Shunt Capacitor Bank Fundamentals and Protection: Al Mashariq Testing & Commissioning
Shunt Capacitor Bank Fundamentals and Protection: Al Mashariq Testing & Commissioning
Shunt Capacitor Bank Fundamentals and Protection: Al Mashariq Testing & Commissioning
I AL MASHARIQ I Testing & Commissioning
2.1.1 Capacitor unit capabilities
Relay protection of shunt capacitor banks requires some knowledge of the capabilities and limitations
of the capacitor unit and associated electrical equipment including: individual capacitor unit, bank
switching devices, fuses, voltage and current sensing devices.
Capacitors are intended to be operated at or below their rated voltage and frequency as they are very
sensitive to these values; the reactive power generated by a capacitor is proportional to both of them
(kVar 2 f V 2). The IEEE Std 18-1992 and Std 1036-1992 specify the standard ratings of the
capacitors designed for shunt connection to ac systems and also provide application guidelines.
These standards stipulate that:
a) Capacitor units should be capable of continuous operation up to 110% of rated terminal rms
voltage and a crest voltage not exceeding 1.2 x √2 of rated rms voltage, including harmonics
but excluding transients. The capacitor should also be able to carry 135% of nominal
current.
b) Capacitors units should not give less than 100% nor more than 115% of rated reactive
power at rated sinusoidal voltage and frequency.
c) Capacitor units should be suitable for continuous operation at up to 135%of rated
reactive power caused by the combined effects of:
· Voltage in excess of the nameplate rating at fundamental frequency, but not over
110% of rated rms voltage.
· Harmonic voltages superimposed on the fundamental frequency.
· Reactive power manufacturing tolerance of up to 115% of rated reactive power.
2.2 Bank Configurations
The use of fuses for protecting the capacitor units and it location (inside the capacitor unit on each
element or outside the unit) is an important subject in the design of SCBs. They also affect the failure
mode of the capacitor unit and influence the design of the bank protection. Depending on the
application any of the following configurations are suitable for shunt capacitor banks:
Externally Fused
An individual fuse, externally mounted between the capacitor unit and the capacitor bank fuse bus,
typically protects each capacitor unit. The capacitor unit can be designed for a relatively high voltage
because the external fuse is capable of interrupting a high-voltage fault. Use of capacitors with the
highest possible voltage rating will result in a capacitive bank with the fewest number of series
groups.
A failure of a capacitor element welds the foils together and short circuits the other capacitor
elements connected in parallel in the same group. The remaining capacitor elements in the unit
remain in service with a higher voltage across them than before the failure and an increased in
capacitor unit current. If a second element fails, the process repeats itself resulting in an even higher
voltage for the remaining elements. Successive failures within the same unit will make the fuse to
operate, disconnecting the capacitor unit and indicating the failed one.
Externally fused SCBs are configured using one or more series groups of parallel-connected
capacitor units per phase (below Fig. 2). The available unbalance signal level decreases as the
number of series groups of capacitors is increased or as the number of capacitor units in parallel per
series group is increased. However, the kiloVar rating of the individual capacitor unit may need to be
smaller because a minimum number of parallel units are required to allow the bank to remain in
service with one fuse or unit out.
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Fig. 2 – Externally & Internally fused shunt capacitor bank and capacitor unit
a) Internally Fused
Each capacitor element is fused inside the capacitor unit. The fuse is a simple piece of wire enough
to limit the current and encapsulated in a wrapper able to withstand the heat produced by the arc.
Upon a capacitor element failure, the fuse removes the affected element only. The other elements,
connected in parallel in the same group, remain in service but with a slightly higher voltage across
them.
Above Fig 2 illustrates a typical capacitor bank utilizing internally fused capacitor units. In general,
banks employing internally fused capacitor units are configured with fewer capacitor units in
parallel and more series groups of units than are used in banks employing externally fused capacitor
units. The capacitor units are normally large because a complete unit is not expected to fail.
I AL MASHARIQ I Testing & Commissioning
Fuseless Shunt Capacitor Banks
The capacitor units for fuseless capacitor banks are identical to those for externally fused described
above. To form a bank, capacitor units are connected in series strings between phase and neutral,
shown in Fig. 3.
The protection is based on the capacitor elements (within the unit) failing in a shorted mode, short-
circuiting the group. When the capacitor element fails it welds and the capacitor unit remains in service.
The voltage across the failed capacitor element is then shared among all the remaining capacitor
element groups in the series. For example, is there are 6 capacitor units in series and each unit has 8
element groups in series there is a total of 48 element groups in series. If one capacitor element fails,
the element is shortened and the voltage on the remaining elements is 48/47 or about a 2% increase in
the voltage. The capacitor bank continues in service; however, successive failures of elements will lead
to the removal of the bank.
The fuseless design is not usually applied for system voltages less than about 34.5 kV. The reason is that
there shall be more than 10 elements in series so that the bank does not have to be removed from
service for the failure of one element because the voltage across the remaining elements would
increase by a factor of about E (E – 1), where E is the number of elements in the string.
The discharge energy is small because no capacitor units are connected directly in parallel. Another
advantage of fuseless banks is that the unbalance protection does not have to be delayed to coordinate
with the fuses.
Multiple units grounded single Wye Multiple units grounded double Wye
2.2 Ungrounded Wye-Connected Banks
Typical bank arrangements of ungrounded Wye SCB are shown in Fig. 6. Ungrounded wye banks do
not permit zero sequence currents, third harmonic currents, or large capacitor discharge currents
during system ground faults to flow. (Phase-to-phase faults may still occur and will result in large
discharge currents). Other advantage is that overvoltages appearing at the CT secondaries are not as
high as in the case of grounded banks. However, the neutral should be insulated for full line voltage
because it is momentarily at phase potential when the bank is switched or when one capacitor unit
fails in a bank configured with a single group of units. For banks above 15kV this may be expensive.
a) Multiple Units in Series Phase to Neutral - Single Wye
Capacitor units with external fuses, internal fuses, or no fuses (fuseless or unfused design) can be
used to make up the bank. For unbalance protection schemes that are sensitive to system voltage
unbalance, either the unbalance protection time delay shall be set long enough for the line
protections to clears the system ground faults or the capacitor bank may be allowed to trip off for a
system ground fault.
b) Multiple units in series phase to neutral-double wye
When a capacitor bank becomes too large for the maximum 4650 kvar per group the bank may be
split into two wye sections. When the two neutrals are ungrounded, the bank has some of the
Multiple units ungrounded single Wye Multiple units ungrounded double Wye
VT
VT
59N 59N
Calculated Calculated
Fig. 9 (a) Fig. 9 (b)
Modern digital relays can calculate the zero sequence voltage from the phase voltages as shown in
Fig 9 (a), eliminating the need of additional auxiliary VTs to obtain the zero sequence voltage. Fig 9
(b) shows the same principle but using the VTs on the capacitor bank bus. Although schemes shown
in Fig 8(b), 9(a) and 9(b) eliminate system unbalances, they do not eliminate the inherent capacitor
unbalance.
Fig. 10 shows a protection scheme that removes the system unbalance and compensate for the
inherent capacitor unbalance. It is a variation of the voltage differential scheme for grounded banks
described in section 4.1.2 c). The best method to eliminate the system unbalance is to split the bank
in two Wyes; however, it may not be always possible or desirable. The system unbalance appears as
a zero sequence voltage both at the bank terminal and at the bank neutral. The bank terminal zero
sequence component is derived from 3 line VTs with their high side Wye connected and their
secondaries connected in broken delta. The difference voltage between the neutral unbalance signal
due to system unbalance and the calculated zero sequence from the terminal VTs will be
compensated for all conditions of system unbalance. The remaining error appearing at the neutral
due to manufacturers capacitor tolerance is then compensated for by means of a phase shifter.
b) Unbalance Protection for Ungrounded Double Wye Banks
Ungrounded banks can be split into two equal banks. This bank configuration inherently
compensates for system voltage unbalances; however, the effects of manufacturers capacitor
tolerance will affect relay operation unless steps are taken to compensate for this error.
phase C
phase A
phase B
VT
Other
Phases
x3
Neutral
unbalance
VT
Relay
x1
Fig. 10 – Compensated Neutral Voltage Unbalance method
Three methods of providing unbalance protection for double wye ungrounded banks are presented.
Fig. 11(a) uses a current transformer on the connection of the two neutrals and an overcurrent relay
(or a shunt and a voltage relay). Fig. 11(b) uses a voltage transformer connected between the two
neutrals and an overvoltage relay. The effect of system voltage unbalances are avoided by both
schemes, and both are unaffected by third harmonic currents or voltages when balanced. The
current transformer or voltage transformer should be rated for system voltage.
The neutral current is one-half of that of a single grounded bank of the same size. However, the
current transformer ratio and relay rating may be selected for the desired sensitivity because they
are not subjected to switching surge currents or single-phase currents as they are in the grounded
neutral scheme.
Although a low-ratio voltage transformer would be desirable, a voltage transformer rated for
system voltage is required for the ungrounded neutral. Therefore, a high turns ratio should be
accepted.
CT
VT
51
59
Fig.11 (a) Fig. 11 (b)
Fig. 12 shows a scheme where the neutrals of the two capacitor sections are ungrounded but tied together.
A voltage transformer, or potential device, is used to measure the voltage between the capacitor bank
neutral and ground. The relay should have a harmonic filter.
59
VT
Fig. 12
4.1.2 Unbalance Protection Methods for Grounded Wye Banks
a) Unbalance Protection for Grounded Single Wye Banks
An unbalance in the capacitor bank will cause current to flow in the neutral. Fig. 13 (a) shows a
protection based on a current transformer installed on the connection between the capacitor bank
neutral and ground. This current transformer has unusual high overvoltage and current
requirements. The ratio is selected to give both adequate overcurrent capability and appropriate
signal for the protection.
The current transformer output has a burden resistor and a sensitive voltage relay. Because of the
presence of harmonic currents (particularly the third, a zero sequence harmonic that flows in the
neutral-to-ground connection), the relay should be tuned to reduce its sensitivity to frequencies
other than the power frequency.
The voltage across the burden resistor is in phase with the neutral-to-ground current. This neutral-
to-ground current is the vector sum of the three-phase currents, which are 90° out of the phase
with the system phase-to-ground voltages. This scheme may be compensated for power system
voltage unbalances, by accounting for the 90° phase shift, and is not unusually appropriate for very
large capacitor banks requiring very sensitive settings.
Each time the capacitor bank is energized, momentary unbalanced capacitor charging currents will
circulate in the phases and in the capacitor neutral. Where a parallel bank is already in service
these current can be on the order of thousands Amps causing the relay to maloperate and CT to fail.
VT
59N
Calculated
59 R CT
Fig. 13 (a) Fig. 13(b)
51 CT
Fig. 14
c) Voltage differential protection method for grounded wye banks
On large SCBs with large number of capacitor units, it is very difficult to detect the loss of 1 or 2
capacitor units as the signal produced by the unbalance is buried in the inherent bank unbalance.
The voltage differential provides a very sensitive and efficient method to compensate for both
system and inherent capacitor bank unbalances in grounded wye capacitor banks. Fig. 16 shows the
voltage differential scheme for a single wye-connected bank and Fig. 16 for a double wye- connected
bank.
The scheme uses two voltage transformers per phase: one connected to a tap on the capacitor bank;
the other, at the bank bus for single Wye banks; or, for double Wye banks, at a similar tap on the
second bank. By comparing the voltages of both VTs, a signal responsive to the loss of individual
capacitor elements or units is derived.
The capacitor bank tap voltage is obtained by connecting a voltage-sensing device across the ground
end parallel group (or groups) of capacitors. This may be a midpoint tap, where the voltage is
measured between the midpoint of the phase and ground. Alternatively, the tap voltage may be
measured across low-voltage capacitors (that is, a capacitive shunt) at the neutral end of the phase.
phase C
phase A
phase B
VT
59
VT
x3 x3
Fig. 15 – Voltage Differential Scheme for Grounded Single Wye SCB
For commissioning, after checking that all capacitors are good and no fuses have operated, the
voltage levels are initially adjusted to be equal. The initial difference signal between the capacitor
bank tap voltage and the bus voltage (for single Wye banks) signals is zero, and the capacitor
tolerance and initial system voltage unbalance is compensated. If the system voltage unbalance should
vary, the relay system is still compensated because a given percent change in bus voltage results in
the same percent change on the capacitor bank tap. Any subsequent voltage difference between
capacitor tap voltage and bus voltage will be due to unbalances caused by loss of capacitor units
within that particular phase. For double Wye banks, the tap voltage is compared the other Wye tap
voltage.
Modern digital relay dynamically compensate secondary errors introduced by sensing device
variation and temperature differences between capacitor units within the bank.
If the bank is tapped at the midpoint the sensitivity is the same for failures within and outside the
tapped portion. If the bank is tapped below (above) the midpoint, the sensitivity for failures within
the tapped portion will be greater (less) than for failures outside the tap portion. This difference
may cause difficulty in achieving an appropriate relay setting. The sensitivity for a midpoint tap and
a tap across low-voltage capacitors at the neutral end of the phase is the same.
Tapping across the bottom series groups or a midpoint tap is not appropriate for fuseless banks with
multiple strings because the strings are not connected to each other at the tap point. Tapping across
the low-voltage capacitors is suitable for fuseless capacitor banks.
phase C
phase C
phase A
phase B
VT 59 VT
x3 x3
Fig. 16 – Voltage Differential Scheme for Grounded Double Wye SCB
4.2 Protection against Other Internal Bank Faults
The are certain faults within the bank that the unbalance protection will not detect or other means
are required for its clearance.
Fig. 17 – Mid-rack Fault
b) Faults on the Capacitor Bank Bus
Time overcurrent relays for phase and ground are required to provide protection for phase and
ground faults on the connecting feeder (or buswork) between the bank bus and the first capacitor
unit. Directional overcurrent relays looking into the bank are preferred to avoid maloperation of
the TOC 51N for unbalance system faults.
4.3 Protection of the SCB Against System Disturbances and Faults
4.3.1 System Overvoltage Protection
The capacitor bank may be subjected to overvoltages resulting from abnormal system operating
conditions. If the system voltage exceeds the capacitor capability the bank should be removed from
service. The removal of the capacitor bank lowers the voltage in the vicinity of the bank reducing
the overvoltage on other system equipment. Time delayed or inverse time delayed phase
overvoltage relays are used.
4.4 Relays for Bank Closing Control
Once disconnected from the system a shunt capacitor bank cannot be re-inserted immediately due
to the electrical charge trapped within the capacitor units, otherwise catastrophic damage to the
circuit breaker or switch can occur. To accelerate the discharge of the bank, each individual
capacitor unit has a resistor to discharge the trapped charges within 5min.
Undervoltage or undercurrent relays with timers are used to detect the bank going out of service
and prevent closing the breaker until the set time has elapsed.
4. CONCLUSIONS
The protection of shunt capacitor banks uses simple, well known relaying principles such as
overvoltage, overcurrents. However, it requires the protection engineer to have a good
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understanding of the capacitor unit, its arrangement and bank design issues before embarking in its
protection.
Unbalance is the most important protection in a shunt capacitor bank, as it provides fast and
effective protection to assure a long and reliable life for the bank. To accomplish its goal, unbalance
protection requires high degree of sensitivity that might be difficult to achieve.
The main concepts for the design of a shunt capacitor bank and its protection have been reviewed in
the paper. The latest IEEE Guide for the Protection of Shunt Capacitors Banks shall be the guiding
document when implementing a protection scheme to a shunt capacitor bank.
References taken from:
(1) IEEE Std C37.99-2000, IEEE Guide for the Protection of Shunt Capacitors Banks