1760
10 1215 486 972 1910 764 1528 3465 1386 2772
12 1650 660 1320 2625 1050 2100 4500 1800 3600
14 2140 856 1712 3545 1418 2836 6650 2660 5320
16 3480 1392 2784 5655 2262 4524 8700 3480 6960
18 4115 1646 3292 6815 2726 5452 12580 5032 10064
20 5245 2098 4196 8610 3444 6888 18835 7534 15068
24 8280 3312 6624 14255 5702 11404 30200 12080 24160

CLASS 900-600 CLASS 1500-600 CLASS 2500-600

SIZE BTO RUN ETC BTO RUN ETC BTO RUN ETC
2 230 92 184 390 156 312 400 160 320
3 500 200 400 900 360 720 800 320 640
4 800 320 640 1240 496 992 1260 504 1008
6 1500 600 1200 3450 1380 2760 3680 1472 2944
8 3500 1400 2800 5200 2080 4160 6975 2790 5580
10 4400 1760 3520 7000 2800 5600
12 6000 2400 4800 8500 3400 6800
14 9500 3800 7600 13450 5380 10760
16 11200 4480 8960 17830 7132 14264
18 18100 7240 14480 28660 11464 22928
20 26050 10420 20840 41000 16400 32800
24 42500 17000 34000 65550 26220 52440

REDUCED BORE GG VALVES

CLASS 150-600 CLASS 300-600 CLASS 600-600
SIZE BTO RUN ETC BTO RUN ETC BTO RUN ETC
3'' x 2'' 65 26 52 110 44 88 176 70 141
4'' x 3'' 135 54 108 235 94 188 405 162 324
6'' x 4'' 210 84 168 370 148 296 640 256 512
8'' x 6'' 380 152 304 600 240 480 1250 500 1000
10'' x 8'' 710 284 568 950 380 760 2200 880 1760
12'' x 10'' 1215 486 972 1910 764 1528 3465 1386 2772
14'' x 10'' 1215 486 972 1910 764 1528 3465 1386 2772
16'' x 12'' 1650 660 1320 2625 1050 2100 4500 1800 3600
18'' x 14'' 2140 856 1712 3545 1418 2836 6650 2660 5320
20'' x 16'' 3480 1392 2784 5655 2262 4524 8700 3480 6960
24'' x 20'' 5245 2098 4196 8610 3444 6888 18835 7534 15068

CLASS 900-600 CLASS 1500-600 CLASS 2500-600

SIZE BTO RUN ETC BTO RUN ETC BTO RUN ETC
3'' x 2'' 230 92 184 390 156 312 400 160 320
4'' x 3'' 500 200 400 900 360 720 800 320 640
6'' x 4'' 800 320 640 1240 496 992 1260 504 1008
8'' x 6'' 1500 600 1200 3450 1380 2760 3680 1472 2944
10'' x 8'' 3500 1400 2800 5200 2080 4160 6975 2790 5580
12'' x 10'' 4400 1760 3520 7000 2800 5600
14'' x 10'' 4400 1760 3520 7000 2800 5600
16'' x 12'' 6000 2400 4800 8500 3400 6800
18'' x 14'' 9500 3800 7600 13450 5380 10760
20'' x 16'' 11200 4480 8960 17830 7132 14264
24'' x 20'' 26050 10420 20840 41000 16400 32800

TECHNICAL BULLETIN 2/14 9

 METSO G200-1 EN

VALVE TORQUE DATA

Use these torque charts as a guide for actuator selection. No safety factor included. Additional requirements may be imposed by media
characteristics or customer imposition. If in doubt, stay on the safety side by selecting the next larger actuator size. These torque values
are valid for all standard seats material listed in this bulletin.

Torque values for max ΔP up to 100 bar

100000

24’’ FB/24’’ RB

50000 20’’ FB/24’’ RB

18’’ FB

16’’ FB/20’’ RB
10000
14’’ FB/18’’ RB

5000
12’’ FB/16’’ RB

10’’ FB/14’’ RB
Recommended Actuator Torque (Nm)

10’’ FB/12’’ RB

8’’ FB/10’’ RB

6’’ FB/8’’ RB

1000
4’’ FB/6’’ RB

3’’ FB/4’’ RB
500

2’’ FB/3’’ RB

100

50

0 10 20 30 40 50 60 70 80 90 100
Maximum Differential Pressure (bar)

10 TECHNICAL BULLETIN 2/14

G200-1 EN TRUNNION MOUNTED FORGED BALL VALVES

VALVE TORQUE DATA

Use these torque charts as a guide for actuator selection. No safety factor included. Additional requirements may be imposed by media
characteristics or customer imposition. If in doubt, stay on the safety side by selecting the next larger actuator size. These torque values
are valid for all standard seats material listed in this bulletin.

Torque values for max ΔP from 100 to 420 bar

Recommended Actuator Torque (Nm)

Maximum Differential Pressure (bar)

TECHNICAL BULLETIN 2/14 11

 METSO G200-1 EN

DIMENSIONS
CLASS 150
FULL AND REDUCED BORE

CLASS 150 / PN 20 FULL BORE MODEL FF. APPROXIMATE DIMENSIONS (mm)

2’’ 3’ 4’’ 6’’ 8’’ 10’’ 12’’ 14’’ 16’’ 18’’ 20’’ 24’’ 30’’ 36’’
Valve Size
50 mm 80 mm 100 mm 150 mm 200 mm 250 mm 300 mm 350 mm 400 mm 450 mm 500 mm 600 mm 750 mm 900 mm
Bore Size (Ød) 50 76 101 152 203 254 304 336 387 438 488 590 736 876
Face to Face RF 178 203 229 394 457 533 610 686 762 864 914 1067 1295 1524
(A) BW 216 283 305 457 521 559 635 762 838 914 991 1143 1397 1727
Handle Length (C) 375 420 395 - - - - - - - - - - -
Handwheel Diameter (ØF) - - 460 460 460 610 610 610 610 610 711 711 762 762
Approx. Weights (kg) 28 53 90 163 249 384 561 763 1028 1432 1794 3090 5219 8792

CLASS 150 / PN 20 FULL BORE MODEL FF. APPROXIMATE DIMENSIONS (inches)

2’’ 3’ 4’’ 6’’ 8’’ 10’’ 12’’ 14’’ 16’’ 18’’ 20’’ 24’’ 30’’ 36’’
Valve Size
50 mm 80 mm 100 mm 150 mm 200 mm 250 mm 300 mm 350 mm 400 mm 450 mm 500 mm 600 mm 750 mm 900 mm
Bore Size (Ød) 2.00 3.00 4.00 6.00 8.00 10.00 12.00 13.25 15.25 17.25 19.25 23.25 29.00 34.50
Face to Face RF 7.00 8.00 9.00 15.50 18.00 21.00 24.00 27.00 30.00 34.00 36.00 42.00 51.00 60.00
(A) BW 8.50 11.13 12.00 18.00 20.50 22.00 25.00 30.00 33.00 36.00 39.00 45.00 55.00 68.00
Handle Length (C) 14.76 16.55 15.55 - - - - - - - - - - -
Handwheel Diameter (ØF) - - 18.11 18.11 18.11 24.00 24.00 24.00 24.00 24.00 28.00 28.00 30.00 30.00
Approx. Weights (Ibs) 62 117 198 359 550 847 1236 1683 2266 3157 3956 6813 11506 19382

CLASS 150 / PN 20 REDUCED BORE MODEL GG. APPROXIMATE DIMENSIONS (mm)

3’’ 4’’ 6’’ 8’’ 10’’ 12’’ 14’’ 16’’ 18’’ 20’’ 24’’ 30’’ 36’’
Valve Size
80 mm 100 mm 150 mm 200 mm 250 mm 300 mm 350 mm 400 mm 450 mm 500 mm 600 mm 750 mm 900 mm
Bore Size (Ød) 50 76 101 152 203 254 254 304 338 387 488 590 736
Face to Face RF 203 229 394 457 533 610 686 762 864 914 1067 1295 1524
(A) BW 283 305 457 521 559 635 762 838 914 991 1143 1397 1727
Handle Length (C) 375 395 395 641 - - - - - - - - -
Handwheel Diameter (ØF) - - 460 460 460 610 610 610 610 610 711 711 762
Approx. Weights (kg) 31 63 102 188 289 464 621 828 1078 1295 2044 3340 6294

CLASS 150 / PN 20 REDUCED BORE MODEL GG. APPROXIMATE DIMENSIONS (inches)

3’’ 4’’ 6’’ 8’’ 10’’ 12’’ 14’’ 16’’ 18’’ 20’’ 24’’ 30’’ 36’’
Valve Size
80 mm 100 mm 150 mm 200 mm 250 mm 300 mm 350 mm 400 mm 450 mm 500 mm 600 mm 750 mm 900 mm
Bore Size (Ød) 2.00 3.00 4.00 6.00 8.00 10.00 10.00 12.00 13.25 15.25 19.25 23.25 29.00
Face to Face RF 8.00 9.00 15.50 18.00 21.00 24.00 27.00 30.00 34.00 36.00 42.00 51.00 60.00
(A) BW 11.13 12.00 18.00 20.50 22.00 25.00 30.00 33.00 36.00 39.00 45.00 55.00 68.00
Handle Length (C) 14.76 15.55 15.55 25.23 - - - - - - - - -
Handwheel Diameter (ØF) - - 18.11 18.11 18.11 24.00 24.00 24.00 24.00 24.00 28.00 28.00 30.00
Approx. Weights (Ibs) 68 139 224 414 638 1023 1368 1826 2376 2856 4506 7353 13882

12 TECHNICAL BULLETIN 2/14

G200-1 EN TRUNNION MOUNTED FORGED BALL VALVES

CLASS 300
FULL AND REDUCED BORE

CLASS 300 / PN 50 FULL BORE MODEL FF. APPROXIMATE DIMENSIONS (mm)

2’’ 3’’ 4’’ 6’’ 8’’ 10’’ 12’’ 14’’ 16’’ 18’’ 20’’ 24’’ 30’’ 36’’
Valve Size
50 mm 80 mm 100 mm 150 mm 200 mm 250 mm 300 mm 350 mm 400 mm 450 mm 500 mm 600 mm 750 mm 900 mm
Bore Size (Ød) 50 76 101 152 203 254 304 336 387 438 488 590 736 876
Face to Face RF 216 283 305 403 502 568 648 762 838 914 991 1143 1397 1727
(A) BW 216 283 305 457 521 559 635 762 838 914 991 1143 1397 1727
Handle Length (C) 315 495 545 641 - - - - - - - - - -
Handwheel Diameter (ØF) - 460 460 460 610 610 610 711 711 711 711 762 762 762
Approx. Weights (kg) 29 57 95 185 286 506 738 1002 1197 1622 2202 3463 6586 10079

CLASS 300 / PN 50 FULL BORE MODEL FF. APPROXIMATE DIMENSIONS (inches)

2’’ 3’’ 4’’ 6’’ 8’’ 10’’ 12’’ 14’’ 16’’ 18’’ 20’’ 24’’ 30’’ 36’’
Valve Size
50 mm 80 mm 100 mm 150 mm 200 mm 250 mm 300 mm 350 mm 400 mm 450 mm 500 mm 600 mm 750 mm 900 mm
Bore Size (Ød) 2.00 3.00 4.00 6.00 8.00 10.00 12.00 13.25 15.25 17.25 19.25 23.25 29.00 34.50
Face to Face RF 8.50 11.13 12.00 15.86 19.75 22.38 25.50 30.00 33.00 36.00 39.00 45.00 55.00 68.00
(A) BW 8.50 11.13 12.00 18.00 20.50 22.00 25.00 30.00 33.00 36.00 39.00 45.00 55.00 68.00
Handle Length (C) 12.40 19.49 21.46 25.23 - - - - - - - - - -
Handwheel Diameter (ØF) - 18.11 18.11 18.11 24.00 24.00 24.00 28.00 28.00 28.00 28.00 30.00 30.00 30.00
Approx. Weights (Ibs) 64 125 209 407 631 1115 1628 2208 2640 3575 4855 7634 14520 22220

CLASS 300 / PN 50 REDUCED BORE MODEL GG. APPROXIMATE DIMENSIONS (mm)

3’’ 4’’ 6’’ 8’’ 10’’ 12’’ 14’’ 16’’ 18’’ 20’’ 24’’ 30’’ 36’’
Valve Size
80 mm 100 mm 150 mm 200 mm 250 mm 300 mm 350 mm 400 mm 450 mm 500 mm 600 mm 750 mm 900 mm
Bore Size (Ød) 50 76 101 152 203 254 254 254 304 338 488 590 736
Face to Face RF 283 305 403 502 568 648 762 838 914 991 1143 1397 1727
(A) BW 283 305 457 521 559 635 762 838 914 991 1143 1397 1727
Handle Length (C) 315 495 545 641 - - - - - - - - -
Handwheel Diameter (ØF) - 460 460 460 610 610 711 711 711 711 711 762 762
Approx. Weights (kg) 34 65 118 221 296 596 818 1128 1595 1793 2661 4481 8173

CLASS 300 / PN 50 REDUCED BORE MODEL GG. APPROXIMATE DIMENSIONS (inches)

3’’ 4’’ 6’’ 8’’ 10’’ 12’’ 14’’ 16’’ 18’’ 20’’ 24’’ 30’’ 36’’
Valve Size
80 mm 100 mm 150 mm 200 mm 250 mm 300 mm 350 mm 400 mm 450 mm 500 mm 600 mm 750 mm 900 mm
Bore Size (Ød) 2.00 3.00 4.00 6.00 8.00 10.00 10.00 12.00 13.25 15.25 19.25 23.25 29.00
Face to Face RF 11.13 12.00 15.86 19.75 22.38 25.50 30.00 33.00 36.00 39.00 45.00 55.00 68.00
(A) BW 11.13 12.00 18.00 20.50 22.00 25.00 30.00 33.00 36.00 39.00 45.00 55.00 68.00
Handle Length (C) 19.49 21.46 25.23 - - - - - - - - - -
Handwheel Diameter (ØF) 18.11 18.11 18.11 24.00 24.00 28.00 28.00 28.00 28.00 28.00 30.00 30.00 -
Approx. Weights (Ibs) 75 143 260 488 653 1313 1804 2486 3516 3953 5867 9878 18018

TECHNICAL BULLETIN 2/14 13

 METSO G200-1 EN

CLASS 600
FULL AND REDUCED BORE

CLASS 600 / PN 100 FULL BORE MODEL FF. APPROXIMATE DIMENSIONS (mm)
Valve Size 2’’ 3’’ 4’’ 6’’ 8’’ 10’’ 12’’ 14’’ 16’’ 18’’ 20’’ 24’’ 30’’ 36’’
50 mm 80 mm 100 mm 150 mm 200 mm 250 mm 300 mm 350 mm 400 mm 450 mm 500 mm 600 mm 750 mm 900 mm
Bore Size (Ød) 50 76 101 152 203 254 304 336 387 438 488 590 736 876
RF 292 356 432 559 660 787 838 889 991 1092 1194 1397 1651 2083
Face to Face
RTJ 295 359 435 562 664 791 841 892 994 1095 1200 1407 1664 2099
(A)
BW 292 356 432 559 660 787 838 889 991 1092 1194 1397 1651 2083
Handle Length (C) 500 645 850 - - - - - - - - - - -
Handwheel Diameter (ØF) 300 460 460 610 610 610 711 711 711 711 762 762 762 762
Approx. Weights (kg) 33 64 102 258 499 746 1277 1524 1701 2315 2764 4540 7257 13272

CLASS 600 / PN 100 FULL BORE MODEL FF. APPROXIMATE DIMENSIONS (inches)
2’’ 3’’ 4’’ 6’’ 8’’ 10’’ 12’’ 14’’ 16’’ 18’’ 20’’ 24’’ 30’’ 36’’
Valve Size
50 mm 80 mm 100 mm 150 mm 200 mm 250 mm 300 mm 350 mm 400 mm 450 mm 500 mm 600 mm 750 mm 900 mm
Bore Size (Ød) 2.00 3.00 4.00 6.00 8.00 10.00 12.00 13.25 15.25 17.25 19.25 23.25 29.00 34.50
RF 11.50 14.00 17.00 22.00 26.00 31.00 33.00 35.00 39.00 43.00 47.00 55.00 65.00 82.00
Face to Face
RTJ 11.63 14.13 17.13 22.13 26.13 31.13 33.13 35.13 36.13 43.13 47.25 55.38 65.50 82.63
(A)
BW 11.50 14.00 17.00 22.00 26.00 31.00 33.00 35.00 39.00 43.00 47.00 55.00 65.00 82.00
Handle Length (C) 19.69 25.39 33.46 - - - - - - - - - - -
Handwheel Diameter (ØF) 11.80 18.11 18.11 24.00 24.00 24.00 28.00 28.00 28.00 28.00 30.00 30.00 30.00 30.00
Approx. Weights (Ibs) 73 141 224 569 1100 1645 2816 3360 3750 5104 6094 10008 16000 29260

CLASS 600 / PN 100 REDUCED BORE MODEL GG. APPROXIMATE DIMENSIONS (mm)
3’’ 4’’ 6’’ 8’’ 10’’ 12’’ 14’’ 16’’ 18’’ 20’’ 24’’ 30’’ 36’’
Valve Size
80 mm 100 mm 150 mm 200 mm 250 mm 300 mm 350 mm 400 mm 450 mm 500 mm 600 mm 750 mm 900 mm
Bore Size (Ød) 50 76 101 152 203 254 254 304 336 387 488 590 736
RF 356 432 559 660 787 838 889 991 1092 1194 1397 1651 2083
Face to Face
RTJ 359 435 562 664 791 841 892 994 1095 1200 1407 1664 2099
(A)
BW 356 432 559 660 787 838 889 991 1092 1194 1397 1651 2083
Handle Length (C) 500 645 850 - - - - - - - - - -
Handwheel Diameter (ØF) 300 460 460 610 610 610 711 711 711 762 762 762 762
Approx. Weights (kg) 40 80 153 289 546 808 1138 1305 1678 2372 3243 5880 10358

CLASS 600 / PN 100 REDUCED BORE MODEL GG. APPROXIMATE DIMENSIONS (inches)
3’’ 4’’ 6’’ 8’’ 10’’ 12’’ 14’’ 16’’ 18’’ 20’’ 24’’ 30’’ 36’’
Valve Size
80 mm 100 mm 150 mm 200 mm 250 mm 300 mm 350 mm 400 mm 450 mm 500 mm 600 mm 750 mm 900 mm
Bore Size (Ød) 2.00 3.00 4.00 6.00 8.00 10.00 10.00 12.00 13.25 15.25 19.25 23.25 29.00
RF 14.00 17.00 22.00 26.00 31.00 33.00 35.00 39.00 43.00 47.00 55.00 65.00 82.00
Face to Face
(A) RTJ 14.13 17.13 22.13 26.13 31.13 33.13 35.13 36.13 43.13 47.25 55.38 65.50 82.63
BW 14.00 17.00 22.00 26.00 31.00 33.00 35.00 39.00 43.00 47.00 55.00 65.00 82.00
Handle Length (C) 19.69 25.39 33.46 - - - - - - - - - -
Handwheel Diameter (ØF) 11.80 18.11 18.11 24.00 24.00 24.00 28.00 28.00 28.00 30.00 30.00 30.00 30.00
Approx. Weights (Ibs) 88 176 337 638 1203 1782 2508 2878 3700 5229 7150 12694 22836

14 TECHNICAL BULLETIN 2/14

G200-1 EN TRUNNION MOUNTED FORGED BALL VALVES

CLASS 900
FULL AND REDUCED BORE

CLASS 900 / PN 150 FULL BORE MODEL FF. APPROXIMATE DIMENSIONS (mm)
2’’ 3’’ 4’’ 6’’ 8’’ 10’’ 12’’ 14’’ 16’’ 18’’ 20’’ 24’’ 30’’
Valve Size
50 mm 80 mm 100 mm 150 mm 200 mm 250 mm 300 mm 350 mm 400 mm 450 mm 500 mm 600 mm 750 mm
Bore Size (Ød) 50 76 101 152 203 254 304 323 374 425 473 571 1902
RF 368 381 457 610 737 838 965 1029 1130 1219 1321 1549 1880
Face to Face
(A) RTJЕ 371 384 460 613 740 841 968 1038 1140 1232 1334 1568 1902
BW 368 381 457 610 737 838 965 1029 1130 1219 1321 1549 -
Handle Length (C) 460 543 914 - - - - - - - - - -
Handwheel Diameter (ØF) - 460 460 610 610 711 711 762 762 762 762 762 -
Approx. Weights (kg) 57 76 186 414 599 878 1555 1474 2255 2854 4211 6836 12184

CLASS 900 / PN 150 FULL BORE MODEL FF. APPROXIMATE DIMENSIONS (inches)
2’’ 3’’ 4’’ 6’’ 8’’ 10’’ 12’’ 14’’ 16’’ 18’’ 20’’ 24’’ 30’’
Valve Size
50 mm 80 mm 100 mm 150 mm 200 mm 250 mm 300 mm 350 mm 400 mm 450 mm 500 mm 600 mm 750 mm
Bore Size (Ød) 2.00 3.00 4.00 6.00 8.00 10.00 12.00 12.75 14.75 16.75 18.63 22.50 28.11
RF 14.50 15.00 18.00 24.00 29.00 33.00 38.00 40.50 44.50 48.00 52.00 61.00 74.00
Face to Face RTJ 14.63 15.13 18.13 24.13 29.13 33.13 38.13 40.88 44.88 48.50 52.50 61.75 74.88
(A)
BW 14.50 15.00 18.00 24.00 29.00 33.00 38.00 40.50 44.50 48.00 52.00 61.00 -
Handle Length (C) 18.11 21.38 36.00 - - - - - - - - - -
Handwheel Diameter (ØF) - 18.11 18.11 24.00 24.00 28.00 28.00 30.00 30.00 30.00 30.00 30.00 -
Approx. Weights (Ibs) 125 167 409 913 1320 1936 3428 3249 4972 6292 9284 15070 26862

CLASS 900 / PN 150 REDUCED BORE MODEL GG. APPROXIMATE DIMENSIONS (mm)
3’’ 4’’ 6’’ 8’’ 10’’ 12’’ 14’’ 16’’ 18’’ 20’’ 24’’
Valve Size
80 mm 100 mm 150 mm 200 mm 250 mm 300 mm 350 mm 400 mm 450 mm 500 mm 600 mm
Bore Size (Ød) 50 76 101 152 203 254 254 304 323 374 437
RF 381 457 610 737 838 965 1029 1130 1219 1321 1549
Face to Face
(A) RTJ 384 460 613 740 841 968 1038 1140 1232 1334 1568
BW 381 457 610 737 838 965 1029 1130 1219 1321 1549
Handle Length (C) 460 543 914 - - - - - - - -
Handwheel Diameter (ØF) - 460 460 610 610 610 711 711 762 762 762
Approx. Weights (kg) 53 97 210 446 699 1146 1640 1713 2432 2881 5389

CLASS 900 / PN 150 REDUCED BORE MODEL GG. APPROXIMATE DIMENSIONS (inches)
3’’ 4’’ 6’’ 8’’ 10’’ 12’’ 14’’ 16’’ 18’’ 20’’ 24’’
Valve Size
80 mm 100 mm 150 mm 200 mm 250 mm 300 mm 350 mm 400 mm 450 mm 500 mm 600 mm
Bore Size (Ød) 2.00 3.00 4.00 6.00 8.00 10.00 10.00 12.00 12.75 14.75 18.63
RF 15.00 18.00 24.00 29.00 33.00 38.00 40.50 44.50 48.00 52.00 61.00
Face to Face
(A) RTJ 15.13 18.13 24.13 29.13 33.13 38.13 40.88 44.88 48.50 52.50 61.75
BW 15.00 18.00 24.00 29.00 33.00 38.00 40.50 44.50 48.00 52.00 61.00
Handle Length (C) 18.11 21.39 36.00 - - - - - - - -
Handwheel Diameter (ØF) - 18.11 18.11 24.00 24.00 24.00 28.00 28.00 30.00 30.00 30.00
Approx. Weights (Ibs) 117 213 462 983 1540 2526 3615 3777 5361 6351 11880

TECHNICAL BULLETIN 2/14 15

 METSO G200-1 EN

CLASS 1500
FULL AND REDUCED BORE

CLASS 1500 / PN 250 FULL BORE MODEL FF. APPROXIMATE DIMENSIONS (mm)
2’’ 3’’ 4’’ 6’’ 8’’ 10’’ 12’’ 14’’ 16’’ 18’’ 20’’ 24’’
Valve Size
50 mm 80 mm 100 mm 150 mm 200 mm 250 mm 300 mm 350 mm 400 mm 450 mm 500 mm 600 mm
Bore Size (Ød) 50 76 101 146 193 241 289 317 361 406 450 533
RF 368 470 546 705 832 991 1130 1257 1384 1537 1664 1972
Face to Face
(A) RTJ 371 473 549 711 841 1000 1146 1276 1407 1559 1686 1972
BW 368 470 546 705 832 991 1130 1257 1384 1537 1664
Handle Length (C) 711 - - - - - - - - - - -
Handwheel Diameter (ØF) 460 460 610 610 711 711 711 762 762 762 762 762
Approx. Weights (kg) 78 137 203 484 738 1504 2267 2874 4111 6247 9101 14290

CLASS 1500 / PN 250 FULL BORE MODEL FF. APPROXIMATE DIMENSIONS (inches)
2’’ 3’’ 4’’ 6’’ 8’’ 10’’ 12’’ 14’’ 16’’ 18’’ 20’’ 24’’
Valve Size
50 mm 80 mm 100 mm 150 mm 200 mm 250 mm 300 mm 350 mm 400 mm 450 mm 500 mm 600 mm
Bore Size (Ød) 2.00 3.00 4.00 5.75 7.63 9.50 11.38 12.50 14.25 16.00 17.75 21.00
RF 14.50 18.50 21.50 27.75 32.75 39.00 44.45 49.50 54.50 60.50 65.50 80.50
Face to Face RTJ 14.63 18.60 21.60 28.00 33.10 39.40 45.10 50.23 55.35 61.38 66.38 81.54
(A)
BW 14.50 18.50 21.50 27.75 32.75 39.00 44.45 49.50 54.50 60.50 65.50 80.50
Handle Length (C) 28.00 - - - - - - - - - - -
Handwheel Diameter (ØF) 18.11 18.11 24.00 24.00 28.00 28.00 28.00 30.00 30.00 30.00 30.00 30.00
Approx. Weights (Ibs) 173 303 447 1067 1628 3315 4998 6336 9064 13772 20064 31504

CLASS 1500 / PN 250 REDUCED BORE MODEL GG. APPROXIMATE DIMENSIONS (mm)
3’’ 4’’ 6’’ 8’’ 10’’ 12’’ 14’’ 16’’ 18’’ 20’’ 24’’
Valve Size
80 mm 100 mm 150 mm 200 mm 250 mm 300 mm 350 mm 400 mm 450 mm 500 mm 600 mm
Bore Size (Ød) 50 76 101 146 193 241 241 289 317 361 451
RF 470 546 705 832 991 1130 1257 1384 1537 1664 2045
Face to Face
RTJ 470 549 711 841 1000 1146 1276 1407 1559 1686 2171
(A)
BW 470 546 705 832 991 1130 1257 1384 1537 1664 2045
Handle Length (C) 711 - - - - - - - - - -
Handwheel Diameter (ØF) 460 610 610 711 762 762 762 762 762 762 762
Approx. Weights (kg) 152 346 539 1030 1763 2531 3273 4970 7524 10927 10927

CLASS 1500 / PN 250 REDUCED BORE MODEL GG. APPROXIMATE DIMENSIONS (inches)
3’’ 4’’ 6’’ 8’’ 10’’ 12’’ 14’’ 16’’ 18’’ 20’’ 24’’
Valve Size
80 mm 100 mm 150 mm 200 mm 250 mm 300 mm 350 mm 400 mm 450 mm 500 mm 600 mm
Bore Size (Ød) 2.00 3.00 4.00 5.75 7.63 9.50 9.50 11.38 12.50 14.25 17.75
RF 18.50 21.50 27.75 32.75 39.00 44.45 49.50 54.50 60.50 65.50 80.50
Face to Face
(A) RTJ 18.60 21.60 28.00 33.10 39.40 45.10 50.23 55.35 61.38 66.38 81.54
BW 18.50 21.50 27.75 32.75 39.00 44.45 49.50 54.50 60.50 65.50 80.50
Handle Length (C) 28.00 - - - - - - - - - -
Handwheel Diameter (ØF) 18.11 24.00 24.00 28.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00
Approx. Weights (Ibs) 205 335 763 1188 2270 3887 5581 7216 10956 16588 24090

16 TECHNICAL BULLETIN 2/14

G200-1 EN TRUNNION MOUNTED FORGED BALL VALVES

CLASS 2500
FULL AND REDUCED BORE

CLASS 2500 / PN 420 FULL BORE MODEL FF. APPROXIMATE DIMENSIONS (mm)
2’’ 3’’ 4’’ 6’’ 8’’ 10’’ 12’’
Valve Size
50 mm 80 mm 100 mm 150 mm 200 mm 250 mm 300 mm
Bore Size (Ød) 42 62 87 131 179 223 265
RF 451 578 673 914 1022 1270 1422
Face to Face
(A) RTJ 454 584 683 927 1038 1292 1445
BW 451 578 673 914 1022 1270 1422
Handle Length (C) - - - - - - -
Handwheel Diameter (ØF) 460 610 610 610 762 762 762
Approx. Weights (kg) 177 281 393 689 1349 2265 3260

CLASS 2500 / PN 420 FULL BORE MODEL FF. APPROXIMATE DIMENSIONS (inches)
2’’ 3’’ 4’’ 6’’ 8’’ 10’’ 12’’
Valve Size
50 mm 80 mm 100 mm 150 mm 200 mm 250 mm 300 mm
Bore Size (Ød) 1.65 2.44 3.43 5.16 7.05 8.78 10.43
RF 17.76 22.76 26.50 35.98 40.24 50.00 55.98
Face to Face RTJ 17.87 22.99 26.89 36.50 40.82 50.87 56.89
(A)
BW 17.76 22.76 26.50 35.98 40.24 50.00 55.98
Handle Length (C) - - - - - - -
Handwheel Diameter (ØF) 18.11 24.00 24.00 24.00 30.00 30.00 30.00
Approx. Weights (Ibs) 390 620 866 1518 2974 4994 7187

CLASS 2500 / PN 420 REDUCED BORE MODEL GG. APPROXIMATE DIMENSIONS (mm)
3’’ 4’’ 6’’ 8’’ 10’’ 12’’
Valve Size
80 mm 100 mm 150 mm 200 mm 250 mm 300 mm
Bore Size (Ød) 52 62 87 131 179 223
RF 578 673 914 1022 1270 1422
Face to Face
RTJ 584 683 927 1038 1292 1445
(A)
BW 578 673 914 1022 1270 1422
Handle Length (C) - - - - - -
Handwheel Diameter (ØF) 460 610 610 610 762 762
Approx. Weights (kg) 181 273 616 1096 1663 2561

CLASS 2500 / PN 420 REDUCED BORE MODEL GG. APPROXIMATE DIMENSIONS (inches)
3’’ 4’’ 6’’ 8’’ 10’’ 12’’
Valve Size
80 mm 100 mm 150 mm 200 mm 250 mm 300 mm
Bore Size (Ød) 2.05 2.44 3.43 5.16 7.05 8.78
RF 22.76 26.50 35.98 40.24 50.00 55.98
Face to Face
(A) RTJ 22.99 26.89 36.50 40.82 50.87 56.89
BW 22.76 26.50 35.98 40.24 50.00 55.98
Handle Length (C) - - - - - -
Handwheel Diameter (ØF) 18.11 24.00 24.00 24.00 30.00 30.00
Approx. Weights (Ibs) 400 601 1357 2416 3667 5647

TECHNICAL BULLETIN 2/14 17

 METSO G200-1 EN

HOW TO ORDER
EXAMPLE: A 12” full bore, class 600, with raised face flanges, fire-safe, A105 body and 316 trim with Devlon seats,
HNBR seals and Polypak Devlon “V” weather seal, actuated by manual gear is written : 12”FF600-1-BF-E1-A-GO

1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
12’’ FF 60 0 - 1 - BF - E 1 - A - GO

1. VALVE SIZE 7. SEATS MATERIAL

3'' - 36'' reduced bore G RTFE (Standard class 150 & 300)
2'' - 48'' full bore B Nylon
E Devlon "V" (Standard class 600 and above)
2. VALVE MODEL V Peek

FF Trunnion ball, 3 pieces body, full bore J Delrin

GG Trunnion ball, 3 pieces body, reduced bore

8. SEALS MATERIAL

3. RATING 1 HNBR

15 ASME Class 150 2 VITON B

30 ASME Class 300 3 VITON GLT

60 ASME Class 600 4 EPDM

90 ASME Class 900 5 AFLAS

150 ASME Class 1500 6 PTFE

250 ASME Class 2500

9. STEM WEATHER SEAL

4. END CONNECTION A POLYPAK-DEVLON "V"

0 Raised Face Flanged G GRAPHITE WITH SS316 BRAIDED

7 Buttweld I GRAPHITE with inconel wire

9 Ring joint (RTJ)

10. OPERATOR

5. TYPE L Lever (2)

1 Fire-safe GO Worm Gear Operator

3 Standard B Bare Stem

(2) Locking device as a standard

6. BODY & TRIM MATERIAL

Body Trim
BF A105 316
CF A105 A105 + ENP
EF LF2 LF2 + ENP
GF LF2 316
LF 316 316
DF A105 F6A/13CR (1)
FF LF2 F6A/13CR (1)
(1) F6A/13CR is the forged equivalent of AISI410

18 TECHNICAL BULLETIN 2/14

G200-1 EN TRUNNION MOUNTED FORGED BALL VALVES

TECHNICAL BULLETIN 2/14 19

 Subject to change without prior notice.

Metso Automation Inc.

Europe, Vanha Porvoontie 229, P.O. Box 304, FI-01301 VANTAA, Finland.
Tel. +358 20 483 150. Fax +358 20 483 151
North America, 44 Bowditch Drive, P.O. Box 8044, Shrewsbury, MA 01545, USA.
Tel. +1 508 852 0200. Fax +1 508 852 8172
South America, Av. Independéncia, 2500- Iporanga, 18087-101, Sorocaba-São Paulo, Brazil.
Tel. +55 15 2102 9700. Fax +55 15 2102 9748/49
Asia Pacific, 20 Kallang Avenue, Lobby B, #06-00, PICO Creative Centre, Singapore 339411, Singapore.
Tel. +65 6511 1011. Fax +65 6250 0830
China, 19/F, the Exchange Beijing, No. 118, Jianguo Lu Yi, Chaoyang Dist, 100022 Beijing, China.
Tel. +86-10-6566-6600. Fax +86-10-6566-2575
Middle East, Roundabout 8, Unit AB-07, P.O. Box 17175, Jebel Ali Freezone, Dubai,
United Arab Emirates. Tel. +971 4 883 6974. Fax +971 4 883 6836
www.metso.com/valves