Study of Esterification and Transesterification in Biodiesel Production From Used Frying Oils in A Closed System
Study of Esterification and Transesterification in Biodiesel Production From Used Frying Oils in A Closed System
Study of Esterification and Transesterification in Biodiesel Production From Used Frying Oils in A Closed System
a r t i c l e i n f o a b s t r a c t
Article history: Used frying oils are a good alternative for biodiesel production but their treatment is more complex than
Received 19 October 2009 fresh vegetable oils. Used frying oils contain a large amount of free fatty acids, so an esterification step is
Received in revised form 18 March 2010 necessary before transesterification. This reaction is usually carried out in batch reactors with pressure
Accepted 19 March 2010
and temperature conditions (ambient pressure and 60 ◦ C) where the esterification reaction acts as the
limiting step of the production. The aim of this work was to investigate the acidity removal and the
Keywords:
subsequent transesterification at different temperatures and mole ratios in a batch reactor in order to
Used frying oils
improve the biodiesel production from used frying oils.
Esterification
Transesterification
The influence of temperature was studied in order to know the kinetics of esterification. The reaction
Closed system rate increased when the temperature was increased. The experimental results were found to fit a first-
Kinetics order kinetic law for the forward reaction and a second-order for the reverse reaction.
Polar FAME The influence of temperature was found to be insignificant on the transesterification reaction. Nev-
ertheless, methanol/oil mole ratio influenced up to 6.0:1. The influence of upper mole ratios was
insignificant on the FAME content evolution.
Based on the experimental results, biodiesel from used frying oil did not fulfil all the specifications from
EN 14214 Standard due to the chemical modifications in the oil during cooking (presence of polar com-
pounds). Therefore, biodiesel was proposed for use in combustion processes or in blends with biodiesel
from other vegetable oils or even animal fats, which had not undergone chemical modifications.
© 2010 Elsevier B.V. All rights reserved.
1. Introduction industrial scale, alkaline catalyst is the most used due to its suitable
operational conditions: low cost, easy to install and, above all, its
Liquid biofuels are a growing and interesting alternative to high reaction rate which provides a decrease in the equipment size
petrol–based fuel because of the economic, environmental and sup- and in immobilized capital.
ply problems of fossil fuels. Biodiesel, an alternative diesel fuel, is The main disadvantage of using biodiesel is the high cost of the
made from renewable biological sources such as vegetable oils and raw material, which leads to a very expensive final product in com-
animal fats. It is biodegradable and non-toxic, has low emission pro- parison with petrol-diesel. In recent years many studies have been
files and so is environmentally beneficial [1]. It is an advantageous carried out on biodiesel production from used frying oils [2–5] as
option for the substitution or reduction of fossil fuel consumption. well as the research of new vegetable species [6–9], all of them with
Biodiesel is defined, according to The American Society for Testing a view to overcoming the economic barrier.
and Materials (ASTM), as monoalkyl esters of long chain fatty acids In this sense, used frying oils are a good raw material because
(FAME) derived from a renewable lipid feedstock, such as vegetable of their low cost and the environmental advantage of the residue
oil or animal fat [2]. valorisation. Spain is a large vegetable oil consumer, mainly olive
The most common way to produce biodiesel is by transester- and sunflower oils; in addition, used frying oils do not undergo
ification, which refers to a catalyzed chemical reaction involving significant alterations and can be easily adapted as biofuel because
vegetable oil and alcohol to yield fatty acid alkyl esters (i.e. they are unlikely to be reused.
biodiesel) and glycerol as a by-product [2]. Methanol is the most Cooking is a dehydration process; it means that water and sol-
commonly used alcohol because of its low cost and its physical- uble compounds are transferred from fried food to oil. At the same
chemical advantages (polar compound and short chain alcohol). At time, fried products absorb a part of the surrounding oil. Edible oils
are constantly exposed to chemical reaction during cooking, due to
their composition and external influences. The reactions are led by
∗ Corresponding author. Tel.: +34 957218586; fax: +34 957218625. oxygen, light and heat. Three main reactions take place: oxidation,
E-mail address: [email protected] (M.A. Martín). polymerization and hydrolysis.
1385-8947/$ – see front matter © 2010 Elsevier B.V. All rights reserved.
doi:10.1016/j.cej.2010.03.050
474 M. Berrios et al. / Chemical Engineering Journal 160 (2010) 473–479
Table 1
Chemical analysis of used frying oil and fatty acid profile (free and linked acids).
(a) Oxidation produces oil ageing due to contact with atmospheric directly used for biodiesel fuel production applying the commonly
oxygen. Oxidation is accelerated because of temperature and used alkaline transesterification procedure; free fatty acids have
light. Triglycerides, which are present in oil, are oxidizable to be esterified before the transesterification of triglycerides can
organic compounds. In fact, when the number of double bonds take place [18]. Canakci and Van Gerpen [19] recommend this pre-
rises, oxidation takes place easily. As well as degraded products, treatment since, if the FFA level exceeds 0.5 wt.%, saponification
oxidation produces hydroperoxides, aldehydes and ketones. will hinder the separation of the ester from glycerine and reduce
(b) Polymerization is a chemical reaction where unsaturated fatty the yield and formation rate of FAME due to alkaline catalyst con-
acids - due to the influence of heat, heavy metals (Cu, Fe) or sumption. This is the case of used frying oils. So an esterification
light and by means of the breakage of the double bond - reacts step is necessary before transesterification. This reaction is usually
to form dimers (molecule composed of two identical subunits carried out in batch reactors with pressure and temperature condi-
or monomers linked together) and polymers of triglycerides. As tions (ambient pressure and 60 ◦ C) where the esterification reaction
a consequence of polymerization, the oil molecular weight rises acts as the limiting step of the production. The aim of this work was
and the oil becomes more viscous. to investigate the acidity removal and the subsequent transesteri-
(c) Hydrolysis is led by water acquisition in the fried product and fication at different temperatures and mole ratios in a batch reactor
is supported by certain products deep-fried in batter. Free fatty in order to improve the biodiesel production from used frying
acids (FFAs) are generated because triglycerides are broken oils.
down. Moreover, when the water evaporates through the oil,
monoglycerides, diglycerides and FFAs are created. 2. Materials and methods
Thus, the new products formed during frying are polymers, The raw material utilized in this work was used frying oil
dimers, oxidized triglycerides (hydroperoxides, aldehydes and (mainly olive and sunflower oil) from the refuse collection of the
ketones), as well as diglycerides and fatty acids [10]. So used fry- company BIDA, S.A. (Fuentes de Andalucía, Spain), with an acid
ing oils are heterogeneous as compared to crude or refined oils. All value of 4.26 mg KOH·g−1 oil (FFA level of 2.14 wt.%). Table 1 shows
these groups possess higher polarity that the initial triglycerides the most important characteristics of this used frying oil.
and can be easily quantified by means of adsorption chromatogra- All the properties of the samples were analyzed according to
phy [10–11] to find out the total degradation of frying oils. the Standard Methods. The polar compound content (in used fry-
Regarding the transesterification, it is found that crude oils (95% ing oil, esterified oil and biodiesel) was determined by a method
of triglycerides + partial glycerides) would give more than 98 wt.% in accordance with Standard Method 2507–IUPAC [11]. The non-
of FAME in a complete conversion. However, in the case of used polar FAME content was determined by a method in accordance
frying oils, non–altered FAME depend on the variable quality of with EN 14103 Standard [20]. The water content was determined
the used frying oil [10]. At present, the determination of polar by the Karl Fisher method (ISO 12937 Standard) [21] and the acid
compounds can be applied in used frying oils and FAME obtained value was determined by titration with KOH in accordance with EN
in order to know the real composition in biodiesel. In addition, 14104 Standard [22]. The monoglyceride (MG), diglyceride (DG),
Ruiz–Méndez et al. [10] proposed to study how polar compounds triglyceride (TG) and free glycerol contents were determined by a
might interfere in the standard gas chromatographic determina- method in accordance with EN 14105 Standard [23]. Kinematic vis-
tions for evaluating the quality of biodiesel (EN 14103; EN 14105). cosity and density were determined in accordance with ISO 3104
Due to the chemical reactions, the physical and chemical proper- Standard [24] and ISO 3675 Standard [25] respectively. The iodine
ties of the oil change during cooking [12]. A great deal of research value was determined by a method in accordance with EN 14111
has been conducted to characterize these physical and chemical Standard [26].
changes [13–16]. As previously mentioned, the percentage of FFAs Due to the chemical composition of used frying oil (Table 1),
has been found to increase due to triglyceride hydrolysis in the non–polar and polar FAME (oxidized monomeric FAME, dimeric
presence of food moisture. For instance, the level of FFAs in fresh FAME, and oligomeric FAME) were present in the biodiesel
soybean oil went from 0.04 wt.% to 1.51 wt.% after 70 h of frying obtained.
at 190 ◦ C [12,16]. It was also observed that the acid value, specific The experimental set-up (Fig. 1) used for both esterification and
gravity and saponification value of the used frying oil increased, transesterification was a batch stirring reactor close to the atmo-
but the iodine value decreased. The peroxide value increased to a sphere. The device is composed of a stainless steel tank reactor
maximum and then started to decrease [17]. (1 L capacity) with pressure and liquid phase temperature displays,
The effectiveness of the alkaline transesterification process where the heating system consisted of a jacketed reactor through
depends on the quality of the vegetable oil used for transesterifi- which thermostated glycerol at the required temperature was cir-
cation. Oil, containing a large quantity of free fatty acids, cannot be culated. Moreover, the system was made up of magnetic agitation,
M. Berrios et al. / Chemical Engineering Journal 160 (2010) 473–479 475
ification tests were carried out at 600 rpm (fixed speed in previous
Fig. 1. Batch reactor experimental set-up. paper; [30]), H2 SO4 as acid catalyst at concentration of 5 wt.% (rel-
ative to total acidity as oleic acid), using a methanol/oleic acid
which made it possible to control the agitation speed at the desired mole ratio of 60:1 and different temperatures (60, 70, 80, 90 and
interval. During the tests, samples of 5 mL of liquid phase were 100 ◦ C). Fig. 2 depicts the relation between the temperature and
withdrawn by using a line equipped with a stopping valve, similar the obtained manometric pressure.
to other used by Tesser et al. [27]. The system was charged with all The reaction development was checked by the acid value deter-
the reactants and when the temperature was reached, the reaction mination by means of the titration with KOH solution in accordance
time started. with the EN 14104 Standard [22]. Samples were taken from the
In all the tests, 20% (0,2L) of the total volume was maintained reactor at several times and were then washed with deionised
as headspace in order to find out the methanol number of moles in water in order to stop the reaction, centrifuged and dried under
the gas phase at each temperature. Given that the vapour pressure vacuum conditions to remove the washing water.
of methanol at 80 ◦ C is 1.82 atm [28] and if the perfect gas equa- The used frying esterified oil, which has been utilized in the
tion is applied, the calculated methanol mole number would be transesterification reaction, contains 9.6 wt.% FAME from a previ-
0.0126. This value was less than 0.5% approx. of the total amount of ous esterification (0.34 wt.% FFA content).
methanol in the liquid phase. Therefore, the methanol was in liquid The transesterification conditions were taken from the back-
phase only at selected conditions. ground literature [3,32,33] and modified in order to study the
With the aim of finding out the consumed power when the num- influence of the temperature and excess methanol over the
ber of revolutions of the stirrer is changed, the Reynolds number reaction. Transesterification tests were carried out at several tem-
was calculated. For stirred tanks, the Reynolds number is calculated peratures (60, 70 and 80 ◦ C), a methanol/oil mole ratio of 4.5:1, 6.0:1
by the next expression: and 7.5:1, 600 rpm and an alkaline catalyst concentration (KOH) of
1.0 wt.%.
Ni · Di2 · The transesterification development has been checked by the
Rei = (1)
determination of methyl esters content in a VARIAN 3900 GC by
a method in agreement with the EN 14103 Standard [20]. Sam-
where Rei is the Reynolds number, Ni the number of revolutions
ples were taken from the reactor at several intervals and were then
of the stirrer, Di the stirrer diameter, the fluid density and the
kept cold. The glycerol-phase was removed and the methyl ester-
fluid dynamic viscosity.
phase was washed with deionised water to remove impurities, then
For the used system, with the diameter of the stirrer at 2.5 cm,
centrifuged and dried under vacuum conditions.
the agitation speed 600 rpm, the fluid density 0.915 g·cm−3 and the
fluid dynamic viscosity 0.295 g·cm−1 ·s−1 , the Rei was 194. There-
fore, the flow was turbulent (Rei > 10). Actually, during the initial 3. Results and discussion
stage, the Reynolds number controller is the oil dynamic viscos-
ity and it grows as the fluid dynamic viscosity decreases so the 3.1. Esterification
turbulent flow increases with the FAME formation.
For systems in turbulent mode, the consumed power was cal- The elimination of FFAs relies on the well-known esterification
culated by Doran [29]: reaction:
where N is a constant value of the power number in turbulent which is catalysed by acids. In this work, R1 was a linear chain of
mode. Given that the power increases with the revolutions number 13–23 carbon atoms containing a variable number of unsaturations
cube, it is justified to work with the minimum value of Ni to avoid depending on the particular origin of the raw material, and R2 was
the reaction control by matter transfer. a methyl radical.
In previous studies [2,30,31] similar esterification conditions This reaction is heterogeneous (methanol is non-soluble in
were reported but only over ambient pressure conditions. Ester- sunflower oil), so it requires agitation in order to avoid mass trans-
476 M. Berrios et al. / Chemical Engineering Journal 160 (2010) 473–479
Table 3
Energy of activation and frequency factor for the esterification of used frying oil. hydroxide was used as a process catalyst as it is the most used at
industrial scale.
A (min-1 ) E (J mol-1 ) r
Fig. 6 shows the influence of temperature (60, 70 and 80 ◦ C) on
K1 363 28693 0.95 the evolution of the reaction when methanol/oil mole ratio was set
at 6.0:1. It can be observed that temperature did not have a sig-
nificant influence on the kinetics because the conversion to FAME
sunflower oil esterification and by Aranda et al. [34] for palm fatty
happened quickly. In this way, workings over 60 ◦ C did not improve
acid esterification. In contrast to these values, Sendzikiene et al.
the process.
[18] showed activation energy around 13 kJ·mol−1 and laid down
Something similar happened when the influence of
the assumption that diffusion restrictions were characteristic to
methanol/oil mole ratio was studied. Fig. 7 shows the influ-
the entire range of the concentrations and the reaction duration
ence of methanol/oil mole ratio (4.5:1, 6.0:1 and 7.5:1) on the
studied.
evolution of the reaction at 60 ◦ C. Although in the graph the
differences are not detected, when a methanol/oil mole ratio of
3.2. Transesterification 4.5:1 was selected, the FAME content was almost constant and
2 wt.% lower than the other runs. So a methanol/oil ratio of 6.0:1
Just like the esterification reaction, transesterification is a het- was selected as the most suitable amount of methanol.
erogeneous reaction: The obtained product in the test with the most suitable con-
Triglyceride + 3 Methanol 3 Methyl ester + Glycerol ditions (600 rpm, 1.0 wt.% KOH, 6.0:1 methanol/oil mole ratio and
60 ◦ C) was characterized by means of some of the EN 14214 Stan-
where the formation rate can be influenced by the agitation speed. dard specifications. Table 4 shows these results, which do not fulfil
As it is well known, the catalyst used in the reaction influences all specifications from the standard.
the yield and the kinetics. As a consequence, there is a great deal Polar FAME was a direct measurement of thermoxidative degra-
of research into transesterification with different kinds of cata- dation affecting unsaturated fatty acids [10]. The present polar
lyst: alkaline, acid or enzymatic [33,35–38]. In this work, potassium compounds in this fraction were polymeric FAME and oxidized
478 M. Berrios et al. / Chemical Engineering Journal 160 (2010) 473–479
Table 4
Characterization of obtained biodiesel from used frying oil in pressure system.
Run EN 14214
Minimum Maximum
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