2B201-324E - B - Aquilion3264 Trouble Shooting

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REVISION RECORD

REV. DATE REASON PAGE SER. DOC.


(MM/YY) /AUTHOR CHANGED No. PRODUCT.

INI. 09/'04 Mr. Ogawa ------- KD

*A 11/’05 Mr. Shinno Front cover

*B 03/'07 Additions for compliance Back cover


with TUV requirements Mr. Soejima

No. 2B201-324E*B
R-1 *
TOSHIBA SCANNER

TSX-101A

Troubleshooting Guide
2B201-324E*B

© TOSHIBA MEDICAL SYSTEMS CORPORATION 2004-2007


ALL RIGHTS RESERVED
Introduction
This manual describes solutions for problems that may occur during operation of the Aquilion 32 system. Problems
are sorted into various categories. Find the section that applies to your problem, and take the actions described in
that section.
Contact your Toshiba service representative if you are unable to solve a problem despite taking the actions described
in this manual, or if the problem you have is not covered in this manual.
In some cases, when an error message is displayed, a combination of the [DETAIL] button and the [XC REST] or [OK]
button is displayed in the error message window. In such cases, click the [DETAIL] button first. The contents of the
error are logged in the system and the error details are displayed. Then, press the [XC RESET] or [OK] button.

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Procedures for [Reset Scansys] and [Reset System]
The solutions instruct that [Reset Scansys] or [Reset System] is to be performed in some cases. The procedures for
them are as follows.
1. Move the mouse cursor to the upper left of the monitor screen and leave it for 5 seconds or longer.
2. The following window surrounded by a white border is displayed in the center part of the monitor.

Reset Window
Reset Scansys
Reset System
Reset Film Que
Film Que Clear

3. Hover the mouse cursor (x) over [Reset Scansys] or [Reset System] and wait for a few seconds. The reset
function should start.

Times required for system shutdown, reboot, and reset


The times required for system shutdown, reboot, and reset are as follows.
Shutdown about 2 minutes
Reboot about 5 minutes and 50 seconds
Reset Scansys about 4 minutes and 40 seconds (scan monitor side)
about 1 minute and 40 seconds (image processing monitor side)
Reset System about 4 minutes and 40 seconds (scan monitor side)
about 2 minutes and 30 seconds (image processing monitor side)

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Contents

1. An error message is displayed during start-up of the system. ................................................................................8


The warning message "More than 50% of the image data disk is filled." is displayed. ..................................................8
Communication error warning window is displayed. .......................................................................................................8
The error message "Error in DTB. xxxx" is displayed. ....................................................................................................9
The error message "Error in xSYS." is displayed. ..........................................................................................................9

2. A problem occurs during scanning...........................................................................................................................10


The error message "Error in xxx movement. Call service." is displayed. .....................................................................10
The error message "Couch movement interrupted." is displayed.................................................................................10
The error message "Error in xxx (Time Out). xxxx" is displayed................................................................................... 11
The error message "Error in xxx condition. Set them again." is displayed. .................................................................. 11
The error message "xxx XC xxx" or "Over kV (or mA)." are displayed.........................................................................12
The error message "Error in GTS. Call service." is displayed. .....................................................................................12
The error message "Error in offset data Acquisition. Retry Acquisition." is displayed. .................................................13
The error message "Error in data xfer to Host, RTM. xxxx" is displayed. .....................................................................13
The error message "The data transfer system in the gantry is abnormal. xxxx" is displayed. .....................................14
The error message "Error in pre-process. xxxx" is displayed. ......................................................................................14

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The error message "Error occurred in Scan System. xxxx" is displayed......................................................................15
The error message "Error in recon-process. xxxx" is displayed. ..................................................................................15
The error message "Error in RDD. xxxx" is displayed. .................................................................................................16
The error message "Error in Fibre channel. xxxx" is displayed. ...................................................................................16

3. An error occurred during the image reconstruction. ..............................................................................................18


The error message "Error in recon-process. xxxx" is displayed. ..................................................................................18
The error message "Error in RDD. xxxx" is displayed. .................................................................................................18
The error message "Error in Fibre channel. xxxx" is displayed. ...................................................................................19

4. An error occurred during operation of the image file. ............................................................................................20


The error message "Failed to xxx studies." is displayed...............................................................................................20
The error message "The registration area of background job is full." is displayed. ......................................................20
The error message "Failed to xxx Aquilion DVD." is displayed.....................................................................................21
The error message "Error in xSYS." is displayed. ........................................................................................................21
An image is not displayed. ............................................................................................................................................22

5. The error occurred during filming. ............................................................................................................................24


The error message "Cannot use video board." is displayed. ........................................................................................24
The error message "Cannot get filed data." or "Generate image error." are displayed. ...............................................24

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Other messages are displayed while the imager is running. ........................................................................................24

6. Turning the power ON, after the system was terminated abnormally and the power turned OFF......................26
The power of the Navibox is suddenly turned OFF. ......................................................................................................26
The gantry movement is stopped by the emergency stop button. ................................................................................26
The switch of the distribution board is turned OFF........................................................................................................27
The system stopped due to a power interruption..........................................................................................................28

7. Other problems............................................................................................................................................................30
A faint ring artifact appears on the screen. ...................................................................................................................30
Liquids enter the inside of the system...........................................................................................................................30
Mouse operation is disabled. ........................................................................................................................................30
Keyboard operation is disabled.....................................................................................................................................31
The error messages "Error in Keyboard. xxxx" or "Error in communication between Keyboard and SS."
are displayed. ................................................................................................................................................................31
Couch vertical movement stopped temporarily and started moving only in low speed. ...............................................32
Gantry tilt, couch horizontal movement, or couch vertical movement stopped and the position indicator
on the control panel blinked. .........................................................................................................................................33
The error message "Error in Image data disk (power source). Call service." is displayed. ..........................................33

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The error message "Error in Image data disk (battery). Call service." is displayed......................................................34
The error message "Error in Image data disk (FAN). Call service." is displayed..........................................................34
The error message "Error in Image data disk (HDD). Call service." is displayed. ........................................................35
The error message "Error in RDD. xxxx" is displayed. .................................................................................................35

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During startup

1. An error message is displayed during start-up of the system.


The warning message "More than 50% of the image data disk is filled." is displayed.

Click the [OK] button on the error message. Ensure there is enough
disk space for the image files before starting scanning.
Solution 1

Cause
The disk space for the image files is less
than 50%. This may cause scanning to be
interrupted if the disk space continues
reducing.

Communication error warning window is displayed.

Select [YES] on the warning window. Communication setup is retried.

Solution 1

Cause If due to an emergency you are unable to stop scanning, select [NO] on
A communication error has occurred the warning window. Operation is enabled only for the system for the
between the scanning monitor and the Solution 2 scanning monitor.
image processing monitor.

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The error message "Error in DTB. Call service." is displayed.

Shut down the system and turn the power of the console OFF. Then
reboot it after 1 to 2 minutes have passed. Start operation from the
Solution 1 patient registration after rebooting.

Cause
The reconstruction system has not started
up normally.

The error message "Error in xSYS." is displayed.

Shut down the system and turn the power of the console OFF. Then
reboot it after 1 to 2 minutes have passed. Start operation from the
Solution 1 patient registration after rebooting.

Cause
A file system error has occurred.

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During scanning

2. A problem occurs during scanning.


The error message "Error in xxx movement. Call service." is displayed.

Click the [DETAIL] button on the error message and click the [OK]
button. A hard reset occurs. Then click the [Confirm] button and
Solution 1 perform scanning again.

Cause If the problem is not solved by solution 1, shut down the system. Then
The movement of the unit specified in the turn the power of the system OFF and reboot it. Start operation from
error message is not completed normally. Solution 2 the patient registration after rebooting.

The error message "Couch movement interrupted." is displayed.

Check the couch top position. If there is no problem, perform


scanning again using "Additional scan".
Solution 1

Cause If the couch top position is obviously abnormal, shut down the system.
The couch top does not move to the end of Then turn the power of the system OFF and reboot it. Start operation
the target position. Solution 2 from the patient registration after rebooting.

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The error message "Error in xxx (Time Out). xxxx" is displayed.

Click the [DETAIL] button on the error message, and click the [OK]
button. Then click the [Confirm] button, and start scanning again.
Solution 1

Cause If the problem is not solved by solution 1, shut down the system. Then
The movement is not completed within the turn the power of the system OFF and reboot it. Start operation from
time set by the system. Solution 2 the patient registration after rebooting.

The error message "Error in xxx condition. Set them again." is displayed.

Click the [DETAIL] button on the error message, and click the [OK]
button. Then click the [Confirm] button, and perform scanning again.
Solution 1

Cause If the problem is not solved by solution 1, shut down the system. Then
Scanning parameter setting has not been turn the power of the system OFF and reboot it. Start operation from
completed properly. Solution 2 the patient registration after rebooting.

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During scanning

The error message "xxx XC xxx" or "Over kV (or mA)." are displayed.

Click the [DETAIL] button on the error message and click the
[XC RESET] button. A hard reset occurs. Then click the [Confirm]
Solution 1 button, and perform scanning again.

If the problem is not solved by solution 1, shut down the system. Then
turn the power of the system OFF and reboot it. Start operation from
Solution 2 the patient registration after rebooting.
Cause
An X-ray controller error occurred.

The error message "Error in GTS. Call service." is displayed.

Click the [DETAIL] button on the error message, and click the [OK]
button. Then click the [Confirm] button, and perform scanning again.
Solution 1

Cause If the problem is not solved by solution 1, shut down the system. Then
A communication error between the turn the power of the system OFF and reboot it. Start operation from
console and the gantry, or a communication Solution 2 the patient registration after rebooting.
system error in the gantry occurred.

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The error message "Error in offset data Acquisition. Retry Acquisition." is displayed.

Click the [DETAIL] button on the error message, and click the [OK]
button. Then click the [Confirm] button, and perform scanning again.
Solution 1

Cause If the problem is not solved by solution 1, shut down the system.
An error occurred during the offset data Then turn the power of the system OFF and reboot it. Start operation
acquisition before scanning. Solution 2 from the patient registration after rebooting.

The error message "Error in data xfer to Host, RTM. xxxx" is displayed.

Move the cursor to the upper left of the monitor and leave it there for a
few seconds. When the window appears at the center of the monitor,
Solution 1 move the cursor to [Reset Scansys] and leave it there for a few
seconds. The system is rebooted. Start operation from the patient
registration after rebooting.

Cause If the problem is not solved by solution 1, shut down the system.
An error occurred in the communication Then turn the power of the system OFF and reboot it. Start operation
system in the console. Solution 2 from the patient registration after rebooting.

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During scanning

The error message "The data transfer system in the gantry is abnormal. xxxx" is displayed.

Click the [DETAIL] button on the error message and click the
[ERROR CLEAR] button. A hard reset occurs. Then click the [OK]
Solution 1 button, and perform scanning again.

Cause If the problem is not solved by solution 1, shut down the system. Then
An error occurred at the data transfer turn the power of the system OFF and reboot it. Start operation from
system in the gantry. Solution 2 the patient registration after rebooting.

The error message "Error in pre-process. xxxx" is displayed.

Move the cursor to the upper left of the monitor and leave it there for a
few seconds. When the window appears at the center of the monitor,
Solution 1 move the cursor to [Reset Scansys] and leave it there for a few
seconds. The system is rebooted. Start operation from the patient
registration after rebooting.

Cause If the problem is not solved by solution 1, shut down the system. Then
An error occurred at the pre-processing turn the power of the system OFF and reboot it. Start operation from
section for the acquisition data in the Solution 2 the patient registration after rebooting.
console.

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The error message "Error occurred in Scan System. xxxx" is displayed.

Click the [OK] button on the error message. Then click the [Confirm]
button, and perform scanning again.
Solution 1

Cause Shut down the system, and turn the power OFF. Then reboot it.
An error occurred at the scan control Start operation from the patient registration after rebooting.
section in the console. Solution 2

The error message "Error in recon-process. xxxx" is displayed.

Move the cursor to the upper left of the monitor and leave it there for a
few seconds. When the window appears at the center of the monitor,
Solution 1 move the cursor to [Reset Scansys] and leave it there for a few
seconds. The system is rebooted. Retry the raw data reconstruction
after rebooting.

Cause
An error occurred at the reconstruction
processing section in the console.

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During scanning

The error message "Error in RDD. xxxx" is displayed.

Move the cursor to the upper left of the monitor and leave it there for a
few seconds. When the window appears at the center of the monitor,
move the cursor to [Reset Scansys] and leave it there for a few
Solution 1 seconds. The system is rebooted. Start operation from the patient
registration after rebooting.
In addition, this problem may be caused by an error in the raw data
saving area. Therefore, contact your Toshiba service representative.
Cause
An error occurred at the control section of
the raw data disk in the console.

The error message "Error in Fibre channel. xxxx" is displayed.

Shut down the system, and turn the power OFF. Then reboot it.
Retry the raw data reconstruction after rebooting.
Solution 1

Cause
An error occurred in the communication
system in the console.

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During image
reconstruction

3. An error occurred during the image reconstruction.


The error message "Error in recon-process. xxxx" is displayed.

Move the cursor to the upper left of the monitor and leave it there for a
few seconds. When the window appears at the center of the monitor,
Solution 1 move the cursor to [Reset Scansys] and leave it there for a few
seconds. The system is rebooted. Retry the raw data reconstruction
after rebooting.

Cause
An error occurred in the reconstruction
processing section in the console.

The error message "Error in RDD. xxxx" is displayed.

Move the cursor to the upper left of the monitor and leave it there for a
few seconds. When the window appears at the center of the monitor,
move the cursor to [Reset Scansys] and leave it there for a few
Solution 1 seconds. The system is rebooted. Start operation from the patient
registration after rebooting.
In addition, this problem may be caused by an error in the raw data
saving area. Therefore, contact your Toshiba service representative.
Cause
An error occurred in the control section of
the raw data disk in the console.

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The error message "Error in Fibre channel. xxxx" is displayed.

Shut down the system, and turn the power OFF. Then reboot it.
Retry the raw data reconstruction after rebooting.
Solution 1

Cause
An error occurred in the communication
system in the console.

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During operation of
the image file

4. An error occurred during operation of the image file.


The error message "Failed to xxx studies. xxxx" is displayed.

Cause Try the operation again.


An error occurred in the image file system Solution 1
during operation.

If the problem is not solved by solution 1, move the cursor to the upper
left of the monitor and leave it there for a few seconds. When the
Solution 2 window appears at the center of the monitor, move the cursor to
[Reset System] and leave it there for a few seconds. The system is
rebooted.

If the problem is not solved by solution 1 or 2, shut down the system


Solution 3 and turn the power OFF. Then reboot it.

The error message "The registration area of background job is full." is displayed.

Cause This error causes the transfer queue to stop. Click the image transfer
The background job queue overflows. button in the command box, and delete the job in the image transfer
Additional processing requests are Solution 1 queue. Try the image transfer again after the image transfer queue
disabled. has been deleted.

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The error message "Failed to xxx Aquilion DVD." is displayed.

Cause Check the media and the drive, and try the process again.
An error occurred during DVD processing. Solution 1

If the problem is not solved by solution 1, move the cursor to the upper
left of the monitor and leave it there for a few seconds. When the
Solution 2 window appears at the center of the monitor, move the cursor to
[Reset System] and leave it there for a few seconds. The system is
rebooted.

If the problem is not solved by solution 1 or 2, shut down the system


Solution 3 and turn the power OFF. Then reboot it.

The error message "Error in xSYS." is displayed.

Move the cursor to the upper left of the monitor and leave it there for a
few seconds. When the window appears at the center of the monitor,
Solution 1 move the cursor to [Reset System] and leave it there for a few
seconds. The system is rebooted.

Cause
An error occurred in the file system.

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During operation of
the image file

An image is not displayed.

Cause Retry reconstruction processing of the raw data. For the detailed
Scan ID is abnormal. procedure, refer to section 6 "Raw-Data" in the Reference volume.
Solution 1

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During filming

5. The error occurred during filming.


The error message "Cannot use video board." is displayed.

Cause Wait until the other system has finished using the analog board and
The analog board is being used by another then try again from the printing queue.
system. Solution 1

The error message "Cannot get filed data." or "Generate image error." are displayed.

Cause Read the data and create the sheet again.


The image data cannot be registered on the
virtual film. Solution 1

Other messages are displayed while the imager is running.

Cause Turn the power of the imager OFF and then ON. Try again from the
An error occurred in the imager. printing queue from the CT system.
Solution 1

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Turning the power
ON/OFF

6. Turning the power ON, after the system was terminated abnormally and the power turned
OFF.
The power of the Navibox is suddenly turned OFF.

Cause Wait for a few seconds and turn the power ON. Recovery by the
The Navibox is suddenly turned OFF software is performed. Wait for the completion of recovery.
without going through the proper Solution 1
* Turn ON the power of the system within 72 hours. Otherwise the
termination process.
image data may be lost.

The gantry movement is stopped by the emergency stop button.

Cause Perform the system shut down process and turn the power of the
The gantry movement stopped by the Navibox OFF. Wait for a few seconds, and then turn the power of the
emergency stop button without going Solution 1 Navibox ON.
through the proper termination process.
* Turn ON the power of the system within 72 hours. Otherwise the
image data may be lost.

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The switch of the distribution board is turned OFF.

Cause The solution differs depending on when it was turned OFF. Contact
The switch of the distribution board is your Toshiba service representative.
suddenly turned OFF without going through Be careful of the following when the power is turned ON.
the proper termination process.
• Confirming the air conditioner
To avoid problems with the system due to a rise in the temperature of
the scanning room, ensure that the air conditioner is running.
• Warming-up of the X-ray detector
When the power of the system remains OFF for a long time, a period
of approximately 2 hours is required for stabilization of the X-ray
detectors after the power is turned ON. Do not perform scanning
Solution 1
during this period. Perform scanning for the TOS phantom before
examination and check that the image has no artifacts. For the test
procedure, refer to subsection 3.1 "Pre-operation check" in the Basic
volume.
• Recovery processing time
Recovery processing by the software is performed. Wait until
recovery processing is completed. Recovery processing may take
up to 1 hour. If the system is used to examine emergency patients,
another diagnostic modality should be available.
• Turn ON the power of the system within 72 hours. Otherwise the
image data may be lost.

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Turning the power
ON/OFF

The system stopped due to a power interruption.

Cause There is no backup power supply unit attached to the CT scan system.
The power of the system is shut down Therefore, the situation is the same as "The switch of the distribution
without going through the proper board is turned OFF".
termination process.
First, turn the power of the console OFF.
Then turn the power of the Navibox ON after the power supply
resumes. Recovery is performed.
Be careful of the following when the power is turned ON.
• Confirming the air conditioner
To avoid problems with the system due to a rise in the temperature of
the scanning room, ensure that the air conditioner is running.
• Warming-up of the X-ray detector
Solution 1 When the power of the system remains OFF for a long time, a period
of approximately 2 hours is required for stabilization of the X-ray
detectors after the power is turned ON. Do not perform scanning
during this period. Perform scanning for the TOS phantom before
examination and check that the image has no artifacts. For the test
procedure, refer to subsection 3.1 "Pre-operation check" in the Basic
volume.
• Recovery processing time
Recovery processing by the software is performed. Wait until
recovery processing is completed. Recovery processing may take
up to 1 hour. If the system is used to examine emergency patients,
another diagnostic modality should be available.
• Turn ON the power of the system within 72 hours. Otherwise the
image data may be lost.

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Other

7. Other problems
A faint ring artifact appears on the screen.

Cause Perform the calibration data (air calibration data) acquisition


The calibration data needs to be updated. Solution 1 procedures described in the “Pre-operation/post-operation check” in
the operation manual.

Liquids enter the inside of the system.

Cause The CT scan system is not waterproofed. Perform the termination


Parts such as the PWBs are exposed to Solution 1 process immediately and turn the power of the system OFF. Then
liquids. contact with your Toshiba service representative.

Mouse operation is disabled.

Cause Press the [Ctrl] + [Alt] + [Del] keys at the same time. The shut down
The mouse is not recognized. Solution 1 process starts.

If the above method cannot be performed, turn the power of the


Navibox OFF. Wait for a few seconds, and then turn the power of the
Solution 2
Navibox ON. Recovery by the software is performed. Wait for the
recovery to complete.

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Keyboard operation is disabled.

Cause Perform the shut down process.


The keyboard is not recognized. Solution 1

If the above method cannot be performed, turn the power of the


Navibox OFF. Wait for a few seconds, and then turn the power of the
Solution 2
Navibox ON. Recovery by the software is performed. Wait for the
recovery to complete.

The error messages "Error in Keyboard. Call service." or "Error in communication between Keyboard
and SS." are displayed.

Perform the shut down process.

Solution 1

If the above method cannot be performed, turn the power of the


Navibox OFF. Wait for a few seconds, and then turn the power of the
Cause Solution 2 Navibox ON. Recovery by the software is performed. Wait for the
recovery to complete.
Communication between the keyboard and
the console is not normal.

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Other

Couch vertical movement stopped temporarily and started moving only in low speed.

Cause Use the following procedure to correct the problem.


When an error occurs in the couch sensor 1. Move the couch top up until it can be moved into the gantry dome.
system, the couch height display indicates 2. Insert the couch top into the gantry dome.
"----- mm" and the message "The couch
3. Lower the couch until it stops.
height information is abnormal. Contact to
your maintenance person immediately. 4. Check that the height display on the gantry control panel is
The couch vertical movement can only be [ 000] mm.
operated from the gantry control panel in 5. The error is corrected when [ 000] mm is displayed.
low speed. Remote operation is disabled." Solution 1 6. If [----] mm is displayed, the error has not been corrected. Contact
is displayed. your service engineer.
The gantry movement and the couch movement are restricted as
follows. However scanning can be performed normally.
• The couch vertical movement is performed from the gantry operation
panel in low speed.
• The couch vertical movement cannot be performed from the
interactive window.
• Gantry tilting can only be performed in the 0° direction.

If the problem cannot be corrected by performing the procedure


described in solution 1, contact your service engineer.
Solution 2

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Gantry tilt, couch horizontal movement, or couch vertical movement stopped and the position indicator
on the control panel blinked.

Cause If movement stopped at the interlock, movement in the reverse


Movement is disabled due to a movement direction is still enabled. Move the gantry (or the couch) in the reverse
error (indicated by blinking on the control Solution 1 direction to release the interlock.
panel) or stoppage at the interlock position.

If the problem is not solved by solution 1, shut down the system. Then
turn the power of the system OFF and reboot it. Start operation from
Solution 2 the patient registration after rebooting.

The error message "Error in Image data disk (power source). Call service." is displayed.

The system can be used in this status. If another power source of the
image data disk drive malfunctions, a system failure will occur.
Solution 1 Contact your Toshiba service representative.

Cause
A power source of the image data disk drive
malfunctioned.

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Other

The error message "Error in Image data disk (battery). Call service." is displayed.

The system can be used in this status. If another backup battery for
cache memory in the image data disk drive malfunctions or is in
Solution 1 discharge status, the cache memory will be nonfunctional and a system
failure will result. Contact your Toshiba service representative.

Cause
A backup battery for cache memory in the
image data disk drive malfunctioned or is in
discharge status.

The error message "Error in Image data disk (FAN). Call service." is displayed.

The system can be used in this status. If another cooling fan in the
image data disk drive malfunctions, the power of the Image data disk
Solution 1 drive is turned OFF after the data on the cache memory is written to
HDD and a system failure results. Contact your Toshiba service
representative.

Cause
A cooling fan in the image data disk drive
malfunctioned.

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The error message "Error in Image data disk (HDD). Call service." is displayed.

The system can be used in this status. If another HDD in the image
data disk drive malfunctions, image data cannot be read and a system
Solution 1 failure will result. Contact your Toshiba service representative.

Cause
A HDD in the image data disk drive
malfunctioned.

The error message "Error in RDD. xxxx" is displayed.

The system can be used in this status. If another HDD in the same
raw data disk drive malfunctions, raw data cannot be written and read.
Solution 1 Therefore scanning/reconstruction cannot be performed and a system
failure results. Contact your Toshiba service representative.

Cause
A HDD in the raw data disk drive
malfunctioned.

35 E
Other

LEGAL MANUFACTURER

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"Made for Life" is a trademark of Toshiba Medical Systems Corporation.

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