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    How To Dismantle: MAN Diesel

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    Dandy Martin

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    © All Rights Reserved
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    How To Dismantle: MAN Diesel

    Uploaded by

    Dandy Martin
    135 views20 pages

    Original Title

    TC-TCR-How_To_Dismantle

    Copyright

    © © All Rights Reserved

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    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    135 views20 pages

    How To Dismantle: MAN Diesel

    Uploaded by

    Dandy Martin

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 20

    TCR

    How to dismantle

    MAN Diesel
    TCR – How to dismantle

    This brochure provides a quick demonstration of how simple maintenance


    of a TCR turbocharger is. For a more detailed description of assembly and
    maintenance please refer to the Operating Manuals / Work Cards.

    2
    MAN Diesel – TCR Turbocharger

    3
    Step 1
    Remove silencer from compressor casing

    Dismantling starts at the compressor side with removal of the silencer.

    >> Inspection of silencer via rear opening

    4
    MAN Diesel – TCR Turbocharger

    5
    Step 2
    Remove insert and compressor casing

    Access to the compressor wheel is gained by removal of the insert.


    For disassembly remove the compressor casing.

    >> Inspection and manual cleaning of compressor wheel

    6
    MAN Diesel – TCR Turbocharger

    7
    Step 3
    Remove cartridge from gas-admission casing

    Smart design enables fast and easy disassembly of the complete cartridge
    including rotor, bearing casing and bearings.

    >> Inspection of turbine and cartridge

    8
    MAN Diesel – TCR Turbocharger

    9
    Step 4
    Remove compressor wheel from rotor shaft

    Removal of the compressor wheel enables access to the bearings.

    10
    MAN Diesel – TCR Turbocharger

    11
    Step 5
    Remove bearing parts, turbine rotor and
    cover on turbine side
    By extraction of the turbine and disassembly of the bearing elements, the whole
    rotor can be removed.

    >> Inspection or replacement of bearings

    12
    MAN Diesel – TCR Turbocharger

    13
    Step 6
    Remove turbine nozzle ring

    Easy removal and re-fitting of the turbine nozzle ring.

    >> Inspection and replacement of nozzle ring

    14
    MAN Diesel – TCR Turbocharger

    15
    Step 7
    Remove gas-admission casing and insert

    If required quick removal of gas-admission casing and insert is possible.

    >> Inspection of exhaust gas casings

    16
    MAN Diesel – TCR Turbocharger

    17
    18
    MAN Diesel – TCR Turbocharger

    TCR – The Cutting Edge

    Light weight and greater compactness paired with high efficiency and performance
    put the TCR at the cutting edge of the radial turbocharger market. Extended
    lifetime combined with service and maintenance friendliness allow the TCR to meet
    exacting customer demands.

    >> For engine outputs from 400 to 6,700 kW per turbocharger


    >> Maximum pressure ratio 5.2
    >> Suitable for heavy fuel, diesel oil and gas operation
    >> Radial flow turbine
    >> “Waterless” design
    >> Inboard plain bearings
    >> Lubricated by the engine’s lube oil system
    >> Easy maintenance
    >> Market introduction 2004

    19
    MAN Diesel SE
    Stadtbachstr. 1
    86224 Augsburg
    Germany
    Phone +49 821 322-0
    Fax +49 821 322-3382
    [email protected]
    www.mandiesel.com

    Copyright © MAN Diesel SE


    Subject to modification in the interest of technical progress.
    D2366356EN Printed in Germany MC-05072

    MAN Diesel – a member of the MAN Group

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