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Sintering Plant

The document discusses establishing a sintering plant and mineral beneficiation project. It will process manganese ore fines, coal fines, and impurities into a sintered ore product. The project details include location, raw materials, production capacity, project costs, means of finance, and economic analysis.
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100% found this document useful (1 vote)
299 views24 pages

Sintering Plant

The document discusses establishing a sintering plant and mineral beneficiation project. It will process manganese ore fines, coal fines, and impurities into a sintered ore product. The project details include location, raw materials, production capacity, project costs, means of finance, and economic analysis.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
You are on page 1/ 24

A.

SALIENT FEATURES

B. INTRODUCTION

1. General

2. Constitution

C. PROJECT

D. PRODUCT

1. Product and Its Application

2. Raw Material & Availability of Raw Materials

3. Locational Advantages

E. PROCESS

1. Process Flow Chart

2. Manufacturing Process

F. MARKETING

1. Marketing & Market Strategies


G. PROJECT DETAILS

1. Project Cost & Means of Finance

2. Notes on Items of Cost - Land

3. Buildings - Civil Estimates

4. Machinery Statement

5. Preliminary & Pre-Operative Expenses

6. Production Facilities

G. ECONOMICS

1. Cost of Production & Profitability

2. Cash Flow Statements

3. Projected Balance Sheets

4. D.S.C.R. Statement

5. Break Even Analysis

6. Depreciation Calculation

7. Interest Calculation

8. Statement of Working Capital Requirement

9. Implementation Schedule
A. SALIENT FEATURES

1. Name of the Company SREE RAJA RAJESWARI METALS & ORES


PRIVATE LIMITED

2. Registered Office Plot No: 160, Industrial Growth Centre


BOBBILI, Vizianagaram, Andhra Pradesh.

3. Constitution Private Limited Company

4. Promoter Directors 1. Sri Jalagam Vidya Sagar


2. Smt Amuktha Gandhi Rao
3. Sri D. Jayanthi Kumar

5. Line of Activity Sintering Plant and Mineral Beneficiation

6. Raw Materials Manganese Ore Fines, Coal Fines and


Manganese Impurities.

7. Finished Products Sintered Ore Fines

8. Installed Capacity 30000 Tones per annum

9. Operating efficiency 75% during first year


80% during second year
90% during third year onwards

10. Power 300 HP

11.Man Power 60 (Skilled & Unskilled)

12. Project Cost & Means of Finance Rs. in Lakhs

Project Cost Means of Finance


Land Own Share Capital 110.00
Buildings 98.00 Term Loan from Bank 156.00
Plant and Machinery 120.86 Unsecured Loans 2.86
Electricity Deposit 5.00
Preliminary & Pre operatives 15.00
Working Capital Margin 30.00
Total 268.86 Total 268.86
13. Promoters Contribution 41.98%

14. Debt Equity Ratio 1.38 : 1.00

15. Break even point-At 75% capacity utilisation 74.27%

16. D.S.C.R. 1 : 2.31

17. Working Capital Margin Rs. 30.00 Lakhs.

18. Working Capital Loan Rs. 90.00 Lakhs


B. INTRODUCTION

1.GENERAL: Manganese ore and its alloys play an important role in the metallurgical
and non metallurgical industries. Metallurgical applications probably account for 97 to
98 percent of the total manages consumption while the rest is being used in the
manufacture of dry cell batteries and chemicals. It may be pointed out that steel, no
matter what grade or type, cannot be made and shaped without the appropriate amount
of manganese. It is estimated that about 95 per cent of the total manages ore is
ultimately consumed in the production of iron and steel, either directly as ore in the
blast furnaces or as ferro-manganese and metal in steel making.

Manganese ore is mined by both underground and surface methods depending upon the
geological setting of the deposits. The manganese ore is usually hand sorted into lump
ore and fines. The manganese content in the lump ore is higher compared to that of
the fines. At present, the manual sizing and sorting of manganese ore practice in India
give an yield of about 30 to 55 per cent of saleable manganese ore from and the ore
fines are being stockpiled at the mines, since there is no market for the same. Taking
into consideration the relevant factors in the Indian situation, namely manganese being
an essential ingredient for steel making, limited reserves of proved manganese ore, low
recovery of saleable ore and progressive growth of steel production of the country, the
installation of suitable beneficiation including agglomeration facilities to beneficiate
the low grade manganese ore fines and agglomerate them and also to improve the lump
recovery, is considered absolutely necessary for the conservation of the country’s
limited reserves.

In the process of mining of ores, a lot of fines is generated. Similarly in operations such
as crushing, screening, transporting & stacking a large quantity of fines is generated.
For smelting operation in furnace, raw materials in a particular size fraction are
required, since fines in the ore reduce the porosity of the charge adversely affecting the
smelting operation. The fines therefore have to be screened out before being using
the ore in the furnace for metallurgical processing. It is estimated that on an average
20 – 30% fines is discarded of the total ores utilized. Thus huge quantity of fines is
getting accumulated both at mines site and at the plant lying unused for the last so
many years. Moreover there is a growing demand for richer ore with stringent
stipulation of size in the domestic and international market. This has resulted in
accumulation of large quantities of inferior grade ore fines at the mines because of
limited demand. In order to put these inferior grade ore fines to productive use and
make them saleable, systematic beneficiation of the fines followed by agglomeration of
the concentrate is gaining greater importance in the manganese ore producing countries
all over the world.

Beneficiation of ores may be defined as the method of upgrading and enriching the
useful mineral content of the ores by removing undesirable and deleterious components.
The process adopted depend on the physical and chemical characteristics of the ore
minerals, to take advantage of properties like specific gravity, magnetism, surface
characteristics etc. The beneficiation process normally employed are washing, gravity
conception – jigging heavy media separation, spiraling and tabling and magnetic
separation and floatation.

Most of the manganese ores are being presently subjected to beneficiation ranging from
simple crushing, classification, washing and jigging to heavy media separation, also
known as sink float separation, to achieve higher recovery of saleable ore and to obtain
a high grade concentrate. There have been significant developments in recent years
in sink float separation technology.

Agglomeration : The concentrate produced by the beneficiation of low grade


manganese ore fines cannot be directly used in the smelting furnaces because of its
fineness. Therefore, to make the concentrate suitable for the furnace feed, it has to
be agglomerated. Commercially proved agglomeration processes are pelletising,
briquetting and sintering.
Pelletising : The finally ground manganese ore concentrate is amenable to pelletising
and the pellets produced are physically and chemically superior to lump ore. But
pelletising of manganese ore is not economically viable, because of higher capital
investment and higher operating cost due to fine grinding required for balling and fuel
oil required for indurations.

Briquetting : It is possible to agglomerate the manganese ore fines/concentrates by


briquetting process, but the briquettes produced by using a number of binders namely
molasses, hydrated lime, bentonite, sodium silicate, Portland cement etc and their
mixtures are not suitable for use as feed material for the smelting furnaces, because of
not having adequate heat resistance and handling properties.

Sintering : The Operating experience in a number of commercial sintering plants spread


all over the world has established that the sinter produced from mixtures of manganese
ore fines/concentrates, coke breeze and fluxes is physically and chemically suitable for
ferro manganese production. Further it may be noted that the inclusion of sinter as
part of the charge in the production of ferro manganese considerably improves the
operating conditions and performance of the smelting furnaces. The advantage of
charging sinters as part of electric furnace blend, porosity of charge increase, which
leads to better distribution of reduction gas through the charge. Due to better heat
transfer, from gas to charge, flue gas temperature lowered, so also the flue dust losses.
Due to less fines and moisture in the charge, chances of explosion are reduced and
furnace condition is better stabilised. By using sinter the chemical analysis of charge
remains more uniform and because of less variation in charge and low moisture,
frequent change in burden can be reduced. Because of good porosity of charge and
improved furnace operation electrode consumption may reduce.

The Promoters have contemplated  to  establish this Mineral Beneficiation and
Sintering Plant Unit in Industrial Growth Centre, Bobbili after making several searches
and conducting various studies, studying the advantages of the Sinter Plant at the
present situation had identified this Unit. This unit falls under  the  broad category of
Metallurgical applications of Minerals and  utilization of Manganese Fines and Inferior
grade ores. The promoters has identified this kind of Unit as per the needs of the
existing Ferro Alloy units in the Industrial growth centre situated in Bobbili and had
contemplated to set up this Unit. So, the establishment of this Unit in Industrial
Growth centre is the order of the day and is badly needed in this area as number of
Units are already functioning and some of the Units are to be established. Similar type
of large scale Units viz., Nava Bharat Ferro Alloys Ltd., Palvanch, Universal Ferro &
Allied Chemicals Ltd., Tumsar, Sandur Manganese Iron Ores Ltd., Hospet etc. The
performance of these Units are excellent and the technology is closed. One of the
promoter has worked long back and acquired all the production  techniques and
marketing channels while he was employed and hence got experience in  this line of
business. The main Raw material for this Unit is the Manganese Ore Fines and Inferior
grade ore and coke. The Manganese Ore Fines and Inferior grade Ores are
available locally as lot of Fines is generated in the process of mining of Ores. The
manganese ore deposits confined entirely to the rocks of Pre Cambrian age, are
scattered throughout the country. The mostly occur in Maharashtra, Madhya Pradesh,
Andhra Pradesh, Bihar, Orissa, Karnataka, Goa and Gujarat. In Andhra Pradesh,
Srikakulam and Vizianagaram Districts are having Manganese Ore Deposits and hence the
Raw Materials are available. Coke is also available locally. After studying the various
advantages, the  promoter  has decided  to set  up this Unit of Beneficiation and
Sintering of low grade manganese ore fines unit under in  the name and style of " SREE
RAJA RAJESWARI METALS & ORE PVT LTD.,". The proposed installed capacity of the
Unit is less than the total consumption of all the Ferro Manganese Units in the Industrial
growth centre. The promoters are capable of pooling  necessary resources. The
Total Outlay required to be invested to establish  this Unit is estimated at Rs. 268.86
Lacs apart from Industrial site which was contributed by their own sources. Major
investment of funds  will be on Buildings , Plant & Machinery, Preliminary and Pre
operative expenses and Working Capital Margin etc., The promoters are  meeting
their contribution from their own sources and  decided  to approach the Financial
Institutions for necessary Term Loan and Working Capital requirements.
2. CONSTITUTION

This is a  Private  Limited Company in the name and  style  of  M/s SREE
RAJA RAJESWARI METALS & ORES PRIVATE LIMITED incorporated to take  up the  said
Project for processing of Sintering and Mineral Beneficiation of Manganese Ore at Plot
No: 160, Industrial Growth Centre, BOBBILI of Vizianagaram District.  The Company
consists of the following Three Directors. The Company was already registered with
the Registrar of Companies, Hyderabad, Andhra Pradesh with Registration No.

1. Sri Jalagam Vidya Sagar - Director

2. Smt Amukhta Gandhi Rao - Managing Director

3. Sri Dunna Jayanth Kumar - Director

C. PROJECT

The Company is contemplating to provide facilities to set up Mineral


Beneficiation and Sintering of Manganese Ore Fines and Inferior grade processing Plant
unit in the name and style of M/s Sree Raja Rajeswari Metals & Ores Pvt Ltd., in Plot
No 160 under Survey No 6 Part, 7 Part, 9 Part & 11 Part of Sitramapuram Village,
Bobbili Mandal, APIIC, IALA, Growth Centre, Bobbili Vizianagaram Dist by constructing
necessary Buildings and installing the necessary Plant and Machinery in their owned
Industrial site admeasuring 15328.37 Sq Mtrs.
D. PRODUCT

1. PRODUCT AND ITS APPLICATION

During the course of mining of ores, lumps and fines are produced. Lumpy manganese
ore is used in blast furnace as well as in ferro manganese plant leaving a large quantity
of manganese ore depending upon the physical characteristics of ore. These fines are
of varying grades. To conserve our natural resources it is necessary that the fines
produced in different mines should also be used in the industry. The fines produced
can be utilized after agglomeration. Low grade fines produced can be beneficiated by
gravity methods for utilization. Various agglomeration techniques such as pelletisation,
sintering and briquetting are to be explored for conserving high grade fines.
Pelletisation process has become un economical for manganese ore agglomeration due
to steep increase in oil prices. Briquettes with sufficient high temperature strength
could be produced only by employing sodium silicate as binder. Since sodium will have
detrimental effect on ferro manganese furnace refractory, briquetting has been
abandoned leaving sintering as the only alternative. As pelletisation and briquetting
cannot be employed due to techno economic reason, the only alternative left is
sintering.

The high degree of reduction achieved during sintering indicate that a substantial
reduction of power, reluctant, flux and electrode paste etc. per ton of ferro manganese
produced would be possible compared to direct smelting of the ore.
The Sinters had very high porosity compared to the lumpy ore. The high porosity
indicates very high surface are and hence much better reducibility. Thus during
smelting, sinters shall reduce to the metal at a faster rate compared to the lumpy ores.
The ferro manganese furnace productivity is bound to go up when sinters are used in the
furnace burden. Metalisation will be noticed in the sinters. Thus part of the reduction
of the ore will be achieved during sintering itself, expending little power and rejected
coke fines. There will be appreciable saving in the coke and electric power per ton of
ferro manganese when such a sinter is used in the furnace burden.
Every ton of sinter used brings about saving of one tone of lumpy ore. In India, ferro
manganese plants alone generates one lakh ton/year of fines. If the entire fines are
sintered and utilized we can conserve one lakh ton/year of high grade ore.
Accumulation of unutilized Manganese Ore fines at the plants pose pollution as well as
storage space problems. Both these can be solved if Manganese Ore fine are utilized
through Sintering.

2. RAW MATERIAL AND AVAILABILITY OF RAW MATERIALS

The main raw material required for processing of Sinters is Manganese Ore Fines,
Impurities and Coal Fines.
Indian manganese ore deposits occur mainly as metamorphosed bedded sedimentary
deposits available in Madhya Pradesh, Maharashtra, Gujarat, Odisha (Ganjam and
Koraput districts) and Andhra Pradesh ( Srikakulam & Visakhapatnam Districts). The
total resources of manganese ore in the country as on 01.04.2010 are placed at 430
million tones as per UNFC System. Out of these 142 million tones are categorized as
reserves and balance 288 million tones are in the remaining resource category. Odisha
tops the total resources with 44% share followed by Karnataka 22%. Madhya Pradesh
13%, Maharashtra 8%, Andhra Pradesh 4% and Jharkhand & Goa each 3%. Rajasthan,
Gujarat and West Bengal together shared the remaining about 3% resources.
The Production of manganese ore at 2.88 million tones during 2010-11 increased by 16%
as compared to that in the previous year owing to increase in market demand.
As regards grade wise composition of production in 2010-2011 production, 66% of
production was of lower grade (below 35% of Mn) 22% of medium grade (35 – 46% Mn)
and 10% was of high grade (46% of Mn and above).
Not only in the process of mining of ores but also in operation such as crushing,
screening, transporting & stacking a large quantity of fines and impurities are
generated. In addition to this, the smelter will also produce lot of impurities and fines
during the course of production.
As large quantities are available from the districts in neighbouring state and home state
and also smelters operating in around the proposed sintering plant, lot of Raw Materials
are available throughout the year. The Coal fines are also available locally as large
number of distributors are spread throughout the state and in the neighboring state.

3. LOCATIONAL ADVANTAGES

LOCATIONAL ADVANTAGES & OPPORTUNITIES: The  proposed  unit is ideally located


in in Plot No 160 under Survey No 6 Part, 7 Part, 9 Part & 11 Part of Sitramapuram
Village, Bobbili Mandal, APIIC, IALA, Growth Centre, Bobbili Vizianagaram Dist
AMPAVALLI village in Balijipeta  Mandal of Vizianagaram Dist., where number of Ferro
Alloy units are operating in the Bobbili Industrial growth centre, who consume the
Finished product of the unit. The further advantage is the availability of Raw
materials in the vicinity of the Unit. The following are the further more locational
advantages.

1 Since the unit is located Industrial Growth Centre, all the infrastructure
facilities will be provided by APIIC and the skilled labour are available in the existing
Ferro Alloy Units.

2. Adequate water is available throughout the year.

3.   There are nationalised Banks such as Andhra Bank in Bobbili and other
nationalized Banks such as State Bank of  India Branches, State Bank of Hyderabad,
Indian Overeseas Bank, Andhra Bank, Union Bank of India, Central Bank of India, axis
bank and Karur Vysya Bank branches. So, Banking facility is also available.
E. PROCESS
1. MANUFACTURING PROCESS

SINTERING : Manganese ore fines is mixed with 6% coke fines of – 3 mm size and 30%
return fines. The mixture after thoroughly drying is changed into a Muller Mixer
where 6% water is added. The Muller Mixer revolves at a speed of 10-15 RPM. The
pellets are transported by hoist and bucket elevator to the cast iron pan above the
sintering strand. In this process, a 25 mm layer of pellets is made followed by a bed
of 150 mm depth of charge, which is then ignited by oil fired burner at temps between
1100 C to1150C. The movement of the Sintering strand is maintained at 2000 mm per
minute and the vacuum is also maintained at 150 mm by a suction fan. The charge
gets sintered layer by layer in Cast iron pan and lumpy sinter are formed. The lumpy
sinters are lifted through hoist. The lumpy sinter from the screen + 6 mm is broken
into the size range of 10 to 50 mm for charging into the smelting furnace.

The operating parameters for sintering are summarized below:

Coke - 6%
Return fines (below 6 mm) - 25%
Manganese - 60%
Moisture - 7%
Bed depth - 150 mm
Hearth Layer - 25 mm
Vacuum - 150 mm of water guage
Machine speed - 200 mm / minute
________________________________________________________________________
BASIC -PROCESS FLOW DIAGRAM OF SINTERING PLANT

Sinter Cakes Trucks / Belt


Breaking Yard(Finished Lorry Ground Conveyor SAF
Product) Size: 20-60 mm Hopper Furnace

Sinter fines
Sinter Cake Air
(Lifting through Size: 0.20mm
Hoist)

Pollution MS Duct
Hoist
Mn Ore Trucks / Mixed Raw MS Duct MS Duct Control
C.I. Pan Blower System
Mines Lorry materials Mullar
Mixer

1. Mn Ore Fines 0-6mm Heating Cast Iron Pan Suctioning process


2. Gas cleaning plant (Centrifugal
Fly ash fines 0-6mm Fan/Blower)
3. Coke/Coal Fines 0-6mm
4. Sinter fines 0-20mm
5. Water
6. Lime Fines 0-6mm
SINTERING PLANT ORIENTATION WITH POLLUTION SYSTEM
H1 H3 Cast Iron Pan
Damper Cleaning System
(Cyclone)

HE HE

BF
BF

IDF
IDF

Chimney
Chimney

H2 H4
F. MARKETING
Marketing and Marketing Strategies:

The proposed Unit is in the midst of Ferro manganese smelting units in the Industrial
Growth Centre, Bobbili. At present there are about 10 Units operating and some of
the Units are coming in near future. The proposed Plant’s installed capacity is 30000
Tonnes per annum on single shift basis. The requirement of the One Unit per annum is
much more than the Installed operating capacity of the proposed Unit. The existing
Units are making enquiries about the starting of the production of the Unit. There is a
lot of demand for the Finished Product of the unit because of its advantage discussed
above. The Unit could not supply the requirements of a single smelting Unit even if it
works on three shift basis. The promoters are very much confident of marketability of
their product and there are no specific strategies are required for selling the product.
G. PROJECT DETAILS

PROJECT COST AND MEANS OF FINANCE

Cost Percentage Bank Loan Margin


Of Margin required By
A. COST OF THE SCHEME By Bank Borrower

a. Land Own 0.00% --- Own


b. Buildings 98.00 80.00% 78.40 19.60
c. Plant & Machinery 120.86 80.00% 96.69 24.17
d. Electrical Deposit 5.00 0.00% 0.00 5.00
e. Preliminary & Pre Operatives 15.00 50.00% 7.50 7.50
f. Working Capital Margin 30.00 0.00% 0.00 30.00
_______________________________________________

TOTAL 268.86 182.59 86.27


_______________________________________________

B. MEANS OF FINANCE:

a. Share Capital 110.00


b. Unsecured Loans 2.86
c. Term Loan From Bank 156.00
_____________

268.86
________________________________________________________________________________

1. D.E. Ratio 1.26 : 1.00


2. Promoter’s Contribution 41.98%
3. D.S.C.R 2.31
4. Break Even Point – First Year 74.27%
5. I.R.R. 27.61%
6. Repayment Period 24 Quarters
7. Moratorium Two Years
NOTES ON ITEMS OF PROJECT COST AND MEANS OF FINANCE

LAND: The proposed Unit is going to be established in Site admeasuring 15328.37


Sq Mtrs situated at Plot No: 160 under Survey No 6 Part, 7 Part, 9 Part & 11 Part of
Sitarampuram Village, Bobbili Mandal, APIIC – IALA Growth Centre, Bobbili,
Vizianagaram Dist. The development of the land is completed and the total cost of
Land including its Registration charges and other related miscellaneous of land was
arrived at Rs. 90.00 Lakhs. The promoters are contributing the cost of the land and
its developments costs from their own margin. The proposed location is ideal for the
establishment of Sintering Unit and Mineral Beneficiation Plant as it is vicinity to the
Raw Material Manganese Mines. The location of the Unit has considerable influence on
the techno economic feasibility of the project. Ample availability of raw material,
Proximity with raw material leads to saving of substantial transfer and logistic costs,
ample availability of cost competitive manpower and availability of economic
Industrial land are the key factors for choosing the land.

BUILDINGS: The detailed cost estimation of construction of the Main Shed


( Sintering Plants) and other ancillary buildings shows the machinery foundation in the
main factory building. All these plans have been drawn by a qualified Engineer who
has vast experience in drawing for industrial houses in this area. The estimates of
the buildings are made at prevailing lowest standard rates keeping in view
contingencies for escalation of costs. The abstract estimate of main factory
building and ancillary buildings is as follows:

S.No Item of Work Estimated Cost in Rs.


1 Main Shed (Sintering Plant) 50,00,000.00
2 Office Room 9,00,000.00
3 Power Distribution Room 3,00,000.00
4 Weigh Bridge Room 2,15,000.00
5 Compound Wall 16,00,000.00
6 Bath & Lavatory Rooms including septic tank 1,00,000.00
7 Security Room 50,000.00
8 Water Sump 50,000.00
9 Earth Filling 15,00,000.00
10 Miscellaneous Items 85,000.00
TOTAL 98,00,000.00

PLANT AND MACHINERY: The  Company have estimated an amount of Rs. 120.86
Lakhs towards cost  of New Plant and Machinery and Electrical Equipment to be
erected. The Company estimated the cost on the basis of  competitive quotations  from
the various reputed  suppliers of Plant and Machinery. The New main machinery
comprises of 12 Nos of C I Mouth pieces , Two numbers of Miller Mixers, SS Plate for
Fabrication and Erection of Ducts, 630 KVA Transformer, 4 Nos of Centrifugal Fans,
Venturi Scrubber Unit for Pollution Control, Wire Rope Electrical Hoist and Water Line
and Air Line. All these machines will be acquired from the suppliers who have been
in this trade for long several years and the machines have proved efficiency.

WORKING CAPITAL MARGIN : The promoters have estimated that the unit requires
Working Capital Limit of Rs. 120.00 Lacs in  a comprehensive manner as per the
proposed operating capacity. The promoter – Directors will bring Rs. 30.00 Lacs as
their margin and will approach the funding financial institution for necessary working
capital limit of Rs. 90.00 Lakhs for smooth functioning of the Unit.

SHARE CAPITAL : The Company's present Authorised Capital is Rs. 75.00 Lakhs.
The present paid up Capital  of the Company is Rs. 74.00 Lakhs. The Promoters
have estimated that the Total of the Scheme shall be Rs. 268.86 Lakhs towards the
cost of the Buildings, Plant and Machinery and Working Capital Margin. All these
items of the scheme are arrived at conservative costs. The promoter worked out his
stake of investment at 25% of the Cost of the items of Buildings, Plant and Machinery
only and Working Capital Margin. However, the promoters are investing an amount
of Rs. 110.00 Lakhs from their own funds as Share Capital and Rs. 2.86 Lakhs towards
Unsecured Loans and for the balancing amount of Rs. 156.00 Lakhs they decided to
approach the Bank for necessary term loan requirements.
UNSECURED LOANS : The  Promoter-Directors  will  bring Rs. 2.86  Lakhs  from
their relatives as Unsecured Loans in lieu of Long Term Capital for augmenting the
funds during the implementation period which carry no interest and they undertake
to keep the entire loan amount till the Term Loan is repaid to the financing bank.

TERM LOAN: The Company desires to avail a Term Loan of Rs. 156.00  Lakhs from
Financial Institution to meet the part cost of the Project Cost, which works  out to
58.02% of the Total Project Cost of Rs. 268.86 Lakhs. The  amount would  be
repayable in 24 Quarterly Installments of Rs. 6.50 Lakhs  each with a moratorium of
two years. However, the interest on the Term Loan would be payable as and when it is
applied on.

PRELIMINARY & PRE OPERATIVE EXPENSES:

PRODUCTION FACILITIES
A) POWER: The  Company  requires power 300  H.P.  of  Power  Supply under
H.T.Limits connected load from the Contracted Load of 680 H.P. No Problems are
anticipated with regard to obtaining  of 300 H.P. Power Supply as the Unit has already
made arrangements for supply of contracted load of 680HP.

B) WATER: The  Company requires 10,000 Liters of Water per day  which is  used for
Domestic purpose. The Unit was already connected with Bore well which is sufficient
for catering the industrial and domestic needs. .

C) EFFLUENTS: The  proposed  process of Sintering of Manganese Ore  will   produce


effluents and there is no  need  to  install effluent treatment plant.
 
D) TRANSPORTATION: The  Proposed Unit is located 0.5 km away from the main road
which leads from Parvatipuram to Vizianagaram and  Visakhapatnam. Number of
Transporting lorries are available in these areas.  There is no problem for
Transportation of Raw Material and finished goods.
E) MAN POWER REQUIREMENT: The Unit will be employing 60 Nos. of workers -
Skill and Unskilled workers including Office and administrative skill sets. All the
above persons  can  be recruited  locally without any difficulties. Plenty  of Labour
who know the work are available at Bobbili as there are number of ferro alloys units are
established in this area and hence no problem is envisaged

IMPLEMENTATION SCHEDULE
S.No. Particulars Month Start Month Completion
01. Acquisition of Land Completed
02.
Development of Land Completed
03. Civil Works factory Building, June 2014 Nov 2014
Machinery Foundation.
04. Plant & Machinery Placement of May 2014 July 2014
Order
05. Delivery at Site Nov 2014 Jan 2014
06. Arrangement for Power May 2014 Jun 2014
07. Arrangement for Water Available
08. Erection of Equipment Dec 2014 Feb 2015
09. Initial Procurement of Raw-Material Mar 2015
10. Training of Personnel Mar 2015
11. Trail Run Mar 2015 Mar 2015
12. Commercial Production Apr 2015

SREE RAJA RAJESWARI METALS


& ORES PRIVATE LIMITED
PROJECT REPORT

ON

SINTERING &
MINERAL BENEFICIATION

Location & Registered Office:


Plot No: 160
Industrial Growth Centre
BOBBILI,
Vizianagaram District,
Andhra Pradesh.

PREPARED BY

B.R.MANIKYALA RAO
Chartered Accountant
Main Road, Bobbili,
Vizianagaram Dist
Phones: 08944-255464(O) 255465®
Mobile : 9440 123143

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