WEAR PARTS & BEARINGS

TENMAT is a leading manufacturer of

specialised, high performance
engineering materials and components
with over 100 years of experience.

TENMAT stands for innovation,

safety-critical products, commitment
to our customers and the latest quality
standards worldwide.

A World of Materials
TENMAT’s diversified product range includes
composite wear parts and bearings,
engineering ceramics, hard metals,
high temperature resistant materials,
passive fire protection solutions, and
rotary vanes for pumps and compressors.

Commitment to Quality
TENMAT operates an ISO 9001:2008 Quality
Management System for the design, development
and manufacture of specialised high performance
engineering materials and components.
TENMAT‘s range of bearing materials include the world renowned composites

FEROFORM®, FEROGLIDE™ and RAILKO™. TENMAT bearing materials are

extremely versatile and uniquely suitable for the most demanding applications
in the most arduous of environments.

FEROFORM
FEROFORM material grades are a range of
proprietary TENMAT formulations, consisting of
a friction-modified cured phenolic resin

FEROFORM grades are used as bearings in

aggressive environments.

RAILKO bearings are high performance

composite products made from a matrix of
reinforced synthetic woven fibers which are
impregnated with specially selected resins and
friction modifiers.

RAILKO bearings excel in demanding rail, marine

and industrial applications. TENMAT is the

FEROGLIDE bearings consist either of a PTFE

FEROGLIDE
fabric with strengthening fibers applied to a metal
backing, or our innovative fabric-free design with
special low friction coating.

FEROGLIDE bearings are typically used in high

loads applications, like valves, hydro power
equipment, lifting equipment, hydraulic pumps
and many other applications.

FEROFORM FEROGLIDE
Key Features:
 Market-leading Wear Performance
 Significant Worldwide Stocks
 Doesn’t Require Clean Water Systems
 Excellent Stability
 Shaft Friendly
 Approved by All Major Classification
Societies

FEROFORM and RAILKO technical composite materials, exclusively manufactured by

TENMAT, are widely recognised as the industry standard for demanding applications
such as stern tube, rudder, and propeller bearings, deck equipment, steering gear and
many other applications.

TENMAT bearings offer considerable benefits in terms of performance, price,

reliability, design, ease of use and installation.

The innovative TENMAT FEROFORM and RAILKO material grades combine high
strength with excellent wear resistance and durability, yielding high performance
bearings for all types of service conditions, from the arctic to the tropics, from coastal
waters to deep sea conditions. TENMAT bearings do not require clean water
systems, and they perform with water lubrication as well as oil lubrication.

TENMAT marine bearings are proven not to support biofouling which can help avoid
shaft damage due to organic growth on the bearing.

Applications:
 Rudder Bearings  Steering Gear Bushes
 Stern Tube Bearings  Bracket Bearings
 Tanker Pads  Stinger Roller Bearings
 Davit Bearings  Sheave Bushes
 Hatch Cover Pads  Cargo Pump Bearings
 Cutter Head Bearings  Deck Equipment Bearings
Key Features:
 Protection Against Housing
Ovalisation
 Excellent Impact and Vibration
Absorption
 Lower Noise
 High Temperature Resistance
 Corrosion-free
 Zero Creep

TENMAT materials exhibit excellent wear resistance and long life even under the
most arduous conditions with extreme temperature fluctuations and dusty
environments.

FEROFORM F21, RAILKO NF21 and RAILKO NF22 are specified by all major transit
authorities and railway companies in a variety of freight and passenger train cars,
locomotives, metros, trams and light rail. RAILKO NF21 is specified for the European
standardised UIC Y25 bogie family and other derivatives, including the Y33, Y39 and
AM03 with full UIC approval.

FEROFORM and RAILKO materials are approved by all major Railway companies
and are widely recognized as the industry standard for demanding applications within
the railway industry. Since the 1980s RAILKO has supplied over 1 million side bearer
liners and center pivot liners to railways worldwide.

Applications:
 Center Pivot Liners  Secondary Suspensions
 Side Bearer Liners  Corridor & Face Plates
 Brake Linkage Bushes  Wear Plates
 Friction Damper Bushes  Gangway Tread Plates & Stripes
 Suspension Bushes  Axial Bushes
 Key Features:
 High Resistance to Abrasive
Environments
 High Dimensional Stability
 Superior Protection from Wear
 Lower Noise Compared to Metal
 Corrosion-free
 Self-lubricating

TENMAT RAILKO self lubricating materials are used in cars and off road vehicles for
applications including slip coats for glass run channels, pedal bushes, ball seats,
suspension guides, steering column seals, and gear shift bushes.

RAILKO PV103 & RAILKO Xtra Glide slip coats have been specifically developed by
TENMAT for the automotive industry to provide the contact surface for glass run
channels. These innovative slip coats create a low friction surface that is durable and
wear resistant.

Typically RAILKO PV103 is co-extruded onto blends of PP, EPDM (Ethylene

Propylene Diene Monomer), and SEBS (Styrene Ethylene Butylene Styrene) to
improve long-term performances of weather seals.

RAILKO PV80 is a self lubricating material with an acetal polymer base. It is injection
molded to form precision components for the automotive industry and solves
the problems of noise and friction that occur with conventional materials.

Applications:
 Slip Coats for Glass Run Channels  Gearshift Bushes
 Ball Joint Housings  Pedal Bushes
 Steering Column Seals  Suspension Guides
Key Features:
 High Resistance to Abrasive
Environments
 High Dimensional Stability
 Superior Protection from Wear
 Free from Stick-slip
 Corrosion-free
 Self-lubricating

The ability of TENMAT bearings to work in both dry and wet conditions without
grease lubrication makes them the ideal choice for a wide variety of applications
within the hydropower industry, such as Francis, Kaplan, and Pelton turbines and in
associated mechanical equipment. FEROFORM and FEROGLIDE bearings have
been providing reliable performance to the most prestigious water turbine
manufacturers and end users worldwide for decades.

The inherent self-lubricating characteristics of FEROFORM and FEROGLIDE grades

allow them to be used for all wicket gates in the upper, intermediate and lower
positions, as well as in control linkages. TENMAT materials are resistant to abrasive
conditions such as sand-laden water, confirmed by independent third party testing and
highlighted through many years of uninterrupted service.

Proven in U.S. Army Corps of Engineers independent studies, TENMAT bearings

are the best solution for Hydro Applications, achieving outstanding ratings in various
applications.
Applications:
 Control Linkage Bearings  Segmental Shaft Seal
 Main Shaft Guide Bearing  Kaplan Blade & Hub Bearings
 Operating Ring Bearing  Wicket Gates
 Guide Vane Bearings
 Key Features:
 High resistance to abrasive
environments
 Low friction
 High temperature resistance
 Excellent chemical and
corrosion resistance
 Self-lubricating
 Free from stick slip

TENMAT FEROGLIDE bearings are used extensively by valve manufacturers due to

the material's ability to maintain low friction under heavy loads. FEROGLIDE bearings
have a metal backing and a composite self lubricating liner. This gives a combination
of high strength, excellent chemical resistance, and low coefficient of friction which
means that FEROGLIDE is the material of choice for oil and gas valves in both
sub-sea and platform applications.

Standard and special size FEROGLIDE bearings are supplied in Inconel and stainless
steel. FEROGLIDE bearings are supplied as coiled bearings, thrust washers, and
solid cylindrical bearings.

FEROGLIDE bearings are composite in nature and do not have cold flow tendencies
of solid and filled PTFE resins. They excel even in application at temperatures beyond
the range of most lubricants, -150oC to +300oC, and exhibit exceptional strength.

Applications:
 Ball valves
 Butterfly Valves for the Trunnion Guide Bearings
 Stem Bearings
Key Features:
 Market-leading Wear
Performance
 Doesn’t Require Clean Water
Systems
 Excellent Stability
 Approved by All Major
Classification Societies

The ability of TENMAT bearings to perform in sea water and other difficult, dirty and
abrasive environments gives design engineers robust bearing and wear pad solutions
for the offshore industries.

FEROFORM materials are used on Floating Production and Storage Operation

(FPSO) turrets as horizontal and vertical slide pads due to their low level of friction
and high resistance to wear. Other applications include stinger roller bearings,
windlasses, drill string support pivots, fairleads, sheaves, mooring systems,
fingerboard bushes, crane pivot point bearings, winches and many more.

FEROFORM material grades are non-metallic material that eliminate metal to metal
corrosion, a common problem with traditional bearings. TENMAT self lubricating
materials are often used in place of metal bearings, offering attractive cost savings to
equipment manufacturers by eliminating complex lubrication systems.

Applications:
 Pipe-Laying Equipment  Riser Applications
 Cable-Laying Rollers  Mooring Systems
 Dredging Applications  Turret Systems
 Crane Applications  Trunnion Ball Valves
 Subsea Applications  Jack Lift Guides
Key Features:
 High Resistance to Abrasive
Environments
 High Dimensional Stability
 High Wear Resistance
 Increases Pump Life
 Corrosion-free
 Self-lubricating

FEROFORM and RAILKO composites are used as bushes, neck rings, wear rings,
motor bushes and thrust discs in pumps conveying all manner of fluids. These durable
materials have low coefficient of friction and high abrasion resistance giving long life
performance, and high chemical resistance.

FEROFORM and RAILKO bushes and thrust washers are used in vertical turbine
pumps for the seawater lift and cooling pumps for power stations. Other applications
include horizontal pumps, submersible pumps and centrifugal pumps.

FEROFORM and RAILKO grades are a superior alternative to rubber bearings and
PEEK bearings, offering superb wear resistance, improved pump performance and
reliability, as well as greatly reducing stick slip. The materials can run dry at start up
due to their strength and resistance to heat.

TENMAT materials can be machined to exact sizes, simplifying the pump

refurbishment process at minimum cost.

Applications:
 Throat Bushings  Motor Bushes
 Lineshaft Bushings  Wear Rings
 Bowl Bushings  Neck Rings
 Thrust Discs  Impeller Rings
Key Features:
 Long Life
 Stability Under Vacuum
 High Flexural Strength
 Lower Noise
 Chemical & Corrosion
Resistance
 High Pump Performance

TENMAT is the world's leading manufacturer of high performance rotor vanes for
vacuum pumps and compressors. TENMAT FEROFORM rotor vanes are specified
and used by more than 50 OEM’s worldwide.

FEROFORM F57 has been developed using specially engineered resin with bespoke
reinforcement. This makes it the ideal choice for heavy duty industrial pumps, vacuum
trucks and milking pumps, slurry spreaders etc.

FEROFORM F43 is a unique blend of high temperature fibers and resins designed
especially for the most demanding of high vacuum applications.

The material of choice for dry running pumps and compressors is FEROFORM
F200A, a resin bonded graphite material of exceptional life and performance.

TENMAT rotor vanes are available in a wide range of dimensions to fit every
possible application for vacuum pumps and compressors. Customized vanes can be
supplied with lengths up to 1800mm (71”) and thicknesses up to 25.4mm (1") .

Applications:
 Milking Pumps  Single Stage Vacuum Pumps
 Blowers for Cement Plants  High Vacuum Pumps
 Tanker Discharge Pumps  Industrial Pumps
Key Features:
 Long Life
 High Compressive Strength
 Wide Application Range
 High Chemical & Corrosion
resistance
 Self-lubricating
 High Temperature Resistance

TENMAT manufactures a wide range of self-lubricating composite materials ideally

suited for bushes, bearings, thrust washers, and sliding pads used in a variety of
demanding applications.

FEROFORM and RAILKO material grades are high performance composite products,
manufactured from a resin matrix reinforced with woven synthetic fibre and specially
selected friction modifiers. These components are suitable for dry running
applications, as well as for use with all common lubricants.

The diversity of applications for TENMAT materials nears being endless and
includes slaughtering machines, packaging equipment, glass bottle cleaning
equipment, waste water processing equipment, lock gates, hydraulic cylinders,
cranes, crushers, agricultural bearings and sliding pads, and many more.

Applications:
 Slaughtering Machines  Lock Gates
 Packaging Equipment  Hydraulic Cylinders
 Escalators  Cranes
 Glass Bottle Cleaning Equipment  Crushers
 Waste Water Processing Equipment
TENMAT is committed to the ongoing development of new products and solutions in the field

of composite and engineering materials. This dedication has been recognised in 2012 and 2013
by receiving the highest official award in Great Britain, the prestigious Queen’s Award for
Enterprise in the categories Innovation and International Trade.

Custom Component Manufacture

TENMAT materials can be supplied as semi-finished products or, if required by the customer,

our ISO 9001-2008 certified machine shop can produce fully machined items to specification.

Materials Expertise
With over 100 years of experience in Composite Engineering Materials, TENMAT offers

customers information on material developments, characteristics, suitability and applications.

Technical Ingenuity
TENMAT has been proven to consistently produce industry leading advanced composites,
developed in our in-house R&D Technical Laboratories.

Problem Solvers
The diverse range of high performance composite materials manufactured by TENMAT

offers the engineer a wide array of solutions to improve wear resistance, withstand extreme
temperatures, resist high impacts and survive in harsh, corrosive environments.

Component Design
If design services, drawings and fitting instructions are required, TENMAT works with

customers in developing the most suitable solution to their particular problem.

FEROFORM FEROGLIDE

REFRAVER REFEL ARCLEX

NITRASIL SINDANYO

TENMAT is committed to the highest standards in customer service and

our international staff is looking forward to assist you.

CORPORATE HQ NORTH AMERICA SCANDINAVIA

TENMAT Ltd. TENMAT Inc. TENMAT
Ashburton Rd West
Trafford Park 23 Copper Drive Stureplan 13
Manchester M17 1TD Newport, DE 19804 111 45 Stockholm
England USA Sweden
Tel.: +44(0)161 872 2181 Tel.: +1 302-633-6600 Tel: +46 (0) 8 612 68 50
Fax: +44(0)161 872 7596 Fax: +1 302-633-6838 Fax: +44 (0) 161 872 7596
Email: [email protected] Email: [email protected] Email: [email protected]
Web: www.tenmat.com Web: www.tenmatus.com Web: www.tenmat.com

Visit us on the web at www.TENMAT.com

ITALY FRANCE GERMANY
TENMAT TENMAT TENMAT

Via Dante, 2/48 56 Avenue Foch

16121 Genova 77370 Nangis
Italy France
Tel.: +39 0 10 545 1343 Tel.: +33 (0) 1 6058 5656 Tel.: +49 (0) 7151 1338468
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Email: [email protected] Email: [email protected] Email: [email protected]
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