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    أبومحمدالزيات
    The document discusses various countermeasures for slug pulling that can occur during punching processes with an NC turret punch press. Slug pulling is caused by vacuum adsorption, oil film adsorption, magnetic adsorption, or pressure bonding from burrs on the cutting edge of the punch. Countermeasures include using a slug catcher die to catch the slug, adjusting the height of the upper tooling, adding a slug ejector to the punch, applying a shear angle to the punch, selecting the type of die cutting edge, and applying a carbide coating to the die cutting edge through deposition. Proper techniques and die design can help prevent slug adhesion and removal issues.

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    Vol 1 PDF

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    أبومحمدالزيات
    34 views2 pages
    The document discusses various countermeasures for slug pulling that can occur during punching processes with an NC turret punch press. Slug pulling is caused by vacuum adsorption, oil film adsorption, magnetic adsorption, or pressure bonding from burrs on the cutting edge of the punch. Countermeasures include using a slug catcher die to catch the slug, adjusting the height of the upper tooling, adding a slug ejector to the punch, applying a shear angle to the punch, selecting the type of die cutting edge, and applying a carbide coating to the die cutting edge through deposition. Proper techniques and die design can help prevent slug adhesion and removal issues.

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    The document discusses various countermeasures for slug pulling that can occur during punching processes with an NC turret punch press. Slug pulling is caused by vacuum adsorption, oil film adsorption, magnetic adsorption, or pressure bonding from burrs on the cutting edge of the punch. Countermeasures include using a slug catcher die to catch the slug, adjusting the height of the upper tooling, adding a slug ejector to the punch, applying a shear angle to the punch, selecting the type of die cutting edge, and applying a carbide coating to the die cutting edge through deposition. Proper techniques and die design can help prevent slug adhesion and removal issues.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    34 views2 pages

    Vol 1 PDF

    Uploaded by

    أبومحمدالزيات
    The document discusses various countermeasures for slug pulling that can occur during punching processes with an NC turret punch press. Slug pulling is caused by vacuum adsorption, oil film adsorption, magnetic adsorption, or pressure bonding from burrs on the cutting edge of the punch. Countermeasures include using a slug catcher die to catch the slug, adjusting the height of the upper tooling, adding a slug ejector to the punch, applying a shear angle to the punch, selecting the type of die cutting edge, and applying a carbide coating to the die cutting edge through deposition. Proper techniques and die design can help prevent slug adhesion and removal issues.

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    of 2

    Technical Information Vol.

    1
    COUNTERMEASURES FOR SLUG PULLING IN PUNCHING PROCESS

    One of the problems that occur when punching with an NC turret punch press is slug pulling.
    It is generally said that slug pulling are round or simple in shape and often occur when the thick plate is thin.
    This chapter summarized some measures, including slug catcher die, for this slug pulling.

    ■ Mechanism of slug pulling

    A. Vacuum adsorption
    B. Oil film adsorption Punch Pressure to punch edge
    due to burrs
    C. Magnetic adsorption
    D. Cutting edge pressure bonding by burrs etc. Oil Slick
    Die Adsorption

    Slug Vacuum Adsorption

    ■ Countermeasures for slug pulling


    Slug Catcher Die (Standard specification)
    Catch the slug to prevent slug pulling.

    ① Material is cut ② The slug is compressed


    Punch off at [A] part. Punch in the process of
    punching at [B] part.

    Die Die
    Ａ
    Ｂ
    Slug

    ③ Drags the slug ④ [B] part is narrower


    Punch through the relief. than [C] part so the
    slug cannot comes up.

    Die Die
    Ｂ Ｂ
    Ｃ

    Continue to the next page


    COUNTERMEASURES FOR SLUG PULLING IN PUNCHING PROCESS

    COUNTERMEASURE FOR UPPER DIE (PUNCH SIDE)


    1) ADUSTING UPPER TOOLING HEIGHT 2）SLUG EJECTOR (STANDARD SPECIFICATION)
    Insert punch edge deeply to inside the die to push The slug ejector attached to the cutting edge of thepunch
    the slug properly. forcibly removes scraps. (Preventing adhesion / adsorption)

    Not enough condition Good condition

    Slug
    Punch Punch Punch Ejector Punch

    Die Die Die Die

    Slug Slug

    3)COMPRESSED AIR 4)SHEAR ANGLE


    The compressed air is discharged directly from the By attaching a shear angle to the cutting edge of the punch,
    air hole of the tool center and blown to the slug to the slug is deformed and its repulsive force (spring-back)
    forcibly remove the slug. is used to prevent slug pulling.
    Compressed air

    Punch Shear angle

    Die Slug

    Repulsion Repulsion

    COUNTERMEASURE FOR LOWER DIE (DIE SIDE)


    1) SELECTION OF DIE CUTTING EDGE 2) DEPOSITION PROCESS (D PROCESS)
    The cutting edge has the following specifications in addition to the It makes electric welding the carbide coating film
    slag catcher. onto the side of the die cutting edgeand catches
    the slug.
    Straight edge with taper Straight edge All taper
    Carbide coating

    Die
    Cutting
    Thin the cutting edge
    edge　　
    　suck out
    ( Vacuum )
    Carbide coating
    OTHER MEASURES
    1. Do not use the processing oil.
    Slug
    2. Use with an appropriate clearance.
    3. Do enough demagnetizing.
    We recommend that you try these methods individually or in combination, depending on the material,
    thickness and punched form of the workpiece.

    For More information,


    please contact
    CONIC tool sales desk.

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