Group 2 Specifications

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GROUP 2 SPECIFICATIONS

1. MAJOR COMPONENT

Tooth Bucket Tool box Swing motor Fuel tank Oil cooler

Radiator

Engine

Main pump

Fan pump

Main control valve 2 Turning joint Swing motor Hydraulic tank Main control valve 1

Arm Arm cylinder Boom Boom cylinder Cab Handrail Muffler Counterweight

Rain cap

Bucket cylinder Side cutter Idler Carrier roller Sprocket Ladder

Connecting link Connecting rod Track roller Track Travel motor


120092SP01

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2. SPECIFICATIONS
·7.55 m (24' 9") boom, 3.40 m (11' 2") arm

I(I') D
C

G
E

H
J m
N
K L
A b

120092SP02

Description Unit Specification


Operating weight kg (lb) 118000 (260140)
Bucket capacity (SAE heaped), standard m3 (yd3) 6.70 (8.76)
Overall length A 14580 (47' 10")
Overall width, with 700 mm shoe B 5560 (18' 3")
Overall height C 6210 (20' 4")
Superstructure width D 3520 (11' 7")
Overall height of cab E 4250 (13' 11")
Ground clearance of counterweight F 1825 ( 6' 0")
Body height G 4460 (14' 8")
Minimum ground clearance H mm (ft-in) 990 ( 3' 3")
Rear-end distance I 4805 (15' 9")
Rear-end swing radius I' 4870 (16' 0")
Distance between tumblers J 5010 (16' 5")
Undercarriage length K 6400 (21' 0")
Undercarriage width L 4600 (15' 1")
Track gauge M 3900 (12' 10")
Track shoe width, standard N 700 (28")
Travel speed (low/high) km/hr (mph) 2.3/3.2 (1.4/2.0)
Swing speed rpm 5.6
Gradeability Degree (%) 35 (70)
Ground pressure (700 mm shoe) kgf/cm2(psi) 1.51 (21.47)
Max traction force kg (lb) 70200 (154760)

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3. WORKING RANGE
Â7.55
7.55 m (24' 9") BOOM

A
A'
F

E
C
B'
B

8ft
120092SP03

Description 3.40 m (11' 2") Arm


Max digging reach A 13760 mm (45' 2")
Max digging reach on ground A' 13380 mm (43'11")
Max digging depth B 8010 mm (26' 3")
Max digging depth (8ft level) B' 7840 mm (25' 9")
Max vertical wall digging depth C 5230 mm (17' 2")
Max digging height D 12420 mm (40' 9")
Max dumping height E 7840 mm (25' 9")
Min swing radius F 6550 mm (21' 6")
511.9[558.5] kN
SAE 52200[56950] kgf
115080[125550] lbf
Bucket digging force
581.5[636.0] kN
ISO 59300[64690] kgf
130730[142610] lbf
423.7[462.2] kN
SAE 43200[47130] kgf
95240[103900] lbf
Arm crowd force
429.5[468.6] kN
ISO 43800[47780] kgf
96560[105340] lbf
[ ] : Power boost

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4. WEIGHT
R1200-9
Item
kg lb
Upperstructure assembly 43700 96340
Main frame weld assembly 11960 26370
Engine assembly 2720 6000
Main pump assembly 160 350
Fan pump 55 120
Gear box 580 1280
Main control valve assembly 1 450 990
Main control valve assembly 2 160 350
Swing motor assembly 440 970
Hydraulic oil tank assembly 1770 3900
Fuel tank assembly 1940 4280
Counterweight 20400 44970
Cab assembly 435 960
Lower chassis assembly 45940 101280
Lower track center frame 17700 39020
Swing bearing 2170 4780
Travel motor assembly 970 2140
Turning joint 75 165
Track recoil spring and tension body 1030 2270
Idler 850 1870
Sprocket 315 700
Carrier roller 70 150
Track roller 210 460
Track-chain assembly (700 mm double grouser shoe) 5070 11180
Front attachment assembly (7.55 m boom, 3.40m arm,
28360 62520
6.70 m3 SAE heaped bucket)
7.55 m boom assembly 10310 22730
3.40 m arm assembly 4010 8840
6.70 m3 SAE heaped bucket 5860 12920
Boom cylinder assembly 1190 2620
Arm cylinder assembly 1510 3330
Bucket cylinder assembly 1050 2310
Bucket control rod assembly 1450 3200

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5. LIFTING CAPACITIES
1) Robex R1200-9
(1) 7.55 m (24' 9") boom, 3.40 m (11' 2") arm equipped with 6.70 m3 (SAE heaped) bucket and
700 mm (28") double grouser shoe and 20400 kg (44970 lb) counterweight.

· : Rating over-front · : Rating over-side or 360 degree

Load radius At max. reach


Load
3.0 m (10.0 ft) 4.5 m (15.0 ft) 6.0 m (20.0 ft) 7.5 m (25.0 ft) 9.0 m (30.0 ft) 10.5 m (35.0 ft) Capacity Reach
point
height m (ft)
9.0 m kg *12990 *12990 11.22
(30 ft) lb *28640 *28640 (36.8)
7.5 m kg *19680 *19680 *6060 *6060 *12910 *12910 11.91
(25.0 ft) lb *43390 *43390 *13360 *13360 *28460 *28460 (39.1)
6.0 m kg *21470 *21470 *13680 *13680 *13160 12140 12.33
(20.0 ft) lb *47330 *47330 *30160 *30160 *29010 26760 (40.5)
4.5 m kg *36250 *36250 *27920 *27920 *22880 22750 *19250 16820 *13710 11340 12.53
(15.0 ft) lb *79920 *79920 *61550 *61550 *50440 50160 *42440 37080 *30230 25000 (41.1)
3.0 m kg *40020 *40020 *30110 29510 *24120 21540 *20020 16120 *14610 11030 12.52
(10.0 ft) lb *88230 *88230 *66380 65060 *53180 47490 *44140 35540 *32210 24320 (41.1)
1.5 m kg *41590 40030 *31330 27820 *24800 20470 *20170 15490 *15100 11210 12.28
(5.0 ft) lb *91690 88250 *69070 61330 *54670 45130 *44470 34150 *33290 24710 (40.3)
Ground kg *52630 *52630 *40870 38600 *31210 26690 *24590 19690 *19550 15010 *14600 11950 11.82
Line lb *116030*116030 *90100 85100 *68810 58840 *54210 43410 *43100 33090 *32190 26350 (38.8)
-1.5 m kg *47300 *47300 *49630 *49630 *38120 38060 *29560 26110 *23150 19270 *13620 13510 11.08
(-5.0 ft) lb *104280*104280*109420*109420 *84040 83910 *65170 57560 *51040 42480 *30030 29780 (36.4)
-3.0 m kg *52360 *52360 *42230 *42230 *33290 *33290 *26020 *26020 *19800 19280 *11570 *11570 10.01
(-10.0 ft) lb *115430*115430 *93100 *93100 *73390 *73390 *57360 *57360 *43650 42510 *25510 *25510 (32.8)
-4.5 m kg *37090 *37090 *31790 *31790 *25700 *25700 *19620 *19620 *6850 *6850 8.43
(-15.0 ft) lb *81770 *81770 *70080 *70080 *56660 *56660 *43250 *43250 *15100 *15100 (27.7)
-6.0 m kg *13170 *13170
(-20.0 ft) lb *29030 *29030
Note 1. Lifting capacity are based on SAE J1097 and ISO 10567.
 ifting capacity of the ROBEX series does not exceed 75% of tipping load with the machine
2. L
on firm, level ground or 87% of full hydraulic capacity.
3. The load point is a hook located on the back of the bucket.
4. *indicates load limited by hydraulic capacity.

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6. BUCKET SELECTION GUIDE
1) robex 1200-9
(1) GENERAL BUCKET

6.70 m3 SAE
heaped bucket

Recommendation
Capacity Width
7.55 m (24' 9") boom
Weight
SAE CECE Without With 3.40 m arm
heaped heaped side cutter side cutter (11' 2")

※6.70 m3 5.88 m3 2390 mm 5864 kg


-
(8.76 yd3) (7.69 yd3) (94.1") (12930 lb)

※ : Standard bucket
Applicable for materials with density of 2000 kg/m3 (3370 lb/yd3) or less

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7. UNDERCARRIAGE
1) TRACKS
X-leg type center frame is integrally welded with reinforced box-section track frames. The design
includes dry tracks, lubricated rollers, idlers, sprockets, hydraulic track adjusters with shock
absorbing springs and assembled track-type tractor shoes with triple grousers.
2) TYPES OF SHOES
Double grouser

Model Shapes

Shoe width mm (in) 700 (28) 800 (32) 900 (36)

Operating weight kg (lb) 118000 (260140) 118670 (261620) 119470 (263380)


R1200-9
Ground pressure kgf/cm2 (psi) 1.51 (21.47) 1.34 (19.05) 1.20 (17.06)

Under carriage width mm (ft-in) 4600 (15' 1") 4700 (15' 5") 4800 (15' 9")

3) NUMBER OF ROLLERS AND SHOES ON EACH SIDE


Item Quantity
Carrier rollers 3 EA
Track rollers 8 EA
Track shoes 52 EA

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4) SELECTION OF TRACK SHOE
Suitable track shoes should be selected according to operating conditions.
Method of selecting shoes
Confirm the category from the list of applications in table 2 2, then use table 1 to select the shoe.
Wide shoes (categories B and C) have limitations on applications. Before using wide shoes,
check the precautions, then investigate and study the operating conditions to confirm if these
shoes are suitable.
Select the narrowest shoe possible to meet the required flotation and ground pressure. Application
of wider shoes than recommendations will cause unexpected problem such as bending of shoes,
crack of link, breakage of pin, loosening of shoe bolts and the other various problems.

öTable
Table 1
Track shoe Specification Category
700 mm double grouser Standard A
800 mm double grouser Option B
900 mm double grouser Option C

öTable
Table 2
Category Applications Applications
Rocky ground, Â Travel at low speed on rough ground with large obstacles such as
A river beds, boulders or fallen trees
normal soil
 These shoes cannot be used on rough ground with large obstacles such
Normal soil, as boulders or fallen trees
B
soft ground  Travel at high speed only on flat ground
 Travel slowly at low speed if it is impossible to avoid going over obstacles
 Use the shoes only in the conditions that the machine sinks and it is
impossible to use the shoes of category A or B
Extremely soft gound  These shoes cannot be used on rough ground with large obstacles such
C
(swampy ground) as boulders or fallen trees
 Travel at high speed only on flat ground
 Travel slowly at low speed if it is impossible to avoid going over obstacles

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8. SPECIFICATIONS FOR MAJOR COMPONENTS
1) ENGINE

Item Specification
Model Cummins QSK 23
Type 4-cycle turbocharged charge air cooled diesel engine
Cooling method Water cooling
Number of cylinders and arrangement 6 cylinders, in-line
Firing order 1-5-3-6-2-4
Combustion chamber type Direct injection type
Cylinder boreÝstroke 170Ý170 mm (6.7"Ý6.7")
Piston displacement 23000 cc (1404 cu in)
Compression ratio 16 : 1
Rated gross horse power(SAE J1995) 760 hp at 1800 rpm (567 kW at 1800 rpm)
Maximum torque 354 kgfÂm (2560 lbfÂft) at 1350 rpm
Engine oil quantity 70˶(18.5 U.S. gal)
Dry weight 2070 kg (6000 lb)
High idling speed 1800Ü50 rpm
Low idling speed 900Ü50 rpm
Rated fuel consumption 153.6 g/HpÂhr at 1800 rpm
Starting motor Nikko (24 V-7.5 kWÝ2EA)
Alternator Sawafuji 24 V-75 A
Battery 4Ý12 VÝ160 Ah

2) GEAR BOX
Item Specification
Model Stiebel 4325
Ratio 1.05452 (speed increae)

3) MAIN PUMP
Item Specification
Type Variable displacement axis piston pumps
Capacity 3Ý280 cc/rev
Maximum pressure 320 kgf/cm2 (4550 psi) [350 kgf/cm2 (4980 psi)]
Rated oil flow 3Ý490˶/min (129.4 U.S. gpm / 107.8 U.K. gpm)
Rated speed 1800 rpm
[ ] : Power boost

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4) FAN PUMP
Item Specification
Type Variable displacement axis piston pumps
Capacity 65 cc/rev
Maximum pressure 270 kgf/cm2 (3840 psi)
Rated speed 1800 rpm

5) GEAR PUMP
Item Specification
Type Fixed displacement gear pump single stage
Capacity 30 cc/rev
Maximum pressure 40 kgf/cm2 (570 psi)
Rated oil flow 54˶/min (14.3 U.S. gpm/11.9 U.K. gpm)

6) MAIN CONTROL VALVE


Item Specification
Type 13 spools
Operating method Hydraulic pilot system
Main relief valve pressure 320 kgf/cm2 (4550 psi) [350 kgf/cm2 (4980 psi)]
Overload relief valve pressure 360 kgf/cm2 (5120 psi)
[ ]: Power boost

7) SWING MOTOR
Item Specification
Type Fixed displacement axial piston motor
Capacity 250 cc/rev
Relief pressure 300 kgf/cm2 (4270 psi)
Braking system Automatic, spring applied hydraulic released
Braking torque 107 kgfÂm (774 lbfÂft)
Brake release pressure 30~50 kgf/cm2 (427~711 psi)
Reduction gear type 2 - stage planetary

8) REMOTE CONTROL VALVE


Item Specification
Type Pressure reducing type
Minimum 6.5 kgf/cm2 (92 psi)
Operating pressure
Maximum 25 kgf/cm2 (360 psi)
Lever 61 mm (2.4 in)
Single operation stroke
Pedal 123 mm (4.84 in)

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9) TRAVEL MOTOR
Item Specification
Type Variable displacement axial piston motor
Relief pressure 350 kgf/cm2 (4980 psi)
Capacity (max / min) 337.2/228.6 cc/rev
Reduction gear type 3-stage planetary
Braking system Automatic, spring applied hydraulic released
Brake release pressure 18 kgf/cm2 (256 psi)
Braking torque 114 kgf·m (825 lbf·ft)

10) CYLINDER
Item Specification
Bore dia×Rod dia×Stroke Ø230×Ø160×2165 mm
Boom cylinder
Cushion Extend only
Bore dia×Rod dia×Stroke Ø260×Ø180×2180 mm
Arm cylinder
Cushion Extend and retract
Bore dia×Rod dia×Stroke Ø240×Ø170×1792 mm
Bucket cylinder
Cushion Extend only
※ Discoloration of cylinder rod can occur when the friction reduction additive of lubrication oil spreads on
the rod surface.
※ Discoloration does not cause any harmful effect on the cylinder performance.

11) SHOE
Item Width Ground pressure Link quantity Overall width
Standard ※700 mm (28") 1.51 kgf/cm2 (21.47 psi) 52 4600 mm (15' 1")
R1200-9 ※800 mm (32") 1.34 kgf/cm2 (19.05 psi) 52 4700 mm (15' 5")
Option
※900 mm (36") 1.20 kgf/cm2 (17.06 psi) 52 4800 mm (15' 9")
※Double grouser

12) BUCKET
Capacity Tooth Width
Item
SAE heaped CECE heaped quantity Without side cutter With side cutter

R1200-9 Standard 6.70 m2 (8.76 yd3) 5.88 m2 (7.69 yd3) 5 2390 mm (94.1") -

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9. RECOMMENDED OILS
Use only oils listed below. Do not mix different brand oil.
Please use HYUNDAI genuine oil and grease.
Ambient temperature侽C##(侽F)
Capacity
Service point Kind of fluid
再 (U.S. gal) -50 -30 -20 -10 0 10 20 30 40
(-58) (-22) (-4) (14) (32) (50) (68) (86) (104)

侏SAE 5W-40

SAE 30

Engine oil pan Engine oil 70 (18.5) SAE 10W

SAE 10W-30

SAE 15W-40

Heavy duty 侏SAE 75W-90


Gear box 6.0 (1.6)
gear oil ISO VG 100~220

8.0Ý2
Swing drive 侏SAE 75W-90
(2.1Ý2)
Gear oil
20Ý2 SAE 80W-90
Final drive
(5.3Ý2)

## Tank : 侏ISO VG 15
670
ISO VG 32
(177)
Hydraulic tank# Hydraulic oil
System: ISO VG 46
1160
(306)###### ISO VG 68

侏ASTM D975 NO.1


Fuel tank# Diesel fuel 1475 (390)
ASTM D975 NO.2

Lower roller 1.08 (0.3)


侏SAE 75W-90
Upper roller Gear oil 0.68 (0.18)
SAE 85W-140
Idler 0.83 (0.22)

侏NLGI NO.1
Fitting
Grease As required#
(grease nipple)
NLGI NO.2

Mixture of
Radiator antifreeze Ethylene glycol base permanent type (50 : 50)
100 (26.4)
(reservoir tank) and soft
侏Ethylene glycol base permanent type (60 : 40)
water侏1

SAE : Society of Automotive Engineers 侏#=#Cold region


API : American Petroleum Institute Russia, CIS, Mongolia
ISO : International Organization for Standardization
NLGI : National Lubricating Grease Institute
ASTM : American Society of Testing and Material

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