BD-Sensors-Str.

1; 95199 Thierstein, Germany

Phone: +49 (0) 92 35 98 11 0 | www.bdsensors.de
1.5 Safe handling The entire system must meet the requirements of BAM I²C
(DIN 19247)! VS *
Operating Manual NOTE - Do not use any force when installing the device to For oxygen applications > 25 bar, devices without seals are
prevent damage of the device and the plant! recommended.
Pressure Transmitter DCT NOTE - Treat the device with care both in the packed and Transmitters with o-rings of FKM (Vi 567):
with RS485 Modbus RTU Interface / i2C Interface unpacked condition! permissible maximum values: 25 bar / 150° C (BAM approval)
NOTE - The device must not be altered or modified in any way.
DCT 131, DCT 132, DCT 161, DCT 162, 3.3 Mounting steps for connections according
DCT 531, DCT 531i, DCT 531P, DCT 532, DCT 532i,
NOTE - Do not throw or drop the device! to DIN 3852
DCT 561, DCT 562, DCT 571 NOTE - Excessive dust accumulation (over 5 mm) and
complete coverage with dust must be prevented! NOTE - Do not use any additional sealing material such as
yarn, hemp or Teflon tape! * max. I/O current 10 mA
NOTE - The device is state-of-the-art and is operationally
reliable. Residual hazards may originate from the device if it is  The O-ring is undamaged and seated in the designated

© 2020 BD|SENSORS GmbH - All rights reserved.

used or operated improperly. groove. 5. Commissioning
 The sealing face of the mating component has a flawless  The device has been installed properly.
1.6 Scope of delivery surface. (RZ 3.2)
 The device does not have any visible defect.
Check that all parts listed in the scope of delivery are included 1 Screw the device into the corresponding thread by hand.
free of damage, and have been delivered according to your 2 Devices equipped with a knurled ring: 6. Modbus RTU communication
purchase order: only tighten by hand
3 Devices with a spanner flat must be tightened using a
6.1 Configuration of Modbus RTU
- pressure transmitters
- for DIN 3852 mech. connectors: O-ring (pre-fitted) suitable open-end wrench.  Delay time (start-up time) of 500 msec has been
- this operating manual - Wrench flat made of steel: considered.
G1/4": approx. 5 Nm G1/2": approx. 10 Nm
1.7 UL approval (for devices with UL marking) G3/4": approx. 15 Nm G1": approx. 20 Nm Concerns only DCT 531i

The UL approval was effected by applying the US standards, - Wrench flat made of plastic: max. 3 Nm
READ THOROUGHLY BEFORE USING THE DEVICE which also conform to the applicable Canadian standards on Factory 1 1 1
safety.
3.4 Mounting steps for connections according setting
KEEP FOR FUTURE REFERENCE to EN 837
Observe the following points so that the device meets the Address 1 … 247
ID: BA_DCT_i2C-RS485_E | Version: 09.2020.0 requirements of the UL approval:  A suitable seal for the medium and the pressure to be
measured is available. (e.g. a copper seal) Baud-Rate
- only indoor usage  The sealing face of the mating component has a flawless 4800 0
- maximum operating voltage: according to data sheet surface. (RZ 6.3) 9600 1
- The device must be operated via a supply with energy 19200 2
1 Screw the device into the corresponding thread by hand. 38400 3
limitation (acc. to UL 61010) or an NEC Class 2 energy 2 Then tighten it using an open-end wrench:
1. General and safety-related information on supply. Paritate
this operating manual G1/4": approx. 20 Nm; G1/2": approx. 50 Nm
none 0
This operating manual enables safe and proper handling of the 2. Product identification 3.5 Mounting steps for NPT connections odd 1
even 2
product, and forms part of the device. It should be kept in close  Suitable fluid-compatible sealing material,
proximity to the place of use, accessible for staff members at The device can be identified by means of the manufacturing
label with ordering code. The most important data can be e.g. PTFE tape, is available. 6.2 Explicit register description
any time.
gathered therefrom. 1 Screw the device into the corresponding thread by hand
All persons entrusted with the mounting, installation, putting into Map of Input registers (read only,
2 Then tighten it using an open-end wrench:
service, operation, maintenance, removal from service, and function #4 - Read Input Registers)
Type designation Ordering code Serial number 1/4" NPT: approx. 30 Nm; 1/2" NPT: approx. 70 Nm
disposal of the device must have read and understood the Address Register Data type
operating manual and in particular the safety-related information.
Complementary to this operating manual the current data sheet 4. Electrical connection 0x0000
Serial number UInt32
has to be adhered to. 0x0001
4.1 Connection and safety instructions
Download this by accessing www.bdsensors.de or request it: 0x0002
Date of last calibration Date
[email protected] | phone.: +49 (0) 92 35 / 98 11 0 Danger of death from electric shock 0x0003
In addition, the applicable accident prevention regulations, - Always mount the device in a 0x0004 Upper range of pressure Float,
safety requirements, and country-specific installation standards depressurized and de-energized
DANGER 0x0005 channel IEEE754
as well as the accepted engineering standards must be condition!
observed.  The supply corresponds to protection class III (protective 0x0006 Lower range of pressure Float,
insulation). 0x0007 channel IEEE754
1.1 Symbols Used Fig. 1: Manufacturing label (example)
NOTE - Use a shielded and twisted multicore cable for the 0x0008 Float,
Actual pressure
NOTE - The manufacturing label must not be removed! electrical connection. 0x0009 IEEE754
- Type and source of danger
- Measures to avoid the danger
NOTE - for devices with cable outlet 0x000A Float,
3. Mounting Maximal pressure
IEEE754
Warning word - When routing the cable, following bending radiuses have to 0x000B
3.1 Mounting and safety instructions be complied with:
0x000C Float,
cable without ventilation tube: Minimal pressure
Warning word Meaning 0x000D IEEE754
Danger of death from airborne parts, static installation: 8-fold cable diameter
leaking fluid, electric shock dynamic application: 12-fold cable diameter 0x000E Upper range of temperature Float,
- Imminent danger! channel IEEE754
- Improper installation may result in cable with ventilation tube: 0x000F
- Non-compliance will result in
electric shock! static installation: 10-fold cable diameter 0x0010
DANGER death or serious injury. Lower range of temperature Float,
DANGER - Always mount the device in a dynamic application: 20-fold cable diameter channel IEEE754
0x0011
- Possible danger! depressurized and de-energized
- In case of devices with cable outlet and integrated 0x0012
condition! Float,
- Non-compliance may result in ventilation tube, the PTFE filter located at the cable end on Actual temperature
the air tube must neither be damaged nor removed! Route 0x0013 IEEE754
WARNING death or serious injury. NOTE - If there is increased risk of damage to the device by
lightning strike or overvoltage, increased lightning protection the end of the cable into an area or suitable connection box 0x0014 Float,
- Hazardous situation! which is as dry as possible and free from aggressive gases, Maximal temperature
must additionally be provided! 0x0015 IEEE754
- Non-compliance may result in in order to prevent any damage.
minor or moderate injury. NOTE - Treat any unprotected diaphragm with utmost care; 0x0016 Float,
CAUTION this can be damaged very easily. 4.2 Electrical installation
Minimal temperature
IEEE754
0x0017
NOTE - draws attention to a possibly hazardous situation that NOTES - for mounting outdoors or in a moist Establish the electrical connection of the device according to the
may result in property damage in case of non-compliance. environment: technical data shown on the manufacturing label, the following
- Please note that your application does not show a dew point, table and the wiring diagram. Map of Holding registers (read, write, fce #3 - Read
which causes condensation and can damage the pressure Holding Registers , fce #6 - Write Single Register)
Pin configuration:
 Precondition of an action transmitter. There are specially protected pressure Address Register (description) Data type
transmitters for these operating conditions. Please contact us M12x1 Binder
Electrical cable colours 0x0000 Unit of pressure channel Uint16
in such case. Interface (4-pin) 723
connections (IEC 60757)
1.2 Staff qualification metal (5-pin) 0x0001 Unit of temperature channel Uint16
- Connect the device electrically straightaway after mounting or
Supply + 1 1 WH (white) 0x0002 Device address Uint16
Qualified persons are persons that are familiar with the prevent moisture penetration, e.g. by a suitable protective
Supply – 3 3 BN (brown)
mounting, installation, putting into service, operation, cap. (The ingress protection specified in the data sheet RS 485 not inverted A + 2 2 GN (green) 0x0003 Baud rate Uint16
maintenance, removal from service, and disposal of the product applies to the connected device.) Modbus inverted B – 4 4 YE (yellow)
RTU
0x0004 Parity Uint16
and have the appropriate qualification for their activity. - Select the mounting position such that splashed and plug plug GNYE
condensed water can drain off. Stationary liquid on sealing Shield
housing housing (green-yellow)
This includes persons that meet at least one of the following
surfaces must be excluded!
three requirements: Pressure unit enumeration
- If the device has a cable outlet, the outgoing cable must be Electrical
Interface M12x1, metal (5-pin) Code (Uint16) Unit
- They know the safety concepts of metrology and routed downwards. If the cable needs to be routed upwards, connections
automation technology and are familiar therewith as this must be done in an initially downward curve. RS 485 Supply + 1 0x0003 mmH2O
project staff. - Mount the device such that it is protected from direct solar Modbus RTU Supply – 3
with reset not inverted A + 2
0x0004 mmHG
- They are operating staff of the measuring and radiation. In the most unfavourable case, direct solar radiation
function for inverted B – 4 0x0005 psi
automation systems and have been instructed in the leads to the exceeding of the permissible operating DCT 531 Reset 5
handling of the systems. They are familiar with the temperature. 0x0006 bar
DCT 531i
operation of the devices and technologies described in - For devices with gauge reference in the housing (small hole 0x0007 mbar
DCT 531P
this documentation. next to the electrical connection), install the device in such a DCT 561 Shield plug housing
0x0008 g/cm²
- They are commissioning specialists or are employed in way, that the gauge reference is protected from dirt and DCT 571
0x0009 kg/cm²
the service department and have completed training that moisture. Should the device be exposed to fluid admission,
qualifies them for the repair of the system. In addition, the functionality will be blocked by the gauge reference. An M12x1 Binder 0x000A Pa
Electrical cable colours
they are authorized to put into operation, to ground, and exact measurement in this condition is not possible. Interface (5-pin) 723 0x000B kPa
connections (IEC 60757)
to mark circuits and devices according to the safety Furthermore this can lead to damages on the device. metal (5-pin)
Supply+ 1 1 WH (white) 0x000C torr
engineering standards.
NOTE - Provide a cooling line when using the device in steam Supply – 3 3 BN (brown) 0x000D atm
All work with this product must be carried out by qualified piping. SDA 2 2 YE (yellow)
persons! SCL
0x000E mH2O
NOTE - When installing the device, avoid high mechanical I²C 4 4 GN (green)
INT 5 5 PK (pink) 0x000F MPa
1.3 Intended use stresses on the pressure port! This will result in a shift of the
characteristic curve or to damage, in particular in case of very plug plug GNYE
Shield
The devices are used to convert the physical parameter of small pressure ranges and devices with a pressure port made of housing housing (green-yellow)
pressure into a digital electric signal. plastic. Temperature unit enumeration
The user must check whether the device is suited for the Wiring diagrams:
selected use. In case of doubt, please contact our sales
NOTE - In hydraulic systems, position the device in such a Code (Uint16) Unit
way that the pressure port points upward (ventilation). RS 485 / Modbus RTU 0x0000 °C
department: [email protected] | phone: +49 (0) 92 35 98 11 0
BD|SENSORS assumes no liability for any wrong selection and NOTE - If the device is installed with the pressure port pointing supply + 0x0001 °K
p
the consequences thereof! upwards, ensure that no liquid drains off on the device. This 0x0002 °F
could result in humidity and dirt blocking the gauge reference in
Permissible media are gases or liquids, which are compatible VS = 9 ... 32 VDC
the housing and could lead to malfunctions. If necessary, dust supply -
with the media wetted parts described in the data sheet.
and dirt must be removed from the edge of the screwed joint of
The technical data listed in the current data sheet are engaging the electrical connection. Baud rate enumeration
A (+)
and must absolutely be complied with. If the data sheet is not Code (Uint16) Baud rate [Bd]
available, please order or download it from our homepage: NOTE - Do not remove the packaging or protective caps of the
http://www.bdsensors.de device until shortly before the mounting procedure, in order to 0x0004 4800
exclude any damage to the diaphragm and the threads! B (-) 0x0005 9600
Danger through incorrect use Protective caps must be kept! Dispose of the packaging RS485
properly! 0x0006 19200
- In order to avoid accidents, use the
device only in accordance with its 0x0007 38400
WARNING NOTE - The specified tightening torques must not be RS 485 / Modbus RTU with reset function
intended use.
exceeded! for DCT 531, DCT 531i, DCT 531P, DCT 561 und DCT 571
1.4 Limitation of liability and warranty 3.2 Conditions for oxygen applications Parity enumeration
supply +
p
Failure to observe the instructions or technical regulations, Code (Uint16) Parity
improper use and use not as intended, and alteration of or Danger of death from explosion VS = 9 ... 32 VDC 0x0000 none
damage to the device will result in the forfeiture of warranty - when used improperly supply -
and liability claims. DANGER 0x0001 odd
A (+) 0x0002 even
Make sure that your device was ordered for oxygen applications
and delivered accordingly. (see manufacturing label - ordering
code ends with the numbers "007") B (–)
Unpack the device directly prior to the installation.
reset
Skin contact during unpacking and installation must be avoided
RS 485
to prevent fatty residues remaining on the device.
Wear safety gloves!
6.3 Reset function for bit 3 Value SATurated 0x4d – Temperature unit register 10. Removal from service
DCT 531, DCT 531i, DCT 531P, DCT 561 and DCT 571
7 6 5 4 3 2 1 0 Danger of death from airborne parts,
The reset function of the device is a service function that is not 0b= No saturation
leaking fluids, electric shock
used in regular operation (bus operation). The reset function is UNIT
1b= Output value or ADC is out of range - Disassemble the device in a
used to reset the device to the factory settings, which is
DANGER depressurized and de-energized
extremely helpful, especially with the bus address. In normal r/w
bit 4 Internal ERRor, transmitter does not work condition!
operation, no signal may be connected with the reset input.
Danger of injury from aggressive
Activation of the reset function: 0b= Transmitter is in normal operation media or pollutants
To reset the device to the factory settings, the reset input must bit Temperature UNIT (according to units in - Depending on the measured medium,
1b= Internal error or wrong setting is 0…7 HART protocol) this may constitute a danger to the
be connected to 24 V at the same time as the positive supply
voltage input. The bus signals A + B can be connected or not active operator.
connected at this time. 0x20 °C WARNING
bit 7 Transmitter is ABSolute - Wear suitable protective clothing
After connecting 24 V once, the reset was carried out internally 0x21 °F e.g. gloves, goggles.
and the reset input must be disconnected again. 0b= Pressure type of transmitter is relative 0x22 °R NOTE - After dismounting, mechanical connections must be
1b= Pressure type of transmitter is 0x23 K fitted with protective caps.
7. i²C-Interface
absolute
7.1 Configuration of i²C-interface Note: If pressure or temperature unit is set 11. Service / repair
to an invalid value, slave will not
acknowledge. Information on service / repair:
Concerns only DCT 532i
0x40 – Configuration register
Note: If 16bit integer mode is selected and - www.bdsensors.de
7 6 5 4 3 2 1 0 nominal values can not be displayed - [email protected]
Factory
050 0 0 0 0 00001 with 0…5 decimal places, ERROR - Service phone: +49 (0) 92 35 98 11 0
setting
ADD RESTORE MODE ORDER TYPE flag is set and DECIMAL_PLACES
Slave address will be 0xff. 11.1 Recalibration
r/w d d r/w r/w r/w r/w
address 1
During the life-time of a transmitter, the value of offset and span
…
127 may shift. As a consequence, a deviating signal value in
0x47 / 0x50 – Decimal places register reference to the nominal pressure range starting point or end
Type of result register bit 0 TYPE of result register point may be transmitted. If one of these two phenomena occurs
32bit IEEE float 0 7 6 5 4 3 2 1 0 after prolonged use, a recalibration is recommended to ensure
0b= 32bit IEEE float furthermore high accuracy.
16bit integer 1 DECIMAL_PLACES
1b= 16bit integer 11.2 Return
Byte order of values r
bit 1 Byte ORDER of values Danger of injury from aggressive
Low byte first 0
media or pollutants
High byte first 1 0b= Low byte first - Depending on the measured medium,
bit Count of DECIMAL_PLACES this may constitute a danger to the
Mode of result register 1b= High byte first 0…7 operator.
Value 0 WARNING
bit - Wear suitable protective clothing
MODE of result register Note: Available only when 16bit integer type
Percent of 2…3 e.g. gloves, goggles.
1 is selected.
nominal
Before every return of your device, whether for recalibration,
Restore of address pointer 00b= Value Note: Value will be calculated automatically decalcification, modifications or repair, it has to be cleaned
no restore 0 according to nominal range. carefully and packed shatter-proofed. You have to enclose a
01b= Percent of nominal notice of return with detailed defect description when sending
to last set the device. If your device came in contact with harmful
address on 1 10b= reserved 8. Maintenance substances, a declaration of decontamination is additionally
next start required.
11b= reserved Danger of death from airborne parts,
Digital meaning leaking fluids, electric shock Appropriate forms can be downloaded from our homepage.
Count of result 00001 bit 4 RESTORE address pointer - Always service the device in a Download these by accessing www.bdsensors.de or request
… depressurized and de-energized them:
10000 0b= No restore DANGER
condition! [email protected] | phone: +49 (0) 92 35 / 98 11 0
1b= Restore to last set address on restart Danger of injury from aggressive fluids In case of doubt regarding the fluid used, devices without a
7.2 Register overview or pollutants declaration of decontamination will only be examined after
Type 0 Type 1 Note: Using this setting causes reset of - Depending on the measured medium, receipt of an appropriate declaration!
Register register pointer to last written after this may constitute a danger to the
(Float) (Int 16)
each stop condition of readout. operator. 12. Disposal
0x00 Status Status WARNING
- Wear suitable protective clothing
0x01 Pressure bit 7 Set new I2C slave ADDress e.g. gloves, safety goggles. Danger of injury from aggressive
Pressure media or pollutants
0x02 If necessary, clean the housing of the device using a moist cloth
0b= Slave address stays as it is - Depending on the measured medium,
0x03 and a non-aggressive cleaning solution.
Temperature this may constitute a danger to the
0x04 1b= Set this bit to apply previously set The cleaning medium for the media wetted parts (pressure port/
operator.
slave address diaphragm/seal) may be gases or liquids which are compatible WARNING
0x05 - Wear suitable protective clothing
with the selected materials. Also observe the permissible
0x06 temperature range according to the data sheet. e.g. gloves, goggles.
Temperature
0x07 Deposits or contamination may occur on the diaphragm/ The device must be disposed of according to the
0x08
0x43 – Slave address register pressure port in case of certain media. Depending on the quality European Directive 2012/19/EU (waste electrical
of the process, suitable maintenance intervals must be specified and electronic equipment). Waste equipment must
7 6 5 4 3 2 1 0 by the operator. As part of this, regular checks must be carried not be disposed of in household waste!
0x40 Configuration Configuration out regarding corrosion, damage to the diaphragm and signal
SLAVE_ADDRESS NOTE - Dispose of the device properly!
0x41 shift.
Oversampling Oversampling r/w d If the diaphragm is calcified, it is recommended to send the
0x42
device to BD SENSORS for decalcification. Please note the 13. Warranty terms
0x43 Slave Address Slave Address chapter “Service/Repair” below.
The warranty terms are subject to the legal warranty period of 24
0x44 Pressure unit Pressure unit NOTE – Wrong cleaning or improper touch may cause an months, valid from the date of delivery. If the device is used
0x45
bit SLAVE ADDRESS which this transmitter
Nominal pressure irreparable damage on the diaphragm. Therefore, never use improperly, modified or damaged, we will rule out any warranty
1…7 acknowledges
0x46 Nominal pressure lower pointed objects or pressured air for cleaning the diaphragm claim. A damaged diaphragm will not be accepted as a warranty
lower case. Likewise, there shall be no entitlement to services or parts
0x47 Decimal places Note: To apply new address, it is necessary
9. Troubleshooting provided under warranty if the defects have arisen due to normal
0x48 to set ADD bit in configuration
wear and tear.
register after new address is written.
0x49 Nominal pressure Danger of death from airborne parts,
leaking fluids, electric shock 14. EU declaration of conformity / CE
0x4A Nominal pressure upper
- If malfunctions cannot be resolved, put The delivered device fulfils all legal requirements. The applied
0x4B upper
0x44 – Pressure unit register DANGER the device out of service (proceed directives, harmonised standards and documents are listed in
0x4C according to chapter 10 up to 12) the EC declaration of conformity, which is available online at:
0x4D Temperature unit Temperature unit 7 6 5 4 3 2 1 0 http://www.bdsensors.de.
In case of malfunction, it must be checked whether the device Additionally, the operational safety is confirmed by the CE sign
0x4E Nominal temperature UNIT has been correctly installed mechanically and electrically. Use on the manufacturing label.
0x4F Nominal lower the following table to analyse the cause and resolve the
temperature lower r/w malfunction, if possible.
0x50 Decimal places
0x51 Fault: no output signal
0x52 Nominal temperature Possible cause Fault detection / remedy
Nominal bit Pressure UNIT (according to units in HART
0x53 upper
temperature 0…7 protocol) Connected incorrectly Checking of connections
0x54 upper
0x01 inH2O @ 68°F Checking of all line
0x55 Conductor/wire breakage
connections.
0x02 inHg @ 0°C
7.3 Explicit register description 0x03 ftH2O @ 68°F Checking of ammeter
Defective measuring device (miniature fuse) or of
Explanation: 0x04 mmH2O @ 68°F (signal input) analogue input of your signal
r = only readable 0x05 mmHG @ 0°C processing unit
r/w = read and write capable 0x06 psi
d = don´t care 0x07 bar Fault: incorrect signal behaviour
0x08 mbar Possible cause Fault detection / remedy
0x09 g/cm²
0x00 – Status register: Checking of load resistance
0x0A kg/cm² Load resistance too high
(value)
7 6 5 4 3 2 1 0 0x0B Pa Checking of power supply
Supply voltage too low
0x0C kPa output voltage
ABS ERR SAT OVER UNDER READY
0x0D Torr Checking of the power supply
r d d r r r r r 0x0E atm Defective energy supply and the supply voltage being
0x91 inH2O @ 60°F applied to the device
0xAA cmH2O @ 4°C Checking of diaphragm; if
Diaphragm of senor is severely
bit 0 Result registers is READY necessary, send the device to
0xAB mH2O @ 4°C contaminated or damaged
BD|SENSORS for repair
0b= Outdated values will be read 0xAC cmHg @ 0°C
0xAD lb/ft²
1b= Registers contain new values Fault: wrong or no output signal
0xAE hPa
Possible cause Fault detection / remedy
Note: This bit has same behaviour as 0xB0 kg/m²
hardware ready connector. Logic 0xB1 ftH2O @ 4°C Checking of cable; pitting
level is inverted because of open corrosion on the stainless-
0xB2 ftH2O @ 60°F Cable damaged mechanically, steel housing as a result of
collector at output stage.
0xB3 mHg @ 0°C thermally or chemically damage on cable; when
Note: It is possible to poll update without 0xED Mpa damaged, send the device to
using hard wiring, or to check which BD|SENSORS for repair
0xEE inH2O @ 4°C
sensor has updated if more than one
is used on bus. 0xEF mmH2O @ 4°C

bit 2 Value is out of UNDER nominal range

0b= Pressure value is in nominal range

1b= Pressure is to low

Note: OVER and UNDER flags are stored

until state register is read.