Chapter 5 - Activity Based Costing Problems
Chapter 5 - Activity Based Costing Problems
5-17 ABC, cost hierarchy, service. (CMA, adapted) Vineyard Test Laboratories does heat testing (HT) and
stress testing (ST) on materials and operates at capacity. Under its current simple costing system,
Vineyard aggregates all operating costs of $1,190,000 into a single overhead cost pool. Vineyard
calculates a rate per test-hour of $17 ($1,190,000 ÷ 70,000 total test-hours). HT uses 40,000 test-hours,
and ST uses 30,000 test-hours. Gary Celeste, Vineyard’s controller, believes that there is enough
variation in test procedures and cost structures to establish separate costing and billing rates for HT and
ST. The market for test services is becoming competitive. Without this information, any mis-costing and
mispricing of its services could cause Vineyard to lose business. Celeste divides Vineyard’s costs into four
activity-cost categories.
a. Direct-labor costs, $146,000. These costs can be directly traced to HT, $100,000, and ST, $46,000.
b. Equipment-related costs (rent, maintenance, energy, and so on), $350,000. These costs are allocated
to HT and ST on the basis of test-hours.
c. Setup costs, $430,000. These costs are allocated to HT and ST on the basis of the number of setup
hours required. HT requires 13,600 setup-hours, and ST requires 3,600 setup-hours.
d. Costs of designing tests, $264,000. These costs are allocated to HT and ST on the basis of the time
required for designing the tests. HT requires 3,000 hours, and ST requires 1,400 hours.
Required:
Calculate the cost per test-hour for HT and ST. Explain briefly the reasons why these numbers differ from
the $17 per test-hour that Vineyard calculated using its simple costing system.
1.
(1) (2) (3) (4) = (2) (3) (5) (6) = (4) (5) (7) = (4) + (6)
SAN ANTONIO
DOMINION
$28,132
AMSTERDAM
ENTERPRISES
$14,092
2.
(1) (2) (3) (4) = (2) (3) (5) (6) = (3) (5) (7) = (4) + (6)
SAN ANTONIO
DOMINION
$26,890
AMSTERDAM
ENTERPRISES
$16,090
Requirement 1 Requirement 2
$42,224 $42,980
Both clients use 70 hours of professional labor time. However, San Antonio Dominion uses a
higher proportion of Walliston’s time (26 hours), which is more costly. This attracts the highest
support-services charge when allocated on the basis of direct professional labor costs.
3. Assume that the Walliston Group uses a cause-and-effect criterion when choosing the
allocation base for support services. You could use several pieces of evidence to determine
whether professional labor costs or hours is the driver of support-service costs:
a. Interviews with personnel. For example, staff in the major cost categories in support
services could be interviewed to determine whether Walliston requires more
support per hour than, say, Abbington. The professional labor costs allocation base
implies that an hour of Walliston’s time requires 6.40 ($640 ÷ $100) times more
support-service dollars than does an hour of Abbington’s time.
1.
Actual plant-wide variable
MOH rate based on machine
hours, $308,600 4,000
$77.15 per machine hour
($77.15 120; $77.15 2,800; $77.15 1,080) $9,258 $216,020 $83,322 $308,600
2.
Total
Variable MOH
Department in 2011 Driver Units Rate
Holden
United Leland
Motors Motors Vehicle Total
(120 $60; 2,800 $60; 1,080 $60) 7,200 168,000 64,800 240,000
3.
United Holden Leland
Motors Motors Vehicle
a. Department rates
(Requirement 2) $23,800 $192,800 $92,000
b. Plantwide rate
(Requirement 1) $ 9,258 $216,020 $83,322
Ratio of (a) ÷ (b) 2.57 0.89 1.10
The variable manufacturing overhead allocated to United Motors increases by 157% under the
department rates, the overhead allocated to Holden decreases by about 11% and the overhead
allocated to Leland increases by about 10%.
The three contracts differ sizably in the way they use the resources of the three
departments.
The percentage of total driver units in each department used by the companies is:
The United Motors contract uses only 3% of total machines hours in 2011, yet uses 28%
of CAD design-hours and 19% of engineering hours. The result is that the plantwide rate, based
on machine hours, will greatly underestimate the cost of resources used on the United Motors
contract. This explains the 157% increase in indirect costs assigned to the United Motors
contract when department rates are used. The Leland Vehicle contract also uses far fewer
machine-hours than engineering-hours and is also undercosted.
In contrast, the Holden Motors contract uses less of design (51%) and engineering (16%)
than of machine-hours (70%). Hence, the use of department rates will report lower indirect costs
for Holden Motors than does a plantwide rate.
Holden Motors was probably complaining under the use of the simple system because its
contract was being overcosted relative to its consumption of MOH resources. United and Leland,
on the other hand, were having their contracts undercosted and underpriced by the simple
system. Assuming that AP is an efficient and competitive supplier, if the new department-based
rates are used to price contracts, United and Leland will be unhappy. AP should explain to
United and Leland how the calculation was done, and point out United’s high use of design and
engineering resources and Leland’s high use of engineering resources relative to production
machine hours. Discuss ways of reducing the consumption of those resources, if possible, and
show willingness to partner with them to do so. If the price rise is going to be steep, perhaps
offer to phase in the new prices.
4. Other than for pricing, AP can also use the information from the department-based
system to examine and streamline its own operations so that there is maximum value-added from
all indirect resources. It might set targets over time to reduce both the consumption of each
indirect resource and the unit costs of the resources. The department-based system gives AP
more opportunities for targeted cost management.
5. It would not be worthwhile to further refine the cost system into an ABC system if (1) a
single activity accounts for a sizable proportion of the department’s costs or (2) significant costs
are incurred on different activities within a department, but each activity has the same cost driver
or (3) there wasn’t much variation among contracts in the consumption of activities within a
department. If, for example, most activities within the design department were, in fact, driven by
CAD-design hours, then the more refined system would be more costly and no more accurate
than the department-based cost system. Even if there was sufficient variation, considering the
relative sizes of the 3 department cost pools, it may only be cost-effective to further analyze the
engineering cost pool, which consumes 78% ($240,000 $308,600) of the manufacturing
overhead.
5-20 (50 min.) Plantwide, department, and activity-cost rates.
1.
Direct materials
Direct Labor
$22,386
= $0.91 per Forming Department direct-labor dollar
$24, 600
$33,960
= $1.121718 per Assembly Department direct cost dollar
$30, 275
Allocated overhead
Allocated overhead
Allocated overhead
Forming Department
$12, 000
Budgeted setup rate = = $76.92308 per batch
156 batches
$10,386
Budgeted supervision rate = = $0.422195 per direct-labor dollar
$24, 600
Assembly Department
$23, 000
Budgeted set up rate = = $157.5342 per batch
146 batches
$10,960
Budgeted supervision rate = = $0.598907 per direct-labor dollar
$18,300
Trophies Plaques Total
Set up
Supervision
Set up
Supervision
4. Tarquin uses more refined cost pools the costs of trophies decreases and costs of
plaques increases. This is because plaques use a higher proportion of cost drivers (batches
of set ups and direct manufacturing labor costs) than trophies whereas the direct costs (the
allocation base used in the simple costing system) are slightly smaller for plaques compared
to trophies. This results in plaques being undercosted and trophies overcosted in the simple
costing system.
2.
Mathematical Financial
Direct materials