Toshiba Digital Copier 3580 Service Handbook

SERVICE HANDBOOK
DIGITAL PLAIN PAPER COPIER 3580

AUTOMATIC DUPLEXING UNIT MD-5006
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Copyright TOSHIBA CORPORATION 1998

ALL RIGHTS RESERVED
GENERAL PRECAUTIONS REGARDING THE INSTALLATION
AND SERVICE FOR THE COPIER 3580 AND AUTOMATIC
DUPLEXING UNIT MD-5006
The installation and service should be done by a qualified service technician.
1. Transportation/Installation
• When transporting/installing the copier, employ two persons and be sure to use the positions as
indicated below.
The copier is fairly heavy and weighs approximately 87 kg (192 lb), therefore pay full attention
when handling it.
4 portions
2. Installation
• Be sure to use a dedicated outlet with AC 115V/15A (220V, 230V, 240V/10A) or more for its power
source.
• The copier must be grounded for safety.
Never ground it to a gas pipe or a water pipe.
• Select a suitable place for installation.
Avoid excessive heat, high humidity, dust, vibration and direct sunlight.
• Also provide proper ventilation as the copier emits a slight amount of ozone.
• To insure adequate working space for the copying operation, keep a minimum clearance of 80 cm
(32”) on the left, 80 cm (32”) on the right and 10 cm (4”) in the rear.
• After having installed the copier, be sure to push the carrying handles into the copier and fasten
them with screws.
3. Service of Machines
• Basically, be sure to turn the main switch off and unplug the power cord during service.
• Be sure not to touch high-temperature sections such as the exposure lamp, the fuser unit, the
damp heater and their periphery.
• Be sure not to touch high-voltage sections such as the chargers and the high-voltage transformer.
• Be sure not to touch rotating/operating sections such as gears, belts, pulleys, fans, etc.
• When servicing the machines with the main switch turned on, be sure not to touch live sections
and rotating/operating sections. Avoid exposure to laser radiation.
• Use suitable measuring instruments and tools.
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• Avoid exposure to laser radiation during servicing.
• Avoid direct exposure to beam.
• Do not insert tools, parts, etc. that are reflective into the path of the laser beam.
• Remove all watches, rings, bracelets, etc. that are reflective.
4. Main Service Parts for Safety

• The breaker, door switch, fuse, thermostat, thermofuse, thermistor, etc. are particularly important
for safety. Be sure to handle/install them properly.
5. Cautionary Labels
• During servicing, be sure to check the rating plate and the cautionary labels such as “Unplug the
power cord during service”, “Hot area”, “Laser warning label” etc. to see if there is any dirt on their
surface and whether they are properly stuck to the copier.
6. Disposition of Consumable Parts/Packing Materials

• Regarding the recovery and disposal of the copier, supplies, consumable parts and packing mate-
rials, it is recommended to follow the relevant local regulations or rules.
7. When parts are disassembled, reassembly is basically the reverse of disassembly unless
otherwise noted in this manual or other related documents. Be careful not to reassemble
small parts such as screws, washers, pins, E-rings, toothed washers in the wrong places.
8. Basically, the machine should not be operated with any parts removed or disassembled.
9. Precautions Against Static Electricity

• The PC board must be stored in an anti-electrostatic bag and handled carefully using a wristband,
because the ICs on it may become damaged due to static electricity.
Caution: Before using the wrist band, pull out the power cord plug of the copier and make
sure that there is no uninsulated charged objects in the vicinity.
The change and difference from 2460 is written in

Bold · Italic in this manual.
CONTENTS
1. ADJUSTMENT ITEMS .............................................................................................................. 1-1

1.1 Error Codes ............................................................................................................................ 1-1
1.2 Self-Diagnosis Modes ............................................................................................................ 1-4
1.3 Initialization of Hard Disc .................................................................................................... 1-21
1.4 Auto-Toner Sensor Adjustment .............................................................................................. 1-22
1.5 Image Density ........................................................................................................................ 1-24
1.6 Print Image Adjustment .......................................................................................................... 1-25
1.7 Automatic Gamma Adjustment .............................................................................................. 1-39
1.8 Sharpness (HPF) Adjustment ................................................................................................ 1-41
1.9 Gamma Slope Correction ...................................................................................................... 1-42
1.10 High-Voltage Adjustment ........................................................................................................ 1-44
1.11 Installation of Carriage Drive Wire ......................................................................................... 1-51
1.12 Image Inclination • Image Distortion ...................................................................................... 1-54
1.13 Lens Unit ................................................................................................................................ 1-58
1.14 Adjustment of Gap between Drum and Sleeve ...................................................................... 1-59
1.15 Adjustment of Developer Polarity Position ............................................................................. 1-59
1.16 Doctor Sleeve Gap Adjustment .............................................................................................. 1-60
1.17 Fuser Entrance Paper Guide Adjustment .............................................................................. 1-61
1.18 ADU Adjustment ..................................................................................................................... 1-62
1.19 Adjusting Cassette Side Deviation ......................................................................................... 1-63
1.20 Key Copy Counter MU-8/MU-10 ............................................................................................ 1-64
2. PERIODICAL MAINTENANCE ................................................................................................. 2-1

2.1 Inspection every 110,000 Copies ........................................................................................... 2-1
2.2 Inspection and Overhaul every 330,000 Copies .................................................................... 2-1
2.3 Periodic Maintenance Check List ........................................................................................... 2-1
2.4 Oiling Cycle Table .................................................................................................................. 2-8
2.5 Replacement Schedule of Disposable Parts and Supplies .................................................... 2-8
2.6 Jig List .................................................................................................................................... 2-9
3. PRECAUTIONS FOR STORING AND HANDLING SUPPLIES ............................................... 3-1

3.1 Precautions for Storing TOSHIBA Supplies ........................................................................... 3-1
3.2 Inspection and Cleaning OPC Drum ...................................................................................... 3-1
3.3 Checking Drum Cleaning Blade ............................................................................................. 3-2
3.4 Checking and Replacing Cleaning Roller and Cleaning Felt Roller ................................ 3-3
3.5 Checking and Cleaning Upper and Lower Heat Rollers ........................................................ 3-3
4. TROUBLESHOOTING .............................................................................................................. 4-1

4.1 Electric-related Troubleshooting ............................................................................................ 4-1
October 1998 © TOSHIBA CORP. I 3580 CONTENTS
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5. WIRE HARNESS CONNECTION DIAGRAMS ......................................................................... 5-1
5.1 AC Wire Harness ................................................................................................................... 5-1
5.2 DC Wire Harness .........................................................................................................Appendix
October 1998 © TOSHIBA CORP. II 3580 CONTENTS

1. ADJUSTMENT ITEMS
2. PERIODICAL MAINTENANCE
3. PRECAUTIONS FOR STORING

AND HANDLING SUPPLIES
4. TROUBLESHOOTING
5. WIRE HARNESS CONNECTION

DIAGRAMS
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1. ADJUSTMENT ITEMS
1.1 Error Codes
When either the CLEAR PAPER ( ) or CALL SERVICE ( ) symbol appears, press the CLEAR/
STOP and “8” keys simultaneously and the corresponding error code will be displayed.
Group Error code Machine status

Transporting jam inside the copier E01 Paper jam inside the copier
E02 Paper jam near the fuser unit
E03 Paper remaining inside the machine at power on
E04 The front cover is opened during copying
E05 Paper jam near the aligning roller
E08 Paper jam at the stacking area inside the ADU
E09 Paper jam by HDD error
Paper feeding jam E11 Paper feeding jam at the ADU
E12 Manual feeding jam
E13 1st cassette (Upper cassette) feeding jam
E14 2nd cassette (Lower cassette) feeding jam
E15 3rd cassette (PFP upper cassette) feeding jam
E16 4th cassette (PFP middle cassette) feeding jam
E17 5th cassette (PFP lower cassette) feeding jam
E19 LCF feeding jam
Paper transporting jam E21 Paper jam at the LCF
E22 Paper jam inside the copier
E23 Paper jam near the aligning roller
E24 PFP emergency stop
E25 Paper jam at the PFP
EB5 Paper jam at paper stop1
Paper jam if some cover is E41 Copier front cover is opened during copying
opened during copying E42 PFP side door is opened during copying
E43 ADU is withdrawn during copying
E44 Copier side door is opened during copying
E45 LCF unit is opened during copying
E46 Manual feed unit is opened during copying
Original transporting jam at the E71 Original feeding jam at the feeding area of the ADF
ADF E72 Original transporting jam at the transporting area of the ADF
E73 Original exiting jam at the exiting area of the ADF
E79 Original prefeeding jam
October 1998 © TOSHIBA CORP. 1-1 3580 ADJUSTMENT

Paper jam at the finisher EA1 Transporting delay jam
EA2 Transporting stationary jam
EA4 Door open jam
EA5 Staple jam
EA6 Early arrival jam
CALL SERVICE from the drive C01 Copier main motor operation abnormal
system C04 PFP main motor operation abnormal
C05 ADU main motor operation abnormal
CALL SERVICE from the paper C11 ADU side motor operation abnormal
feeding system C12 ADU end motor operation abnormal
C13 Copier upper cassette tray operation abnormal
C14 Copier lower cassette tray operation abnormal
C15 PFP upper cassette tray operation abnormal
C16 PFP middle cassette tray operation abnormal
C17 PFP lower cassette tray operation abnormal
C18 LCF tray operation abnormal
CALL SERVICE from the optical C21 Carriage initialization error
system C26 Exposure lamp disconnection detected or exposure peak
detection error
CALL SERVICE from the process C33 Easy setup has failed
system
Fuser unit area C41 Abnormal thermistor or heater disconnection when power is on
C43 Warming up mode after disconnection judgement, or abnor-
mal thermistor after ready
C44 Warming up mode after disconnection judgement, or heater
disconnection after ready
C45 Heater end thermistor disconnection
CALL SERVICE from communication C55 Communication error between ADF and MCPU
C56 Communication error between PFC and MCPU
C57 Communication error between MCPU and IPC
C58 Communication error between IPC and the finisher
F07 Communication error between System PC board and
logic PC board
CALL SERVICE from ADF C72 Poor adjustment by the aligning sensor detected
C73 EEPROM poor initialization
C74 Poor adjustment by the exit/reverse sensor detected
CALL SERVICE from others C94 MCPU is abnormal
C99 PFC microcomputer is abnormal
CALL SERVICE from the laser CA1 Polygonal motor is abnormal
optical system CA2 HSYNC is abnormal
3580 ADJUSTMENT 1-2 October 1998 © TOSHIBA CORP.
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CALL SERVICE from the finisher CB1 Feed motor of the finisher is abnormal
CB2 Delivery motor of the finisher is abnormal
CB3 Elevation motor of the finisher is abnormal
CB4 Alignment motor of the finisher is abnormal
CB5 Staple motor of the finisher is abnormal
CB6 Staple shift motor of the finisher is abnormal
CB7 Distance sensor of the finisher is abnormal
CB8 Backup RAM is abnormal
CALL SERVICE from optional F10 HDD initialization error
units
Error history(08-253)
(Display example) EA1 970826175732 64 64 236210000000
Error code YYMMDDHHMMSS MMM NNN ABCDEFGHIJKL
3digit 12digit(Date,time) 3digit 3digit 12digit(Copy mode)
(Reproduction ratio)
Copy mode
A Paper feed cassette
0 : Non-select 1 : SFB 2 : LCF 3 : PFP(U) 4 : PFP(M) 5 : PFP(L) 6 : ADU 7 : Copier(U)
8 : Copier (L)
B Paper size code
0 : A5 1 : A5-R 2 : ST-R 3 : LT 4 : A4 5 : B5-R 6 : LT-R 7 : A4-R 8 : OTHER/UNIV 9 : B5
A : FOL/COM B : LG C : B4 D : LD E : A3
C Sort mode
0 : Non-select 1 : Group 2 : Sort 6 : Staple Sort
D DF mode
0 : Not used 1 : AUTO FEED(SADF) 2 : STACK FEED
E APS/AMS mode
0 : Non-select 1 : APS 2 : AMS
F Deplex mode
0 : Non-select 1 : Book 2 : Dual-sided/One-sided 4 : Dual-sided/Dual-sided 8 : One-sided/Dual-sided
G Not used
0 : Not used
H Image shift
0 : Not used 1 : Book 2 : LEFT 4 : RIGHT
I Editing
0 : Not used 1 : Masking 2 : Triming
J Edge-erase/Dual-page
0 : Not used 1 : Edge-erase 2 : Dual-page 3 : Edge-erase&Dual page
K Not used
0 : Not used
L Function
0 : Standard PPC 1 : Extended PPC 2 : FAX Tx 3 : FAX Rx 4 : GDI 5 : DSS
MMM Primary scanning reproduction ratio(Y direction)
Hexadecimal
NNN Secondary scanning reproduction ratio(X direction)
Hexadecimal
Setting mode, code "253" displays latest 8 error data

1.2 Self-Diagnosis Modes
This model is available for the multiple-functions (fax. printer, DSS).
New and Current Model Comparison
1) Setting of self-diagnosis mode are more than current.
2) Each setting is related to each other.
After the adjustment has been finished, continuous normal use of the control panel ("09 or "C/S")
may cause an operation error (e. g. machine locking) in the program structure.
When the self-diagnosis mode has been used during unpacking/service/PM, the machine should
be handed over to the care of the user after the power supply has been turned off.
Input Clearing
Mode Definition Display after selection
code method
All-LEDs-lit “01” All LEDs on the control panel are lit. C/S
Aging mode “02” Aging (RADF does not operate) “09” AGING MODE
100%
Test mode “03” Motor test and input/output check “09” TEST MODE
100%
Test print “04” Test print “09” TEST PRINT MODE

mode 100%
Adjustment “05” Adjustment of items “09” TEST MODE

mode 100%
Aging mode “07” Aging (includes RADF) “09” AGING MODE 2

100%
Setting mode “08” System switchover and setting of each “09” TEST MODE
priority mode, PM counter, etc. 100%
Note: To access the desired diagnostic mode, turn on the power switch while pressing the appropriate keys.
<Procedure>
• All-LEDs-lit mode (01):
0 1 All LEDs light START Key check C/S Exit

PWR START
• Aging mode (02 or 07):
0 2 0 7 Aging C/S 0 9 Exit
PWR PWR START
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• Test mode (03): Refer to 1.2.1 and 1.2.2.
• Test print mode (04): Refer to “1.2.3 Test print mode”.
• Adjustment mode (05): Refer to “1.2.4 Adjustment mode”.
• Setting mode (08): Refer to “1.2.5 Setting mode”.
Notes: C/S: Press the CLEAR/STOP key

PWR: Turn on the power switch
INT: Press the INTERRUPT key
E/S: Press the ENERGY SAVER key
Power ON
Normal
“01” “02” “07” “03” “05” “08” “04”
*2 (With ADF)
“C”
All the displays on
Warming up the control panel lit Aging Test mode Adjustment mode Setting mode Test print mode
“S” “C” “09” “09” “09” “09”
Stops momentarily
Standby
“09”
*1
“05”
“S”: START key on.

“C”: CLEAR/STOP key on.
Quick reference chart for self-diagnostic mode
*1 When the copier is in the adjustment mode which you entered by turning on the power switch while
pressing keys “0” and “5” simultaneously, pressing keys “0” and “9” simultaneously will make the
copier exit into the standby mode. In this standby mode only, can the adjustment mode be accessed
repeatedly by simply entering “0” and “5”.
*2 While all the displays on the control panel are lit (“01” mode), copying is disenabled.
When the copier enters the standby status by the pressing of the CLEAR/STOP key, copying is
enabled.

1.2.1 Input signal check (Test mode 03)
In the “03” test mode, the following input signal conditions can be checked by pressing the appropriate
keys.
[A] When the ENERGY SAVER key is OFF status (LED indicating the energy saver mode is out)
LED Original size LED Copy size LED

Remarks
Key A4/LD A3/LG B4/LT A5/ST A4/LD A3/LG B4/LT A5/ST
Front cover HTRDY-0 MCPU
[1] Key – – – – – – open Heater lamp PD
OFF
CLEAR CTRIN-0 C2XB
[2] Key – – – – Coin vender – – Key counter IN2
clear unconnected
SCNCNT-0 TFUL-0 PFACK EXITSW-0 PMTLK-0 PSTPR C2XB
[3] Key – – Scanner Toner-full PFC ACK Paper exit SW POL-MOT Paper feeding IN0
unconnected SW OFF detected paper abnormal rotation status signal
PRTM-1 PSTP-1 DFACK FNCNT-0 ADCNT-0 DEVCNT-0 MCPU
[4] Key Platen cover – Paper stop sensor – ACK signal Finisher ADF Dev unit PE
closed paper supplied from ADF unconnected unconnected unconnected
HSYNC-1 MMPLL HOME-1 MCPU
[5] Key – – – – HSYNC error – MAIN-MOT Carriage P8
abnormal rotation home
APS3 APS2 APS1 APSR APSC C2XB IN1
[6] Key – APS sensor APS sensor APS sensor – APS sensor APS sensor – Lighting/
input 3 input 2 input 1 input R input C No paper
ADF
[7] Key → MCPU
– –
Size width Size width Empty Door sensor Exit/Reverse Aligning Lighting/
sensor 2 sensor sensor open sensor sensor Paper
SIZCU-3 SIZCU-2 SIZCU-1 SIZCU-0 SIZCL-3 SIZCL-2 SIZCL-1 SIZCL-0 PFC
Copier upper size SW Copier lower size SW → MCPU
[8] Key Paper size
Lighting/
SW off
SYZPF1-3 SYZPF1-2 SYZPF1-1 SYZPF1-0 SYZPF2-3 SYZPF2-2 SYZPF2-1 SYZPF2-0 PFC
PFP upper size SW PFP middle size SW → MCPU
[9] Key Paper size
Lighting/
SW off
SYZPF3-3 SYZPF3-2 SYZPF3-1 SYZPF3-0 SSIZE-3 SSIZE-2 SSIZE-1 SSIZE-0 PFC
PFP lower size SW Bypass width size SW → MCPU
[0] Key Paper size
Lighting/
SW off
LED lit in above condition (Signal level : H)
ORIGINAL COPY
A4/LD
A3/LG
B4/LT
A5/ST
UNIVERSAL/
OTHER
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[B] When the ENERGY SAVER key is ON status (LED indicating the energy saver mode is lit)
LED Original size LED Copy size LED
Remarks
Key A4/LD A3/LG B4/LT A5/ST A4/LD A3/LG B4/LT A5/ST
TUPCL PEMPCL PSTPCL UCVDOR TUPCU PEMPCU PSTPCU PFC →
[1] Key – Copier lower Copier lower Copier lower Copier side Copier upper Copier upper Copier upper MCPU A
tray lifted up paper empty paper stopped door opened tray lifted up paper empty paper stopped
SBFSW SCOVDOR PFC →
Manual feed Manual feed MCPU B
[2] Key – – – – – –
SW detected door open
no paper
TUPPF2 PEMPPF2 PSTPPF2 TUPPF1 PEMPPF1 PSTPPF1 PFC →
[3] Key – PFP middle PFP middle PFP middle – PFP upper PFP upper PFP upper MCPU C
tray lifted up paper empty paper stopped tray lifted up paper empty paper stopped
PPLL-OK PF-CNT PFDOR TUPPF3 PEMPPF3 PSTPPF3 PFC →
[4] Key – PFP motor PFP PFP side – PFP lower PFP lower PFP lower MCPU D
abnormal rotation unconnected door opened tray lifted up paper empty paper stopped
[5] Key – – – – – – – – –
AD-CNT APLL-OK SIDSW ENDSW PJAM1AD LCC4000 LCF PEMPAD PFC →

[6] Key – ADU ADU motor ADU side ADU end ADU identification Paper in MCPU
unconnected abnormal rotation SW ON SW ON Jam SW ON signal ADU ADU
[7] Key – – – – – – – – –
MCPU
[8] Key HTRTH-7 HTRTH-6 HTRTH-5 HTRTH-4 HTRTH-3 HTRTH-2 HTRTH-1 HTRTH-0
PC*1
MCPU
[9] Key DRMTH-7 DRMTH-6 DRMTH-5 DRMTH-4 DRMTH-3 DRMTH-2 DRMTH-1 DRMTH-0
PC*2
MCPU
[0] Key HTRDY2-7 HTRDY2-6 HTRDY2-5 HTRDY2-4 HTRDY2-3 HTRDY2-2 HTRDY2-1 HTRDY2-0
PC*3
*1: Fuser thermistor condition

LED lit in above condition (Signal level : H) *2: Drum thermistor condition
*3: Fuser thermistor-2 condition
ORIGINAL COPY
A4/LD
A3/LG
B4/LT
A5/ST
UNIVERSAL/
OTHER
<Procedure>
0 3
START ENERGY SAVER Digital keys LED ON 0 9
PWR (To clear)
Note: 03 → With initialization before test mode is entered

1.2.2 Output signal check (03)
In the “03” test mode, the following output signal conditions can be checked by entering appropriate
codes.
Operation
Code Function Code Function procedure
group
101 Main motor ON*1 151 OFF 1
(Transfer, Separation and Discharge chargers, and
also PCC are ON)
102 Toner motor ON 152 OFF 1
103 Polygonal motor (600 dpi) ON 153 OFF 1
104 Polygonal motor (400 dpi) ON 154 OFF 1
105 Polygonal motor (16 x 15.4) ON 155 OFF 1
106 Polygonal motor (15.4 x 16) ON 156 OFF 1
107 Polygonal motor (at standby) ON 157 OFF 1
108 Copier aligning clutch ON 158 OFF 1
109 PFP main motor ON 159 OFF 1
110 ADU main motor ON 160 OFF 1
111 Scraper solenoid ON 161 OFF 1
201 Copier upper cassette feed clutch ON/OFF 3
202 Copier lower cassette feed clutch ON/OFF 3
203 Intermediate transporting clutch ON/OFF 3
(PFP transporting clutch)
204 Manual feed clutch ON/OFF 3
222 ADU feed clutch ON/OFF 3
223 ADU stack clutch ON/OFF 3
225 PFP transporting clutch ON/OFF 3
226 PFP upper cassette feed clutch ON/OFF 3
227 PFP middle cassette feed clutch ON/OFF 3
228 PFP lower cassette feed clutch ON/OFF 3
241 Total counter count-up (count-up only) 2
242 Copier upper cassette tray motor lift UP 2
243 Copier lower cassette tray motor lift UP 2
250 Developer bias transformer ON/OFF 3
251 Main charger transformer ON/OFF 3
252 Transfer charger transformer ON/OFF 3
253 Separation charger transformer ON/OFF 3
254 PCC transformer ON/OFF 3
255 Transfer guide bias ON/OFF 3
256 Laser ON/OFF 3
257 Duct fan motor ON/OFF 3
258 Duct fan motor 2 ON/OFF 3
260 Toner duct fan ON/OFF 3
*1: Functional when the developer unit is not installed.

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Operation
Code Function procedure
group
261 Scanning motor ON 2
(automatically stops at the limit position, its speed is variable using the ZOOM keys)
262 Document (indicator) motor ON 2
263 Halogen lamp ON 3
(automatically goes off after 6 seconds, and the fan motors rotate at low speed)
264 Optical fan motor F ON/OFF 3
265 Optical fan motor R ON/OFF 3
266 Optical fan motor 3 ON/OFF 3
267 Polygonal motor fan ON/OFF 3
270 LCF feed motor ON/OFF 2
271 LCF tray motor UP/DOWN 2
272 ADU side motor ON 2
273 ADU end motor ON (Come/Go) 2
274 ADU stack solenoid ON/OFF 3
275 PFP upper cassette tray motor lift UP 2
276 PFP middle cassette tray motor lift UP 2
277 PFP lower cassette tray motor lift UP 2
281 ADF pick-up roller rotation ON/OFF 3
282 ADF aligning roller rotation ON/OFF 3
283 ADF transport belt CW rotation ON/OFF 3
284 ADF transport belt CCW rotation ON/OFF 3
401 Memory size of the PM board is checked 2
402 Reading/Writing operation of the PM board is checked 2
<Operation procedure group>

Group (1)
03 Operation Stop Operation

Code START START 09 Warm-up
PWR (ON) code (OFF)
Group (2)
C/S Test mode standby

03 Operation
Code START
PWR (ON) 09 Warm-up
Group (3)
C/S Test mode standby

03 Operation Operation
Code START START
PWR (ON) (OFF)
09 Warm-up

1.2.3 Test Print (Test Mode “04”)
In test mode “04,” you can print the test pattern generated by the following ASIC codes.
Code ASIC Test Pattern type
111 GASTAR-S Primary scanning, 33 gradation (2nd step), error diffusion

113 GASTAR-S Secondary scanning, 33 gradation (2nd step), error diffusion
142 GAZEAL-H 2-dot grid pattern (Pitch 10 mm)
183 GASTAR-S Primary scanning, 33 gradation (2nd step), + dither process, for fax
184 GASTAR-S Secondary scanning, 33 gradation (2nd step), + dither process, for fax
<Operation procedure>
0 4 Operation
Code START C/S 0 9 Warming up
PWR (Test print)
Note: Though errors are displayed when generated, recovery is not carried out. This is remedied by turning the
power OFF then ON again.
3580 ADJUSTMENT 1 - 10 October 1998 © TOSHIBA CORP.
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1.2.4 Adjustment mode (05)
In this mode, the following adjustment items can be corrected or changed. To access this code, turn on
the power while pressing the “0” and “5” keys.
Operation
Initial
Code Adjustment Mode Allowance Contents procedure
value
group
200 Auto-toner automatic adjustment ALL – – • Increasing the value increases
the sensor output.
• The output is set in the range
of 2.35~2.45V automatically
after changing the value and
2 minutes after starting this
mode. (Note 1)
201 Auto-toner manual adjustment ALL 128 0~255 The auto toner sensor adjust- 2
ment value can be displayed.
205 Developer bias, DC adjustment ALL 192 0~255 The transformer output is aug- 2
210 Grid voltage initial value adjustment ALL 120 0~255 mented by increasing the value
220 Transfer, DC output, High, adjustment ALL 155 0~255 by “1”.
221 Transfer, DC output, Center, adjustment ALL 110 0~255
222 Transfer, DC output, Low, adjustment ALL 45 0~255
230 Separation, AC output, High, adjustment ALL 160 0~255
232 Separation, AC output, Low, adjustment ALL 65 0~255
240 Pre-Cleaning Discharge, AC output adjustment ALL 150 0~255 (Note 2)
261 Laser power, 600 dpi, initial value adjustment ALL 74 0~255 2
304 Scanner secondary scanning reproduction ratio Memory 125 0~255 If the value is increased by “1”, 1
Copying the reproduction ratio of the
paper feeding direction is en-
larged by approx. 0.0828%.
305 Scanner secondary scanning deviation ALL 125 85~171 If the value is increased by “1”, 1
the image shifts approx. 0.1213
mm to the trailing edge of the
paper.
306 CCD primary scanning deviation ALL 120 5~251 If the value is increased by “1”, 1
the image shifts approx. 0.0423
mm to the front side.
310 Halogen lamp light on voltage setting ALL 55 50~70 3
313 Original leading edge image deletion Memory 128 128~255 If the value is increased by “1”, 1
Copying the leading edge void is enlarged
by approx. 0.1213 mm for a
standard copy.
314 Original leading edge image deletion Extended 128 128~255 If the value is increased by “1”, 1
PPC the leading edge deletion is en-
larged by approx. 0.1213 mm
for a special function copy.
315 Original leading edge void adjustment ALL 0 0~255 0.04233mm/count 1
(Note 1): Refer to 1.4.

(Note 2): Functional with the developer unit removed and the service jig attached. However, the jig is not necessary for the devel-
oper bias adjustment. Refer to 1.10.
October 1998 © TOSHIBA CORP. 1 - 11 3580 ADJUSTMENT

Operation
Initial
value
group
341 Scanner secondary reproduction ratio FAX 128 0~255 If the value is increased by "1", 1
the reproduction ratio of the
paper feeding direction is
enlarged by approx. 0.1522%.
350 ADF single-sided original stop position ALL 8 0~15 1
351 ADF two-sided original stop position ALL 8 0~15 1
356 ADF EEPROM initialization, ADF sensor ALL – – 4
automatic adjustment
400 Polygonal motor rotation, fine adjustment, 600dpi Memory 128 114~142 If the value is increased by “1“, 1
Copying the primary scanning reproduc-
401 Polygonal motor rotation, fine adjustment, 600dpi GDI 131 114~142 tion ratio is enlarged by approx. 5
0.223%.
410 Laser starting position, 600dpi PPC 125 0~255 If the value is increased by “1”, 5
the effective image data writing
area on the drum is shifted by
0.0423 mm to the primary scan-
ning direction.
412 Laser starting position, 400dpi GDI 96 0~255 If the value is increased by “1”, 5
ning direction.
413 Laser starting position, 16 ✕ 15.4 FAX 95 0~255 If the value is increased by “1”, 5
414 Laser starting position, 15.4 ✕ 16 FAX 96 0~255
ning direction.
421 Secondary scanning reproduction ratio, main PPC 153 1~255 If the value is increased by “1”, 5
motor speed, fine adjustment the reproduction ratio of the
422 Secondary scanning reproduction ratio, main FAX 154 1~255 If the value is increased by “1”, 5
motor speed, fine adjustment (16 ✕ 15.4) the reproduction ratio of the
430 Top margin Memory 0 0~255 If the value is increased by “1”, 1
Copying the white area of the leading
edge is increased by approx.
0.04233 mm.
431 Left margin Memory 0 0~255 If the value is increased by “1”, 1
Copying the white area of the left edge
is increased by approx.
0.04233 mm.
432 Right margin Memory 0 0 ~255 If the value is increased by “1”, 1
Copying the white area of the right edge
is increased by approx.
0.04233 mm.
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Operation
Initial
value
group
433 Bottom margin Memory 0 –94~255 If the value is increased by “1”, 1
Copying the white area of the trailing
edge is increased by approx.
0.04233 mm.
440 Registration, Copier upper cassette ALL 8 0~15 If the value is increased by “1”, 5
441 Registration, Copier lower cassette ALL 20 0~40 the registration position of the
442 Registration, Bypass ALL 8 0~15 image is shifted by approx.
443 Registration, LCF ALL 8 0~15 0.8 mm to the paper leading
444 Registration, PFP ALL 8 0~15 edge.
445 Registration, ADU ALL 8 0~15
450 Aligning value, Copier upper cassette, long size ALL 20 0~31 Increasing the value by “1” en- 1
451 Aligning value, Copier upper cassette, short size ALL 20 0~31 larges the aligning by 0.8 mm.
452 Aligning value, Copier lower cassette, long size ALL 20 0~31
453 Aligning value, Copier lower cassette, short size ALL 20 0~31
454 Aligning value, ADU, long size ALL 20 0~31
455 Aligning value, ADU, short size ALL 20 0~31
456 Aligning value, PFP ALL 20 0~31
457 Aligning value, LCF ALL 20 0~31
458 Aligning value, BYPASS ALL 22 0~31
500 Manual exposure, fine adjustment, Center value Memory Copying 128 0~255 If the value is increased, the 1
(photo/Text) image is darkened at the cen-
501 Manual exposure, fine adjustment, Center value PPC (Photo) 128 0~255 ter of the exposure indicator.
502 Manual exposure, fine adjustment, Center value Memory Copying 128 0~255
(Text)
505 Manual exposure fine adjustment, PPC 23 0~255 If the value is increased, the 1
Light side step value (Photo/Text) image is further lightened on
506 Manual exposure fine adjustment, PPC 20 0~255 the light side of the exposure
Light side step value (Photo) indicator.
507 Manual exposure fine adjustment, PPC 25 0~255
Light side step value (Text)
508 Manual exposure fine adjustment, PPC 18 0~255 If the value is increased, the 1
Dark side step value (Photo/Text) image is further darkened on
509 Manual exposure fine adjustment, PPC 15 0~255 the dark side of the exposure
Dark side step value (Photo) indicator.
510 Manual exposure fine adjustment, PPC 20 0~255
Dark side step value (Text)
511 Automatic exposure fine adjustment Memory Copying 128 0~255 If the value is increased, the 1
(photo/Text) image is darkened.
512 Automatic exposure fine adjustment PPC (Photo) 128 0~255
513 Automatic exposure fine adjustment Memory Copying 128 0~255
(Text)
580 Automatic gamma adjustment PPC – – Corrects the image quality after 5
reading the test pattern of the
test print for adjustment. (Note 3)
590 Gamma data slope correction Memory Copying 0 0~9 If the value is increased, the 1
(Photo/Text) image is darkened.
591 Memory Copying
(Photo)
592 Memory Copying
(Text)
Operation
Initial
value
group
593 Gamma data slope correction Extended PPC
(Photo/Text)
594 Extended
PPC (Photo)
595 Extended
PPC (Text)
620 HPF intensity setting PPC 0 0~90 1st digit: 0 (fixed) 1
(Photo/Text) 2nd digit:0: Use default value
621 HPF intensity setting PPC (Photo) 0 0~90 1~9: Change the intensity
622 HPF intensity setting PPC (Text) 0 0~90 (If the value is increased,
sharpness is increased)
(Note 3): Refer to 1.7.

(Note 4): Memory Copying : Basic specification PPC
Extended PPC : Extended specification PPC
“PPC” : Includes “Memory Copying” and “Extended PPC”
"GDI" : PPC, in which the printer controller board is installed
“FAX”, “DSI” : For optional board
“ALL” : Includes “Memory Copying”, “Extended PPC”, “PPC”, "FAX", “GDI” and “DSI”
ALL
PPC
Memory Extended
Copying PPC
FAX GDI DSI
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<Operation procedure group>
Group 1
0 5
Code START ADJUST INT E/S 0 9
PWR
(Digital keys) Memory set **Test copy Exit
C/S
(To correct)
Group 2
0 5
Code START ADJUST INT 0 9
PWR
(25% or 400% key) Memory set Exit
Group 3
0 5 Manual
Code START ADJUST START Adjustment INT 0 9
PWR (Digital keys) Memory set Exit
C/S
(If it is not change) To correct
Group 4
0 5
Code START Initializing/Automatic adjustment 0 9
PWR Ends in Exit
2 seconds
Group 5
When the output pattern

selection is “1”
0 5 Cassette Output pattern
selection Selection FAX Code START ADJUST INT 0 9
PWR (Digital keys) Memory Exit
[Digital keys] set
1: Code 401, 410, 412, 413, 414, 421, 422 C/S
2: Code 580 (To correct)
** Test copying is not available using the E/S key in the duplex copy mode.
In this case, the adjustment mode must be cleared by inputting “09”; then duplex copying can be performed in the
normal way.

1.2.5 Setting mode (08)
In this mode, the various special modes listed in the Setting Code List can be set or changed.
<Procedure>
0 8
Code START Set/change INT 0 9
PWR a value
Memorizing Clear
Code Name Mode Initial Allowance Remarks

value
200 Internal timer setting ALL — 13 digit Ex) 9 7 0 9 0 1 5 13 27 48
Year ↑ Date ↑ Hour ↑ Second
(Note 1) Month Day Minute
201 Destination ALL EUR=0 0~3 0: EUR
UC=1 1: UC
Other=3 2: JPN
3: Other
202 External mounted counter selection ALL 0 0~3 0: No external counter is mounted
1: Coin controller
2: Key card
3: Key counter
204 Auto clear ALL 3 0~10 0: Not functional
1~10: Set number × 15 sec.
205 Automatic power save ALL 0 0~15 0 = Not functional, 1~5 = Setting value x 30 sec.
6 = 3 min, 7 = 4 min, 8 = 5 min, 9 = 7 min,
10 = 10 min, 11 = 15 min, 12 = 20 min,
13 = 30 min, 14 = 45 min, 15 = 60 min
206 Automatic power off ALL EUR=20 0~20 0 = 3 min, 1 = 5 min, 2 = 10 min, 3 = 15 min,
UC=9 4 = 20 min, 5 = 25 min, 6 = 30 min, 7 = 40 min,
8 = 50 min, 9 = 60 min, 10 = 70 min, 11 = 80 min,
12 = 90 min, 13 = 100 min, 14 = 110 min,
15 = 120 min, 16 = 150 min, 17 = 180 min,
18 = 210 min, 19 = 240 min, 20 = Not functional
209 Background job starting time ALL 1 0~10 1~10: Set number × 15 sec.
250 Telephone number ALL 0 14 digit “–” is input by [HELP] or [INFO] key
251 PM counter, setting value ALL 0 0~999999
252 PM counter, current value ALL 0 0~999999
253 Error history indication ALL – – See page 1-3
254 ADU/Copier cassette loading status ALL 0 0~3 0: Automatic
1: Copier upper cassette is loaded
2: ADU is loaded
3: Neither ADU nor copier upper cassette is loaded
(Note 1) If you set up the internal timer (08–200) at unpacking, 0 (zero) must be input to clear the
power-on time counter (08–402).
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value
255 PFP loading status ALL 0 0~4 0: Automatic 1: PFP has 1 cassette
2: PFP has 2 cassettes 3: PFP has 3 cassettes
4: PFP is not loaded
256 LCF paper size ALL EUR=0 0~2 0: A4
UC=1 1: LT
2: B5
300 Maximum multiple copying ALL 0 0~2 0: 999
1: 99
2: 9
330 Printing priority at interruption ALL 0 0~1 0: Interruption copy
copy and FAX memory full printing 1: Fax memory full printing
351 Electronic counter ALL 0 0~999999
352 A3/LD double count ALL 0 0~1 0: Single count
1: Double count
390 PPC
391 FAX
HDD error count – –
392 GDI
393 DSI
400 Thermistor status counter ALL 0 0~9 0: No error has occurred
1~9: Error has occurred
401 Drum life counter ALL 0 0~999999 (Counts up according to the drum rotation)
402 Power-on time counter ALL 0 9 digit Hour (5 digit), Minute (2 digit), Second (2 digit)
403 Fuser running counter ALL 0 0~999999 Synchronizes with the total counter
(Double count at long size)
404 Developer material counter ALL 0 0~999999 Synchronizes with the total counter
(Double count at long size)
405 Drum potential control ALL 7 0~7 0 bit: Grid potential temperature correction
(Counter correction) 1 bit: Grid potential life correction
2 bit: Laser output drum life correction
406 Pre-running starting time ALL 0 0~7 0 = Not functional
1 = 30 sec, 2 = 35 sec, 3 = 40 sec, 4 = 45 sec,
5 = 50 sec, 6 = 55 sec, 7 = 60 sec
407 Pre-running time ALL 2 0~10 0 = Not functional
1 = 5 sec, 2 = 10 sec, 3 = 15 sec, 4 = 20 sec,
5 = 25 sec, 6 = 30 sec, 7 = 40 sec, 8 = 50 sec,
9 = 60 sec, 10 = 150 sec
408 Pre-running time at the thick paper ALL 10 0~15 0 = Not functional, 1~10 = Setting seconds
11 = 12 sec, 12 = 14 sec, 13 = 16 sec,
14 = 18 sec, 15 = 20 sec
409 Toner filter counter ALL 0 0~999999 Synchronizes with the Drum life counter
410 Fuser temperature at copying ALL 10 4~13 4: 170°C, 5: 175°C, 6: 180°C, 7: 185°C,
8: 190°C, 9: 195°C, 10: 200°C, 11: 205°C,
12: 210°C, 13: 215°C
411 Fuser temperature at ready ALL 7 0~7 0: 170°C, 1: 175°C, 2: 180°C, 3:185°C,
4: 190°C, 5: 195°C, 6: 200°C,
7: Temp. control ON

value
412 Fuser temperature in the energy ALL 4 0~5 0: OFF, 1: 120°C, 2: 130°C, 3: 140°C, 4: 150°C,
saver mode 5: 160°C
413 Fuser temperature in the thick paper ALL 2 0~4 0: Not functional,
mode 1: 195°C, 2: 200°C, 3: 205°C, 4: 210°C
420 Developer life control ALL 7 0~7 0 bit: ATC correction
1 bit: Laser output correction
2 bit: Grid potential correction
421 Laser power correction value at 600 PPC 128 0~255
dpi (Photo/Text)
422 Laser power correction value at 600 DSI 128 0~255
dpi
423 Laser power correction value at 300/ GDI 128 0~255
600 dpi
424 Laser power correction value at 400 DSI 128 0~255
dpi
425 Laser power correction value at FAX 128 0~255
16 ✕ 15.41 mm
426 Laser power correction value at DSI 128 0~255
16 × 15.41 mm
427 Laser power correction value at FAX 128 0~255
15.41 ✕ 16 mm
428 Laser power correction value at DSI 128 0~255
15.41 × 16 mm
429 Laser power correction value PPC (Text) 128 0~255
430 Laser power correction value PPC 128 0~255
(Photo)
453 Correction of the magnification scanning line ALL 0 0~1 0: Not functional, 1: Functional
460 ADF switchback ALL 0 0~1 0: Not functional
1: Functional
461 ADF original size detection ALL 0 0~1 0: Universal size
1: Standard size
480 Cassette selection priority ALL 0 0~6 0: A4/LT
1: LCF
2: Copier upper cassette
3: Copier lower cassette
4: PFP upper cassette
5: PFP middle cassette
6: PFP lower cassette
481 Auto cassette change ALL 1 0~2 0: None, 1: Normal, 2: Extend
483 Polygonal motor pre-running ALL 0 0~2 0: Pre-running, 1: Deactivate, 2: DF only
484 Polygonal motor pre-running auto clear ALL 0 0~1 0: Activate (According to 08-486), 1: Deactivate
485 Control of rotation of the polygonal ALL 0 0~1 0: Activate (According to 08-489)
motor at the stand by state 1: Stopped
486 Time for auto-clearing of the ALL 0 0~2 0: 15 sec., 1: 30 sec., 2: 45 sec.
polygonal motor pre-running *Setting mode 08" - code "484" is "0" only used.
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value
489 Polygonal motor stand by rotation ALL 3 0~4 0: Low (20000 rpm)
frequency 1: Small (25000 rpm)
2: Middle (30000 rpm)
3: High (33484 rpm)
4: Crawling (10800 rpm)
490 The number of revolution of ALL 0 0~1 0: Stop
polygonal motor in pre-heating (standing) 1: Crawling
501 Image mode Memory 0 0~2 0: Photo/Text mode
Copying 1: Photo mode
2: Text mode
503 Normal mode image density Memoy 0 0~1 0: Automatic
Copying 1: Manual
550 Image mode Extended 0 0~2 0: Photo/Text mode
PPC 1: Photo mode
2: Text mode
600 ID code mode PPC 0 0~1 0: Not functional
1: Functional
601 Secondary scanning reproduction PPC 0 0~1 0: 100 %
ratio adjustment 1: 101 %
602 Energy saving and automatic power ALL 0: UC 0~1 0: Display ON
supply off display OFF setting function 1: Other 1: Display OFF
603 Automatic duplexing mode PPC 0 0~3 0: Not functional 1: One-sided/Dual-sided
2: Dual-sided/Dual-sided 3: User selection
604 APS priority selection PPC 0 0~2 0: APS, 1: AMS, 2: No
605 SAPS mode PPC 0 0~1 0: All originals detection, 1: First original only
607 ADF priority mode PPC 0 0~1 0: RADF, 1: SADF
611 Book original selection PPC 0 0~1 0: Opening from the front,
1: Opening from the back
613 [USER] key, size selection PPC UC=12 0~14 0: A3, 1: A4, 2: A4R, 3: A5, 4: B4, 5: B5, 6: B5R,
EUR=13 7: LETTER, 8: LETTER-R, 9: LEDGER,
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10: LEGAL, 11: STATEMENT-R, 12: COMPUTER,

13: FOLIO, 14: Free size
617 ADF image shift PPC 0 0~1 0: Not shift
1: Shift
621 Bypass automatic start Memory 0 0~1 0: Not functional, 1: Functional
Copying
640 Date format Extended 0 0~2 0: 1996.11.28, 1: 28.11.1996, 2: 11.28.1996
PPC
641 DF Automatic sorting mode Extended 2 0~4 0: Not functional, 1: Staple
PPC 2: Sort 3: Group
4: Alternately vertical or horizontal
642 Sorter mode priority selection Extended 0 0~4 0: Non sort, 1: Staple, 2: Sort, 3: Group
PPC 4: Alternately vertical or horizontal
645 Reproduction ratio adjustment in Extended 10 0~10 0: 90%, 1: 91%, 2: 92%, 3: 93%, 4: 94%, 5:95%,
editing mode PPC 6: 96%, 7: 97%, 8: 98%, 9: 99%, 10: 100%
646 Arrangement of the page connection Extended 0 0~1 0: Cornering, 1: Centering
PPC

value
649 Magazine sort Extended 0 0~1 0: Opening from the front
PPC 1: Opening from the back
650 2 in 1/4 in 1 setting Extended 0 0~1 0: Horizontal mode
PPC 1: Vertical mode
651 Annotation setting Extended 0 0~3 Hyphen Print Box
PPC 0 None None
1 Present None
2 None Present
3 Present Present
Note) About printing style of hyphen
Present: –1– None: 1
652 Cascade operation setting ALL 1 0~2 0: None, 1: 1bin → 2 bin, 2: 1bin → 2 bin → 3 bin
*When installing GDI option, set to "1".
659 Expansion copy compressive Extended 2 0~2 0: MMR, 1: JBIG, 2: Text mode: MMR
system PPC Photo/Text, Photo mode: JBIG
690 HDD formatting ALL – 1~2 1: GDI/FAX format, 2: DSI format
691 HDD type indication ALL – 0~2 0: Not formatted, 1: GDI/FAX type formatted,
2: DSI type formatted
900 ROM version indication UC : T230S1UCXX
(Standard ROM) ALL – –
EUR : T230S1EUXX
901 ROM version indication Mounted : T230S2XX
(Extended ROM) ALL – –
Not mounted : – – – –
902 ROM version indication
(Engine ROM) ALL – – Ver.XXX
(Note) Refer to the (Note 4) of the 1.2.4 for the meaning of the mode
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1.2.6 How to register/change ID codes (Access control mode)
When ID codes are registered, copies made will be classified according to each ID code. The copier
will not start unless one of the ID codes registered is keyed in.
<Preparation to enter the access control mode>
0 8
6 0 0 START 1 INT PWR OFF R
PWR
Procedure to register ID codes:
8 START “— — — ” “0525 000000”

R E/S C1
PWR displayed displayed
Memorizing
Input an ID code
C/S (To correct)
“— — — ” Up to 40 ID codes
C1 HELP START Warm-up
displayed can be registered
Input next ID
Procedure to change ID codes:
8 START “0525 001960”

R displayed C2
PWR
C/S E/S “— — — ” START Warm-up

(To cancel) displayed
C2 “0525 001960” E/S START Warm-up

(To clear) Memorizing
Key in 000000
HELP Next ID code START Warm-up
(To skip) displayed
1.3 Initialization of Hard Disc

(1) Turn on the copier while pressing “0” and “8” key simultaneously.
(2) After making sure that “SYSTEM MODE” is displayed, enter code “690”.
(3) Then press “START” key, enter code “1” and press “INTERRUPT” key.
(4) “WAIT” is displayed for a while.
(5) If the display changes from “WAIT” to “SYSTEM MODE”, turn the main switch of the copier off.

1.4 Auto-Toner Sensor Adjustment
When the developer material is replaced, the auto-toner sensor needs to be adjusted, and the devel-
oper material counter (setting mode “08”, code “404”) needs to be cleared to zero.
Note: Make sure that the drum blade is pressed to the drum before the auto-toner adjustment.
<Procedure> (Use code “200” in the “05” mode.)

(1) Install the process unit to the copier (main blade contacts with drum).
(2) Press the keys “0” and “5” at the same time and turn on the power switch.
The following display appears indicating that the adjustment mode has been entered.
100% A A3
0 5
TEST MODE
PWR
(3) Enter “200” using the digital keys and press the START key.
The following display will appear.
B
230% 200 A3
2 0 0 START TEST MODE
128 128
C A
Note: A: Indicates the control data value of the auto-toner sensor. Use the zoom keys to change the nu-
merical values.
B: The above display indicates an output voltage of 2.30V.
C: Indicates the latest adjustment value.
The drum, developer unit, etc., are operating at this time.
(4) After approximately two minutes, the B displays on the message display will automatically begin to
change.
230% 200 A3
TEST MODE WAIT
128 128
(5) After a short time, the B displays on the message display will automatically stop changing and, at
the same time, the message will also change as shown below, indicating that the auto-toner adjust-
ment has finished completely.
B
240% 200 A3
ADJUST MODE
128 135
A
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(6) In this status, check if the numerical value in B is within the range of 235 ~ 245 (auto-toner sensor
output range of 2.35 V ~ 2.45 V).
(7) If the numerical value in B is not within the range of 235 ~ 245, use the ZOOM keys to adjust the
numerical values manually to within the range of 235 ~ 245.
Note: The relationship between the ZOOM keys and the numerical values in A and B is as shown below.
Key used A value B value

ZOOM up key Increase Increase
ZOOM down key Decrease Decrease
(8) Press the INTERRUPT key.

The drum, developer unit, etc., will stop operating and the following display will appear.
100% A A3 100% 1 A4
INT TEST MODE 0 9 READY
(9) Turn off the power switch.

Install the toner cartridge.
.com
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1.5 Image Density
If the user wants to change the image density, adjust the image density in adjustment mode “05.”
Original mode
Adjustment item Remarks
Photo/Text Photo Text
500 501 502 Memory Copying Manual exposure center value The larger the value, the darker the image
505 506 507 Light side The larger the value, the lighter the light range
Code Manual exposure step value
508 509 510 Dark side The larger the value, the darker the dark range
511 512 513 Memory Copying Automatic exposure The larger the value, the darker the image
Follow the procedure below to adjust the image density to suit the user’s preferences while comparing
the image obtained in the test copy and the currently entered allowable values.
<Keys used in operation> <Display messages>
Code becomes “xxx” according

to the entered code.
100% A A3
0 5 TEST MODE
PWR
1
Digital keys : Enter code. Code No.
100% XXX A3
START
TEST MODE
Digital keys : Enter adjustment YYY ZZZ Entered adjust-

value. ment value
used to Current entered adjustment value (If no enter, YYY)
C/S
correct value
INTERRUPT Values “zzz” are stored in

100% A A3
BC-RAM in place of
“YYY”. TEST MODE
ENERGY : Test copy

SAVER 100% A A3
WAIT WARMING UP
Return to 1 to 100% A A3
repeat adjustment. COPYING
0 9 : Adjustment mode
canceled.
Notes:1) Only one copy of single-sided originals can be made.

2) Duplex copying and memory copying cannot be carried out.
Make test copies in these modes after canceling the adjustment mode.
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1.6 Print Image Adjustment
As for the print image adjustment, the adjustment items are listed below.
The adjustment should be performed in the following order.
Adjustment Item Code

(1) Aligning value (450) ~ (458)
(2) Printer unit adjustment
a) Primary scanning reproduction ratio
Polygonal motor 600 dpi/GDI (401)
b) Primary scanning position
Laser starting position 600 dpi/PPC (410)
c) Secondary scanning reproduction ratio
Main motor speed fine adjustment (421)
d) Secondary scanning position
Registration (441) (440) (442) ~ (445)
(3) Scanner unit adjustment
a) Primary scanning reproduction ratio
Polygonal motor 600 dpi/PPC (400)
b) Primary scanning position
CCD primary scanning deviation (306)
Scanner secondary scanning reproduction ratio (304)
d) Secondary scanning position
Scanner secondary scanning deviation (305)
e) Cutting of scanner image leading edge (313)
f) Top margin (430)
g) Left margin (431)
h) Right margin (432)
i) Bottom margin (433)

[How to Enter Adjustment Values]
Follow the procedure below to adjust each of the adjustment values so that the measurement values
obtained from the test copy satisfy specification values. After starting up in adjustment mode “05”, only
test copies (in the regular copy mode) of single-sided originals can be made with the ENERGY SAVER
key.
<Keys used in operation> <Display message>

Code becomes “xxx” according to the
entered code.
0 5 100% A A3
PWR TEST MODE
1
Digital keys : Enter code.
Code No.
START 100% XXX A3

TEST MODE
: Enter adjustment
Digital keys
value. YYY ZZZ Entered adjust-
used to
C/S ment value (If no
correct value Currently entered adjustment value enter, YYY)
INTERRUPT Values “zzz” are A3
stored to BC-RAM in 100% A
place of “YYY”.
TEST MODE
ENERGY : test print

SAVER
100% A A3
WAIT WARMING UP
If the test print does

not satisfy the specifi- 100% A A3
cations, return to 1,
and repeat the COPYING
adjustment.
0 9 : Adjustment mode
canceled.
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1.6.1 Adjustment of paper aligning value
If necessary, you can extend the feed roller life slightly by increasing the paper aligning value.
<Procedure> (Use code 450~458 in the “05” mode.)
Copier cassette
Upper Lower ADU
A A PFP A Bypass A If necessary A
(Long) (Long) (Long)
(450) (452) (454) (456) (458)
A Copier cassette
Upper Lower ADU
A
(Short) (Short) (Short)
(451) (453) (455)
(1) 0 5 4 5 0 START 08 1 5 INT Cassette

(Cassette) (Current value) (New value) (Memory set)
PWR
E/S 0 9
(Test copy)
(2) Check the copy for image void and if there is

any, reduce the new value to “31” → “30” →
“29”… until no void occurs. Check for paper
misfeeding.
When the aligning value is increased, noise
caused by the paper scraping against the
Void
mylar may possibly be increased.
(3) For the LCF, ADU and pedestal, the same pro-
mm
cedure can be used. 100
50 ~
Notes: 1. When frequent paper jams occur near the aligning roller caused by using special thin paper other than
that specified, the aligning value can be changed (reduced) as a measure. However, when the aligning
value is reduced excessively, this may possibly cause the registration to be shifted. Therefore, make sure
that no registration shifting occurs while adjusting the value.
2. Long size adjustment is used as the base when there are both long and short adjustments.

1.6.2 Printer unit adjustment
a) Polygonal motor 600 dpi/GDI (Primary scanning reproduction ratio of the printer unit)
(1) Make a test print as in the following procedure.

0 5 1 FAX
PWR
(2) Measure the distance “A” which is the distance between the 1st line and 21st line from the
bottom end of the test print paper against the direction of the paper movement.
Print movement direction
21
(3) In order to set the distance “A” to 200 mm, adjust as follows.
1 4 0 1 START Set the value INT 1 FAX 1
Notes 1. An increase in the value lengthen the distance “A” (0.223 %/step).
2. In order to make a test print, make sure the message indicates [ 100 % A]
after the INT key is pressed.
3. Adjustment value is effective within the range of 114 ~ 142.
The default adjustment value is 131.
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b) Laser starting position 600 dpi/PPC
0 5 1 FAX
PWR
(2) Measure the distance “B” which is the distance from the bottom end of the test print paper to
the 6th line.
(3) In order to set the distance “B” to 52.5 mm, adjust as follows.
Notes 1. An increase in the value makes the distance B longer (0.0423 mm/step).
3. Adjustment value is able to be input within the range of 0 ~ 255.

c) Main motor speed fine adjustment (Secondary scanning reproduction ratio of the printer
unit)

0 5 1 FAX
PWR
(2) Measure the distance “C” which is the distance between the 5th line and 25th line from the
leading edge of the test print paper.
(3) In order to set the distance “C” to 200 mm, adjust as follows.
Notes 1. An increase in the value lengthen the distance “C” (0.0315 %/step).
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d) Registration
< Adjustment order >

Copier cassette
Bypass LCF PFP ADU
Lower Upper A A A A
(441) (440) (442) (443) (444) (445)
< Adjustment procedure >

0 5 1 FAX
PWR
(2) Measure the distance “D” which is the distance to the 6th line from the leading edge of the
test print paper.
(3) In order to set the distance “D” to 52 mm, adjust as follows.
1 Code START Set the value INT 1 FAX 1
Notes 1. An increase in the value corresponds to a decrease in the distance “D” (0.8 mm/step).
3. Adjustment value is able to be input within the range of 0 ~ 15. Default adjustment
value is 8.
In case of the lower cassette feeding (Code “441”), adjustment value is within the
range of 0~40 (Default adjustment value is 20).
4. Since the lower cassette adjustment value becomes a standard for all adjustments,
this adjustment must always be performed in the order stated above.

1.6.3 Scanner unit adjustment
a) Polygonal motor 600 dpi/PPC
(1) Place the scale on the original glass (vertical to the direction of the copy paper movement)
and make an A4 100% copy.
(2) Measure and compare the copy and the scale.
Copy movement direction
Copied Scale Actual Scale
(3) In order to correct the copied image to the scale, adjust as follows.
0 5 4 0 0 START Set the value INT E/S

PWR (Test copy)
Notes 1. An increase in the value corresponds to an increase in the division of the scale
(0.223 % / step).
2. In order to make a test copy, make sure the message indicates [100 % A]
3. Adjustment value is effective within the range of 114 ~ 142.
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b) CCD primary scanning deviation
(1) Place the scale (its end to the rear side original scale and its side to the left side original
scale) on the original glass and make an A4 100% copy.
100
E
(2) In order to correct the distance “E”, which should be 100 mm from the position copied to the
bottom of the paper, adjust as follows.

PWR (Test copy)
Notes 1. An increase in the value makes the image shift to the paper edge (0.0423 mm/
step).

(1) Confirm that the value of the cutting volume of the scanner leading image edge (code 313) is
128 (default value).
0 5 3 1 3 START In case the value is “128”. INT PWR OFF

PWR In case that the value is not
“128”, input “128” with the
digital keys
(2) Place the scale (horizontal to the copy movement direction) and make an A3 100% copy.
Copied Scale
Actual Scale
(3) Compare the copy and the scale.
(4) In order to adjust the divisions of the scale, do as follows.

PWR (Test copy)
Notes 1. An increase in the value corresponds to a decrease in the division of the scale
(0.0828 %/step).
2. In order to make a test copy, make sure the message indicates [ 100 % A]
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d) Scanner secondary scanning deviation
(1) Make the adjustment values for the original leading edge void to “0”, and the cutting volume of
scanner leading image edge to “128”.
0 5 3 1 5 START Input the “0” with INT 3 1 3

the digital keys
PWR
START Input the “128” INT

with the digital keys
(2) Place the scale (its end to the left side original scale) on the original glass and make an
A3 400% copy.
10
(3) In order to correct the distance “F”, which should be 42 ±0.5 mm from the leading edge of the
paper, adjust as follows.

PWR (Test copy)
Notes 1. An increase in the value makes the image move to the trailing edge (0.1213 mm/
step).
3. Adjustment value is able to be input within the range of “85 ~ 171”.

e) The cutting volume of the scanner leading image edge.
(1) Place the scale (its end to the left side original scale) on the original glass and make an A4-
100% copy.
Copied scale
5 10
(2) In order to delete the copy of scale mark just for 2 mm from the leading edge of the paper,
adjust as follows.

(Test copy)
PWR
Notes 1. An increase in the value makes the image move to the leading edge of the paper
(0.1213 mm/step).
3. Adjustment value is able to be input within the range of “128 ~ 255”.
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f) Left margin
Not functional
g) Right margin
(1) While the original cover remains open, make an A4-100% copy.
2.5 mm
(2) In order that the blank space at rear side of the copy is 2.5 mm, adjust as in the following
procedure.

PWR (Test copy)
Notes 1. An increase in the value corresponds to an increase in the blank image (0.0423
mm/step).

h) Top margin
Not functional
i) Bottom margin
(1) While the original cover remains open, make an A4 100% copy.
2mm
(2) In order that the blank space at the trailing edge of the copy is 2 mm, adjust as in the following
procedure.

(Test copy)
PWR
Notes 1. An increase in the value corresponds to an increase in the blank image (0.0423
mm/step).
3. Adjustment value is able to be input within the range of –94 ~ 255.
4. In order to input a minus (–) value, use the # key.
(Ex. If the value is “–15”: key in # 1 5 )
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1.7 Automatic Gamma Adjustment
(1) At the unpacking
When the tone reproduction deviation is too large, it can be corrected by the automatic gamma
adjustment.
This adjustment shall be done upon user’s request when the tone reproduction is too high or too
low.
(2) When any of the following parts is replaced, this adjustment is required.
• Halogen lamp • Original glass with shading board
• Lens unit • Laser optical system unit
(3) When any of the following parts is replaced or adjusted, check the copy image and determine the
necessity of this adjustment.
• Optical system position (CRG1, CRG2 position) • Mirror 1, 2, 3
• Reflector • Drum • Developer
• Main charger • Development bias • Transfer charger
• Separation • Pre-cleaning discharge charger
Note) This adjustment must be done only after the image adjustment described in 1.6.
Code Adjustment item Procedure

580 Automatic gamma [Procedure]
adjustment (1) Turn on the power switch with “05”.
(2) Select A3 or LD paper for the output paper size.
(3) Press the “2” key and then “FAX” key.
(One copy of the 33-gradation pattern is outputted.)
(4) Confirm that there is no blank or line on the gradation pattern outputted in
the above step (3) and the density changes gradually.
If there is any problem in the gradation pattern, repeat the step (3) to output
a gradation pattern again.
(5) Face the dense side of the output gradation pattern to the original scale at
the exit side and put it on the original glass with the printed face down.
(6) Input the code “580” through the control panel and press the START key.
(The scanner automatically reads the original and the operation for the
automatic gamma adjustment will be done. About 10 seconds)
(7) When the operation completes normally, the machine returns to the stand-
by status. If the operation terminates abnormally, “TEST MODE ERROR”
will be displayed. (See the indication on the next page.)
For the abnormal termination, press the C/S key to release the error
indication. When released, the display on the control panel returns to the
stand-by status. Check the position, direction and skew of the gradation
pattern on the original glass, and repeat the steps from (5).

100% A
0 5 TEST MODE
PWR
A3 : Select the casette

100% A
2 WAIT WARMING UP
FAX : Prints out the 33

gradation pattern
1 Place the original
100% A
COPYING
Digital keys : Input the code
START : Starts the adjustment 100% 580

TEST MODE WAIT
: Ends the adjustment Normal: (Warming up)

C/S : Clear the adjustment error 100% A
Return to 1 to repeat adjust-
ment TEST MODE
0 9 : Exit the adjustment mode
Abnormal: (Clear using C/S key)
100% 580
TEST MODE ERROR
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1.8 Sharpness (HPF) Adjustment
If the user wants to change the image sharpness to softer or harder, adjust the HPF intensity in
adjustment mode “05”.
Image mode
620 621 622 HPF intensity 1st digit : 0 (fixed)
Code 2nd digit : 0: Use default value
1~9: Change the intensity
(If the value is increased, the sharp-
ness is increased)

Code becomes
“xxx” according to
100% A A3 the entered code.
0 5 TEST MODE
PWR
1
Code No.
100% XXX A3
START
TEST MODE
Digital keys : Enter adjustment value. YYY ZZZ Entered adjustment

value
used to Current entered adjustment value (If no enter, YYY)
C/S correct value
INTERRUPT Values “zzz” are stored in

100% A A3
BC-RAM in place of “YYY”. TEST MODE
ENERGY : Test copy

SAVER 100% A A3
COPYING
Notes:1) Only one copy of single-sided originals can be made.

2) Duplex copying and memory copying cannot be carried out.
Make test copies in these modes after canceling the adjustment mode.
Return to 1 to repeat adjustment.
0 9 : Adjustment mode canceled.

1.9 Gamma Slope Correction
If the user wants to change the gamma curve, adjust the gamma slope correction in adjustment mode
“05.”
Image mode
590 591 592 Memory Copying Gamma slope correction If the value is increased, the image
is darkened.
Code
(Center value is 5)
593 594 595 Extended PPC Gamma slope correction If the value is increased, the image
is darkened.
(Center value is 5)
Input procedure of the adjustment value is same as the 1.6 Image density adjustment.
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1.10 High-Voltage Adjustment
1.10.1 Adjustment
(1) Measurement
Refer to 1.10.3 for detailed mounting method.
Developer Bias Main Charger Transfer Charger Separation Charger Pre-Cleaning Discharge
Developer unit Pull out the connector. Remove from the copier. (Not use) ← Developer unit Shaft fastening jig
Remove the drum. Mount on the machine with a current measuring jig.
Cleaner unit ← Cleaner unit
Install the Developer unit. NOTES 1: Connect the green code of the current measuring jig to earth on the copier.
Dev.unit connector of ← Dev. unit connector of
Not connect Connect the jig detection connector to the Dev.unit connector of the copier.
the machine the machine
Connect to the bias Connect to the main
(+) terminal measuring hole (B) of the charger case. (between Connect to red cable of Current measuring jig. ← (+) terminal
Digital Tester
Digital Tester
Current measuring jig
Shaft jig
Developer unit. the case and the terminal)
(–) terminal Connect to (A) Connect to the white cable of the current measuring Jig (frame grounding). ← (–) terminal Bracket Cleaner
Function switch DC AC AC Function switch
Full-scale 1,000 V 2V 2V Full-scale
Remarks Use a digital tester having an input resistance of 10 MΩ (RMS value) or more. ← Remarks Jig detection connector
How to turn the power ON Use the door switch jig. Use door switching jig. How to turn the power ON
Developer Bias Main Charger Transfer Separation Pre-cleaning Discharge
d (A)
(Frame e (B)
grounding)
Machine frame
(frame grounding) Main charger case
Machine frame
(frame grounding)
Current
measuring
jig Current
measuring jig
Dev. unit connector
Jig detection of the copier
connector
Green Brown
Brown
Dev. unit connector

of the copier Jig detection
connector
d terminal
White
d terminal
Red
White
Red
e terminal
d terminal e terminal
e terminal
3580 ADJUSTMENT 1 - 44 October 1998 © TOSHIBA CORP. October 1998 © TOSHIBA CORP. 1 - 45 3580 ADJUSTMENT
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(2) Operation
NOTES
1. When the drum has been replaced with a new one, “0” (zero) must be input to clear the drum life
counter (“08” mode, code 401).
2. When the developer material is replaced with a new one, clear the developer material counter to
zero (“08” mode, code “404”).
3. When the toner filter is replaced with a new one, “0” (zero) must be input to clear the toner
filter counter (“08” mode, code “409”).
4. When adjusting the high-voltage outputs, a current measuring jig and a shaft jig are required (ex-
cept the developer bias measurement).
5. When the connector of the shaft jig and the connector of the developer unit on the machine are not
connected, high-voltage adjustment codes are not accepted, except the developer bias adjustment.
When the developer bias is to be measured, nothing should be connected to the connector of the
developer unit on the machine.
Connect the digital testers as instructed in (1) and follow the procedure below to adjust the main charger,
developer bias, transfer, separation, and pre-cleaning discharger outputs.

0 5 100% A A3
PWR
TEST MODE
1
START
100% XXX A3 Code No.
TEST MODE
YYY
Current entried adjustment value
ZOOM : Adjust value “YYY” so that the measurement values satisfy the values in the following table.
Main Developer Transfer
charger bias High Center Low
Code 210 205 220 221 222
Adjustment value –736 ±5V –510 ±5V 593 ±67mV 372 ±64mV 150 +60/–37mV
Separation Pre-cleaning
High Low discharger
Code 230 232 240
Adjustment RMS value 1122 ±117mV 347 +99/–113mV 1076 ±189mV
Value Mean value 1051 ±101mV 317 +89/–103mV 973 ±186mV
INT : Value “YYY” after adjustment is stored to BC-RAM.
100% A A3
TEST MODE
To switch to other
adjustment modes,
return to 1.
0 9 : Adjustment mode canceled.
Note: The “adjustment value” indicates the output voltage of the D/A converter (IC47, IC48) on the logic board. The
relationship between the output voltage and adjustment value is as follows:
output voltage = ( adjustment value + 1) ÷ 256 × 5 V
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1.10.2 Precautions
(1) Developer bias

Caution during Adjustment
If fogging appears over the entire surface even though the grid voltage and toner density are appropri-
ate, adjust the developer bias on the control panel. The following defects may occur if the developer
bias is lowered too much:
• Image contrast becomes low.
• Image is patchy or blurred.
• Developer carrier adheres to the photosensitive body, making it easier for scratches to occur or the
surface of photosensitive body by the cleaner blade.
(2) Transfer
Items to Check before Adjustment
Pockmarks or defective transfer also occur in defects besides transfer output adjustment defects. If
this happens, check the following items. If an error is not found after carrying out the following checks,
adjust the output.
• Is the charger wire out of position or dirty? Is the transfer guide deformed?
• Is the developer unit connected? Are the developer magnetic brushes contacting with the drum?
Is the developer unit rotating during copying? Is the toner density low?
• Is the copy paper bending as it is being fed in? Is the copy paper abnormally moist?
• Is the aligning roller rotating normally?
• Is the transfer guide bias outputing?
• Is the separation output deviating from the set value?
• Is the developer bias an appropriate value?
• Is the transfer/separation charger case earthed? Is the photosensitive drum (shaft) earthed? Is the
transfer/separation transformer earthed?
• Is the transfer charge limit plate (transparent film) damaged or deformed?

1When pockmarks occur:
• If pockmarks are occurring in halftone areas, lower the transfer output value. However, note that if
the transfer output value is lowered too far, the transfer performance also will be reduced.
2When defective transfer occurs:
Increase the transfer output value under the following conditions. However, note that if the transfer
output value is raised too far, pockmarks will occur.
• If defective transfer occurs even though the charger wire is not dirty, and
• If thick paper is frequency used.
• The adjustment code varies according to where pockmarks occur. Select the required adjustment
code while referring to the following diagram.
Approx. 7 mm Approx. 10 mm
Adjustment code “220” “221” “222”
Copy leading edge Copy trailing edge

(3) Separation
Items to Check before Adjustment
Defective separation from the drum also occurs in other than separation output adjustment defects. If
this happens, check the following items. If an error is not found after carrying out the following checks,
adjust the output.
• Is the charger wire out of position or dirty?
• Is the developer unit connected? Are the developer magnetic brushes contacting with the drum?
Is the developer unit rotating during copying? Is the toner density low?
• Is the copy paper bending as it is being fed in? Is the copy paper abnormally moist?
• Is the alignment roller rotating normally?
• Is the main charger outputting?
• Is the transfer output deviating from the set value?
• Is the transfer/separation charger case earthed? Is the transfer/separation transformer earthed?

1When defective separation occurs:
Increase the separation output value under the following conditions. However, note that if the sepa-
ration output value is raised too far, pockmarks will occur, and separation performance will be re-
duced. (Adjustment code = 230)
• If defective separation occurs even though the charger wire is not dirty, and
• If thin paper is frequency used.
2When defective transfer occurs:
• Lower the separation output value when defective transfer occurs. However, note that if the sepa-
ration output value is lowered too far, the separation performance also will be reduced.
• The adjustment code varies according to where the defective transfer occurrs. Select the required
adjustment code while referring to the following diagram.
Approx. 10 mm
"230" "232"
Adjustment code “230” “232”
Copy leading edge Copy trailing edge
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1.10.3 Installation of the Current Measuring Jig
(1) Attach the bracket and the round terminal of Cam
the brown cord from the jig detection connector
in common (1 screw) to the shaft jig . Pass
the jig through the cleaner unit.
Notes: 1. When passing the shaft from the outside of Bracket
the cleaner, insert the thinner part of the shaft Shaft jig
at first.
Cleaner
2. The drum blade should be released by rotat- Jig detection connector
ing the cam before the first. Brown cord
(2) Pass the current measuring jig through the

Shaft fastening bush
Current measuring jig
shaft jig and align the shaft fastening bush to
the rear hole of the cleaner unit. Fix the bracket
to the cleaner unit (1 screw).
Notes: 1. Check the shaft fastening bush alignment
again to fix the bracket.
2. Use care to prevent damage to the edge of
Shaft jig Jig detection
the separation claws. connector
Bracket Cleaner unit
(3) Fix the shaft fastening bush to the shaft jig

Shaft fastening bush
from rear side of the cleaner unit (1 screw). Current measuring jig
Jig detection
Shaft jig
connector
Cleaner unit
(4) Install the cleaner unit to the copier (2 screws), and connect the jig detection connector to the
developer unit connector of the copier.
Fix the green cable of the current measuring jig to the machine frame.
Notes 1. Move the current measuring jig to the center of the cleaner unit.
2. Use care to prevent damage to the edge of the separation claws.
3. High-voltage adjustment is rejected if the jig detection connector is not connected (except the
developer bias adjustment).

1.11 Installation of Carriage Drive Wire
When the carriage drive wire is replaced, attach the new wire as shown:
Carriage drive wire
Carriage 1
Scanning motor Carriage 2
Tension spring Pulley
Pulley
Wire winding pulley
Belt
Pulley
Exit side frame
Rear side view
1.11.1 Wire tension adjustment

(1) For this model, it is unnecessary to adjust the carriage drive wire tension.
Exit side frame
1.11.2 Adjustment of carriage 1 and carriage 2 Carriage 1

(1) Remove the indicator unit.
(2) Loosen the 3 screws fixing carriage-1 (2
screws, front, rear, 1 screw each) and -2 (1
screw in front) to the wire. Exit side frame
(3) While pressing carriage-2 against the exit side
frame (both A & B), tighten the carriage-2 fix-
D C
ing screws (front side).
(4) Also while pressing carriages 1 and 2 against
the exit side frame (C & D), tighten the car-
riage-1 fixing screws. Carriage 2
B Exit side frame A
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1.11.3 Carriage drive wire assembling
• Winding the wire to the wire winding pulley
(1) Fit the φ3 spherical terminal (on the central
part of the wire) into the hole of the wire wind-
ing pulley. Spherical terminal
Set the wire so that the crimping portion of
the wire and hook is faced up.
(2) Wind the wire to the each front and rear side
pulleys. Wire winding pulley
Winding turns are:
• 6 turns on the opposite to the boss side (out-
side) of the pulley.
• 1 turn on the boss side (inside). After wind-
ing, secure the wire with the wire holder jig.
<Front side> <Rear side>
Spherical terminal Pulley (Rear)

6
tu
rn
s
6
Boss
tu
rn
s
1
Spherical terminal
tu
rn
Hook Pulley
(Front)
1
tu
rn
Hook
Boss
(Rear)
Spherical terminals Wire winding pulley
Wires
Hooks
(Front)
Wire winding pulley Wire holder jig

Notes 1. Wind the wire round the pulley taking the fol-
lowing precautions
In full contact
• Never twist the wire when winding.
• Wind the wire tightly to make it come into
close contact with the pulley.
• Wind the wire taking care not to leave any
gap between the wraps. Example) Front side
2. When the wire holder jig is installed, do not

slide or loosen the wound wire.
3. The wire holder jigs are the same for the front
and rear sides.
Be careful when installing the jig.
The jigs will not installed if its installation di-
rection is wrong, it is floating on the pulley.
<Installation phase>
← →
Front side Rear side
Spherical terminal Projection
Wire holder jig

Pulley Wire holder jig
Projection
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1.12 Image Inclination • Image Distortion
1.12.1 Image inclination
Direction of the copy paper Direction of the copy paper

movement movement
Image
Paper
A B
If inclination of the image occurs even though the

edge of the original is properly aligned with the
scale, adjust by moving the original scale. A
In case of A
B
• Move the original scale in the direction indicated
by
In case of B
• Move the original scale in the direction indicated
by

1.12.2 Image distortion
Direction of the copy paper movement
Step 1
A B
Image
Direction of the copy paper movement
Step 2
C D
<Procedure>
Removing the original glass. (Adjustment order:
step 1 → step 2)
Step 1
In case of A:
Tighten the mirror-2 adjustment screw (CW).
→ Go to C
In case of B:
Loosen the mirror-2 adjustment screw (CCW). Mirror-2
→ Go to D
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Step 2
In case of C:
Tighten the mirror-1 adjustment screw (CW).
→ Normal image
In case of D:
Loosen the mirror-1 adjustment screw (CCW).
→ Normal image
Mirror-1
Notes Lock the adjustment screw using the screw

locking agent “BOND-1324” after the image
distortion adjustment when the adjustment
screw of the mirror 1 and mirror 2 is turned.
[Application Method of the Adhesive for the

Screw Locking]
(1) Adjust the image distortion.
(2) Remove the original glass. Notch portion
Mylar
(3) Move the carriage 1 in order to match the posi-
tion of the notch portion of the STAY-GLASS
(front side).
STAY-GLASS

(4) Apply the adhesive (BOND-1324) to the adjust-
ment screw of carriage 1, 2.
Notes Adjustment screw in carriage 1

*Apply by opening the mylar.
*Be careful not to peel off the mylar.
Carriage 1
Carriage 2
Notes Application Method

*Apply well in sufficient quantity to the “Applica-
tion area”.
*Application needs 12 hours to harden com-
Application area
pletely.
Carriage frame
(5) Confirm that there is no dust on mirror 1/2/3 or the
SHD board.
(6) Install the original glass.
Mirror
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1.13 Lens Unit
It is impossible to adjust the lens unit. Replace the entire unit with a new one.
Notes 1. Do not touch the screws H (paint lock: 7pcs.) when replacing the lens unit.
Lens
Front side Rear side
2. Take sufficient care when handling the unit not to hold the adjustment portion.
u.co m
ls 4 y o
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man
1.14 Adjustment of Gap between Drum and Sleeve
This model uses a hit-drum method using the guide roller, and no adjustment is necessary.
Guide roller
1.15 Adjustment of Developer Polarity Position

(1) Remove the developer unit from the machine.
(2) Adjust at the rear adjustment plate. Loosen
the fixing screw of the adjustment plate and
Adjustment plate
move the plate according to the stamped mark
on the plate as a guide line to make adjust-
ment.
As this is already adjusted with a special jig Stamped mark
at the time of shipping from the factory, do
Height of developer polarity position: H=34.7 mm
not loosen the screw unnecessarily.
When loosening the screw for disassembly,
etc., remember the position of the adjustment
plate and reinstall it where it was.
(During the replacement of the magnetic roller,
adjust the developer the developer polarity
H
position (H).)
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1.16 Doctor Sleeve Gap Adjustment Leveler adjustment screws
Tool required: Doctor sleeve jig

Method Step “0.45”
(1) Remove the developer unit from machine, take

out the upper cover (2 screws), and discharge
the developer material.
(2) Place the developer unit on a flat surface.
(3) Turn the leveler adjustment screws and ad-
just it using the step “0.45” into the gap be-
tween the sleeve and leveler.
Sleeve
Leveler
(4) Check that step “0.40” can move smoothly in

the front and rear direction in the gap between
the sleeve and leveler, while step “0.50” can-
not be inserted.
(5) Reassemble the upper cover of developer
unit.
Notes: 1. Align the position of sleeve marking with that
of the leveler, when checking or adjusting the
gap between the sleeve and the leveler.
2. When assembling the upper cover, fasten the
hooks with a screw after fully inserting them.
3. After reassembling the upper cover, make Step “0.40”
sure that the side seals (front and rear)
are between the 2 rubber seals.
4. After the developer material is discharged,
clear up the inside of the sheet metal at
the bottom of the developer unit.
The sheet metal can be removed by tak-
ing out 2 screws.

1.17 Fuser Entrance Paper Guide
Adjustment
If fuser jams and paper wrinkles occur frequently,
take out the two screws holding the heat roller guide
and temporarily place them in the oblong holes.
Then adjust the height of the heat roller guide by
using the scale as a guide.
Scale
Mark
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1.18 ADU Adjustment
1.18.1 Adjusting the stack guide unit in position
In duplex copying using the ADU, the difference in side deviation on both sides of the copy should be
within ±3 mm. If not, make adjustment as follows:
After stacking sheets of paper on the stack guide, check that the gap between the side stopper and the
edge of the sheet is 1.5 ± 1 mm. To adjust the gap, loosen the side switch bracket fixing screw. Move the
bracket according to the scale. After moving the bracket, initialize the ADU. Check the gap between the
side guide and the paper.
1.5 ± 1 mm
Side
Side guide guide
ADU motor
Stacked
bracket
sheets
Side switch
bracket

1.18.2 Adjusting ADU side deviation
To adjust the side deviation of the image of duplexed copies (i.e. the image on the second side):
(1) When the 5 fixing screws at the front cover of the ADU are loosened, the ADU can be adjusted in the
front/rear direction by a maximum of 3 mm.
(2) If the center of the image is shifted toward the rear side, move the ADU front cover to the rear side
the same distance (as the image is shifted) and tighten the screw.
(3) If the center of the image is shifted toward the front side, move the ADU front cover to the front side
the same distance (as the image is shifted) and tighten the screw.
Front left side Front right side
Right feed side
1.19 Adjusting Cassette Side Deviation

The procedure for adjusting cassette side deviation for the copier and the PFP is the same as in 1.18.2.
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1.20 Key Copy Counter MU-8/MU-10
To install the key copy counter, the following parts are required:
• MU-10 Counter socket

• MU-8 Key copy counter
Key copy counter
Counter socket • MU-8
• MU-10
(1) Remove the toner filter cover, the feed Screw holes for the socket
cover (right) and the upper feed cover.
(2) Remove the right top cover.
Cut the window for the counter.
(3) Pull out the harness connector from the open-
ing in the machine frame.
(4) Cut the short harness of the connector.
Protect the ends of the cut harness not to
make a short circuit with the machine frame
etc.
Note: Remove the rear cover if the harness con-
Harness connector
nector is in the back etc.

(5) Insert the socket connector into the harness
connector.
(6) Install the counter socket to the frame (2 M3
Socket
screws). connector
Harness connector
(7) Reinstall the upper feed cover, the feed cover
(right), the toner filter cover and the right top
Screws
cover. (M3)
(8) Insert the key copy counter with its arrow mark
facing up as shown.
(9) Set the vaule to “3” in the setting mode “08”,

code “202”.
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2. PERIODICAL MAINTENANCE
2.1 Inspection every 110,000 Copies

(1) Preparation
1 Ask the key operator about the present machine conditions and note them down.
2 Before starting the maintenance work, make and retain a few sample copies for later compari-
son.
3 Turn off the power switch and disconnect the power cord plug.
(2) The periodic inspection should be conducted in accordance with the Periodic Inspection Check List
shown below. Perform the inspection by referring to the figures, as well as to the explanations in the
Service Manual when necessary.
(3) After the inspection has been completed, plug in the machine and turn the power switch on, and
confirm the general operation of the machine by making a few copies and comparing them to those
made previously.
2.2 Inspection and Overhaul every 330,000 Copies

(1) Replace all the consumables.
(2) Check to see if there is any damage to the parts of driving section (gear, pulley, timing belt, etc.).
Replace parts on principle if damaged.
(3) Check to see if there is any damage or peeling of adhered parts (tape, Mylar sheet, etc.). Replace
any affected parts.
(4) Check to see if all the switches and sensors operate properly. Replace them if they are not operat-
ing properly.
(5) Clean the inside of the machine thoroughly.
2.3 Periodic Maintenance Check List
Symbols used in the Periodic Maintenance Check List
Cleaning Lubrication Replacement Check while on Date

A: Cleaning with alcohol S: Silicone Oil 80: Every 80,000 copies Z:After cleaning Customer’s
Z: Cleaning with soft pad, W: White grease (Molycoat) 110: Every 110,000 copies or replacing is name
cloth, or cleaner 200: Every 200,000 copies finished, check Machine
(vacuum cleaner) 220: Every 220,000 copies there is not No.
>: Replace in event of abnormality. Inspector
deformation or other
damage Remarks
October 1998 © TOSHIBA CORP. 2-1 3580 MAINTENANCE

PERIODIC MAINTENANCE CHECK LIST
PPC Main body
Clean at Lubricate at Replace Check
Area Item to check Remarks
110,000 copies 110,000 copies x 1,000 while on
1. Overall unit Z
2. Main blade 110 *1
3. Toner bag 20 Conducted
by key
Cleaner
operator
4. Recovery blade Z > *2
6. Separation claw Z 220 > Z *3
7. Drum shaft Z or A
Drum 8. Drum 110 *4
9. Ozone filter (for duct) 110
Original 10. Glass Z or A *5
holder 11. Original cover Z or A
12. Mirror 1 Z
13. Mirror 2 Z
14. Mirror 3 Z
15. Reflector Z
Optical 16. Lens Z
system 17. Exposure lamp > Z
18. Copy area indicator Z
19. APS Z Z
20. Slider sheet (front, rear) Z or A >
21. Air filter Z > *6
22. Case Z *7
23. Charger wire 110 > Z *7
Charger
24. Terminal contact Z
25. Grid Z 220 *8
26. Overall unit Z *9
Develop- 27. Developer material 110 *10
er unit 28. Front shield Z > *11
29. Guide roller Z or A >
30. Toner filter 110 *12
Laser op- 32. Slit glass Z
tical unit
33. Pick-up roller A 80 >
34. Feed roller A 80 >
35. Separation roller A 80 >
36. Paper feed system drive gears W
Paper
(tooth faces)
feed
37. Aligning roller A >
system
38. Paper guide Z >
39. Brush Z >
40. Transport belt Z >
41. Separation pad A 80>
3580 MAINTENANCE 2-2 October 1998 © TOSHIBA CORP.
manuals4you.com
Clean at Lubricate at Replace Check
Area Item to check Remarks
110,000 copies 110,000 copies X 1,000 while on
42. Heat roller (H/R) Z 200 *13
43. Fuser entrance guide Z
44. Pressure roller (P/R) Z 200 *14
45. Cleaning roller 110 *15
Fuser 46. Thermistor Z >
unit 47. Scraper (for H/R) 110 *16
48. Fuser exit guide Z
49. Exit roller A
50. Scraper (for P/R) Z >
51. Cleaning felt roller 110 *15
Drive 52. H/R drive gear S
system (tooth faces and idler shafts)
53. Main motor drive unit gears W *17
54. Toner cartridge drive gear shaft W
ADU ADU counter

Clean at Replace Check
Area Item to check Lubricate Remarks
80,000 copies x 1,000 while on
71. Pick-up roller 80
72. Feed roller (main) 80
73. Feed roller (sub) A
74. Separation roller 80
ADU 75. Transport roller A
76. Empty sensor Z
77. Jam sensor Z
78. Side guide sensor Z
79. End sensor Z
Lubrication is not required in ADU
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12 15 17 18 19 20 10 16 22 23 24 25
13 32
14
9
26 27 28 29
51 45
54
2
4 33
6
46
43
34
40 7 38 39 37
22 41
49 48 47 50 42 44 8
23 24
3 77
72 73
74
34
35
79 75 78 76 71 33
Front sectional view
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21
36
30
53 52
36
Rear side view

Explanation of items in the “REMARKS” column of the Periodic Maintenance Check List
*1 Main blade
If poor cleaning occurs due to the adhesion of paper dust, etc., the edge of the blade has been
damaged.
Replace the blade regardless of the number of copies made so far.
*2 Recovery blade
If the edge of the blade is damaged, replace the blade regardless of the number of copies made so
far.
*3 Separation claw
If the tip of the separation claw has been damaged, replace the claw regardless of the number of
copies made so far.
Clean the tip of the claw by lightly wiping with a dry cloth. After cleaning, make sure to remove bits
of lint from the claw. In addition, be sure to apply patting powder (lubricant) to the separation claw
after cleaning the claw and when replacing the claw or drum.
*4 Drum
Refer to section “3.2 Inspection and Cleaning OPC Drum”.
*5 Glass
Clean the white shading board and the original glass at the same time.
If the shading board is stained, a white band may occurr on the copy movement direction. Do not
touch the surface of the shading board with your bare hand after cleaning.
*6 Air filter
If the air filter is dirty, replace it.
*7 Charger wire and case
Clean the inner surface of the charger case and the charger wire with a cloth which should be
soaked in water and then squeezed tightly.
*8 Grid
Remove the grid from the main charger. Clean the grid with a pad (service part) moistened with
water.
*9 Whole unit
Clean up the inside of the sheet metal at the bottom in the same way as the inside of the developer
unit. The sheet metal can be removed by taking out 2 screws.
*10 Developer material
After replacing the developer material, adjust the corresponding auto-toner sensor (adjustment
mode 05-200). And "0" (zero) must be input to clear the developer counter ("08" mode code
"404").
*11 Front seal
Clean it with a cloth which should be soaked in water and then squeezed tightly.
*12 Toner filter
Clean up the inside of the duct path when replacing the filter. "0" (zero) must be input to clear the
toner filter counter ("08" mode code "409").
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*13 Heat roller 
 Refer to section “3.5 Checking and Cleaning Upper and Lower Heat Roller”.
*14 Pressure roller 
*15 Cleaning roller and Cleaning felt roller
Refer to section “3.4 Checking and Replacing Cleaning Roller and Cleaning Felt Roller” of this
Service Handbook.
*16 Scraper
If the tip of any of the scraper claws is chipped, replace it regardless of the number of copies made
so far. If toner adhering to the scraper claw is forcibly scraped off, it may be damaged.
Therefore, if the tip of the claw is heavily coated with toner, replace the claw.
*17 Apply white grease to the main motor drive unit gears (shown arrow).

2.4 Oiling Cycle Table
Oiling Cycle
*Number Item to Lubricate Type of Oil
Number of copies x 1000
36 Paper-feed system drive gears (tooth faces) White grease 110
52 Heat roller drive gears (tooth faces and idler shafts) Silicone oil 110
53 Main motor drive unit gears White grease 110
54 Toner cartridge drive gear shaft White grease 110
* The number is the same as that in the Periodic Maintenance Check List.
Note: Do not apply oil to the rollers, belt and belt pulley.
2.5 Replacement Schedule of Disposable Parts and Supplies

Replacement Cycle Parts List
*Number Part Name Code
(Number of copies x 1000) Page Item
2 Main blade BL-2460D 110 22 4
TB-2460
3 Toner bag 20 24 3
TB-2460E
6 Separation claw – 220 22 33
8 Drum OD-2460 110 24 1
9 Ozone filter (for duct) – 110 6 12
20 6
23 Charger wire – 110 21 7
22 38
25 Grid – 220 20 9
27 Developer material D-3580 110 102 3
30 Toner filter – 110 6 15
12 13
33 Pick-up roller – 80 15 62
12 51
34 Feed roller – 80 15 34
35 Separation roller – 80 12 52
41 Separation pad – 80 15 13
42 Heat roller (H/R) HR-3580-U 200 25 2
44 Pressure roller (P/R) HR-3580-L 200 26 4
45 Cleaning roller SR-3560H 110 25 12
47 Scraper (for H/R) – 110 26 7
51 Cleaning felt roller B-3580H 110 25 26
* The number is the same as that in the Periodic Maintenance Check List.
The PM kits contained above necessary replacement parts with 110K are available as a service
part.
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2.6 Jig List
Parts List
Name
Page Item
Door switch jig 101 1
Developer nozzle jig 101 7
Grid cleaning pad 101 6
Wire holder jig 101 3
Doctor sleeve jig 101 4
Developer unit cap jig 101 2
Current measuring jig 101 8
Drum shaft jig 101 5

3. PRECAUTIONS FOR STORING AND HANDLING SUPPLIES
3.1 Precautions for Storing TOSHIBA Supplies

A. Toner and Developer
Toner and developer should be stored in a place where the ambient temperature is below 35˚C
(95˚F) and should also be protected against direct sunlight during transportation.
B. OPC Drum
Similarly to the toner and developer, OPC drums should be stored in a dark place where the ambi-
ent temperature is below 35˚C. Be sure to avoid those places where drums may be subjected to
high humidity, chemicals and/or their fumes.
C. Cleaning Blade
These items should be stored in a flat place where the ambient temperature is below 35˚C and
should also be protected against high humidity, chemicals and/or their fumes.
D. Heat Roller and Pressure Roller
Avoid those places where heat rollers may be subjected to high humidity, chemicals and/or their
fumes.
E. Copy Paper
Avoid storing copy paper in a place where the humidity is high.
After a package is opened, be sure to place and store it in a storage bag. During wet or winter
seasons where the temperature varies much from high to low due to room heating, etc. or where the
humidity is high, pull out the cassette from the machine, and put it together with the paper inside in
a storage bag upon the completion of copying for the day. Also, instruct the users to do the same.
3.2 Inspection and Cleaning OPC Drum

A. Precautions for Handling
(1) Use of gloves
If fingerprints or oils adhere to the drum surface, characteristics of the photoconductor may
degrade, affecting the quality of the copy image; therefore, do not touch the drum surface with
your bare hands.
(2) Removing and reinstalling drums
Since the OPC drum surface is very sensitive, be sure to handle the drum carefully when install-
ing and removing it so as not damage its surface.
Be sure to apply “patting powder” (lubricant) to the entire surface of the drum and separation
claw before installing the drum into the machine.
When the drum has been replaced with a new one, 0 (zero) must be input to clear the drum life
counter (Setting mode “08”, code “401”).
Notes: 1. Application of the patting powder is to reduce the friction between the drum, cleaning blade,
and separation claw. If the application of patting powder is neglected, the drum and cleaning
blade may be damaged.
October 1998 © TOSHIBA CORP. 3-1 3580 SUPPLIES
manuals4you.com
2. When paper fibers adhere to the cleaning blade edge, they may reduce the cleaning
efficiency and, in addition, may damage the blade and the drum. So, if any fibers are
found adhering to the blade, be sure to remove them carefully using a soft pad.
(3) Installation of Machine and Storage of Drum
Avoid installing the machine in such places where it may be subjected to high temperature, high
humidity, chemicals and their fumes.
Do not leave drums in a bright place for a long time, otherwise the drum will fatigue and fogging
will occur immediately after being installed in the machine.
However, this effect may decrease as time elapses.
(4) Cleaning the Drum
At periodic maintenance calls, wipe clean the entire surface of the drum using the designated
cleaning cotton. Use a sufficient thickness of cleaning cotton so as not to scratch the drum
surface inadvertently with your fingertips or nails. Also, remove your ring and wristwatch before
starting cleaning work to prevent accidental damage to the drum.
Be sure not to use alcohol, selenium refresher and other organic solvents or silicone oil as they
will have an undesirable effect on the drum.
(5) Scratches on OPC Drum Surface
If a scratch exists on the surface through which the aluminum substrate can be seen, it appears
on the image in the form of black spots and black streaks and, in addition, the cleaning
blade will be damaged so replacement with a new drum will be necessary.
(6) Collecting Used OPC Drums
Regarding the recovery and disposal of used OPC drums, it is recommended to follow the relevent
local regulations or rules.
3.3 Checking Drum Cleaning Blade

(1) Precautions for Handling
Pay attention to the following points as the cleaning blade life is determined by its edge condition:
1 Do not allow a hard object to hit on or rub against the blade edge. Do not rub the edge with a
cloth.
2 Do not leave oil (or fingerprints, etc.) on the edge.
3 Do not put solvents such as thinner, etc. on the edge.
4 Do not deposit dirt such as paper fibers, etc, on the blade.
5 Do not place the blade near a heat source.
3580 SUPPLIES 3-2 October 1998 © TOSHIBA CORP.

3.4 Checking and Replacing Cleaning Roller and Cleaning Felt Roller
Never allow solvents such as thinner, etc, to adhere to the cleaning felt roller.
(2) Poor Heat-Roller Cleaning and Countermeasures
Poor heat-roller cleaning should be judged by the deposited toner on the roller. When the felt roller
has heavy toner deposits, the heat-roller surface may be stained with toner. If this happens, replace
the cleaning roller and cleaning felt roller.
The cleaning roller and cleaning felt roller will be gradually degraded due to subjection to the heat
from the heat roller over a long period of time; therefore, replace it preferably after about 100,000
copies have been made.
3.5 Checking and Cleaning Upper and Lower Heat Rollers

A Upper Heat Roller
1 Do not leave oil (fingerprints, etc.) on the heat roller.
2 Be extremely careful not to allow a hard object to hit on or rub against the roller because the
thin Teflon layer coated on the aluminum substrate is easily damaged and, if damaged, will
result in poor cleaning.
B Lower Pressure Roller
1 Do not leave oil (fingerprints, etc.) on the roller surface.
(2) Checking
1 Check for staining and damage to the heat roller and clean or replace if necessary.
2 Clean the separation claws and check for chipped claws.
3 Check for cleaning condition of cleaning roller and cleaning felt roller.
4 Check the thermistor for proper contact with the heat roller.
5 Check the fused condition of the toner image.
6 Check the heat rollers for proper rotation.
(3) Cleaning Procedure for Heat Rollers
When the heat roller becomes dirty, it will cause paper jamming. In that case, wipe the roller surface
clean with cotton. For a better cleaning effect, clean the roller while it is still warm.
Notes: 1. Be careful not to rub against the Teflon-coated surface with fingernails or hard objects because it
is easily damaged. Do not use silicone oil on the upper heat roller.
2. When the heat roller has been replaced, 0 (zero) must be input to clear the power-on time counter
(mode “08”, code “402”) and the fuser running counter (mode “08”, code “403”).
October 1998 © TOSHIBA CORP. 3-3 3580 SUPPLIES
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4. TROUBLESHOOTING
4.1 Electrical-related Troubleshooting

4.1.1 Operating system service call
C01 Abnormal Operation of the Main Motor

Is the main motor working ?
· Check whether the connector J237 for the signal system of the main motor is unplugged.
NO
· Check whether the connector J211 for the power system of the main motor is unplugged.
· Check whether the connector J2 on the LGC board is unplugged.
· Check whether each connector pin is removed or the harness is disconnected.
· Check whether the main motor or the LGC board is disconnected or short-circuited.
YES · Replace the main motor.
· Replace the LGC board.
Is the LED for the motor continuously on ?
· Check whether the connector pin is removed or the harness is disconnected.
NO
· Check whether the main motor or the LGC board is disconnected or short-circuited
YES · Replace the main motor.
· Replace the LGC board
· Check whether the PLL lock signal J2-B14 on the LGC board continuously displays ‘L’.
· Check whether the microcomputer input terminal IC32-33 on the LGC board continuously displays ‘L’.
C04 Abnormal operation of the PFP Main Motor
Is the PFP main motor working?
· Check whether the connector J721 or J722 of the main motor is unplugged.
NO
· Check whether the connector J709 on the PFP board is unplugged.
· Check whether the fuse F3 for the power unit has blown.
· Check whether each connector pin is removed or the harness is disconnected.
· Check whether each board is disconnected and short-circuited.
· Replace the main motor.
YES · Replace the PFP board.
Is the LED on the motor lit continuously ?
NO
· Check whether the main motor, the PFP board, or the LGC board is discon-
nected or short-circuited.
YES
· Replace the PFP board.
October 1998 © TOSHIBA CORP. 4-1 3580 TROUBLE SHOOTING

Check whether the PLL lock signal J709-8 on the PFP board continuously displays ‘L’.
· Check whether the PFP or LGC board is pattern disconnected or short-circuited.
NO
· Check whether the LGC board is pattern disconnected or short-circuited.
C05 Abnormal operation of the ADU Main Motor
Is the ADU main motor working? (using the output check of the test mode 03: see page 1-8.)
· Check whether the connector J402 or J410 on the ADU board is unplugged.
NO
· Check whether the connector J416 for the power system on the ADU board is unplugged.
· Check whether the main motor, the ADU board, or the LGC board is disconnected or short-circuited.
YES · Replace the ADU board.
Is the LED on the motor lit continuously?
NO
· Check whether the main motor, the ADU board, or the LGC board is discon-
nected or short-circuited.
Check whether the PLL lock signal J402-10 on the ADU board continuously displays ‘L’.
· Check whether the ADU or LGC board is disconnected or short-circuited.
NO
· Check whether the PLL lock signal J17-B1 on the LGC board continuously displays ‘L’.
· Check whether the buffer input terminal IC18-13 on the LGC board continuously displays ‘L’.
3580 TROUBLESHOOTING 4-2 October 1998 © TOSHIBA CORP.
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4.1.2 Paper feed mechanism service call
C11 Abnormal Operation of the ADU Guide Motor (side)

Is the guide motor working? (using the output check of the test mode 03: see page 1-9.)
NO
· Check whether the connector J416 for the power system on the ADU board is
unplugged.
Is the side switch working? (using the input check of the test mode 03: see page 1-7.)
· Check whether the connector of the switch is unplugged.
NO
· Check whether the slit reaches the switch (sensor).
· Check whether the LGC board is disconnected or short-circuited.
C12 Abnormal Operation of the ADU Guide Motor (end)
Is the guide motor working? (using the output check of the test mode 03: see page 1-9.)
NO
· Check whether the connector J416 for the power system on the ADU board is
unplugged.
Is the side switch working? (using the input check of the test mode 03: see page 1-7.)
NO
C13 Abnormal operation of the Upper Tray in the Main Body
C14 Abnormal operation of the Lower Tray in the Main Body
Does the tray move up? (using the output check of the test mode 03: see page 1-8.)
NO
YES · Check whether the LGC board is disconnected or short-circuited.
Is the switch working? (using the input check of the test mode 03: see page 1-7.)
NO
YES · Check whether the LGC board is disconnected or short-circuited.
C15 Abnormal operation of the Upper Tray in the PFP
C16 Abnormal operation of the Middle Tray in the PFP
C17 Abnormal operation of the Lower Tray in the PFP
Does the tray move up? (using the output check of the test mode 03: see page 1-9.)
· Check whether the connector J706, J707, or J708 on the PFP board is un-
NO
plugged.
· Check whether the PFP or LGC board is disconnected or short-circuited.
YES · Replace the LGC board.

Is the switch working? (using the input check of the test mode 03: see page 1-7.)
· Check whether the connector of each switch is unplugged.
NO
· Check whether the connector J706, J707, or J708 on the PFP board is un-
plugged.
· Check whether the PFP or LGC board is disconnected or short-circuited.
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C18 Abnormal operation of the Tray in the LCF (in case of MP-1501)
Is the tray working? (using the output check of the test mode 03: see page 1-9.)
· Check whether the connector J754 or J752 on the DRV board in the LCF is
NO
unplugged.
· Check whether the DRV or LGC board is disconnected or short-circuited.
YES · Replace the DRV board.
Is the switch working?
NO
· Check whether the connector J575 on the KEY board in the LCF is unplugged.
· Check whether the connector pin is removed, or the harness is disconnected or
short-circuited.
· Check whether the KEY or LGC board is disconnected or short-circuited.
YES · Replace the KEY board.

C18 Abnormal operation of the Tray in the LCF (in case of MP-4002)
Is the tray working? (using the output check of the test mode 03: see page 1-9.)
· Check whether the connector J788 or J784 on the DRV board in the LCF is
NO
unplugged.

Is the switch working?
NO
· Check whether the connector J748, J785, J786, or J792 on the DRV board in
the LCF is unplugged.
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4.1.3 Optical system service call
C21 Carriage Initialization Error

Remove the document glass and turn on the power SW once the carriage has been moved to
the paper feeder side, then check each of the following items.
Does the carriage make a lot of noise after reaching its home position?
The home SW cannot be turned on, so the following points need to be checked.
YES
NO · Isn’t the home SW connector unplugged?
· Check the circuit fault on the LGC board.
Does the carriage make a lot of noise after move slightly, or attempt to move?
When the carriage is moved manually after turning off the power switch:
YES
· Does it feel as though it has hit the back?
NO · Does it feel as though something is in the way?
· Does it move smoothly?
· Check whether the connector pin is removed, or the harness is disconnected or short-circuited.
· Check whether the SDV board is disconnected or short-circuited.
· Replace the SDV board.
· Replace the SDV board.
C26 Exposure Lamp Shut-down Detection / Peak Detection Error

Is the lamp lit?
· Are the connectors on the CCD or IMG boards unplugged?
YES
· Is the shading board on the back of the document scale clean?
· Check whether the CCD board is disconnected or short-circuited.
· Check whether the IMG board is disconnected or short-circuited.
NO · Replace the CCD board.
· Replace the IMG board.
· Is the lamp connector unplugged?
· Has the thermostat blown?
· Is the lamp conducting?
· Check whether each pin of the connector J1-10, 11, or 12 on the LGC board is removed, or
the harness is disconnected or short-circuited.
· Replace the switching power supply.

4.1.4 Fuser system service call
C41 Abnormality of the Thermistor or Heater Disconnection When the Power Is Turned On
Note: To prevent the danger, the following (1) and (2) should be done after the power supply
code is unplugged.
(1) Check the thermistor to see whether:
· Is the connector unplugged?
· Does the main/sub (front-side) thermistor connect to the heat roller firmly?
· Is the harness of the main/sub-thermistor disconnected?
(2) Check the heater lamp and the SSR.
· Is the heater lamp disconnected?
· Is the connector to the heater lamp unplugged?
· Has the thermostat blown?
· Is the connector to the SSR unplugged?
· Has the SSR or the switching power supply failed?
(3) Check the LGC board.
· Is the connector J2 disconnected?
· Is there a circuit abnormality, such as disconnection or a short circuit?
(4) Reset the status counter
The following processes are carried out after completing repair of the cause for the C41
error message.
· Press the 0 and 8 keys simultaneously to turn on the power.
· Input 400 using the numeric keys, and press the start key.
· Change the displayed status counter from 2 to 0, and press the insert key (Reset C41).
· Turn the power on again, and check that it returns to the normal standby mode.
C43 Thermistor Abnormality

C44 Heater Disconnection
(1) - (3) is the same check as for the C41.
With (4), the displayed status counter for the C41 is 4 or 6, and the displayed status counter for
the C44 is 5, 7, or 9 so change these displayed status counters to 0.
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C45 Sub-thermistor Abnormality
(1) Check the sub-thermistor to see whether:
· Is the connector unplugged?
· Does the sub-thermistor connect to the heat roller firmly?
· Is the harness of the sub-thermistor disconnected?
(2) Check the LGC board
· Is the connector J2 unplugged?
· Is there a circuit abnormality, such as a disconnection or a short circuit?
(3) Reset the status counter
Change the status counter from 8 to 0 using the same procedure as for C41.

4.1.5 Communications system service call
C55 Communications Abnormality between the ADF and MCPU

(1)Check whether the pin of the connector J13-1, 2, 3, 5, or 9 on the LGC board is removed,
and the harness or the pattern is disconnected or short-circuited.
(2)Replace the LGC board.
C56 Communications Abnormality between the PFC and MCPU
(1)Check for any disconnection or short circuit of the signal pattern (REQ, ACK, RXD, or TXD)
between the IC11 (G/A) and the IC21 (PFC) on the LGC board.
(2)Replace the PFC.
C57 Communications Abnormality between the MCPU and IPC
(1)Check for any disconnection or short circuit of the circuit pattern, mainly of the IC50 or IC56
on the LGC board.
(2)Check for any disconnection or short circuit of the pattern on the IPC board.
(3)Replace the IPC board.
C58 Communications Abnormality between the IPC and Finisher
(1)Check whether the finisher except for MJ-1005 is attached.
(2)Check for any disconnection or short circuit of the pattern on the IPC board.
(3)Check whether the pin of the connector J2 connected to the harness is removed or short-
circuited.
(4)Check whether the fuse F5 for the power unit has blown.
(5)Check for any disconnection or short circuit of the pattern on the control board in the fin-
isher.
(6)Check whether the connector pin is removed or the harness is disconnected between the
PPC body.
(7)Replace the IPC board.
F07 Communications Abnormality of the System PC Board and the Logic PC Board
(1)Check whether the connector J10 on the LGC board is unplugged.
(2)Check whether the connector J61 on the STM board is unplugged.
(3)Check whether the connector pin is removed or the harness is disconnected between the
LGC and the STM.
(4)Check for any disconnection or short circuit of the circuit pattern near the MROM (IC31) on
the LGC board.
(5)Replace the MROM (IC31).
(7)Check for any disconnection or short circuit on the STM board.
(8)Replace the STM board.
3580 TROUBLESHOOTING 4 - 10 October 1998 © TOSHIBA CORP.
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4.1.6 ADF system service call
C72 Badly Adjusted Resistance Sensor Detected

(1)Check for any alien substances between the aligning sensor and the reflection mirror, and
dirtiness on the reflection mirror.
(2)Check for any disconnection of the harness between the aligning sensor and the PWA-F-
LGC-770.
(3)Check for any disconnection or short circuit, mainly of the IC1, IC14, or CN14 on the PWA-
F-LGC-770.
(4)Replace the aligning sensor.
(5)Replace the PWA-F-LGC-770.
(6)Initialize the EEPROM of ADF, and adjust the sensor automatically.
C73 EEPROM Initialization Failure

(1) Check for any disconnection or short circuit, mainly of the IC7 on the PWA-F-LGC-770.
(2) Replace the PWA-F-LGC-770.
(3) Initialize the EEPROM of ADF, and adjust the sensor automatically.
C74 Badly Adjusted Inverted Ejector Sensor Detected

(1) Check for any alien substances between the inverted ejector sensor and the reflection mir-
ror, and dirtiness on the reflection mirror.
(2) Check for any disconnection of the harness between the inverted ejector sensor and the
PWA-F-LGC-770.
(3) Check for any disconnection or short circuit, mainly of the IC1, IC14, or CN8 on the PWA-F-
LGC-770.
(4) Replace the inverted ejector sensor.
(5) Replace the PWA-F-LGC-770.
(6) Initialize the EEPROM of ADF, and adjust the sensor automatically.
October 1998 © TOSHIBA CORP. 4 - 11 3580 TROUBLE SHOOTING

4.1.7 Other abnormal service calls
C94 MCPU Abnormality

Is the service call generated even if the switch of the body is turned on again?
NO
YES Be left as it is for a while.
· Check for any disconnection or short circuit of the circuit pattern between the MCPU (IC32)
and the MROM (IC31).
· Replace the LGC board if it seems to happen frequently.
C99 PFC Microcomputer Abnormality
Is the service call generated even if the switch of the body is turned on again?
NO
YES Be left as it is for a while.
· Check for any disconnection or short circuit of the circuit pattern around the PFC microcom-
puter (IC21).
· Replace the PFC microcomputer or the LGC board if it seems to happen frequently.
4.1.8 Laser optical system service call
CA1 Polygon Motor Abnormality

Is the polygon motor rotating?
NO
· Check whether the connector J47, J48, or J50 on the POL board is unplugged.
· Check whether the harness is disconnected or the connector pin is removed.
· Check for any disconnection or short circuit of the pattern on the POL or LGC
board.
YES · Replace the POL board.
Does the connector J48-3 on the POL board continuously display ‘L’?
· Check for any disconnection or short circuit of the pattern on the POL or LGC
NO
board.
· Replace the POL board.
YES · Replace the LGC board.
· Check for any disconnection or short circuit of the pattern on the LGC board.
manuals4you.com
CA2 HSYNC Abnormality
Does the connector J37-A9 (SYNC-0) on the IMG board continuously display ‘H’?
NO
Does the IC13-148 pin on the IMG board continuously display ‘L’?
NO
YES Replace the IMG board.
· Check for any disconnection or short circuit of the circuit pattern around the
YES IC14 or the IC19 on the IMG board.
· Replace the IMG board.
Replace the laser unit.
4.1.9 Finisher system service call
CB1 Carrier Motor Abnormality
Procedure 1
Does the carrier motor (M1) reverse at the appropriate rate?
NO
YES Replace the carrier motor or the finisher controller board.
Are the shutter and the shutter scroll bar correctly linked?
NO
YES Link them up correctly.
If you reverse teh Carrier Roller 2 manually, does the shutter scroll bar move up and down?
NO
Realign the mechanism of the shutter scroll bar with the gears of the Carrier
YES Roller 2.
Is the switch (MS4), which detects whether the shutter is closed, working normally?
NO
YES Replace the switch.
Replace the finisher controller board.

Procedure 2
Does the carrier motor (M1) reverse at the appropriate rate?
NO
YES Replace the carrier motor or the finisher controller board.
Are the shutter and the shutter scroll bar correctly linked?
NO
YES Link them up correctly.
If you reverse the Carrier Roller 2 manually, does the shutter scroll bar move up and down?
NO
Realign the mechanism of the shutter scroll bar with the gears of the Carrier
YES
Roller 2.
Is the sensor (PI5), which detects whether the shutter is open, working normally?
NO
YES Replace the sensor.
Procedure 3
Check the safety area switch. Is the switch working normally?
NO
Is the safety area detection switch pressed correctly.
NO
YES Correct it.
Is the switch (MS4), which detects whether the shutter is closed, working normally?
NO
YES
Replace the switch.
Is the switch (MS4), which detects whether the shutter is closed, pressed correctly?
NO
YES Correct it.
manuals4you.com
CB2 Paper Feeder Motor Abnormality
Procedure 1
Rotate the paper feeder roller manually. Does it rotate smoothly ?
NO
YES Correct the mechanism.
Does the motor clock sensor (PI10) of the paper feeder work normally ?
NO
Is the voltage of the paper feeder 24V between the J11-6 and J11-7 of the finisher controller
board when it is rotated ?
NO
YES Replace the finisher controller board.
Check the wiring between the motor and controller board, and if it is normal, replace the motor.
Procedure 2
When the paper feeder motor is manually reversed, does the swing guide move up and down ?
NO
YES
Correct the swing mechanism.
Does Switch 2 (MS6), which detects whether the swing guide is closed, work normally ?
NO
YES
Replace the micro switch.
Does the paper feeder motor (M2) reverse at the appropriate rate ?
NO
YES
Replace the motor.

Procedure 3
When the paper feeder motor is manually reversed, does the swing guide move up and down ?
NO
YES Correct the swing mechanism.
Does the sensor (PI18), which detects whether the swing guide is open, work normally ?
NO
Does the paper feeder motor (M2) reverse at the appropriate rate ?
NO
YES Replace the motor.
Procedure 4
Is the safety area switch (MS3) working normally ?
NO
YES
Replace the switch.
Is the safety area detection switch pressed correctly ?
NO
Is Switch 2 (MS6), which detects whether the swing guide is closed, working normally ?
NO
YES
Replace the switch.
Is Switch 2 (MS6), which detects whether the swing guide is closed, pressed correctly ?
NO
YES
Correct the mechanism.
manuals4you.com
CB3 Tray Lifting/Lowering Motor Abnormality
Procedure 1
Is the home position sensor (PI8) of the tray working normally ?
NO
Is the tray lifting/lowering mechanism working normally ?
NO
Are 24V DC supplied from the finisher controller to the tray lifting/lowering motor (M5) when the
tray is operated ?
NO
Is the wiring between the finisher controller board and the tray lifting/lowering motor (M5) nor-
mal ?
NO
YES
Correct the wiring.
Replace the tray lifting/lowering motor (M5).
Procedure 2
Has the tray reached the position of the tray upper limit switch (MS5) ?
YES
NO Move the tray position down.
Is the tray upper limit switch (MS5) working normally ?
NO
Is the wiring between the finisher controller board and the tray upper limit detection switch
normal ?
NO
YES
Correct the wiring.

Procedure 3
Does the tray move up and down?
NO
Is power supplied to the motor from the finisher controller board when the tray is
lifted or lowered ?
NO
Is there any abnormality with the tray lifting/lowering mechanism ?
NO
YES Replace the tray lifting/lowering motor (M5).
YES Correct the tray lifting/lowering mechanism.
Are the clock sensors 1 and 2 (PI19 / 9) of the tray lifting/lowering motor working normally ?
NO
YES Replace the sensor board.
Replace the finisher controller.
CB4 Abnormality of the Coordination Motor

Is the home position sensor of the coordination board working normally ?
NO
YES
Replace the sensor.
Is the wiring between the finisher controller board and the coordination motor normal ?
NO
YES
Correct it.
Is there any mechanical abnormality with the coordination board transfer route ?
YES
NO Correct the mechanism.
Is it fixed if the coordination motor is replaced ?
NO
YES
End
manuals4you.com
CB5 Abnormality of the Staple Motor
Is the wiring between the stapler and the finisher controller board normal ?
NO
YES Correct it.
Is it fixed if the stapler is replaced ?
NO
End
CB6 Abnormality of the Staple Unit Transfer Motor

Is the home position sensor of the stapler transfer working normally ?
NO
YES
Replace the sensor.
Is the wiring between the finisher controller board and the stapler transfer motor normal ?
NO
YES
Correct it.
Is there any mechanical abnormality with the transfer route of the stapler transfer stand ?
YES
NO Correct the mechanism.
Is it fixed if the stapler transfer motor is replaced ?

manuals4you.com
NO
YES
End

CB7 Abnormality of the Loading Detection Sensor
Procedure 1
Is it fixed if the power to the copier is turned on and off ?
YES
NO End
Is the wiring between the finisher controller board and the sensor normal ?
NO
YES Correct the wiring.
Is there a 5V DC voltage between J6-2 (+) and J6-4 (-) of the finisher controller board ?
NO
Readjust the height sensor. Replace the height sensor if the error reoccurs.
Procedure 2
Are any of the J6 on the finisher controller board, the J114 on the height sensor or the relay
connector J212 disconnected ?
YES
NO Plug in the connector.
NO
YES
YES
NO Replace the height sensor.
Correct the wiring.
manuals4you.com
Procedure 3
Is it fixed if the dip-switch is readjusted ?
YES
NO End
NO
YES Correct the wiring.
NO
YES
Replace the height sensor.
CB8 Backup RAM Abnormality

Is it fixed if the power switch of the body is turned OFF/ON?
YES
NO End
Replace the PC board of the finisher.
4.1.10 Optional system service call

F10 HDD Initialization Abnormality
(1) Check whether the HDD connector J64 is removed or the pin is broken.
(2) Check whether the exclusive HDD is used.
(3) Check whether the initialization of HDD is finished.
(4) Check for any disconnection or short circuit of the microcomputer IC33 and the HDD inter-
face circuit (mainly of the IC61) on the STM board.
(5) Replace the HDD.
(6) Replace the STM board.

5. WIRE HARNESS CONNECTION DIAGRAMS
5.1 AC Wire Harness

G
N L
BREAKER
NOIZE FILTER
WHI BLA
MAIN-SW
WHI BLA
DOOR-SW
WHI BLA
THERMOSTAT HTR-LAMP
SSR
J201-9 PWA-CPS-JU/CE0221Y J201-7

J201-3 J201-1 J202-1
J202-3 THERMOSTAT
D-HTR-L
J202-2
WHI
J203-1 J203-2 BLA
D-HTR-U1
J203-3 J203-4
D-HTR-U2
October 1998 © TOSHIBA CORP. 5-1 3580 WIRE HARNESS CONNECTION DIAGRAMS
manuals4you.com
12
11
10
9
8
7
6
5
4
3
2
1
IMG-FAN
A
A
A4 Series
LT Series
FC
SCN-MTR
DP3580(HB)
PPE
ORG
PNK
GRY
BLK
WHI
BWN
YLW
BLU
RED
SFB-SIZE-SW
THMS2
THMS1
J351
SFB-SW
SFB-COV-SW
SSR
HOME-SW
DCM-MTR
SCRP-SOL
T-FUL-SW
K-CTR
APS-R
APS-C
APS-3
APS-1
APS-C
1 +24V
LP-ERS
APS-3B
MAIN-SW
EXIT-SW
DUCT-FAN2
DUCT-FAN1
OPT-FAN-R
Red
Pink
Gray
Blue
Black
White
Brown
Wire Color
Purple
Orange
Yellow
5
4
3
2
1
Flat Cable
-
+
SCNE
SCND
SCNC
SCNB
SCNA
J184
2
2 IMGFAN (WHI) 2 1
(WHI) 1 2
1
2
3
3
2
1
1
2
J128
A
B
D
C
J222
J221
J262
J105
J151
J126
J131
J130
J126
J163
J164
J161
J135
J153
J152
J144
J238
J127
1 GND
3 VDD
GND
1 GND
3 GND
1 VDD
4 VDD
5 GND
1 GND
3 VDD
1 GND
3 VDD
1 GND
3 VDD
GND
VDD
GND
VDD
3 GND
1 VDD
1 GND
2 APSR
2 APSC
APSC
6 DOCD
4 DOCC
5 DOCB
3 DOCA
2 +24V
1 +24V
+24V
DEV-FAN
PLTN-SW
MAIN-MTR
1 APS3
2 APS2
3 APS1
2 APS3
2 APS1
+24V
2 +24V
1 +24V
1 +24V
1 +24V
2 TFUL
+24V
SSR-
6 SSR+
(BLK) 5
(GRN) 4
(ORG) 3
(RED) 2
(BLU) 1
(WHI)
PS-HVT
J273
SF-CNT
SSIZE3
SSIZE2
SSIZE1
SSIZE0
SF-CNT
CTR-CNT
2 DUCTFAN2
5 HTRTH2-(GRY)
4 HTRTH2+(GRY)
3 HTRTH- (GRY)
2 HTRTH+ (GRY)
1 SSR+ (GRY)
(GRY)
(WHI)
(WHI)
(WHI)
(WHI)
(BLK)
(GRY)
(GRY)
(GRY)
(GRY)
(GRY)
(GRY)
(ORG)
(GRY)
(GRY)
(GRY)
(GRY)
(GRY)
(GRY)
(GRY)
(GRY)
(BLK)
2 EXIT-SW(PNK)
(PNK)
PWA-SDV
(GRY) 1
1 SCRPSOL(GRY) 2
IMGFAN (GRY) 1
(GRY) 2
(BLK) 1
2 SCOVDOR(GRY) 2
1
2
3
4
5
(GRY) 6
(GRY) 7
(GRY) 8
1
2
3
(ORG) 4
HOME-SW(GRY) 5
(GRY) 6
(GRY) 7
OPTFAN (GRY) 8
1
2
(BWN) 3
(RED) 4
RSTSW (GRY) 1
(RED) 2
(ORG) 3
5
4
3 ERSLP (ORG) 3 3
4 2
(GRY) 5 1
5
4
(GRY) 3 3
(GRY) 4 2
(GRY) 5 1
1 7
2 6
3 5
4 4
5 3
6 2
7 1
5
4
(BLK) 3 3
2 SFBSW (WHI) 4 2
(YLW) 5 1
8
7
6
5
4
3
2
1
(BLK) 5 4
(GRY) 1 8
(BWN) 4 5
2 7
7 2
(BLK) 6 3
(GRY) 3 6
(BWN) 8 1
1 3
2 2
3 1
8
7
9 6
10 5
11 4
12 3
13 2
14 1
1 3
2 2
3 1
9
8
7
6
5
4
3
2
1
J115
J117
6
5
4
3
2 DUCTFAN(PPE) 5 2
(RED) 6 1
1
(GRY) 2 1
(RED) 1 2
8
7
6
4 5
5 4
6 3
7 2
8 1
J113
J114
J124
J125
J236
J123
J235
J239
J122
14
13
12
15
14
13
12
11
10
J80
5.2 DC CONNECTION DIAGRAM
J253
J118
J119
J272
J237
2 DG
2 CW
4 GND
GND
VDD
3 GND
1 VDD
GND
GND
GND
GND
VDD
VDD
GND
GND
VDD
GND
VDD
GND
VDD
GND
VDD
11 GND
9 VDD
GND
VDD
PCC
HVM
11 GND
7 GND
1 GND
3 VDD
4 GND
GND
B
APSR
APSC
APSC
DOCD
DOCC
DOCB
DOCA
2 +24V
+24V
+24V
+24V
2 PLTM
APS3
APS2
APS1
APS3
APS1
+24V
+24V
+24V
HVSP
HVGB
HVTR
+24V
+24V
+24V
10 MRST
8 MMON
TFUL
+24V
SSR-
SSR+
SFBSW
5 MMPLL
7 MMBRK
SSIZE3
SSIZE2
SSIZE1
SSIZE0
SF-CNT
6 MMOTCK
DUCTFAN3
DUCTFAN2
3 CTR-RETA
B
(GRY)
(GRY)
(GRY)
1 CTR-ON (GRY)
(GRY)
(GRY)
(GRY)
(GRY)
(GRY)
(GRY)
(GRY)
(GRY)
(GRY)
(GRY)
(GRY)
(GRY)
PCAVREF(GRY)
(GRY)
SPDVREF(GRY)
SPAVREF(GRY)
(GRY)
(GRY)
(GRY)
(GRY)
(GRY)
(GRY)
(GRY)
(GRY)
J3
ERSLP (GRY) 9
(GRY) 8
IMGFAN (GRY) 7
(GRY) 6
(GRY) 5
(GRY) 4
(GRY) 3
(GRY) 2
1 DEVFAN (ORG) 1
9
8
7
6
(GRY) 5
SCOVDOR(GRY) 4
(GRY) 3
(GRY) 2
(ORG) 1
8
7
6
5
4
(GRY) 3
(GRY) 2
(GRY) 1
(GRY) 4
(GRY) 8
(GRY) 5
(GRY) 3
(GRY) 6
(GRY) 1
(GRY) 9
(GRY) 8
OPTFAN (GRY) 7
(GRY) 6
(GRY) 5
(GRY) 4
(GRY) 3
(GRY) 2
(ORG) 1
9
8
(GRY) 7
TVREF (GRY) 6
(GRY) 5
DEDVREF(GRY) 4
GRVREF (GRY) 3
HVMNG (GRY) 2
(ORG) 1
(GRY) 9
9 CWCCW (GRY) 9
8 SCCLK (GRY) 8
(GRY) 7
6 DATA3 (GRY) 6
5 DATA2 (GRY) 5
4 DATA1 (GRY) 4
3 DATA0 (GRY) 3
2 SCNVREF(GRY) 2
(ORG) 1
(GRY) 9
RSTSW (GRY) 8
(GRY) 7
(GRY) 6
HTRTH2-(GRY) 5
HTRTH2+(GRY) 4
HTRTH- (GRY) 3
HTRTH+ (GRY) 2
(ORG) 1
15
14
13
12
(GRY) 11
SCRPSOL(GRY) 10
J5B
J5A
J2A
J2B
(GRY) 15
(GRY) 14
(GRY) 13
12
11
10
(GRY) 14
(GRY) 13
(GRY) 12
(GRY) 11
10 HOME-SW(GRY) 10
17
16
(GRY) 15
EXIT-SW(GRY) 14
(GRY) 13
12
11
10
(GRY) 14
(GRY) 13
(GRY) 12
(GRY) 11
DUCTFAN(GRY) 10
12 H.OFF (GRY) 12
(GRY) 11
(GRY) 10
17
16
15
14
13
12
11
(GRY) 10
J11B
J11A
PWA-LGC PWA-LGC
Ref 9810
8
4
9
8
7
6
5
4
3
2
1
8
7
6
5
4
3
2
1
12
15
14
13
12
11
10
J9B
J9A
J8B
J8A
J10B
J10A
LE
13 GND
11 COM
9 ATN
8 MWR
7 MRD
6 GND
1 GND
11 GND
6 GND
1 GND
13 MRD
MWR
11 GND
6 GND
1 GND
GND
GND
8 GND
5 GND
GND
14 MAD2
13 MAD1
12 MAD0
10 MDT7
9 MDT6
8 MDT5
7 MDT4
5 MDT3
4 MDT2
3 MDT1
2 MDT0
MDT5
MDT2
MAD9
MAD8
MAD7
MAD6
MAD5
MAD4
MAD3
MAD2
MAD1
MAD0
MAD12
MAD11
MAD10
PS-ACC
(GRY)
(GRY)
(GRY)
(WHI) 9
(WHI) 8
(WHI) 7
(WHI) 6
5 MAD6 (WHI) 5
4 MAD5 (WHI) 4
3 MAD4 (WHI) 3
2 MAD3 (WHI) 2
(ORG) 1
(WHI) 9
(WHI) 8
(WHI) 7
(WHI) 6
(WHI) 5
(WHI) 4
(WHI) 3
(WHI) 2
(ORG) 1
9 MDT6 (GRY) 9
8
7 MDT4 (GRY) 7
(GRY) 6
5 MDT3 (GRY) 5
4
3 MDT1 (GRY) 3
2 MDT0 (GRY) 2
(ORG) 1
(GRY) 9
(GRY) 8
(GRY) 7
(GRY) 6
(GRY) 5
(GRY) 4
(GRY) 3
(GRY) 2
(ORG) 1
(GRY) 8
7 PVDEN (GRY) 7
6 PGNCNT (GRY) 6
(GRY) 5
4 DRVEN (GRY) 4
3 LPVREFA2(GRY) 3
2 LPVREFA1(GRY) 2
1 CLKSL1(ORG) 1
CLKSL0 (GRY) 8
(GRY) 7
(GRY) 6
MNLOFF (GRY) 5
LDON (GRY) 4
HSYNG (GRY) 3
MVDEN (GRY) 2
SCNCNT (ORG) 1
J18A
J61A
J40A
J38B
J38A
J40B
14 PWR-ON (WHI) 14
(WHI) 13
12 MPON (WHI) 12
(WHI) 11
10 WAIT (WHI) 10
(WHI) 14
(WHI) 13
(WHI) 12
(WHI) 11
(WHI) 10
15 SARAHCS (GRY) 15
14 MRST (GRY) 14
(GRY) 13
12
(GRY) 11
10 MDT7 (GRY) 10
(GRY) 15
(GRY) 14
(GRY) 13
(GRY) 12
(GRY) 11
(GRY) 10
J61B
J214
J248 1 J14 J232 J602 J297 J300A J63A J62A J31A J32 J51
(BWN) CTR-CNT CTRSI GND
28 DRV3 2 1 +24V (RED) 1 1 4 (BLK) 1 1 VL+ (ORG) 1 1 IMPOW (ORG) 1 1 (FC) 1
(PNK) FEDCLTSF SFB-CLT CTRRT +12V
27 DRV2 3 2 2 2 3 (BLK) 2 2 VDD (WHI) 2 2 GND (WHI) 2 2 (FC) 2
(GRY)
T-CTR
(WHI) +24V GND
26 DRV1 4 3 2 (BLK) 3 3 GND (WHI) 3 3 CA1 (WHI) 3 3 (FC) 3
FAX
(ORG) CTRON +12V

25 DRV0 5 4 1 (BLK) 4 4 LDON0 (WHI) 4 4 CA2 (WHI) 4 4 (FC) 4
J233
(For Japan)
(GRY) GND
24 DRV7 6 3 +24V (RED) 1 5 LDON1 (WHI) 5 5 CA3 (WHI) 5 5 (FC) 5
(PPE) RGT0-CLT +12V
23 DRV6 7 4 RGTCLT (BWN) 2 6 LDLTH (WHI) 6 6 CA4 (WHI) 6 6 (FC) 6
J303 J292
(BWN) GND
22 DRV5 8 1 LDON0 (ORG) 1 7 LDDAT (WHI) 7 7 CA5 (WHI) 7 7 (FC) 7
1
2
(PNK) +12V
J300
21 DRV4 9 2 LDON1 (WHI) 2 8 LDCLK (WHI) 8 8 GND (WHI) 8 8 (FC) 8

J231 J224
(WHI) VDD VDD GND
C
DG
20 CLK-D 10 5 (YLW) 3 1 (RED) 1 3 DPLTH (WHI) 3 9 CPPOW (WHI) 9 9 CA6 (WHI) 9 9 (FC) 9
C
(ORG) PSTP PSTP VID1 J264

+24V
19 CLK-C 11 6 (WHI) 2 2 (WHI) 2 4 DPOUT (WHI) 4 10 BZON (WHI) 10 10 CA7 (WHI) 10 10 (FC) 10
RGT0-SW J13
(GRY) GND GND GND DFACK
18 SIZE-0 12 7 (BLK) 1 3 (YLW) 3 5 DPCLK (WHI) 5 11 VL- (WHI) 11 11 CA8 (WHI) 11 11 (FC) 11 1 (BWN) 1
(PPE) VID2 DFREQ
17 SIZE-2 13 6 RST (WHI) 6 12 YD (WHI) 12 12 CA9 (WHI) 12 12 (FC) 12 2 (BWN) 2
M-MTR
SDV
HVT
ADU
PFP
(BWN) GND MREQDF

16 PFCRST 14 7 SCN13 (WHI) 7 13 WF (WHI) 13 13 CA10 (WHI) 13 13 (FC) 13 3 (WHI) 3
J112
(YLW) RS ADCNT
15 +5VSW 15 8 VDD (YLW) 1 8 SCN12 (WHI) 8 14 LP (WHI) 14 14 GND (WHI) 14 14 (FC) 14 4 (GRY) 4
(RED) 2
9 PSTPCU (GRY) 2 9 SCN11 (WHI) 9 GND FG

15 XSCL (WHI) 15 15 CA11 (WHI) 15 15 (FC) 15 (GRY) 5
PSTP1-SW
PWA-CCD
J266
CK1 DFRXD
9
5
7
6
8
2
(BLU) 1 1
PWA-PNL
J18B
PFP
10 GND (BLK) 3 10 RET9 (WHI) 10 16 CA12 (WHI) 16 16 (FC) 16 5 (PNK) 6
J271
J211
J242
J214
J241
14 SCSW-E (WHI) 1 11 RET8 (WHI) 11 17 CA13 (WHI) 17 17 GND (FC) 17 6 GND (BLK) 7
J300B J63B
5V
4 DG
3 DG
4 DG
3 DG
2 DG
3 DG
4 DG
3 DG
DG
ADF
CK2 DFTXD
12V
GND
GND
6 GND
5 VDD
4 GND
2 VDD
13 SIZE-3 (ORG) 2 12 VDD (WHI) 12

1 LCDEN (BLU) 1 18 (FC) 18 7 (ORG) 8
-12V
2 +24V
1 +24V
5 +24V
2 +24V
1 +24V
3 +36V
1 +24V
2 +24V
1 +24V
1 +24V
+24V
12 SIZE-1 (GRY) 3 13 GND (WHI) 13 19 GND (FC) 19 8 GND

2 GND (WHI) 2 (BLK) 9
J62B J31B
11 RETS-0 (PPE) 4 14 GNDL (WHI) 14 1 CA14 (WHI) 1 20 SH (FC) 20 9 MACKDF
3 UD0 (GRY) 3 (WHI) 10
J15A J313 J317
10 RETS-1 (BWN) 5 1 SIZCU3 (PNK) 15 1 (WHI) 6 GND +24V
4 UD1 2 CA15
(GRY) 4 (WHI) 2 21 (FC) 21 (RED) 11
CP DG
(RED)
(RED)
(BLU)
(BLU)
(RED)
(RED)
(BLU)
(BLU)
(BLK)
(YLW)
9 RETS-3 (PNK) 6 2 SIZCU2 (WHI) 14 2 (WHI) 5

5 UD2 3 GND
(GRY) 5 (WHI) 3 22 (FC) 22 (BLU) 12
PWA-STM
J306 J298
GND
(PNK) 5
(WHI) 4
(YLW) 3
(BLK) 2
(BLK) 1
9
8
4
3
(RED) 7
(RED) 6
(RED) 5
(BLU) 2
(BLU) 1
(BLU) 8
7
6
4
2
(RED) 9
(BLU) 5
(BLK) 3
(YLW) 1
(RED) 3
2
(BLU) 1
FG
J99
(ORG) 13
(RED) 10
12
11
8 RETS-2 (WHI) 7 4 1 YD (GRY) 1

6 UD3 4 IMD0
(GRY) 6 (WHI) 4 23 (FC) 23
J100
J101
J103
7 SCSW-D (ORG) 8 3 SIZCU1 (WHI) 13 3 (WHI) 3 SIZE1-SW 2 WF (GRY) 2 VDD

7 GND 5 IMD1
(WHI) 7 (WHI) 5 24 (FC) 24
J215 J102
6 SCSW-C (GRY) 9 4 SIZCU0 (WHI) 12 4 (WHI) 2 3 LP (GRY) 3 GND DG (BLU) 2 2 DG (BLU) 2
8 RXD 6 IMD2
(WHI) 8 (WHI) 6 25 (FC) 25
CST-UNIT(1)
GND VDD +24V +24V
5 RETS-7 (PPE) 10 5 (WHI) 11 5 (GRY) 1 4 XSCL (GRY) 4 (RED) 1 1 (RED) 5
9 TXD 7 IMD3
(WHI) 9 (WHI) 7 26 (FC) 26
4 RETS-6 (BWN) 11 5 LCDEN (GRY) 5
10 CTS (WHI) 10 8 IMD4 (WHI) 8
(GRY)(1)
3 RETS-5 (PNK) 12 6 UD0 (GRY) 6

11 RTS (WHI) 11 9 IMD5 (WHI) 9
J318
PWA-IMG
GND 1
2 RETS-4 (WHI) 13 6 (WHI) 10 6 (BLK) 3 7 UD1 (GRY) 7
12 GND (WHI) 12 10 IMD6 (WHI) 10
1 PMOT-REF(ORG) 14 7 TUPCU (WHI) 9 7 (ORG) 2 8 UD2 (GRY) 8
13 RSTCP (WHI) 13 11 IMD7 (WHI) 11
VDD T-UP1-SW J4 J141 J142
15 8 (WHI) 8 8 (ORG) 1 9 UD3 (GRY) 9
14 VDD (WHI) 14 12 GND (WHI) 12
1 GND 1 RXD (GRY) 1
10 VDD (GRY) 10
15 5VL (WHI) 15 13 PRWR (WHI) 13
GND
2 VDD 2 (WHI) 2
J319 11 GND (GRY) 11 14 PRRD (WHI) 14
TXD
3 MAD0 3 (YLW) 3
D
D
9 GND (WHI) 7 9 (BLK) 3 12 VEE (GRY) 12 15 CSIMG (WHI) 15

GND
4 MAD2 4 (PPE) 4
J18A 10 PEMPCU (WHI) 6 10 (PNK) 2
EMP1-SW 13 VOP (GRY) 13 16 IMRST (WHI) 16
FG
J341A 5 MAD4 5 (GRY) 5
1 11 VDD (WHI) 5 11 (PNK) 1 14 GND (GRY) 14 17 HDEN1 (WHI) 17
6 MAD6 6
1 DRV3 (RED) 2
7 MDT0 7
2 DRV2 (WHI) 3 FEDCLTCU J320 J295
9
8
7
6
(WHI) 8 MDT2 8
14
13
12
11
10
3 DRV1 (WHI) 4 12 4 12 (GRY) 1 1 CCFL+ (GRY) 1
J71B
J71A
EFD1-CLT 9 MDT4 9 FIN-CNT(PNK) 6
4 DRV0 (WHI) 5 13 +24V (WHI) 3 13 (RED) 2 2 2
10 MDT6 7
14 GND
9 GND
6 GND
4 GND
2 GND
GND
5 GND
2 GND
5 DRV7 (WHI) 6 3 GND
FINISHER
11 GND 10 (WHI) 8
13 PDAT0
12 PDAT1
11 PDAT2
10 PDAT3
8 PHDEN
7 PVDEN
5 PRCLK
3 PDCLK
1 PHSYN
SDAT0
SDAT1
SDAT2
SDAT3
4 SHDEN
3 SVDEN
1 SDCLK
6 DRV6 (WHI) 7 J321
CCFL- (WHI) 4
12 MWR 9
7 DRV5 (WHI) 8 14 TRMCUB (WHI) 2 14 (RED) 2 2
T-UP1-MTR 13 CSIP2 10
8 DRV4 (WHI) 9 15 TRMCUA (WHI) 1 15 (GRY) 1 1
J293 +24V
FG
(WHI)
(WHI)
(WHI)
(WHI)
(WHI)
RET0 14 VDD
(RED) 11
9 CLK-D (WHI) 10 (FC) 1
DG
(WHI) 9
(WHI) 8
(WHI) 7
(WHI) 6
(WHI) 5
(WHI) 4
(WHI) 3
(WHI) 2
(WHI) 1
9
8
7
6
(WHI) 5
(WHI) 4
(WHI) 3
(WHI) 2
(ORG) 1
SCN10 15 FNCNT
(BLU) 12
(WHI) 14
(WHI) 13
(WHI) 12
(WHI) 11
(WHI) 10
14
13
12
11
10
J34B
J34A
10 CLK-C (WHI) 11 (FC) 2
SCN9 16 GND
11 SIZE-0 (WHI) 12 (FC) 3
LCD
J315 SCN8 17 VDD J213
12 SIZE-2 (WHI) 13 J312 (FC) 4
DG
18 MAD1 2 2 (BLU) 3
PWA-IPC
SCN7
(GRY)(1)
13 PFCRST (WHI) 14 16 GND (BLK) 5 1 (BLK) 3 (FC) 5

+24V
SCN6 19 MAD3 1 1 (RED) 6
14 +5VSW (WHI) 15 17 PSTPCL (WHI) 4 2 (PNK) 2
PSTP2-SW
(FC) 6
1
SCN5 20 MAD5
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
18 VDD (WHI) 3 3 (PNK) 1 (FC) 7
14
13
12
11
10
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
J36
J35
SCN4 21 MAD7 J252
J37B
J37A
J341B J18B (FC) 8

DG
SCN3 22 MDT1 1 (BLU) 1
7 NC
5 NC
1 SCSW-E (RED) 1 J316 (FC) 9
GND
GND
GND
GND
GND
VDD
VDD
GND
GND
+5V
+5V
VDD
VDD
GND
GND
GND
GND
BCS
GND
10 VDD
8 VDD
6 VDD
4 VDD
3 VDD
2 +5V
1 +5V
10 GND
8 GND
7 GND
4 GND
1 GND
23 POL
MDT3 2
+12V
HIDT
SMA5
SMA3
SMA1
BIDT
HCLK
SMA6
SMA4
SMA2
SMA0
5 SMP0
9 SYNC
2 SIZE-3 (GRY) 2 19 UCOVDOR(WHI) 2 4 (PNK) 2 SCN2 (FC) 10
+3.3V
+3.3V
+3.3V
+3.3V
BHDEN
HHDEN
MCLK5
SMCRD
SMCD7
SMCD5
SMCD3
SMCD1
SMRST
+3.3V
+3.3V
BVDEN
HVDEN
HHSYC
SMCWT
SMCD6
SMCD4
SMCD2
SMCD0
9 DRVEN
6 VREF0
2 PIDT1
3 PIDT0
24 +24V
MDT5 3 (RED) 4
3 SIZE-1 (GRY) 3 20 GND (WHI) 1 5 (PNK) 1 U-COV-SW SCN1 (FC) 11
SCN0 25 MDT7
4 RETS-0 (GRY) 4 (FC) 12
26 GND
(BLK)
(BLK)
(ORG)
(ORG)
(BLK)
(RED)
(BLK)
(BLK)
(YLW)
(YLW)
(BLK)
(BLK)
(YLW)
(YLW)
(ORG)
(ORG)
(ORG)
(ORG)
(ORG)
(ORG)
(ORG)
(ORG)
(ORG)
(ORG)
(GRY)
(GRY)
(GRY)
(GRY)
(GRY)
(GRY)
(GRY)
(RED)
(WHI)
(YLW)
PS-ACC
PFP(For Japan)
5 RETS-1 (GRY) 5
E
PWA-BRT 27 MRD
1
2
8
9
3
4
5
6
7
2
4
6
8
9
7
5
3
1
6 RETS-3 (GRY) 6 J294
12
11
10
13
14
10
12
14
16
18
20
19
17
15
13
11
J132
28 FINRST
PWA-DSP
J171
E
7 RETS-2 (GRY) 7 J15B J314 J322 1

RET11 (FC) 29 VDD
8 SCSW-D (GRY) 8 1 SIZCL3 (PNK) 15 1 (WHI) 6 2
30 GND
PWA-LGC
PWA-LGC
9 SCSW-C (GRY) 9 2 SIZCL2 (GRY) 14 2 (WHI) 5 RET10 (FC) 3

RET9 (FC)
PS
10 RETS-7 (GRY) 10 4 4
11 RETS-6 (GRY) 11 3 SIZCL1 (GRY) 13 3 (WHI) 3 SIZE2-SW RET8 (FC) 5 J1 J92
J65 J381 LASER SCANNER UNIT GND
(WHI) RET7 (FC) 8 (BLK) 1
12 RETS-5 (GRY) 12 4 SIZCL0 (GRY) 12 4 2 6 1 +12V (WHI) 1 GND
9 (BLK) 2
CST-UNIT(2)
13 RETS-4 (GRY) 13 5 GND (GRY) 11 5 (GRY) 1 RET6 (FC) 7 2 STMFAN (WHI) 2 STM-FAN 5 5V (YLW) 3
14 PFCK-0 (GRY) 14 RET5 (FC) 8 3
6 5V (YLW) 4
15 J323 RET4 (FC) 9
J12A 7 5V (YLW) 5
6 GND (GRY) 10 6 (BLK) 3 RET3 (FC) 10 J48
J64
A1
RET2 (FC) 1 PLGCLK (ORG) 1
J321
J341
7 TUPCL (GRY) 9 7 (ORG) 2
T-UP2-SW 11 1 SMRST
VDD RET1 (FC) 2 PMBRK (GRY) 2
J94
(2) DG
8 (GRY) 8 8 (ORG) 1 12 2 GND
A2 GND
A4 VDD
(4) GND
(3) VDD
3 PMTLK (GRY) 3 10 EXPO-ON(ORG) 1
(1) +24V
3 HD7 PWA-POL 4 PMON (GRY) 4 11 EXPO-PWM(GRY) 2
J324 J302 J291 4 HD8 VDD
5 (GRY) 5 12 EXPO-EN(GRY) 3
9 GND (GRY) 7 9 (BLK) 3 1 SCN14 (ORG) 1 5 HD6 GND
6 (GRY) 6
10 PEMPCL (GRY) 6 10 (PNK) 2 EMP2-SW 2 SCN13 (WHI) 2 6 HD9
J93
(BLK) 6
(YLW) 5
4
(BLU) 3
2
(RED) 1
11 VDD (GRY) 5 11 (PNK) 1 3 SCN12 (WHI) 3 7 HD5 DG
3 (BLU) 1
J214
2
4 SCN11 (WHI) 4 8 HD10 DG
(WHI) 3 3
A3 PSTPPF1(WHI) 2 2
(WHI) 1 1
J47
4 (BLU) 2
J322
5 RET3 (WHI) 5 9 HD4 J255
J325 1 +24V (GRY) 7 1 +24V (RED) 4
1 DG
12 FEDCLTCL(GRY) 4 12 (GRY) 1 1 6 RET2 (WHI) 6 10 HD11 POL-FAN +24V

2 POLFAN (GRY) 8 2 (RED) 5
3 +24V
PWA-STM
13 +24V (GRY) 3 13 (RED) 2 2 EFD2-CLT 7 RET1 (WHI) 7 11 HD3
8 RET0 (WHI) 8 12 HD12
PS-ACC
PWA-KEY
J225 J116 J210
J326 9 LDON1 (WHI) 9 13 HD2 DG
F
2 OPTFAN (GRY) 1 2 OPTFAN (GRY) 9
LCF 2 (BLU) 3
14 TRMCLB (GRY) 2 14 (RED) 2 2 10 LDFC (WHI) 10 14 HD13 OPTFAN-F +24V
1 +24V (ORG) 2 1 +24V (GRY) 10 1 (RED) 6
(RED) 3
2
(BLU) 1
15 TRMCLA (GRY) 1 15 (GRY) 1 1 T-UP2-MTR 11 (WHI) 11 15 HD1
(BLK) 3
(WHI) 2
(YLW) 1
F
J252
J130
16 HD14
J301
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
J304 J299 17 HD0

12
11
10
10
11
10
J98
J97
J96
J95
2 +24V (GRY) 11
1 LDON0 (ORG) 1 18 HD15
1 CTRON (GRY) 12
PS
5V
5V
5V
5V
2 5V
1 5V
5V
5V
2 LDON1 (WHI) 2 19 GND

GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
J311
+12V
3.3V
3.3V
16 +24V (RED) 2 2 3 LDLTH (WHI) 3 20 DSP

4 J12B
17 RGTCLTCU(BWN) 1 1 RGT1-CLT 4 LDDAT (WHI) 4 21 HDDRQ
PSTP3-SW
(ORG) 1
3 CTR-RETA
18 5 LDCLK (WHI) 5 22 GND
5 CTR-RET(GRY) 2
(WHI)
(YLW)
(YLW)
(PNK)
(PNK)
(BLK)
(BLK)
(BLK)
(BLK)
(BLK)
(BLK)
19 6 RST (WHI) 6 23 HDIWR
HDD
PWR-ON (ORG) 9
(YLW) 2
(YLW) 1
3.3V (PNK) 6
3.3V (PNK) 5
(BLK) 8
(BLK) 7
(BLK) 4
(BLK) 3
9
(YLW) 2
(YLW) 1
3.3V (PNK) 6
3.3V (PNK) 5
(BLK) 8
(BLK) 7
(BLK) 4
(BLK) 3
9
8
7
6
5
4
3
2
1
20 7 DPLTH (WHI) 7 24 GND

J69
J70
14
10
-12V (BWN) 13
+12V (WHI) 11
(BLK) 12
PWR-EN (GRY) 10
(YLW) 14
(YLW) 13
12
11
10
J547 J229
J171
8 DPOUT (WHI) 8 25 HDIRD

1 GND (BLK) 1 10 GND (GRY) 3
J16 J260 9 DPCLK (WHI) 9 26 GND THMS-DRM 2 DRMTH (WHI) 2 9 DRMTH (GRY) 4
1 GND (BLK) 14 10 LDFC (WHI) 10 27 HIDRY
2 LC-CNT (WHI) 13 11 VDD (WHI) 11 28
STM
IMG
3 TRMLC-B(WHI) 12 12 GND (WHI) 12 29 HDDAK J546

2 +24V (RED) 3 8 +24V (GRY) 5
4 TRMLC-A(WHI) 11 30 GND TNR-MTR 1 TNR-MOT(PPE) 4 7 TMON (GRY) 6
5 FDMLC-B(WHI) 10 J305 J296 31 HDIRQ
6 FDMLC-A(WHI) 9 1 SCN14 (BLU) 1
32 HIO16
7 LC-KEY (WHI) 8 2 SCN13 (WHI) 2
33 SA1 J308
PWA-CNT
4 DG (BLU) 5 6 DG (GRY) 7
8 LC-LED (WHI) 7 3 SCN12 (WHI) 3
34 ATTN (GRY)
LCF
3 ATIN (WHI) 6 5 8
9 LC-DOR (WHI) 6 4 SCN11 (WHI) 4
35 SA0 SNR-ATC +24V (GRY)
2 +24V (RED) 7 4 9
10 TDWNLC (WHI) 5 5 RET7 (WHI) 5
36 SA2 ATVREF (ORG) ATVREF (GRY)
1 8 3 10
11 PEMPLC (WHI) 4 6 RET6 (WHI) 6
37 CSHD0 DEVCNT (BWN) DEVCNT (GRY)
9 2 11
12 TUPLC (WHI) 3 J261 J536 7 RET5 (WHI) 7
38 CSHD1 DEVCNT (BWN) GND (GRY)
G
10 1 12
13 GND (WHI) 2 1 DG (BLU) 2 8 RET4 (WHI) 8
39 LED
14 VDD (WHI) 1 2 +24V (RED) 1 9 GNDL (WHI) 9
40 GND
G
10 (WHI) 10
41 VDD
J17A J263A 11 (WHI) 11
42 VDD
1 AD-CNT (PNK) 10 12 (WHI) 12
43 GND
2 ENDSW (WHI) 9 13 (WHI) 13
44
3 SIDSW (WHI) 8
4 PEMPAD (WHI) 7
5 PJAM1AD(WHI) 6
6 SIDM-D (WHI) 5
7 SIDM-B (WHI) 4 PWA-STM
8 SIDM-C (WHI) 3
9 SIDM-A (WHI) 2
J74
J73
10 +5VSW (WHI) 1
11 J301
12 2
13 1
14 4 FAX DSI/PRINTER
ADU
3
J17B J263B 5
1 PLLOK-AD(ORG) 10
2 MOTBK-AD (GRY) 9
3 MOTON-AD (GRY) 8
4 FEDCLT-AD(GRY) 7
H
5
STCLT-AD (GRY) 6
6
STSOL-AD (GRY) 5
J263 J241
H
7 ENDM-D (GRY) 4 (1) +24V (RED) 1

8 ENDM-B (GRY) 3 (2) VDD (YLW) 2
9 ENDM-C (GRY) 2 (3) DG (BLU) 3
10 ENDM-A (GRY) 1 (4) GND (BLK) 4
11
12
13
14
9
8
7
6
5
4
3
2
1
12
11
10

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SERVICE HANDBOOK

DIGITAL PLAIN PAPER COPIER 3580

Copyright TOSHIBA CORPORATION 1998

4. Main Service Parts for Safety

6. Disposition of Consumable Parts/Packing Materials

9. Precautions Against Static Electricity

The change and difference from 2460 is written in

1. ADJUSTMENT ITEMS .............................................................................................................. 1-1

2. PERIODICAL MAINTENANCE ................................................................................................. 2-1

3. PRECAUTIONS FOR STORING AND HANDLING SUPPLIES ............................................... 3-1

4. TROUBLESHOOTING .............................................................................................................. 4-1

October 1998 © TOSHIBA CORP. I 3580 CONTENTS

October 1998 © TOSHIBA CORP. II 3580 CONTENTS

3. PRECAUTIONS FOR STORING

5. WIRE HARNESS CONNECTION

1.1 Error Codes

Group Error code Machine status

October 1998 © TOSHIBA CORP. 1-1 3580 ADJUSTMENT

3580 ADJUSTMENT 1-2 October 1998 © TOSHIBA CORP.

October 1998 © TOSHIBA CORP. 1-3 3580 ADJUSTMENT

Test print “04” Test print “09” TEST PRINT MODE

Adjustment “05” Adjustment of items “09” TEST MODE

Aging mode “07” Aging (includes RADF) “09” AGING MODE 2

0 1 All LEDs light START Key check C/S Exit

• Aging mode (02 or 07):

0 2 0 7 Aging C/S 0 9 Exit

PWR PWR START

3580 ADJUSTMENT 1-4 October 1998 © TOSHIBA CORP.

• Test print mode (04): Refer to “1.2.3 Test print mode”.

• Adjustment mode (05): Refer to “1.2.4 Adjustment mode”.

• Setting mode (08): Refer to “1.2.5 Setting mode”.

Notes: C/S: Press the CLEAR/STOP key

“S” “C” “09” “09” “09” “09”

“S”: START key on.

Quick reference chart for self-diagnostic mode

October 1998 © TOSHIBA CORP. 1-5 3580 ADJUSTMENT

LED Original size LED Copy size LED

LED lit in above condition (Signal level : H)

3580 ADJUSTMENT 1-6 October 1998 © TOSHIBA CORP.

AD-CNT APLL-OK SIDSW ENDSW PJAM1AD LCC4000 LCF PEMPAD PFC →

*1: Fuser thermistor condition

Note: 03 → With initialization before test mode is entered

October 1998 © TOSHIBA CORP. 1-7 3580 ADJUSTMENT

*1: Functional when the developer unit is not installed.

<Operation procedure group>

03 Operation Stop Operation

C/S Test mode standby

C/S Test mode standby

October 1998 © TOSHIBA CORP. 1-9 3580 ADJUSTMENT

Code ASIC Test Pattern type

111 GASTAR-S Primary scanning, 33 gradation (2nd step), error diffusion

3580 ADJUSTMENT 1 - 10 October 1998 © TOSHIBA CORP.

(Note 1): Refer to 1.4.

October 1998 © TOSHIBA CORP. 1 - 11 3580 ADJUSTMENT

3580 ADJUSTMENT 1 - 12 October 1998 © TOSHIBA CORP.

(Note 3): Refer to 1.7.

FAX GDI DSI

3580 ADJUSTMENT 1 - 14 October 1998 © TOSHIBA CORP.

When the output pattern

October 1998 © TOSHIBA CORP. 1 - 15 3580 ADJUSTMENT