Avantec 2014 e
Avantec 2014 e
Avantec 2014 e
AVANTEC Catalogue
TABLE OF CONTENTS
COMPANY
6–7
INDEXABLE INSERTS
9
PROGRAMME
Avant-Easy-Change T-slot milling cutter ETC90 84–85
Avant-Easy-Change Turbavant SP18 86–87
Avant-Easy-Change Shank end mill TS90 88–89
Avant-Easy-Change Shank end mill XS90 90–91
Triloc Shank 92
Triloc Tool 93–95
4 AVANTEC Catalogue
TABLE OF CONTENTS
TECHNICAL INFORMATION
Ramp 103
Torques 105
LEGEND
ZR - intermediate ring ic - internal coolant
BR - bottom ring TK - pitch circle
DR - double cutting ring SW - width across flats
AS - number of cutting edges
CUTTING DATA
The following cutting data are based on average conditions: A complete consideration of
all circumstances is not possible: Therefore, we do not accept liability for these cutting data.
For more detailed information please contact our head office or ask your appropriate contact
person.
AVANTEC Catalogue 5
COMPANY
Company
Canada
USA
Mexico
6 AVANTEC Catalogue
COMPANY
Finland » »
Sweden
Denmark
United Kingdom
Finnland
Poland
Netherlands Russia
Germany
Belgium Czech Republic Ukraine
Luxembourg Slovakia
Austria
Switzerland Hungary
France Slovenia Romania
Croatia
Italy
Spain Japan
Turkey
Iran
China
India
Thailand
Singapore
Indonesia
South Africa
AVANTEC Catalogue 7
MILLING TOOL PROGRAMME
8 AVANTEC Catalogue
INDEXABLE INSERTS
Indexable inserts
AVANTEC Catalogue 9
SHELL END MILL
SHELL END MILL
H H A
BR ZR ZR
od.
DR
12 AVANTEC Catalogue
SHELL END MILL
2 ENHQ060300.R
32 12E.3210.001 10 2 12E.3211.002 11,5 2 ■ ■ ■ ■
2 ENHQ060304.L
2 ENHQ060300.R
2 ENHQ060300.R
40 12E.4010.001 10 2 12E.4010.002 11,5 2 12E.4018.001 18 4 4 ENHQ060304.L
2 ENHQ060304.L
2 ENHQ08T306.L
3 FNHQ08T300.R
45 12F.4513.021 13 3 12F.4513.022 13,5 3 ■ ■ ■ ■
3 FNHQ08T306.L
3 FNHQ08T300.R 3 MOGT100308.R
50 12F.5015.021 14,2 3 12F.5015.022 15,5 3 12F.5015.024 15 3
3 FNHQ08T306.L 3 FNHQ08T300.R
3 ENHQ090400.R
3 ENHQ090400.R
12E.6317.001 16 3 12E.6317.002 16,5 3 12E.6322.002 22 3 3 ENHQ120610.L
3 ENHQ090408.L
3 LNEX200710.R
63
3 ENHQ100500.R
12E.6318.001 18 3 12E.6319.002 19,5 3 ■ ■ ■ ■
3 ENHQ100508.L
3 FNHQ110608.R
66 12F.6619.031 19,5 3 12F.6620.032 20 3 ■ ■ ■ ■
3 FNHQ110608.L
3 ENHQ120600.R
3 ENHQ120600.R
80 12E.8023.001 22 3 12E.8023.002 23,2 3 12E.8025.002 25 3 3 ENHQ120610.L
3 ENHQ120610.L
3 LNEX200710.R
4 FNHQ110608.R
4 FNHQ110608.R
92 12F.9218.003 18,5 4 12F.9220.004 20 4 12F.9225.001 25 4 4 FNHQ110608.L
4 FNHQ110608.L
4 LNHX25082500201TR25
4 ENHQ120600.R
4 ENHQ120600.R
100 12E.1023.003 22 4 12E.1023.004 23,2 4 12E.1026.001 26,7 4 4 ENHQ120610.L
4 ENHQ120610.L
4 LNEX25062500405TR25
5 ENHQ160900.R
5 ENHQ160900.R
125 12E.1229.003 29 5 12E.1231.001 31 5 12E.1234.001 34 5 5 ENHQ160915.L
5 ENHQ160915.L
5 LNEX25062501001TR25*
D Kg
ZR/BR/DR
32 < 0,5
40 < 0,5
45 < 0,5
50 < 0,5
63 < 0,5
66 < 0,5
80 < 1,0
92 < 1,0
100 < 1,5
125 < 2,5
AVANTEC Catalogue 13
SHELL END MILL
14 AVANTEC Catalogue
SHELL END MILL
AVANTEC Catalogue 15
SHELL END MILL
16 AVANTEC Catalogue
SHELL END MILL
insert
EN..0603.R/L 08B.2506.7991 TX208
EN..08T3.R/L 08B.0309.7991 TX208
EN..0904.R/L 08B.3511.7991 TX215
EN..1005.R/L 08B.3511.7991 TX215
EN..1206.R/L 08B.0513.7991 TX220
EN..1609.R/L 08B.0617.7991 TX225
FN..08T3.R/L 08B.0309.7991 TX208
FN..1106.R/L 08B.3511.7991 TX215
LN..2007.R 08B.3511.7991 TX215
LN..2506.R 08B.4511.7991 TX220
LN..2508.R 08B.0513.7991 TX220 » Order information page 106-107
MO..1003.R 08B.0375.7991 TX208 » Assembly instructions page 108
AVANTEC Catalogue 17
SHELL END MILL
L
l1
ap
D dh6
18 AVANTEC Catalogue
SHELL END MILL
insert
EN..0603.L 08B.2506.7991 TX208
EN..08T3.L 08B.0309.7991 TX208 » Assembly instructions page 108
AVANTEC Catalogue 19
FACE MILLING CUTTER
FACE MILLING CUTTER
G +
DS
'
Avantop KC1.1 '$
G +
+
Avantop KC2.2 DS
'
'$
22 AVANTEC Catalogue
FACE MILLING CUTTER
Avantop KC1.1
article D DA H dH7 zeff ap wedge ic Kg insert
03O.5043.020 50 58,8 43 22 6 3,5 yes no 0,37 OF..1505.N
03O.6340.020 63 71,9 40 22 7 3,5 yes yes 0,57 OF..1505.N
03O.8050.020 80 88,9 50 27 8 3,5 yes yes 0,97 OF..1505.N
03O.1050.020 100 108,9 50 32 9 3,5 yes no 1,75 OF..1505.N
03O.1263.020 125 133,9 63 40 11 3,5 yes no 3,43 OF..1505.N
03O.1663.020 160 168,9 63 40 13 3,5 yes no 5,84 OF..1505.N
set wedge
08Z.0000.063 08K.1108.001 08Z.0000.010 TX220
Avantop KC2.2
article D DA H dH7 zeff ap wedge ic Kg insert
03O.6340.010 63 74,2 40 22 5 5,0 yes yes 0,55 OF..2006.N
03O.8050.012 80 91,3 50 27 6 5,0 yes yes 1,11 OF..2006.N
03O.1050.010 100 111,0 50 32 7 5,0 yes yes 2,10 OF..2006.N
03O.1263.010 125 136,3 63 40 8 5,0 yes no 3,60 OF..2006.N
03O.1663.010 160 171,3 63 40 10 5,0 yes no 5,30 OF..2006.N
03O.2063.010 200 211,3 63 60 12 5,0 yes no 7,80 OF..2006.N
set wedge
08Z.0000.134 08K.1008.003 08Z.0000.231 TX220
AVANTEC Catalogue 23
FACE MILLING CUTTER
G +
DS
Avantop VC1.1 '
'$
G +
+
24 AVANTEC Catalogue
FACE MILLING CUTTER
Avantop VC1.1
article D DA H dH7 zeff ap wedge ic Kg insert
03O.5040.080 50 58,6 40 22 6 3,5 yes no 0,42 OF..1505.N*
03O.6340.080 63 71,6 40 22 7 3,5 yes no 0,76 OF..1505.N*
03O.8050.080 80 88,6 50 27 9 3,5 yes no 1,52 OF..1505.N*
03O.1050.080 100 108,6 50 32 11 3,5 yes no 2,40 OF..1505.N*
03O.1263.080 125 133,6 63 40 14 3,5 yes no 3,80 OF..1505.N*
set wedge
08Z.0000.128 08K.1205.001 08Z.0000.093 TX215
Avantop VC2.2
article D DA H dH7 zeff ap wedge ic Kg insert
03O.6340.040 63 74,3 40 22 6 5,0 yes yes 0,68 OF..2006.N*
03O.8050.240 80 91,3 50 27 7 5,0 yes yes 1,46 OF..2006.N*
03O.1050.240 100 111,3 50 32 9 5,0 yes yes 2,40 OF..2006.N*
03O.1263.240 125 136,3 63 40 11 5,0 yes no 3,80 OF..2006.N*
03O.1663.240 160 171,3 63 40 14 5,0 yes no 5,27 OF..2006.N*
03O.2063.240 200 211,3 63 60 18 5,0 yes no 7,68 OF..2006.N*
* without centre bore
AVANTEC Catalogue 25
FACE MILLING CUTTER
26 AVANTEC Catalogue
FACE MILLING CUTTER
hmax
OFEW2006M000132SN25S CAN226
vc
hmax
OFEW2006M000130SN28S NERO277
vc
hmax
OFEW1505M000131TN28S SKY77
vc
hmax
OFEW2006M000140TN23 SKY77
vc
OF..2006.. 8
hmax 0,25 0,2 0,15
OFEW2006M000141TN30 DELPH43
vc 140-100 120-90 110-80
hmax
OFER2006M003108SN28S* NERO277
vc
hmax
OFER2006M003109TN28S* SKY77
vc
hmax
OFER2006M003110SN25S* CAN226
vc
insert
OF..1505.N 08B.4511.7991 TX220
OF..2006.N 08B.0513.7991 TX220 » Assembly instructions page 109
AVANTEC Catalogue 27
FACE MILLING CUTTER
Finavant EK90
7.
'
G+
ap
Finavant EK90
article D H dH7 TK zeff ap ic Kg cartridge
04E.0650.140 63 50 22 5 0,1 - 0,3 yes 0,89 K-EN08
04E.0850.140 80 50 27 6 0,1 - 0,3 yes 1,47 K-EN08
04E.1060.001 100 62 32 6 0,1 - 0,3 no 2,50 K-EN12
04E.1060.005 100 62 32 6 0,1 - 0,3 no 2,50 K-EN08-g
04E.1260.001 125 62 40 8 0,1 - 0,3 no 4,00 K-EN12
04E.1260.005 125 62 40 8 0,1 - 0,3 no 4,00 K-EN08-g
04E.1660.001 160 62 40 66,7 10 0,1 - 0,3 no 5,73 K-EN12
04E.1660.005 160 62 40 66,7 10 0,1 - 0,3 no 5,73 K-EN08-g
28 AVANTEC Catalogue
FACE MILLING CUTTER
hmax 5,0
SKY77
vc 10 - 400 - vibration depending / surface depending
EN..1208.. ENFQ12080804104EL33S 2
hmax 5,0
NERO26
vc 10 - 400 - vibration depending / surface depending
insert
EN..08T3.L 08B.0375.7991 TX208
EN..08T3.L for K-EN08-g 08B.0309.7991 TX208
EN..1208.L 08B.0516.7991 TX220
AVANTEC Catalogue 29
FACE MILLING CUTTER
G +
7.
' DS
G+
'$
30 AVANTEC Catalogue
FACE MILLING CUTTER
6t
insert incircle diameter insert thickness
Ø 22 = 22,00 t 07 = 7,00
set wedge
08Z.0000.145 08K.2010.001 08Z.0000.242 TX225
AVANTEC Catalogue 31
FACE MILLING CUTTER
7.
G +
DS
'
'$ G+
32 AVANTEC Catalogue
FACE MILLING CUTTER
Vt
insert incircle diameter insert thickness
Ø 24 = 24,00 t 08 = 8,00
set wedge
08Z.0000.145 08K.2010.001 08Z.0000.242 TX225
AVANTEC Catalogue 33
FACE MILLING CUTTER
< suitable for roughing and finishing with the same insert
< large depth of cut
< square insert provides stable assembling
G +
DS
'
'$
G +
+
DS
'
'$
34 AVANTEC Catalogue
FACE MILLING CUTTER
AVANTEC Catalogue 35
FACE MILLING CUTTER
insert
SE..1506.N 08B.4511.7991 TX220
36 AVANTEC Catalogue
FACE MILLING CUTTER
AVANTEC Catalogue 37
FACE MILLING CUTTER
Signavant SN75/SN87
< for machining cast iron, extreme soft and free cutting
< economic machining through eight cutting edge
tangential SNHX insert
< large depth of cut allows high volumes of mental removal
< high process reliability
G +
DS
'
Signavant SN75 '$
G +
+
Signavant SN87+ DS
'
'$
38 AVANTEC Catalogue
FACE MILLING CUTTER
Signavant SN75
article D DA H dH7 zeff ap ic Kg insert
03S.0850.090 80 85,8 50 27 9 5,5 no 1,34 SN..1208.L
03S.1050.090 100 105,8 50 32 11 5,5 no 2,15 SN..1208.L
03S.1263.090 125 130,8 63 40 14 5,5 no 3,50 SN..1208.L
03S.1663.090 160 165,8 63 60 17 5,5 no 5,20 SN..1208.L
03S.2063.090 200 205,8 63 60 20 5,5 no 9,10 SN..1208.L
Signavant SN87
article D DA H dH7 zeff ap ic Kg insert
03S.0540.100 50 51,4 40 22 7 5,0 no 0,58 SN..1006.L
03S.0640.100 63 64,4 40 22 8 5,0 no 0,60 SN..1006.L
03S.0850.100 80 81,4 50 27 10 5,0 no 1,46 SN..1006.L
03S.0850.111 80 81,6 50 27 8 7,0 no 1,10 SN..1208.L
03S.1050.100 100 101,4 50 32 12 5,0 no 2,04 SN..1006.L
03S.1050.111 100 101,6 50 32 10 7,0 no 1,77 SN..1208.L
03S.1263.100 125 126,4 63 40 14 5,0 no 3,40 SN..1006.L
03S.1263.111 125 126,6 63 40 12 7,0 no 2,94 SN..1208.L
03S.1663.100 160 161,4 63 40 20 5,0 no 5,30 SN..1006.L
03S.1663.111 160 161,6 63 40 16 7,0 no 5,14 SN..1208.L
Signavant SN87+
article D DA H dH7 zeff ap ic Kg insert
03S.4040.101 40 41,4 40 16 5 5,0 yes 0,27 SN..1006.L*
03S.0640.101 63 64,4 40 22 10 5,0 no 0,58 SN..1006.L
03S.0850.101 80 81,4 50 27 15 5,0 no 1,46 SN..1006.L
03S.0850.190 80 81,6 50 27 9 7,0 no 1,15 SN..1208.L
03S.1050.101 100 101,4 50 32 18 5,0 no 2,04 SN..1006.L
03S.1263.101 125 126,4 63 40 23 5,0 no 3,40 SN..1006.L
* attention to different screw lengths
AVANTEC Catalogue 39
FACE MILLING CUTTER
st Ø
insert incircle diameter insert thickness
Ø 10 = 10,00 t 06 = 6,00
Ø 12 = 12,50 t 08 = 8,00
insert
SN..1006.L* 08B.3511.7991 TX215
SN..1006.L 08B.3514.7991 TX215
SN..1208.L 08B.0416.7991 TX215
* attention to different screw lengths
40 AVANTEC Catalogue
FACE MILLING CUTTER
AVANTEC Catalogue 41
SIDE MILLING CUTTER
SIDE MILLING CUTTER
' +
%K
w
+
G
G
' %K
w
+
G
G
DH
Side milling cutter EN18
44 AVANTEC Catalogue
SIDE MILLING CUTTER
AVANTEC Catalogue 45
SIDE MILLING CUTTER
46 AVANTEC Catalogue
SIDE MILLING CUTTER
insert
EN..08T3.R/L 08B.0309.7991 TX208
EN..0904.R/L 08B.3511.7991 TX215
EN..1206.R/L 08B.0513.7991 TX220
AVANTEC Catalogue 47
SIDE MILLING CUTTER
D H
B(h11)
w
d H7
d2
ae
48 AVANTEC Catalogue
SIDE MILLING CUTTER
AVANTEC Catalogue 49
SIDE MILLING CUTTER
d2
ae
50 AVANTEC Catalogue
SIDE MILLING CUTTER
AVANTEC Catalogue 51
SIDE MILLING CUTTER
st Ø
insert incircle diameter insert thickness
Ø 11 = 6,35 t 02 = 2,60
Ø 16 = 9,52 t 03 = 3,20
t T3 = 3,97
t 04 = 4,76
t 06 = 6,40
52 AVANTEC Catalogue
SIDE MILLING CUTTER
insert
TC..1102.R/L 08B.2538.7991 TX208
TC..1103.R/L 08B.2552.7991 TX208
TN..16T3.R/L 08B.0354.7991 TX208
TN..1604.R/L 08B.0364.7991 TX208
TN..1604.R/L* 08B.0375.7991 TX208
TN..1606.R/L 08B.3585.7991 TX215
TN..1606.R/L* 08B.3509.7991 TX215
* attention to different screw lengths
AVANTEC Catalogue 53
COPY MILLING CUTTER
COPY MILLING CUTTER
' 0 G J 6:
DS
G +
DS
'
56 AVANTEC Catalogue
COPY MILLING CUTTER
ts Ø
insert incircle diameter insert thickness
Ø 10 = 10,00 t T3 = 3,97
Ø 12 = 12,00 t 04 = 4,76
Ø 16 = 16,00 t 05 = 5,00
AVANTEC Catalogue 57
COPY MILLING CUTTER
fz
RDGX1204M000110SN25 NERO243
vc
fz
RDGX1204M000111TN28 SKY26
vc
RD..1204.. 8
fz 0,2 0,15 0,1 0,1 0,35
RDGX1204M000114SN30 NERO243
vc 130 120 110 60-70 250-650
fz 0,2 0,15 0,1 0,35
RDGX1204M000113EN33 ICE43
vc 10 110 100 250-650
fz
RDGX1605M000110SN25 NERO243
vc
fz
RD..1605.. RDGX1605M000111TN28 8 SKY26
vc
fz 0,2 0,15 0,1 0,1 0,35
RDGX1605M000114SN30 NERO243
vc 130 120 110 60-70 250-650
insert
RD..10T3.N 08B.0309.7991 TX208
RD..10T3.N* 08B.0363.7991 TX208
RD..1204.N 08B.3509.7991 TX215
RD..1204.N* 08B.3578.7991 TX215
RD..1605.N 08B.0513.7991 TX220
» Technical information ramp page 103
* attention to different screw lengths » Technical information fz adjustment page 103
58 AVANTEC Catalogue
COPY MILLING CUTTER
AVANTEC Catalogue 59
COPY MILLING CUTTER
Primavant UP90
' 0 G J 6:
G +
DS
'
60 AVANTEC Catalogue
COPY MILLING CUTTER
AVANTEC Catalogue 61
COPY MILLING CUTTER
insert
UE..0903.R 08B.0364.7991 TX208
UE..1204.R 08B.0411.7991 TX215
UE..1506.R 08B.4511.7991 TX220
62 AVANTEC Catalogue
COPY MILLING CUTTER
AVANTEC Catalogue 63
SHOULDER MILLING CUTTER AND SHANK END MILL
SHOULDER MILLING CUTTER AND SHANK END MILL
Megavant HC90
G +
DS
'$
Megavant HC90
article D H dH7 z eff ap ramp ic Kg insert
04M.0432.150 40 32 16 5 8,0 1,0° yes 0,20 MO..1003.R
04M.0540.150 50 40 22 6 8,0 0,8° yes 0,35 MO..1003.R
04M.0540.080 50 40 22 6 10,0 1,1° yes 0,32 MO..12T3.R
04M.0640.080 63 40 22 7 10,0 0,8° yes 0,50 MO..12T3.R
04M.0850.080 80 50 27 9 10,0 0,6° yes 1,17 MO..12T3.R
04M.1050.080 100 50 32 10 10,0 0,5° yes 1,70 MO..12T3.R
66 AVANTEC Catalogue
SHOULDER MILLING CUTTER AND SHANK END MILL
st Ø
insert incircle diameter insert thickness
Ø 10 = 10,00 t 03 = 3,60
Ø 12 = 12,70 t T3 = 4,00
insert
MO..1003.R 08B.0309.001 TX208
MO..12T3.R 08B.0309.001 TX208 » Technical information ramp page 103
AVANTEC Catalogue 67
SHOULDER MILLING CUTTER AND SHANK END MILL
G+
DS
'$
68 AVANTEC Catalogue
SHOULDER MILLING CUTTER AND SHANK END MILL
AVANTEC Catalogue 69
SHOULDER MILLING CUTTER AND SHANK END MILL
* wiper insert, only one insert per tool required. Only in combination with geometry -28W
70 AVANTEC Catalogue
SHOULDER MILLING CUTTER AND SHANK END MILL
* wiper insert, only one insert per tool required. Only in combination with geometry -28W
insert
EN..08T3.L 08B.0309.7991 TX208
EN..0904.L 08B.3509.7991 TX215
EN..1206.L 08B.0513.7991 TX220
AVANTEC Catalogue 71
SHOULDER MILLING CUTTER AND SHANK END MILL
/
DS O
' G K
72 AVANTEC Catalogue
SHOULDER MILLING CUTTER AND SHANK END
MILL
insert
CN..07T3.L 08B.0309.7991 TX208
AVANTEC Catalogue 73
T-SLOT AND CIRCULAR MILLING CUT TER
T-SLOT AND CIRCULAR MILLING CUT TER
L
l1
d2
D dh6
B
w
76 AVANTEC Catalogue
T-SLOT AND CIRCULAR MILLING CUT TER
AVANTEC Catalogue 77
T-SLOT AND CIRCULAR MILLING CUT TER
insert
EN..08T3.R/L 08B.0309.7991 TX208
EN..0904.R/L 08B.3509.7991 TX215 » Assembly instructions page 108
78 AVANTEC Catalogue
T-SLOT AND CIRCULAR MILLING CUT TER
AVANTEC Catalogue 79
T-SLOT AND CIRCULAR MILLING CUT TER
L
l1
d2 D
dh6
80 AVANTEC Catalogue
T-SLOT AND CIRCULAR MILLING CUT TER
Ø St
B H13
w
ap
a
insert
article Ø w ap t
TCAX11031603006TR25 6,35 1,60 1,40 3,20
TCAX11031803005TR25 6,35 1,85 1,70 3,20
TCAX11032103004TR25 6,35 2,15 2,00 3,20
TCAX11032603003TR25 6,35 2,65 2,20 3,20
TNAX16042601801TR25 9,52 2,65 2,20 4,76
TNAX16043101802TR25 9,52 3,15 2,20 4,76
TNAX16044101803TR25 9,52 4,15 3,20 4,76
insert
TC..1103.R 08B.2506.7991 TX208
TN..1604.R 08B.0375.7991 TX208
» Assembly instructions page 109
AVANTEC Catalogue 81
PROGRAMME
PROGRAMME
PROGRAMME
PROGRAMME
Avant-Easy-Change
T-slot milling cutter ETC90
/
O
G
' GK
%
w
84 AVANTEC Catalogue
PROGRAMME
B
w Ø
insert incircle diameter insert thickness
Ø 20 = 20,00 w 08 = 8,50
Ø 24 = 24,00 w 10 = 10,00
Ø 31 = 31,00 w 13 = 13,00
insert
ECT2008.R 08B.3514.7991 TX215
ECT2410.R 08B.0520.7991 TX220
ECT3113.R 08B.0520.7991 TX220
AVANTEC Catalogue 85
PROGRAMME
Avant-Easy-Change
Turbavant SP18
< HPC-
HP cutter as indexable insert system
< op
optimal power transmission by cross pull-in step
constant accuracy while indexing
< con
< ab
above average stability
L
l1 l2
D d h6
ap
86 AVANTEC Catalogue
PROGRAMME
6t
insert incircle diameter insert thickness
Ø 16 = 16,00 t 12 = 12,00
Ø 25 = 25,00
insert
ECK1612.R 08B.3512.7991 TX215
ECK2512.R 08B.0520.7991 TX220
AVANTEC Catalogue 87
PROGRAMME
Avant-Easy-Change
Shank end mill TS90
/
O
' GK
DS
88 AVANTEC Catalogue
PROGRAMME
insert
ECE1406.R 08B.3511.7991 TX215
ECE1606.R 08B.3511.7991 TX215
ECE1808.R 08B.0516.7991 TX220
ECE2008.R 08B.0516.7991 TX220
AVANTEC Catalogue 89
PROGRAMME
Avant-Easy-Change
Shank end mill XS90
O
' G K
DS
90 AVANTEC Catalogue
PROGRAMME
6t
insert incircle diameter insert thickness
Ø 16 = 16,00 t 12 = 12,00
Ø 20 = 20,00 t 14 = 14,00
Ø 25 = 25,00 t 16 = 16,00
Ø 28 = 28,00 t 18 = 18,50
insert
ECE1612.R 08B.0416.7991 TX215
ECE2014.R 08B.0520.7991 TX220
ECE2512.R 08B.0520.7991 TX220
ECE2516.R 08B.0627.7991 TX225
ECE2818.R 08B.0627.7991 TX225
AVANTEC Catalogue 91
PROGRAMME
Triloc shank
A
L
d M
SK 50
G0
HSK 63
92 AVANTEC Catalogue
PROGRAMME
Triloc tool
D
RO18-HSC
ap
Primavant-HSC
D
ap
H
Megavant-HSC
ap
AVANTEC Catalogue 93
PROGRAMME
94 AVANTEC Catalogue
PROGRAMME
hmax 0,18 0,15 0,14 0,18 0,16 0,15 0,12 0,1 0,08
MO..1003.. MOGU10031003104TR28 2 SKY77
vc 240 230 220 240 230 220 180 160 140
insert
RD..10T3.N 08B.0375.7991 TX208
UE..1204.R 08B.0411.7991 TX215
MO..1003.R 08B.0309.001 TX208
AVANTEC Catalogue 95
96 AVANTEC Catalogue
TECHNICAL
INFORMATION
AVANTEC Catalogue 97
TERMINOLOGY AND FORMULAS – MILLING
ae hmax
h max = r x fz fz =
ae
r
ae x ap x vf Q
Q= P=
1000 value of diagram
vc x 1000
n=
Dxπ
98 AVANTEC Catalogue
MACHINE DIAGRAM / VOLUME OF CHIPS
90
80
70
60
50
40
30
20
10
0
E80 D20 D18 A22 A20 A18 A16 D17 B15 B14 C11 C10 C09 C08
AVANTEC Material groups
AVANTEC Catalogue 99
MATERIAL GROUPS
Material groups
AVANTEC
Material
group DIN no. material AFNOR UNI BS EN UNE SS AISI/SAE JIS
aluminium
0.7040 EN-GJS-40-15 FGS 400-12 GS 400-12 Grade 420/12 07 17-02 60-40-18 FCD 40
D18
0.7050 EN-GJS-500-7 FGS 500-7 GS 500/7 SNG 500/7 07 27-02
1.0144 S275J2G3 E28-3; E28-4 Fe 430 B 4360 43 C Fe 430 D1 FF 1412; 1414 A573-Gr.70 SM41C
1.0401 C15 CC12 C15; C16 080M15 F.111 1350 M1015;1016;1017 S15C
1.0402 C22+N AF42C20; XC25; 1C22 C20; C21; C25 055M15; 070 M20 2C F.112 1450 M1020;1023 S20C; S22C
A18
1.1121 C10E XC10 C10 040A10 F.1510-C10K 1265 1010 S10C
1.1133 20Mn5 20M5 G22Mn3; 20Mn7 120M19 F.1515-20Mn6 1132 1022; 1518 SMnC420
1.1141 C15E XC15; XC18 C15; C16 080M15 F.1511-C16K 1370 1015, 1017
1.1158 C25E; Ck25 2C25; XC25 C25 070M26 F.1120-C25k 1450 1025 S25C; S28C
1.1191 C45E; Ck45 XC42 C45 080M46 F.1140-C45K 1672 1045 S45C
1.1221 C60E XC60 C60 080A62 43D C60 1678 1060 S58C
AVANTEC
Material
group DIN no. material AFNOR UNI BS EN UNE SS AISI/SAE JIS
1.5415 16Mo3; 15Mo3 15D3 16Mo3KW 1503-243 B F.2601-16Mo3 2912 A204Gr.A ASTM A20Gr.A
B15
1.5732 14NiCr10 14NC11 16NiCr11 F.1540-15NiCr11 3415 SNC415(H)
A18 1.7033 34Cr4 32C4 34Cr4(KB) 530A32 18B F.8221-35Cr4 5132 SCr430(H)
B15 1.7335 13CrMo4-5; 13CrMo4-4 15CD3.5 14CrMo4 5 1501-620Gr.27 F.2631-14CrMo45 2216 A182 F-11 ASTM A182
1.8509 41CrAlMo7-10; 41CrAlMo7 40CAD6, 12 41CrAlMo7 905M39 41B F.1740-41CrAlMo7 2940 A355 CI.A
A16 1.7220 34CrMo4 35CD4 35CrMo4 708A37 19B F.8231-34CrMo4 2234 4135, 4137 SCM432
1.7223 41CrMo4 42CD4TS 41CrMo4 708M40 19A F.8232-42CrMo4 2244 4140; 4142 SCM440
1.7225 42CrMo4 42CD4 42CrMo4 708M40 19A F.8232-42CrMo4 2244 4140 SCM440(H)
1.8159 51CrV4; 50CrV4 50CV4 50CrV4 735A50 47 F.1430-51CrV4 2230 6150 SUP10
tool steel
1.2083 X40Cr14; X42Cr13 X40Cr14 XU1Cr13KU F.5263 2314 420 SUS 420 J2
1.2344 X40CrMoV5-1; X40CrMoV51 Z40CDV5 X35CrMoV05KU BH13 X40CrMoV5 2242 H13 SKD61
1.3243 HS 6-5-2-5; S 6-5-2-5 Z85WDKCV HS 6-5-2-5 BM35 HS 6-5-2-5 2723 M41 SKH55
1.3343 HS 6-5-2C; S 6-5-2 Z85WDCV X82WMo0605KU BM2 HS 6-5-2 2722 M2 reg.C SKH 51
AVANTEC
Material
group DIN no. material AFNOR UNI BS EN UNE SS AISI/SAE JIS
C11 1.4104 X14CrMoS17; X12CrMoS17 Z10CF17 X10CrS17 F.3117 2383 430F SUS430F
C10 1.4747 X80CrNiSi20 Z80CSN20.02 X80CrSiNi20 443S65 59 F.3222-X80CrSiNi20-02 SAE HNV 6 SUH4
1.4301 X5CrNi18-10; X5CrNi18-9 Z6CN18.09 X5CrNi1810 304S15 58E F.3551 2332 304 SUS304
1.4305 X8CrNiS18-9; X10CrNi18-9 Z10CNF18.09 X10CrNiS 18.09 303S21 58M F.3508 2346 303 SUS303
1.4310 X10CrNi18-8; X12CrNi17-7 Z12CN17.07 X12CrNi1707 301S21 F.3517-X12CrNi177 2331 301 SUS301
1.4350 X5CrNi18-9 Z6CN18.09 X5CrNi18-10 304S31 58E F.3551 2332 / 2333 304 SUS304
1.4401 X5CrNiMo17-12-1; X5CrNiMo17-12-2 Z6CND17.11 X5CrNiMo17-12 316S25 58J F.3534 2347 316 SUS316
C09 1.4438 X2CrNiMo18-15-4 Z2CND19.15 X2CrNiMoN18-16 317S12 F.3539-X2CrNiMo18164 2367 317L SUS317L
1.4541 X6CrNiTi18-10 Z6CNT18.10 X6CrNiTi18-11 321S12 58B F.3523 2337 321 SUS321
1.4550 X6CrNiNb18-10 Z6CNNb18.10 X6CrNiNb18-11 347S17 58F F.3524; F.3552 2338 347 SUS347
1.4845 X8CrNi25-12; X12CrNi25-21 Z12CN25 20 X6CrNi25-21 310S24 F.331 2361 310S SUH310
titanium alloys
Ramp
DS
,.
Primavant UP90
Programming information:
theoretical K
insert corner radius ap non machined
rth amount
UE..0903.. 2,0 1,0 0,64
UE..1204.. 2,5 2,0 0,80
UE..1506.. 3,0 2,5 0,96
.
Turbavant SP18
Programming information:
theoretical K
insert corner radius ap non machined
rth amount
ECK1612.. 2,0 0,8 0,26
ECK2512.. 2,0 0,8 0,26
.
Fastening torques
Center screws:
thread article fastening torque 1/2'' socket for allen key for
DIN6912 DIN6912
M8 08Z.08_ _.6912 50 GN 6-3 G6
M12 08Z.12_ _.6912 90 GN 10-3 G 10
M14 08Z.14_ _.6912 100 GN 12-3 G 12
M16 08Z.16_ _.6912 140 GN 14-3 G 14
M20 08Z.20_ _.6912 160 GN 17-3 G 17
M24 08Z.24_ _.6912 500 - G 19
Order information
Multiring EM90/FM90
H H A
BR ZR ZR
or
od.
X-BR
DR
od.
DR
To order a complete Multiring, depending on your
requirements, you need at least the following
components: + 4 ZR x 14,2 mm = total 56,8 mm
– shank + 1 BR x 15,5 mm = total 15,5 mm
– center screw total H = 72,3 mm
– intermediate ring +
– bottom ring or double cutting ring x-dimension = 20 mm
length center screw = 92,3 mm
You can reach a variable length by adding: corrected length of screw
– intermediate rings / bottom ring or double cutting ring (always round off in the classical way)
corrected length center screw = 90 mm
Determine the overall length of the center screw based
on the individual components you have selected as in the The first two calculated digits are "90" (90 mm). The correct
following example for Multiring D = 50 mm: article no. in our example would be 08Z.1209.6912
4 intermediate rings (ZR) (length 120 mm article no. 08Z.1212.6912).
1 bottom ring (BR)
*125 M24
double cutting ring 08Z.24_ _.6912 -
cutting edge on
the left side
1. The intermediate rings fitted with indexable inserts are left EN-insert
stacked one after another onto the shank. A dowel pin ENHQ12061002718SL25V
3. The appropriate center screw (MS) is inserted through 1. Place the indexable insert on the insert seat. Ensure that
the entire cutting unit and screwed in until the specified the left and the right cutting EN/FN inserts are mounted
torque has been reached (see page 105/table). on the correct seats (see assembly diagram).
2. Screw in the fixing screw. Note that this may cause the
insert to „rise“. To correct this, press the EN/FN insert in
place while screwing in the fixing screw.
O F E W 20 06 MO 00130 S N 28 S NERO277
1 2 3 4 5 6 7 8 9 10 11 12 13
E N H Q 12 06 10 02718 S L 25 V SKY77
1 Insert shape
M C/E/F L H O R S T
2 Lead angle
3 Tolerances (excerpt)
ß ß ß ß
Q W R N T U X drawing or detailed
description required
M C/E/F LL H O
O R
R SS TT
l l l l l l
6 Insert thickness
s s
s s
04 r = 0,4 lead angle on the face cutting edge 00 for diameters with specified setting angle X
metric dimensions
r
R
8 Document number
E F T S
10 Cutting direction
R L
N
11 AVANTEC geometry
-23 roughing geometry for heavy machining with large depth of cut and high feed per tooth
-25 roughing geometry for heavy machining with medium depth of cut and high feed per tooth
-28 rough-finish geometry for medium depth of cut and medium feed per tooth
-30 rough-finish geometry for small feed per tooth
-33 finish geometry
S finishing
V low-vibration
W combination of S and V geometries
13 AVANTEC Types
SKY26 / SKY77
DELPH43
ICE43
NERO26 / NERO77
ICE 243 / ICE 277
NERO 243 / NERO 277
CAN226 / CAN277
AVANTEC Recommendations
AVANTEC solutions
Requirements:
– machining the contact face and the brake disk slot with
a single tool in 2 cuts
AVANTEC solution:
– 1 tool –1 cut
20% cycle time reduction
62% increase of tool life
Requirements:
– extremely high milling capacity
– reduction of the strong vibrations, which in many cases are
responsible for tool damages
– noise level reduction
– reduction of the change and set-up time
AVANTEC solution:
– 12 side milling cutter kit
– not adjustable system
adjusting time can be saved
– vibrations minimized through special geometrical line-up
of the edge and high positive cutting performance
– 6 work pieces in a cut with a constant dimensional stability
and quality
Requirements:
– procession time reduction
– lowering the storage and regrinding costs
– increase of tool life
AVANTEC solution:
– Avant-Easy-Change programme
– no regrinding
– no tool breakage
– low storage costs
– no quality loss
50% reduction of milling time
50% increase of tool life
Actual condition:
– 3 milling tools for 3 different cutting operations
– long processing time
– unstable setting of the work pieces
– heavy vibrations
– huge noise level
AVANTEC solution:
– combination tool
– milling of 3 different contours in one cut
reduction of cycle time
safe process, vibration-free machining
extremely high tool life increase
finish milling
Requirements:
– reduction of processing time
– roughing and finishing with 1 tool instead of the 2 tools
and 3 steps required before
– tool life increase
rough milling – no adjustable finishing cutter
AVANTEC solution:
– special contour cutter for finishing and roughing
in one step
50% reduction of milling time
50% increase of tool life
Actual condition:
– thrust bearing width milling
very long cantilever arm
– rough and finish milling performed by different tools
– extremely slow and high vibrated machining
– adjustable tool requires long adjusting time
AVANTEC solution:
– special side milling cutter EB18 on an anti-vibration body
– rough and finish milling performed by only one tool
– possibility of extremely high feed motion
Requirements:
– reduction of the extreme high tool costs
– increase of the milling volume
machining time should be reduced
AVANTEC solution:
– total length of cut in one step and up to 6mm radial depth
of cut
–12 –times milling volume
– lowering of costs by using a standard solution
– modular tool system and high process safety
Requirements:
– reduction of the cycle time
– flexible system: possibility of milling different diameters
through the fast and easy replacement of the cutting rings
– safety of the process
AVANTEC solution:
– fixed insert pockets
– insert with 4 cutting edges
– easy handling
– increase of the feed rate
Our deliveries and terms of payment are exclusively subject to the General Conditions of AVANTEC Zerspantechnik GmbH.
Technical changes subject to future amendments. No responsibilities for content or printing errors are accepted.
AVANTEC Zerspantechnik GmbH AVANTEC USA, LLC
Wilhelmstraße 123 50 South Chestnut St.
D - 75428 Illingen USA - 19512 Boyertown Pennsylvania
[email protected] [email protected]
www.avantec.de www.avantec.de
[email protected] [email protected]
www.avantec.de www.avantec.de